Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Helixeon - Biochemistry Series Helixeon, a solid-state lighting device, provides high luminous flux output with high efficiency. Helixeon is encapsulated in silicone by molding technology. Also, Helixeon is capable of standard lead free solder reflow process. Features Application High luminous flux output Long life operation Instant response RoHS certification Superior ESD protection Horticulture plant growing Dental light for cruing Decoration lighting Architectural lighting The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 1 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Product Nomenclature HB HP - E 3 L B X1 X1 Item Code HB X2 X3 X4 X5 X6 X2 Classification Type Code Biochemistry HP X5 Lens Code Type L Lambertian Type High Power X6 Color Code B Type Royal Blue – 440nm R Hyper Red – 660nm X3 Module Code E Type Emitter X4 Power Code 3 Type 3W Circuit Diagram of Helixeon Emitter Color Part number Royal Blue HBHP-E3LB Hyper Red HBHP-E3LR Circuit diagram The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 2 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Package Dimensions SMT Lead Form Lambertian Note: 1. 2. The anode side of the device is denoted by a hole in the lead frame. Electrical insulation between the case and the board is required. The slug of the device is no electrically neutral. 3. 4. 5. 6. Drawings are not to scale. All dimensions are all in millimeter. All dimensions without tolerance are for reference only. Specifications are subject to change without notice. The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 3 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Characteristics for Helixeon emitter HBHP-E3LB Characteristics at If = 700mA (Ta=25℃): Parameter Radiometric power Peak wavelength (1) (3) View angle Forward Voltage (4) Power dissipation Symbol Value Unit Min Typical Max Po 515 630 -- mW p 430 440 450 nm 2Θ1/2 -- 150 -- degree VF 3.0 -- 4.0 V PD 2.1 -- 2.8 W HBHP-E3LR Characteristics at IF = 700mA (Ta=25℃): Parameter Radiometric power Peak wavelength (3) View angle Forward Voltage (1) (4) Power dissipation Symbol Value Unit Min Typical Max Po 355 390 -- mW p 650 660 670 nm 2Θ1/2 -- 150 -- degree VF 2.0 -- 3.0 V PD 1.4 -- 2.1 W Note: 1. The typical radiometric power of Helixeon will be upgraded per season. 2. Minimum radiometric power performance guaranteed within published operating conditions. HELIO maintains a tolerance of ±10% on radiometric power measurements. HELIO maintains a tolerance of ±0.5nm for peak wavelength measurement. HELIO maintains a tolerance of±0.06V on forward voltage measurement. 3. 4. The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 4 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Absolute Maximum Ratings 3W Parameter Peak Forward Current (1/10 Duty Cycle at 1KHz) 1000mA Continuous Forward Current 700mA LED Junction Temperature 120℃ Operation Temperature -40℃ ~+105℃ Storage Temperature -40℃ ~+120℃ ESD Sensitivity(1) Reverse Voltage (V) > 8,000V Human Body Model (HBM) Class 2 JESD22-A114-B not designed for reverse operation Note: 1. It is included the zener chip to protect the product from ESD. The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 5 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Product Binning Helixeon emitters are labeled using 6-digit alphanumeric bin code. The formats are explained as follows: AB CD EF Where: AB - designates radiometric power bin. CD - designates peak wavelength bin. EF - designates forward voltage bin. Radiometric power binning information (AB) Hyper Red Royal Blue Bin Code N0 Min. 275 Max. 355 P0 355 435 Q0 Q0 435 435 515 515 R0 515 635 S0 635 755 T0 755 875 Bin Code A0 Min. 640 Max. 650 B0 650 660 C0 A0 660 670 430 435 B0 435 440 C0 440 445 D0 445 450 Unit mW Peak wavelength binning information (CD) Hyper Red Royal Blue Unit nm The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 6 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Forward voltage binning information (EF) Bin Code D0 E0 F0 G0 H0 I0 J0 K0 L0 M0 Min. 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 Max. 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0 Unit V The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 7 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Optical & Electrical characteristics Wavelength Characteristics Forward Voltage vs Forward Current 4.0 Royal Blue Hyper Red Hyper Red Royal Blue 80 3.5 Forward Voltage (V) Relative Spectral Power Distribution (%) 100 60 40 20 3.0 2.5 2.0 0 400 450 500 550 600 650 0 700 Wavelength (nm) Forward Current (mA) Typical Light Output Characteristics over Forward Current 800 140 700 120 Relative Luminous Flux (%) Forward Current (mA) Operating Current & Ambient Temperature 600 500 400 Rj-a= 15 ℃/W Rj-a= 20 ℃/W Rj-a= 25 ℃/W Rj-a= 30 ℃/W 300 200 100 0 0 20 40 60 80 100 200 300 400 500 600 700 800 900 1000 100 Ambient Temperature (℃) 120 Hyper Red Royal Blue 100 80 60 40 20 0 0 100 200 300 400 500 600 700 800 900 1000 Forward Current (mA) The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 8 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Typical Polar Radiation Pattern 90 150 Relative Intensity(%) 100% 120 60 80% 60% 30 40% 20% 180 0 Royal Blue 90 150 Relative Intensity(%) 100% 120 60 80% 60% 30 40% 20% 180 0 Hyper Red The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 9 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Storage Do not open the moisture proof bag before the devices are ready to use. Before the package is opened, LEDs should be stored at temperatures less than 30℃ and humidity less than 50%. After the package is opened, LEDs should be stored at temperatures less than 30℃ and humidity less than 30%. LEDs should be used within 168 hours (7 days) after the package is opened. Before using LEDs, baking treatment should be implemented based on the following conditions: pre-curing at 60±5℃ for 24 hours. The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 10 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Handling Precaution The softness and dust affinity of silicone molding lens constrain the handling of LED. Thus, some handling indications of HELIXEON emitters are presented for possible damage prevention and excellent reliability. Avoid leaving fingerprints or scratches (by sharp tools) on the silicone resin parts. Do not force over 2000g impact or pressure on the silicone molding lens. The LEDs should only be picked up by making contact with the sides of the LED body. In case of pick-and-place nozzle for surface mount assembly, avoid directly contacting the lens with nozzle. The pickup tool was recommended and shown as below. Units:mm The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 11 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Solder Reflow Process Parameters Reflow soldering of Helixeon emitters requires effective control of heating and cooling. Both the rate of heating and cooling and the absolute temperatures reached are critical in assuring the formation of a reliable solder joint while avoiding damage to the emitter during the reflow process. The following reflow soldering profiles are provided for reference. It is recommended that users follow the recommended soldering profile provided by the manufacturer of the solder paste used. tP Temperature TP TL ts Preheat Area 25oC Time Profile Feature Lead Free Assembly Ramp-Up Rate 2-3 ºC/s Preheat Temperature Preheat Time (ts) Liquid Temperature (TL) Time maintained above TL 150-200 ºC 60-120 s 217 ºC 30-60 s Peak Temperature (Tp) 235±5 ºC Peak Time (tp) Max 20 s Ramp-Down Rate Max 6 ºC/s The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 12 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Reliability Test List Test Item Standard Test Method Test Conditions JEITA ED-4701 Ta=260℃, 10sec. 300 301 (Pre treatment 25℃,70%,168hrs.) Solderability JEITA ED-4701 Tsld=215±5℃, 3sec. 1 time over (reflow soldering) 300 303 (Lead Solder) 95% Resistance to soldering heat Note Number of Damaged 2 times 0/10 (reflow soldering) 0/10 Steady state Ta=25℃, IF = 700mA operating life Tested with Helio standard circuit board Steady state 60℃, RH=90%, IF = 700mA operating life of Tested with Helio standard circuit high humidity heat board 1000 hrs. 0/10 1000 hrs. 0/10 100 cycles 0/10 20 cycles 0/10 Ta=100℃ 1000 hrs. 0/10 Ta=-40℃ 1000 hrs. 0/10 2000 Hz, 2directions 60min. 0/10 JEITA ED-4701 -40℃ ~ 25℃ ~ 100℃ ~ 25℃ 100 105 30min. 5min. JEITA ED-4701 0℃ ~ 100℃ 300 307 15sec. 15sec. Temperature cycle 30min. 5min. Thermal shock High temperature JEITA ED-4701 storage 200 201 Low temperature JEITA ED-4701 storage 200 202 Vibration Failure Criteria: Forward Voltage shift :> 200 mV Radiometric power degradation :> 30 % Forward or Reverse Leakage:>10μ A The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 13 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Tube Package Specifications TUBE DIMENSIONS UNIT:mm W1 16.5 W2 9.7 H1 7.9 H2 3.3 L 420.0 ±0.2 ±0.2 ±0.2 ±0.2 ±1.0 The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 14 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Packaging INNER BOX: DIMENSIONS (mm) L 460 W 110 H 60 Note: 1. There are 50pcs emitters in a tube. 2. There are 20 tubes in an inner carton. The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 15 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Tape-and-Reel Package Specifications CARRIER TAPE DIMENSIONS (2 PINS) UNIT:mm W 24.0 P 12.0 E 1.75 F 11.5 P2 2.0 D 1.5 D1 1.5 P0 4.0 A0 8.2 B0 15.6 K0 5.85 T 0.5 ±0.3 ±0.1 ±0.1 ±0.1 ±0.1 +0.1 -0.0 ±0.1 ±0.1 ±0.1 ±0.1 ±0.1 ±0.05 The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 16 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. REEL DIMENSIONS UNIT:mm M ψ380.0 N ψ100.0 W 24.6 W1 30.6 H ψ13.5 K 10.45 S 2.5 ±1.0 ±1.0 ±0.5 ±0.5 ±0.5 ±0.5 ±0.5 Leader/Trailer and Orientation(2 PINS) The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 17 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Packaging INNER BOX: DIMENSIONS (mm) L 410 W 390 H 65 The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 18 Doc. No.: DS-21-10-05 HELIO Optoelectronics Corp. Label Label for Tape-and-Reel XXXX-XXXX Reel-XXXX-XXXX 1000 (1) XXXXX XXXX XXXX-XX-XX Note: 1. HELIO internal code. Label for Tube & Tray XXXX-XXXX XXXXXX The information contained herein is the exclusive property of HELIO and shall not be distributed reproduced, or disclosed in whole or in part without prior written permission of HELIO. 19