F R A U N H O F E R I N S T I T U T E F O R I N T E G R AT E D C I R C U I T S I I S INTEGRATION OF ENERGY HARVESTING SYSTEMS Figure 1: Installation of tracking modules with energy harvesting power supply on railway containers OVERVIEW E le c t ronic c irc u i ts a n d s y s te m s h a ve to b e powered wi th el ec tri c al energy . Thi s energy i s us ual ly provided w it h a pow e r c o rd fro m th e g ri d o r i s s to red i n batteri es i n the dev i c e, whi c h hav e to be rec ha r ged f rom t im e t o t im e . T h i s l i mi ts th e mo b i l i ty o f the us er or c aus es i ns tal l ati on or mai ntenanc e c os ts . The t echnology of e ne rg y h a rve s ti n g c o n v e rts a mbi ent energy l i ke heat, l i ght or moti on i nto el ec tri c al e ner gy t o supply e le c t ro n i c d e vi ce s . T h i s wa y , o p e r ati on and s tandby ti mes c an be i nc reas ed or ev en be unlim it ed. S hr ink ing t he b a tte ry s i ze o r e v e n re m o vi ng i t c ompl etel y i s a further c os t-s av i ng benefi t of en er gy harv e st ing pow e r s u p p l i e s . Us i n g typ i ca l e n ergy s ourc es whi c h are pres ent i n the natural env i ronm ent , seve r a l hundre d m i c ro wa tts u p to s o me m i l li watts of el ec tri c al energy c an be c onv erted from one cubic c e nt im e t e r size o f a n e n e rg y h a rve s ti n g trans duc er. Ty pic a l a pplic a ti o n d e vi ce s fo r th i s k i n d of power s uppl i es are l ow-power s ens ors , ac tuators , m icro cont rolle r s a nd w i re l e s s tra n s c e i v e rs . Ap p l i c ati on fi el ds are bui l di ng automati on, s truc tural heal th and condit ion m onit o ri n g , l o g i s ti c s , c o n s u me r p roduc ts and hous ehol d appl i anc es . System Architecture vibration to provide electrical energy. Due to the specific form of energy, they produce pulse currents and need a rectifier Figure 2 shows the block diagram of a generic energy harvest- circuit. ing powered device. Important functional components of self-powered systems are the energy transducer, energy stor- Power Management age element (like a battery or capacitor), power management unit and application module, represented by e.g. a sensor, an One major challenge in energy harvesting arises from the actuator and a wireless communication module. very low output power delivered by the energy harvesting transducers. The power management unit adapts the electrical Energy Transducer energy obtained to the requirements of the application device or the energy storage element. This often means converting Different kinds of transducers that are able to convert ambient the voltage level or rectifying and filtering pulse currents. energy into electrical energy became popular in recent years. The specific energy transducer to be used depends on the given application and the ambient energy available. Solar cells convert light into electrical energy. Plane areas with sufficient illumination and a proper orientation are required to achieve RADIO MODULE POWER MANAGEMENT best performance. They are already available in flexible designs and at different prices and efficiencies. Thermoelectric generators use thermal gradients to provide electrical energy. Based on the Seebeck effect, they produce constant currents at very small voltages, depending on the temperature differences ENERGY TRANSDUCER ENERGY STORAGE SENSOR, ACTUATOR applied. Often heat sinks are required to maintain the thermal gradients. Kinetic harvesters based on the electrodynamic, electrostatic and piezoelectric principle use motion and Figure 2: Block diagram of a generic energy harvesting device Figure 3: Wristband with Bluetooth module and thermoelectric power supply Special care must be taken in matching the internal resistance Sophisticated systems employ GPS modules or displays. Special of the transducer and the power management or the load attention must be given to the power consumption, which to maximize the harvested electrical energy. Besides passive can be reduced with the appropriate power management, matching, active techniques like maximum power point shutting off the sensors or actuators in inactive times. tracking (MPPT) and non-linear circuits can be used to achieve this goal with maximum efficiency. A major obstacle is the Application Areas power consumption and start-up of the power management unit itself. It must not consume a significant part of the overall – Condition monitoring power consumption and save enough for the main application – Structural health monitoring of the self-powered system. With maximum efficiency of – Home automation the power management unit, the energy transducer can be – Logistics and security minimized allowing an optimized design in terms of volume – Smart wearables and cost. – Consumer products – Industrie 4.0 Energy Storage – Internet of Things An energy storage element – battery or capacitor – is usually Advantages of Energy Harvesting Power Supplies required in the implementation of energy harvesting power supplies since ambient energy is variable and not always pres- – Unlimited operation and standby times ent. It permanently accumulates the available energy to power – Shrinking or replacement of batteries the application device, even if the device is powered-off for a – No cable or connectors for power supply given time period. Furthermore, if excessive power bursts are – No installation or maintenance effort required, e.g. during application start-up or during transmis- – Supply of electronic system in inaccessible, remote locations sion time-slots, they can be drawn out of this energy buffer. Numerous communication devices – like wireless transmitters – operate in time-division multiplex mode. Thus, high currents SERVICES are required only for small periods of time and for the remaining longer standby periods power in the order of micro- or Fraunhofer IIS has many years of expertise in various nanowatts is required to supply microcontrollers or timers. technologies related to energy harvesting. We analyze the application and suggest the appropriate energy Radio Module, Sensors and Actuators transducer. Our application-specific power management circuits are optimized for different energy transducers. Depending on the application and the sensors or actuators, Our recommendations allow you to find the best suited various communication principles and standards are ap- energy storage and communication module. We com- plicable. They differ in data rates, transmission range, and bine the different modules concerning various optimiza- power consumption. Also, various sensors and actuators can tion goals like price, volume, weight or required opera- be powered with energy harvesting. Typical examples measure tion conditions. From various research and development temperature, light, oxide, gas, acceleration or moisture. projects carried out in the past, we provide demonstra- Applications with actuators are door locks or heating valves. tors and prototypes. For more information please visit WWW.IIS.FRAUNHOFER.DE/ENERGYHARVESTING Fraunhofer Institute for Integrated Circuits IIS Director Prof. Dr.-Ing. Albert Heuberger Am Wolfsmantel 33 91 058 Erlangen, Germany Contact Integrated Energy Supplies Dr.-Ing. Peter Spies Nordostpark 84 90411 Nürnberg, Germany Phone +49 911 58061-6363 Fax +49 911 58061-6398 peter.spies@iis.fraunhofer.de www.iis.fraunhofer.de