Panel Set, Freedom & Freedom Bay - 2003 (see part #’s below) CHECK CONDITION OF SHIPMENT Upon receipt of this kit, check the condition of the packaging. Damage to the package should be noted on the carrier's freight receipt. Any damage claims as a result of shipping must be handled through the shipper. Travis Industries will provide assistance in resolving shipping claims or replacing items not included in the package. Please report any missing items immediately. COMPATIBILITY • Lopi Freedom • Lopi Freedom Bay ITEMS NEEDED FOR ASSEMBLY • 5/16” and 3/8" Nutdriver • Small & Large Standard Screwdriver PACKING LIST • Top & Side Panels • Trim (& hardware) • (7) Spring Clips NOTE: Mounting Hardware is included with the insert. PANEL SIZING Surround Panel Size 8" 10" 12" Height 29 1/2" 31 1/2" 33 1/2" Width 45 3/8" 49 3/8" 53 3/8" Black Trim # 99300293 99300294 99300295 Arched Panels (Part # 99300296) © Travis Industries 28-1/4” 26-1/2” 24-1/2” 31-1/2” 45-1/2 37-1/4” 29-1/2” Radius = 40-3/4” 17601274 - 2/5/10 Page 1 of 3 Panel Set, Freedom & Freedom Bay - 2003 (see part #’s below) INSTALLATION INSTRUCTIONS 1. Position the insert approximately 12” from the fireplace. 2. Install the side surround panels (see the directions below). Freedom NOTE: The inner flange on the panel fits into the convection channel. Attach the side panels using the included screws & nuts. Convection Channel 3/8" Nutdriver b a Freedom Bay Place two U-Nuts (included with the insert) over the inside flange on one of the side surround panels (flat side in). Stove Top Rotate the panel back and place it so the inside flange fits inside the side convection jacket. Note how the stove top fits into the notch. Top of Insert Side Convection Jacket Back Side of Side Surround Panel AA AA AA AAAA A The flat side faces inwards. c 5/16" Nutdriver Notch Attach the side panels with the two screws included with the insert. The screws pass through the side convection jacket and attach to the U-Nuts. Do not tighten the screws fully until the panels are aligned. 3. Adjust the position of the side panels so they are: 1) flush with the bottom of the insert; 2) both the same distance back from the front of the insert; 3) perpendicular to the floor (use the top panel, if necessary, to judge alignment. The Freedom may require slight adjustment of the mounting angle. Tighten the screws that hold the side panels in place. © Travis Industries 17601274 - 2/5/10 Page 2 of 3 Panel Set, Freedom & Freedom Bay - 2003 (see part #’s below) AA 4. Place the insert into the fireplace and connect the flue (if using a positive or direct connection). Install the top panel and trim following the directions below. Spring Clips AA AAAA AA Micro (1/16”) Standard Screwdriver Top Trim AA AA AA "L" Bracket Top Panel Right Side Trim Optional Trim Installation: Insert one leg of each "L" bracket into the top and side trim piece. Align the trim to form a precise corner, then tighten the two set screws with a small standard screwdriver. Slide the trim over the panels. Place the spring clips behind the panels at the locations shown. This keeps the trim tight against the panel. Optional Knock-Out An optional knock-out is provided on both Install the top panel so the tabs insert sides if the power cord is routed behind the into the joggle clips on the top panel surround panel. ARCH PANEL TOP TRIM – SPECIAL INSTRUCTIONS The trim on the arch panels installs similar to the rectangular trim. However, make sure the “L” bracket is inserted as shown to the right. N O T E: The “L” bracket must be installed as shown – make sure the set screws may be tightened from behind (remove and re-install if necessary). Top Trim "L" Bracket Right Side Trim Insulation Installation (required only for face seal installations) 1. With the insert drawn 6" from the fireplace, glue the insulation strip included with the surround panel kit to the back of the panels using RTV silicon or stove gasket cement. The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face. Let the silicon or cement dry. 2. Push the insert into the fireplace, allowing the insulation to form a seal between the panels and the fireplace. Use a screwdriver to tuck any exposed insulation behind the panels. © Travis Industries 17601274 - 2/5/10 Page 3 of 3