Unitee CR Series GASKETED CLEANROOM CEILING SYSTEMS The Unitee CR Series was developed to provide the market with an attractive, functional ceiling system that prevents air leakage between the ceiling plenum and the occupied space below, thereby preventing the flow of contaminants. Vinyl gasket maintains the seal between the Unitee CR and lay-in panels or fixtures Paint finish tested for resistance to hospital cleaners and disinfectants Easier installations and better access to ceiling plenum without compromise to room seal. Universal assembly clips for quick, tool-free installation and removal of sections Ideal for pharmaceutical labs, operating & isolation rooms, and electronics manufacturing pricecriticalenvironments.com for additional product information, including, product videos and brochures. Ceiling Systems Unitee CR Series Gasketed Cleanroom Ceiling Systems CRITICAL ENVIRONMENTS Product Information Design Objectives Unitee CR Series was developed to provide the market with an attractive, functional ceiling system that prevents air leakage between the ceiling plenum and the occupied space below, thereby pre­venting the flow of contaminants into or out of the clean zone. Hold-down clips press each ceiling panel tightly onto a special white vinyl gasket that is an integral part of the ceiling grid suspension members. The entire ceiling, or any part of it, is easily removed and reinstalled, providing access to mechanical and electrical equipment or for cleaning the space above the ceiling. Applications Unitee Cleanroom Ceilings can be used for pharmaceutical labs, computer chip and electronics manufacturing, hospital laboratories, isolation rooms and hospital operating rooms - any situation demanding strict clean air control. Fully Accessible A major feature of Unitee CR Series is that it can be easily removed and reinstalled, providing access to the plenum space. Occasionally mechanical or electrical equipment fail, requiring large areas of the ceiling to be removed. Some applications require that the entire ceiling be removed for cleaning the plenum space above the ceiling. Unitee CR Series uses the Price two-piece Universal Assembly Clips, which allow the grid to be easily removed and reinstalled. Finish The standard finish for Unitee CR ­Series is B12 White Powder Coat. Other finishes are available upon request. Ceiling Panels Painted metal panels are available to suit the application. Panels can be specially designed to accommodate sprinklers, gas columns and other penetrations. Features/Benefits The hospital operating room shown above has Price HORD and LFD air diffusers integrated into the system. Integrated systems have the advantage of providing single source responsibility for component performance and for the proper interface of individual components. • Entire ceiling is easily removed and re-installed, providing easy access to mechanical and electrical equipment ­ in the plenum. Ceiling plenum can be easily cleaned by removing part or all of the ceiling system. • Design flexibility - several profiles to choose from, any module size ­available. • Extruded aluminum construction for clean, crisp lines, maximum durability and rust-proof performance. Choice of painted or anodized finishes. • Integral vinyl gasket prevents air leakage between the plenum and occupied space. • Steel hold-down clips secure the ceiling panels tight to gasketed grid member. • Unique grid connector clips facilitate rapid ceiling installation and allow ceiling members to be easily removed. ✓ Product Selection Checklist 1] Select Profile Number based on design conditions. 2] Select Ceiling Panel Type. 3] Select Finish B12 or other (specify). Note:Drawings must be provided showing designer’s reflected ceiling plan and air distribution and lighting layouts. E-158 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter. © Copyright Price Industries Limited 2011. Ceiling Systems Unitee CR Series Gasketed Cleanroom Ceiling Systems Components The Unitee CR series comes in four standard tees and one wall mold. #4806 Is a 11/2 in. wide T-bar. The heavy duty T-bar is 115/16 in. high and is complete with an integral vinyl gasket and the provision for installation of hold-down clips. #4730 Is similar to the #4806 in construction, but is only 11/4 in. wide. #4732Is also similar to the other cleanroom T-bar, but is only 1 in. wide. This is the most common cleanroom tee as wider faces may prevent lights and diffusers from opening. #4726 Is a 11/4 in. cleanroom T-bar that incorporates a threaded slot. #4733 Is the cleanroom wall mold. The gasketing is located so that the tee is sealed at the wall as well as the ceiling panels Ceiling Panels Profile #4806 Profile #4730 Profile #4732 Profile #4726 SC Profile #4733 CRITICAL ENVIRONMENTS Is a ceiling panel with B12 white powder coat finish. The SC series panels allow the ceiling to have the same durability as the T-bar and accommodate easy cleaning. The SC panel can be ordered with an access door (AD option). The access door features quarter-turn fasteners to provide an opening for service or removal of clipped in panels. SPB Is a perforated-face ceiling panel that has a sealed backpan. The SPB gives the same appearance as a laminar flow diffusers. Standard finish is B12 white powder coat. The panel is available with 51% perforation to match Price HEPA filtered diffusers, 23%, or with 13% to match Price non-filtered diffusers. The SPB panels are also available with an access door (AD option). SC and SPB panels are available in aluminum and stainless steel. SC and SPB panels are available with quick-connect locking clip that locks the panel hold-down clips to the panels to prevent them from being misplaced during maintenance routines. Hold-down clips are shipped loose and locked in place in the field. © Copyright Price Industries Limited 2011. SC SC with access door SPB SPB with access door All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter. E-159 Ceiling Systems Unitee CR Series Gasketed Cleanroom Ceiling Systems System Details Integration The Unitee CR Series ceiling system can be combined with Price diffusers such as the laminar flow diffuser (LFD), radial flow diffusers (RFD, FRFD), hospital operating room diffusers (HORD), fan filter units (FFU) and lighting fixtures (by others) for an integrated package. Integrated systems have the advantage of providing single source responsibility for component performance and for the proper interface of individual components. Connection Detail Perimeter Bracket Universal Assembly Clip Perimeter Molding Cross Member CRITICAL ENVIRONMENTS Regimentation Holes Splice Plate Main Member Vinyl Gasket Ease of Installation The Unitee CR Series assembles quickly by means of a patented two-piece Universal Assembly Clip that consists of a steel mounting clip and spring steel locking clip, both of which are normally factory installed on cross tees. Each Universal Assembly Clip has a bayonet end which is designed to pass through the regimentation holes in the main tee members and lock securely in place. Regimentation holes are the paired holes punched in the stack of the main tees that allow for connection of a cross tee. These are spaced as required to suit the reflected ceiling plan. Splice plates, also known as butt end clips, are used where two tees butt together to form a longer tee section. These butt end clips are not factory installed, but are instead packaged separately. The speed of installation with this design helps reduce installation cost, and assures better alignment and a more rigid installation. If it becomes necessary to remove a part or the entire ceiling, simply remove the locking clips and the grid members will easily disengage from the ceiling. The end result, Unitee CR Series is effective and functional for applications demanding strict cleanliness. Hanger Wire Panel Hold-Down Clip at Grid Member E-160 by others Panel Hold-Down Clip at Perimeter Molding Full-T All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter. © Copyright Price Industries Limited 2011. Critical Environments Suggested Specification Ceiling Systems CRITICAL ENVIRONMENTS Unitee CR - Ceiling System • The air diffuser manufacturer shall furnish extruded aluminum ceiling suspension system to support air diffusers,fill-in panels and light fixtures. All extruded aluminum tees shall include integral channels along the stack to support hold down clips for fill-in panels as well as channels on the back of the face for accepting molded, slide-in gasket. • The ceiling suspension system shall be supplied in precut and pre-punched tee sections. Factory supplied assembly clips shall facilitate tool-free installation of the ceiling system. • All tees and angles shall be supported using minimum 12 gauge pre-stressed suspending hanger wires on 48” centers. Systems shall be designed to support 10 lbs/sq.ft when installed as per ASTM C636 . • Manufacturer shall furnish molded gasket to provide a seal between the ceiling system and any diffusers, fill-in panels and/or light fixtures. The molded gasket profile shall match the profile of the channel(s) on the back of the tee face, with adhesive shall not be permitted. Fill-in panels shall be held down using factory supplied spring-steel hold down clips on all sides to ensure seal against the gasket. • The ceiling suspension system shall have a baked-on powder coat finish to match the laminar flow diffusers and fill-in panels. Paint finish must demonstrate no deterioration when tested in accordance with ASTM D1308 (covered spot & immersion) and ASTM D4752 (MEK double rub) paint durability tests. E-204 All Metric dimensions ( ) are soft conversion. Imperial dimensions are converted to metric and rounded to the nearest millimeter. © Copyright Price Industries Limited 2011.