ELECTRICAL ENGINEERING PRACTICE LAB MANUAL Dr.SUBRANSU SEKHAR DASH Professor Department of Electrical and Electronics Engineering SRM University Kattankulathur – Chennai Tamilnadu – 603 203 India Dr.K.VIJAYAKUMAR Professor and Head Department of Electrical and Electronics Engineering SRM University Kattankulathur – Chennai Tamilnadu – 603 203 India Dr.C.SUBRAMANI Assistant Professor Department of Electrical and Electronics Engineering SRM University Kattankulathur – Chennai Tamilnadu – 603 203 India Preface v Acknowledgements vii Safety Precautions ix Electrical Symbols xi Experiment 1 Residential House Wiring Using switches, Fuse, Indicator, Lamp and Energy Meter Experiment 2 Types of Wiring Experiment 3 Measurements of Electrical Quantities – Voltage, Current, Power and Power Factor in RLC Circuit Experiment 4 Measurement of Energy Using Single Phase / Three Phase energy Meter Experiment 5 Study of Earthing and Measurement of Earth Resistance Experiment 6 Study Troubleshooting of Electrical Equipment Experiment 7 Study of Various Electrical gadgets Experiment 8 Assembly of Choke of Small Transformer Graph Sheets About the Authors Dr.Subharansu Sekhar Dash is Presently working as Professor in the Department of Electrical and Electronics Engineering, SRM University, Chennai. He has completed his under graduation in Electrical Engineering and M.E in Power Systems Engineering from University of College of Engineering, Burla, Orissa. He obtained his Ph.D degree from College of Engineering, Guindy Anna University. He is a visiting research scholar at University of Wisconsin, Milwaukee, USA and has worked as visiting professor at Polytech University, Tours, France. He has visited many foreign countries like Singapore, Spain, USA, France Hong Kong, etc. His research interests include FACTS, Power Quality, Power System Stability and Computational Intelligence Techniques. He has more than sixteen years of research and teaching experience and has published more than 150 papers in reputed international journals and conferences. Dr.K.Vijayakumar is presently working as Professor and Head in the Department of Electrical and Electronics Engineering, SRM University, Chennai. He has completed his B.E degree in Electrical and Elecgtronics Engineering and M.E in Power Systems Engineering from Annamalai University. He obtained his Ph.D degree from SRM University, Chennai. His research interests include FACTS, Power System Modelling, Analysis, Control and Optimization, Modern Optimization Techniques like GA, EP etc. He has more than fifteen years of research and teaching experience and has published more than 40 papers in reputed international journals and conferences. Dr.C.Subramani is presently working as Assistant Professor in the Department of Electrical and Electronics Engineering, SRM University, Chennai. He has completed his B.E degree in Electrical and Electronics Engineering from Bharathiyar University, Coimbatore and M.E in Power Systems Engineering from Anna University. He obtained his Ph.D degree from SRM University, Chennai. His research interests include FACTS, Power Systems Stability, Voltage Stability, Soft Computing Algorithm for Power System Applications. He has more than ten years of research, teaching and industrial experience and has published more than 40 papers in reputed international journals and conference. Preface Electrical Engineering Practices is a basic subject offered to the undergraduate engineering students of electrical and non-electrical streams. Its gives a fair knowledge about the various electrical gadgets used in day to day life and troubleshoots them. Also it provides the basic knowledge of the various electrical symbols, safety precautions, types of wiring, earthing etc. Despite several lab manuals being available on the subject, we felt that there is still a need for a book that would make the learning and understanding of the principles of Electrical engineering, an enjoyable experience. This book presents comprehensive coverage of all the basic concepts in electrical engineering practices/ Beginning with the electrical symbols, residential wiring using energy meter, fuses, switches, indicator, lamps, etc., the book also covers various types of wiring such as fluorescent lamp wiring, staircase wiring godown wiring, study of earthing and measurement of earth resistance etc. This book deals with definitions of voltage, current, power, power factor etc., and the measurement of these electrical quantities in RLC circuits. It gives comprehensive idea about the measurement of energy using single phase and three phase energy meter. It also covers the working and troubleshooting of the various electrical equipments used in home applications such as fan, iron box, mixer-grinder, etc. The book gives a details design and assembly of small choke/transformer used in stabilizers. It also deals with the study of various electrical gadgets like induction motor, transformer, CFL, LED, PV cell, etc. Written in straightforward style with a strong emphasis on primary principles, the main objective of the book is to bring an understanding of the subject within the reach of students. We hope that students will discover that their learning and understanding of the subject progressively increases while using this book. Dr.Subharansu Sekhar Dash Dr.K.Vijayakumar Dr.C.Subramani Acknowledgements We are very grateful to our reveredChancellor, Dr.T.R.Pachamuthu, President, Prof.P.Sathyanarayanan and Vice Chancellor, Sir.Dr.M.Ponnavaikko of SRM University, Chennai. They have been a source of inspiration and encouragement in all our academic efforts and to bring out this book. We sincerely thank our respectable Pro-vice-Chancellor, Prof.T.P.Ganesn and Director (E&T), Dr.C.Muthamizhchelvan who have been very kind to us in all aspects. We are thankful to Dr.R.Jegatheesan, Professor, Department of EEE, SRM University, Chennai for his support and guidance. We would like to especially thank all the faculty members, Department of EEE for their support in editing this book. We would like to thank Mr.Paduchuri Chandra Babu, Research Scholar, Department of EEE, SRM University, for rendering support in bringing out this book. A special thanks to our parents and family members for their encouragement and wholehearted support. We are sincerely thankful to the entire team of Vijay Nicole Imprints for prompt execution of the book. Dr.Subharansu Sekhar Dash Dr.K.Vijayakumar Dr.C.Subramani Safety Precautions 1. SAFETY is of paramount importance in the Electrical Engineering Laboratories. 2. Electricity NEVER EXCUSES careless persons. So, exercise enough care and attention in handling electrical equipment and follow safety practices in the laboratory. (Electricity is a good servant but a bad master). 3. Avoid direct contact with any voltage source and power line voltage. (Otherwise, and such contact may subject you to electrical shock). 4. Weat rubber-soled shoes. (To insulate you from earth so that even if you accidentally contact a live point, current will not flow through your body to earth and hence you will be protected from electrical shock) 5. Wear laboratory-coat and avoid loose clothing. (Loose clothing may get caught on an equipment/instrument and this may lead to an accident particularly if the equipment happens to be a rotating machine) 6. Girl students should have their hair tucked under their coat or have it in a knot. 7. Do not wear any metallic rings, bangles, bracelets, wristwatches and neck chains. (When you move your hand/body, such conducting items may create a short circuit or may touch a live point and thereby subject you to electrical shock). 8. Be certain that your hands are dry and that you are not standing on wet floor. (Wet parts of the body reduce the contact resistance thereby increasing the severity of the shock). 9. Ensure that the power is OFF before you start connecting up the circuit. (Otherwise you will be touching the live parts in the circuit) 10. Get you circuit diagram approved by the staff member and connect up the circuit strictly as per the approved circuit diagram. 11. Check power chords for any sign of damage and be certain the chords use safety plugs and do not defeat the safety feture of these plugs by using ungrounded plugs. 12. When using connection leads, check for any insulation demage in the leads and avoid such defective leads. 13. Do not defeat any Safety devices such as fuse or circuit breaker by shorting across it. Safety defices protect YOU and your equipment 14. Switch on the power to your circuit and equipment only after getting them checked up and approved by the staff member. 15. Take the measurement with one hand in you pocket. (To avoid shock in case you accidentally touch two points at different potentials with your two hands) 16. Do not make any change in the connection without the approval of the staff member. 17. In case you notice any abnormal condition in your circuit (like insulation heating up, resistor heating up etc). switch off the power to your circuit immediately and inform the staff member. 18. Keep hot soldering iron in the holder when not in use. 19. After completing the experiment show your readings to the staff member and switch off the power to your circuit after getting approval fro the staff member. Electrical Symbols Single-pole Single-throw (SPST) Switch Single Pole Double-throw (SPDT) Switch Double-pole, Single Throw (DPST) Switch Fuse Two Conductors Crossing (No Connection) Two Conductors Connected Cell Power Supply (Usually identified by voltage & type) Polarity would indicate DC Power SupplyVoltage Source AC Power Supply-Voltage Source Capacitor Inductor Constant Current Source Meter The letter in the center identifies the type V = Voltmeter, A = Ammeter ο = Ohmmeter, MA = Milliameter W = Wattmeter, G = Galvanometer Resistor or Resistance (Fixed value) Transformer Variable Voltage Transformer (Autotransformer / Variac) Iron Core Relay Contacts Normally Open (NC) Normally Closed(NC) Relay (Energizing) Coil SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total 30 Marks Obtained PRELAB QUESTIONS 1. Define: Energy? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. What is the use of energy meter? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What is the unit of Energy? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. I Unit = ……………. kWhr ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What do the three holes in a socket represent? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Why is the earth pin bigger in size? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. What is the difference between earth and neutral? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 8. How does the tester work? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 9. Why the tester glows in line not in neutral? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 10 What is the use of fuse? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 11. Fuse is made up of…………………… ……………………………………………………………………………………………… ……………………………………………………………………………………………… 12. Mention the type of fuses. ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date : Experiment : 1 RESIDENTIAL HOUSE WIRING USING SWITCHES, FUSE INDICATOR, LAMP AND ENERGY METER Aim: To implement residential house wiring using switches, fuse, indicator, lamp and energy meter, Apparatus Required: S.No. Components equired Range Quantity 1 Switch SPST 3 Nos. 2 Incandescent lamp 40W 2 Nos. 3 Lamp Holder - 2 Nos. 4 Indicator - 1 No 5 Socket 10A 1 No 6 Wires - As per required 7 Energy Meter 1-phase, 300V, 16a, 750rev, 50Hz 1 No. Tools required: Wire mans tool Kit-1 No. Precautions: 1. The metal covering of all appliances are to be properly earthed in order to avoid electrical shock due to leakage or failure of insulation. 2. Every line has to be protected by a fuse of suitable rating as per the requirement. 3. Handle with care while giving connections and doing experiments. Circuit Diagram Theory: Conductors, switches and other accessories should be of proper capable of carrying the maximum current which will flow through them. Conductors should be of copper or aluminum. In power circuit, wiring should be designed for the load which it is supposed to carry current. Power sub circuits should be kept separate from lighting and fan sub-circuits. Wiring should be done on the distribution system with main branch distribution boards at convenient centers. Wring should be neat, with good appearance. Wire should pass through a pipe or box, and should not twist or cross. The conductor is carried in a rigid steel conduit conforming to standards or in a porcelain tube. A switch is used to make or break the electric circuit. It must make the contact finely. Under some abnormal conditions it must retain its rigidity and keep its alignment between switch contacts. The fuse arrangement is made to break the circuit in the fault or overloaded conditions. The energy meter is used to measure the units (kWh) consumed by the load should not twist or cross. The conductor is carried in a rigid steel conduit conforming to standards or in a porcelain tube. Procedure: 1. 2. 3. 4. 5. 6. 7. 8. Study the given wiring diagram. Make the location points for energy meter, main witch box, Switchboard, and lamp. The lines for wiring on the wooden board. Place the wires along with the line and fix. Fix the bulb holder, switches, socket in marked positions on the wooden board. Connect the energy meter and main switch box in marked positions on the wooden board. Give a supply to the wires circuit. Test the working of light and socket Result: Thus the simple house wiring by using switches, fuse, indicator, filament lamps and energy meter was studied. Exercises: 1. For the circuit diagram given below draw the electrical layout using the required components. The layout diagram of the circuit given is shown below 2. Draw the electrical plan for a sample residential building 3. Draw the connection diagram from the service main to the distribution of loads. Main and Distribution Board To Fan Circuit Incoming Cable 4. Electrical layout for residential building – A sample 5. Draw the electrical layout for your class room Result: Thus the single-phase wiring diagram has been constructed, tested and the results are verified. POSTLAB QUESTIONS 1. The filament in a lamp is made up of ……………………. Material ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Mention the types of lamps ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What is meant by CFL? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. What are the advantages of CFL? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What is meant by LED? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. How does an LED work? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. What type of supply is given to houses? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 8. What type of meter is energy meter? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 9. Explain the working of energy meter ……………………………………………………………………………………………… ……………………………………………………………………………………………… 10. Explain the working of incandescence lamp ……………………………………………………………………………………………… ……………………………………………………………………………………………… 11. What is meant by neutral link? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 12. What is meant by earthing? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 13. Which shock is more severe? ……………………………………………………………………………………………… ……………………………………………………………………………………………… SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. What is the use of choke? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. What is the use of starter? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What is present inside the starter? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Name the gas present inside the tube light. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What types of switches are used for staircase wiring? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Explain the operation of Fluorescent lamp wiring. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. Explain the function of staircase with truth table ……………………………………………………………………………………………… ……………………………………………………………………………………………… 8. Explain the working of godown wiring ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date : Experiment : 2 TYPES OF WIRING Aim: To study different types of wiring and to prepare the following wiring: (i) (ii) (iii) Staircase wiring Fluorescent lamp wiring Corridor wiring Apparatus Required: S. No. 1 2 3 4 5 6 7 Fluorescent Staircase Wiring Lamp Wiring Fluorescent lamp with Two way switches fitting Joint clips Bulb, Bulb holder Wires Clamps Screws Screws Switch board Ceiling rose Choke Switch board Switches Connecting wires Corridor Wiring Tools required Switches Screw driver Bulb, Bulb holder Clamps Screws Ceiling rose Switch board Connecting wires Hammer Cutting pliers Line tester Types of Wiring There are various types of wiring used in the residential and commercial buildings. They are 1. Cleat Wring 2. Batten Wiring (a) PVC Batten Wiring (b) TRS/CTS Wiring (c) Lead Sheath Wiring 3. Casing Capping Wiring (a) Wood Casing Capping Wiring (b) PVC Casing Capping Wiring 4. Conduit Wiring (a) Surface Conduit Wiring Metal Conduit Wiring PVC Conduit Wiring (b) Concealed Conduit Wiring 1. Cleat Wiring: Cleat wiring is recommended only for temporary installations. The cleats are made in pain having bottom and top halves. The bottom half is grooved to receive the wire and the top half is for cable grip. Initially the bottom and top cleats are fixed on the wall loosely according to the layout. Then the cable is drawn, tensioned and the cleats are tightened by the screw. Cleats are of three types, having one, two or three grooves, so as to receive one, two or three wires. This system uses insulated Cables sub protected in porcelain cleats. This is of wiring suitable only for temporary wiring purpose. In lamp or wet location the wire used should be moisture proof and a weathering proof. 2. Batten Wiring Tough rubber-Sheathed (T.R.S) or PVC – Sheathed cables are suitable to run on teak wood battens. Varnishing of teak wood batten Method of securing the battens Suitability of tough rubber-sheathed cable Suitability of PVC sheathed cable. 3. Wood Casing Wiring System Wood casing wiring system shall not be used in damp places or in ill-ventilated places, unless suitable precautions are taken. This system of wiring is suitable for low voltage installation, I this wiring, cables like vulcanized rubber, insulated cables or plastic insulated cables are use and carried within the wood casing enclosures. The wood casing wiring system shall not be use in damp places and in ill-ventilated places, unless suitable precautions are taken. Material and Pattern of Casing All casing shall be of first class, seasoned teak wood or any other approved hardwood free from knots, shakes, saps or other defects, with all the sides planed to a smooth finish, and all sides well varnished, both inside and out side with pure shellac varnish. The casing shall have a grooved body with a beaded or plain-molded cover as desired. 4. Tough rubber-Sheathed or PVC Sheathed Wiring System Wiring with tough rubber sheathed cables is suitable for low voltage installations and shall not be used in places exposed to sun and rain nor in damp places, unless wires are sheathed in protective covering against atmosphere and well protected to withstand dampness. 5. Metal-Sheathed Wiring System Metal-sheathed wiring system is suitable for 1GW voltage installations, and shall not be used in situations where acids and alkalis are likely to be present. Metal-sheathed wiring may be used in places exposed to sun and rain provided no joint of any description is exposed. 6. Conduit Wiring System This uses a conduit pipe for the mechanical protection of wire. In this system of wiring, wires are carried through P.V.C conduit pipe for giving converging to pipes conduit pipe has certain advantages like it is moisture proof and durable. STAIRCASE WIRING Aim: To control a single lamp from two different places. Apparatus Required: S.No. 1 2 3 4 Components Incandescent lamp Lamp holder Two way switches Connecting wires Quantity/Range 1 (230V, 40W) 1 2 (230V, 5A) As required Tools Required: Wire mans tool kit – 1 No. Direct Connection Circuit Diagram Tabulation Position of Switches S1 Condition of lamp S2 Cross Connection Circuit Diagram Tabulation Position of Switches S1 Condition of lamp S2 Theory 1. A two way switch is installed near the first step of the stairs. The other two way switch is installed at the upper part where the stair ends. 2. The light point is provided between first and last stair at an adequate location and height if the light is switched on by the lower switch. It can be switched off by the switch at the top or vice versa. 3. The circuit can be used at the places like bed room where the person may not have to travel for switching off the light to the place from where the light is switched on. 4. Two numbers of two-way switches are used for the purpose. The supply is given to the switch at the short circuited terminals. 5. The connection to the light point is taken from the similar short circuited terminal of the second switch. Order two independent terminals of each circuit are connected through cables. Procedure: 1. 2. 3. 4. Give the connections as per the circuit diagram. Verify the connection Switch on the supply Verify the conditions Result: Thus the circuit to control the single lamp from two different places is studied and verified. EXERCISE Draw the electrical layout diagram using the required components. FLUORESCENT LAMP WIRING Aim: To make connections of a fluorescent lamp wiring and to study the accessories of the same. Apparatus Required: S.No. 1 2 3 4 5 Components Fluorescent lamp fixture Fluorescent lamp Choke Starter Connecting wires Range/Type 4 ft 40W 40W, 230V - Quantity 1 1 1 1 As per required Tools Required : Wire mans tool kit – 1 No. Circuit Diagram: Theory: 1. The electrode of the starter which is enclosed in a gas bulb filled with argon gas, cause discharge in the argon gas with consequent heating. 2. Due to heating, the bimetallic strip bends and causes in the starter to close. After this, the choke, the filaments (tube ends) to tube and starter becomes connected in series. 3. When the current flows through the tube end filaments the heat is produced. During the process the discharge in the starter tube disappears and the contacts in the starter move apart. 4. When sudden break in the circuit occur due to moving apart of starter terminals, this causes a high value of e.m.f to be induced in the choke. 5. According to Lenzβs, the direction of induced e.m.f in the choke will try to opposes the fall of current in the circuit. 6. The voltage thus acting across the tube ends will be high enough to cause a discharge to occur in the gas inside the tube. Thus the starts giving light. 7. The fluorescent lamp is a low pressure mercury lamp and is a long evacuated tube. It contains a small amount of mercury and argon gas at 2.5 mm pressure. At the time of switching in the tube mercury is in the form of small drops. Therefore, to start the tube, filling up of argon gas is necessary. So, in the beginning, argon gas starts burning at the ends of the tube; the mercury is heated and controls the current and the tube starts giving light. At each end of the tube, there is a tungsten electrode which is coated with fast electron emitting material. Inside of the tube is coated with phosphor according to the type of light. 8. A starter helps to start the start the tube and break the circuit. The choke coil is also called blast. It has a laminated core over which enameled wire is wound. The function of the choke is to increase the voltage to almost 1000V at the time of switching on the tube and when the tube starts working, it reduces the voltage across the tube and keeps the currents constant. Procedure: 1. 2. 3. 4. 5. Give the connections as per the circuit diagram Fix the tube holder and the choke in the tube. The phase wire is connected to the choke and neutral directly to the tube. Connect the starter in series with the tube. Switch on the supply and check the fluorescent lamp lighting. Result: Thus the fluorescent lamp circuit is studied and assembled. Electrical Layout of Fluorescent Lamp Circuits CORRIDOR WIRING Theory Corridor wiring is meant for switching on the lamp one by one while going forward into the go down or the corridor and switch off the lamp one by one while returning back. Circuit Diagram S1 OFF ON ON OFF Procedure: 1. 2. 3. 4. S2 X 1-3 1-2 1-2 S3 X 1β-3β 1β-31β-2β Give the corrections as per the circuit diagram Verify the corrections. Switch on the supply Verify the conditions Result: Thus different types wiring was completed and tested. L1 OFF ON OFF OFF L2 OFF OFF ON OFF L3 OFF OFF OFF ON POSTLAB QUESTIONS 1. Mention the types of wiring used in homes ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Choke is made up of ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Mention the types of lamps ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. What is the power consumption of commonly called zero watt lamp? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What is the usual power factor of Fluorescent lamp and incandescence lamp? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. What is the type of wiring used in homes nowadays? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. Mention the types of switches ……………………………………………………………………………………………… ……………………………………………………………………………………………… SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. Define charge ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Define voltage ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Define current ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Define resistance ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. Define power ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Define power factor ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. What is meant by potential and potential difference? ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date: Experiment : 3 MEASUREMENT OF ELECTRICAL QUANTITIES – VOLTAGE, CURRENT POWER AND POWER FACTOR IN RLC CIRCUIT Aim: To measure the electrical quantities – voltage, current, power and to calculate power factor for RLC circuit. Apparatus Required: S.No. 1 2 3 4 5 6 Components Voltmeter Ammeter Wattmeter Autotransformer Resistive, inductive & capacitive load Connecting wire Range/Type (0-300)V, MI type (0-10)A, MI type 300V, 10A, UPF/LPF 1KVA, 230/(0-270)V - Quantity 1 1 1 1 1 As per required Theory: Power in an electric circuit can be measured using a wattmeter. A wattmeter consists of two coils, namely current coil and pressure coil or potential coil. The current coil is marked as ML and pressure coil is marked as CV. The current coil measures the quantity that is proportional to the current in the circuit and the pressure measures quantity that is proportional to voltage in the circuit. An ammeter is connected in series to the wattmeter to measure the current. A voltmeter is connected in parallel to wattmeter to measure voltage. The power factor of the circuit is calculated using the relation given below: Formulae: Actual power = OR x multiplication factor Apparent power = VI watts Power factor, Cos οͺ = (Actual power) / (Apparent power) R-Load Circuit Diagram Procedure: 1. 2. 3. 4. 5. 6. 7. Connect the circuit as shown in the circuit diagram Switch on the supply and vary the auto transformer to build the rated voltage. Vary the load according to current values are increases linearly for different ratings. Note down the ammeter, wattmeter readings. Voltage will maintain constant. After taking all the reading, bring the voltage back to minimum in the auto transformer. Switch off the power supply. Remove the connections. Calculate the power factor by the given formula. Tabulation S.No. Voltage (V) Current(A) Wattmeter Obs Reading Act. Reading Power Factor RC – Load Circuit Diagram Procedure 1. 2. 3. 4. 5. 6. 7. Connect the circuit as shown in the circuit diagram. Switch on the supply and vary the auto transformer to build the rated voltage. Observe the reading of ammeter, voltmeter and wattmeter for various load values. Vary the load according to current readings. Voltage is maintain constant. After taking all the reading, bring the voltage back to minimum in the auto transformer. Switch off the power supply. Calculate the power factor by the given formula Tabulation S.No. Voltage (V) Current(A) Wattmeter Obs Reading Act. Reading Power Factor RC-Load Circuit Diagram Procedure: 1. 2. 3. 4. 5. 6. 7. Connect the circuit as shown in the circuit diagram Switch on the supply and vary the auto transformer to build the rated voltage. Observe the reading of ammeter, voltmeter and wattmeter for various load values. Vary the load according to current readings. Voltage is maintain constant. After taking all the reading, bring the voltage back to minimum in the auto transformer. Switch off the power supply. Calculate the power factor by the given formula. Tabulation S.No. Voltage (V) Current(A) Wattmeter Obs Reading Act. Reading Power Factor Result: Thus the electrical quantities – voltage, current and power are measured for RLC load and corresponding power factor is calculated. POSTLAB QUESTIONS 1. What is the unit for voltage current and resistance power? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Define volt, ampere, ohm and watt. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What is the power factor of pure R, pure L and pure C circuits? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Draw impedance triangle ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. Draw power triangle ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Mention the types of power in ac circuit ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. Name the unit for real reactive and apparent powers. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 8. Name the device used to measure voltage current power factor and resistance. ……………………………………………………………………………………………… ……………………………………………………………………………………………… SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. Define energy ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Mention the unit for energy ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What type of instrument is energy meter? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Explain the working of energy meter. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. Mention the types of energy meter. ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date: Experiment : 4 MEASUREMENT OF ENERGY USING SINGLE PHASE / THREE PHASE ENERGY METER Aim: To measure the energy consumed in a single phase circuit and 3 phase circuit Apparatus Required: S.No. 1 2 3 4 5 6 Components Voltmeter Ammeter Wattmeter Resistive load Energy meter Connecting wire Range/Type (0-300)V, MI type (0-10)A, MI type 300V, 10A, UPF/600V, 10A, UPF 1ο¦ / 3ο¦ 1ο¦ / 3ο¦ - Quantity 1 1 ½ 1 1 As per required Theory: Energy meters are interesting instruments and are used for measurements of energy in a circuit over a given period of time. Since the working principle of such instrument is based on electromagnetic induction, these are known as induction type energy meters. As shown in fig.1, there are two coils in an induction type energy meter namely current coil (CC) and voltage coil (VC), the current coil is connected in series with the load while the voltage coil is connected across the load. The aluminum disc experiences deflecting torque due to eddy current induced in it and its rotation are counted by a gear train mechanism (not shown in figure). The rating associated with the energy meter are: 1. Voltage rating 2. Current rating 3. Frequency rating 4. Meter constant Formulae Used (1ο¦ Energy Meter) 1. Using energy meter constant 750 revolutions = 1kWh 1 revolution = 1 ο΄ 1000 ο΄ 3600 / 750 = 4800 W-s For n revolution energy is n ο΄4800 W-s 2. Calculated energy E = (V ο΄ I) ο΄ T W-s Where V – load voltage I – load current T – Time taken for n revolution in seconds 3. % Error = (πΈπ −πΈπ ) πΈπ ο΄100 Formulae Used (3ο¦ Energy Meter) 1. Energy meter constant 240 revolutions = 1kWhr 1 revolution = 1×1000 ×3600 240 = 1500 π − π Ei = Energy for n revolution = n x 1500 (W-s) 2. Total power (P) = W1 + W2 (W) 3. Ec – Calculated energy = P ο΄ t (W-s) 4. % Error = (πΈπ −πΈπ ) πΈπ × 100 Procedure: 1. Connect the circuit as shown in the circuit diagram. 2. Switch on the supply. 3. Load is increased in steps and each time the meter readings are noted and also the time for one revolution is also noted down. 4. Repeat the step 3 till the rated current is reached. 5. Switch off the power supply. 6. Calculate the necessary value from the given formula Model Graph: POSTLAB QUESTIONS 1. What is meant by creeping? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. What is meant by phantom loading? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What does one unit refer to? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. How is energy meter connected? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What may be the reason for the energy meter to rotate too fast or too slow? ……………………………………………………………………………………………… ……………………………………………………………………………………………… SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. What is meant by earthing? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. How can we avoid shock? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Mention the types of earthing? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Explain the process of earthing. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What is megger? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Explain the use of megger. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. Explain the working of megger. ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date: Experiment : 5 STUDY OF EARTHING AND MEASUREMENT OF EARTH RESISTANCE 5. (A) STUDY OF EARTHING Aim: To study about earthing and their types I. Earthing / Grounding Earthing or grounding is the term used for electrical connection to the general mass of earth. Equipment or a system is said to be „earthedβ when it is effectively connected to the ground with a conducting object. Earthing provides protection to personal and equipment by ensuring operation of the protective gear and isolation of faulty circuit duringο· ο· ο· II. Insulation failure Accidental contact Lightning strike Importance of Earthing Earthing is necessary for proper functioning of certain equipments. Earthing is done also for preventing the operating personal from hazardous shocks caused by the damage of the heating appliances. Consider an electric heater connected to the supply using two-pin plug and socket. If by some chance the heating element comes in contact with the metallic body of the heater, the body of the heater being a conducting material will be at the same potential as the heating coil. If a person comes and touches the body of the heater, current will flow through his body, which will result in an electric shock. To avoid unnecessary accident, it is recommended that electric heater be connected to a 3-pin socket using a 3-core cable. (Note: To see a three-core cable, open a plug of an electric iron. There will be three wires, red, blue and green. The green wire connected to the body of the iron is the earth wire) In this case the body of the electric heater is connected to the green wire of the cable, which is connected to the earth through the earth terminal. Besides the body of the electric heater, bodies of hot plates, kettles, toasters, heaters, ovens, refrigerators, air conditioners, coolers, electric irons etc could be earthed using three pin plugs. The resistance of the path to the earth terminal through the earth wire is very low. Hence, even if the heating element comes in contact with the metallic body and a human being comes in contact with the metallic body, major part of the current will flow only through the earth wire (usually the green wire in a 3 core cable). Moreover because of the low resistance path, a large current will flow through the phase wire and the fuse will blow off. For large current to flow, earth resistance should be low. To achieve this proper earthing has to be done. III. Need of Good Earthing 1. To save human life from danger of electrical shock or death by blowing a fuse i.e. to provide an alternative path for the fault current to flow so that it will not endanger the user. 2. To protect buildings, machinery & appliances under fault conditions i.e. To ensure that all exposed conductive parts do not reach a dangerous potential. 3. To provide safe path to dissipate lighting and short circuit currents. 4. To provide stable platform for operation of sensitive electronic equipments i.e. to maintain the voltage at any part of an electrical system at a know value so as to prevent over current or excessive voltage on the appliances or equipment. 5. To provide protection against static electricity from friction. Main Objectives of Earthing Systems are: 1. Provide an alternative path for the fault current to flow so that it will not endanger the user. 2. Ensure that all exposed conductive parts do not reach a dangerous potential. 3. Maintain the voltage at any part of an electrical system at a known value so as to prevent over current or excessive voltage on the appliances or equipment. IV. Some Definitions Earthing: A tower / equipments connecting to the general mass of earth by mans of an electrical conductor. Earth Electrode: Connection to earth in achieved by electrically connecting a metal plate, rod or other conductors or an array of conductors to the general mass of earth. This metal plate or rod or conductor is called as “Earth electrode”. Earth Lead: The conductor by which connection to earth is made. Earth Loop Impedance: The total resistance of earth path including that of conductors, earth wire, earth leads and earth electrodes at consumer end and substation end. V. Types of Earting: There are various ways of doing Earthing: 1. Conventional Earthing ο§ Pipe Earthing ο§ GI Plat Earthing ο§ Cast Iron plat Earthing ο§ Copper plat Earthing 2. Maintenance Free Earthing 1. Conventional Earhing: The Conventional system of earthing calls for digging of a large pit into which a GI pipe or a copper plate is positioned amidst layers of carcoal and salt. It is cumbersome to install only one or two pits in a day. The Conventional system of GI pipe Earthing or copper plate Eathing requires maintenance and pouring of water at regular interval. 2. Maintenance free earthing: It is a new type of earthing system which is ready made, standardized, and scientifically developed. Advantages of Maintenance Free Earthing: 1. Maintenance Free: No need to pour water at regular interval-except in study soil. 2. Consistency: Maintain stable and consistent earth resistance around the year. 3. More Surface Area: The conductive compound creates a conductive zone, which provides the increased surface area for peak current dissipation. And also get stable reference point. 4. 5. 6. 7. VI. Low earth resistance. Highly conductive. Carries high peak current repeatedly. No corrosion. Eco Friendly. Long Life. Easy Installation. Factors Affecting and Value of Earth Electrode Resistance ο· ο· ο· ο· ο· ο· VII. Electrode material Electrode size Material and size of earth wire Moisture content of soil Depth of electrode of underground Quantity of dust and charcoal in earth pit Shapes of Earth Electrodes Earth electrodes can be following shapes ο· ο· ο· ο· ο· ο· ο· ο· ο· Driven Rods of pipes Horizontal Wires Four Pointed Stars Conductive Plates Buried Radial Wires Round Vertical Plates Spheres made of metal Square Vertical Plates Water Pipes VIII. Water Pipe as Earth Electrode As water pipes exist extensively and these are most of the time embedded in earth, they can make a good earth electrode. Such earthing is not objectionable with alternating currents. But with direct currents, the flow of fault currents in pipes produces electrolysis and results in heavy corrosion of pipes. This electrolysis process makes the water also harmful to certain extent. If water pipes are proposed to be used as earth electrode, then only main water supply pipe should be used as an electrode. The water supply main pipe should have metal-to-metal joints between its segments. A perfect electrical connection should be made between water pipe & earth conductor. Pipe should be cleaned thoroughly with emery paper. Earth conductor also should be cleaned thoroughly. The cleaned conductor should be wrapped 4 to 5 times and ends clamped by nuts & bolts. The earth resistance achieved by such an arrangement is usually a fraction of an ohm. Low resistance of such system is due to long length of water pipe and the fact that it mostly embedded below earth. This method is mostly used for grounding in telephone services. Electrodes should be made of a metal, which has a high conductivity. Normally copper is used. The size of the electrode should be such, that it is able to conduct the expected value of stray equipments. For example a 3 phase star wound generator must have its neutral point at earth potential. The salts commonly used for chemical treatment of soil are ο· ο· ο· ο· Sodium Chloride Calcium Chloride Sodium Nitrate Magnesium Sulphate Other factors, which affect the soil resistivity, are 1. Temperature of soil: the resistivity increases when temperature falls below the freezing point. If the temperature falls from 20 degrees C to O degree C, soil resistivity goes up from 700-ohm cm to 400-ohm cm. 2. Moisture content of Soil: small changes in moisture content seriously affect the resistivity. For example if the moisture content changes from 25% to 30%, soil resistivity drops from 250000-ohm cms to 6400-ohm cm. It is important that earth electrodes should be in contact with moist soil. It should be ensured that the electrodes are deep in soil and if possible below the permanent water level. 3. Mechanical Composition of soil: finer the grading, lower the resistance. IX. Methods of Placing Earth Electrodes in Soil 1. Pipe Earthing Pipe earthing is done by permanently placing a pipe in wet ground. The pipe can be made of steel, galvanized iron or cast iron. Usually GI pipes having a length of 2.5m and an internal diameter of 38mm are used. The pipe should into be painted or coated with any non-conducting material. The figure shows an illustration of a typical pipe electrode. The pipe should be placed atleast 1.25m below the ground level and it should be surrounded by alternate layers of charcoal and salt for a distance of around 15cm. This is to maintain the moisture level and to obtain electrode and it should be carried in a GI pipe at a depth of 60cm below the ground level. A funnel with a wire mech should be provided to pour water into the sump. Three or four bucket of water should be poured in a few days particularly during summer season. This is to keep the surroundings of the electrode permanently moist. 2. Plate earthing A typical illustration of plate earthing is shown in figure. The plate electrode should have a minimum dimension of 600 x 600 x 3.15mm for copper plate or 600 x 600 x 6.3mm for GI plates. The plate electrode should be placed atleast. 1.5m below the ground level. Bolts and nuts should be of the same material as that of the plate by means of bolts and nuts. The bolts and nuts should be of the same material as that of the plate. The earth conductor should be carried in a GI pipe buried 60 cm below the ground level. The plate electrode should be surrounded by a layer of charcoal to reduce the earth resistance. A separate GI pipe with funnel and wire mesh attached is provided to pour water into the sump. 5 (B) MEASUREMENT OF EARTH RESISTANCE Aim To measure the earth resistance using megger earth tester Apparatus Required: S.No. 1 2 3 4 Components Megger earth tester – 1 Electrode under test – 1 Electrodes – 2 Copper wires – As required Range/Type - Quantity Hammer – 1 Glove- 1 pair - Formula Used: Depth of insertion of electrode into the soil = (Distance between two electrode / 20) in feet. Theory: The megger is a portable instrument used to measure insulation resistance. The megger consists of a hand-driven DC generator and a direct reading ohm meter. The moving element of the ohm meter consists of two coils, A and B, which are rigidly mounted to a pivoted central shaft and are free to rotate over a C-shaped core. These coils are connected by means of flexible leads. The moving element may point in any meter position when the generator is not in operation. As current provided by the hand-driven generator flows through Coil B, the coil will tend to set itself at right angles to the field of the permanent magnet. With the test terminals open, giving an infinite resistance, no current flows in Coil A. Thereby, Coil B will govern the motion of the rotating element, causing it to move to the extreme counter-clockwise position, which is marked as infinite resistance. Coil A is wound in a manner to produce a clockwise torque on the moving element. With the terminal marked “line” and “earth” shorted, giving a zero resistance, the current flow through the Coil A is sufficient to produce enough torque to overcome the torque of Coil B. The pointer then protect Coil A from excessive current flow in this condition. When an unknown resistance is connected across the test terminals, line and earth, the opposing torques of Coils A and B balance each other so that the instrument pointer comes to rest at some point on the scale. The scale is calibrated such that the pointer directly indicates the value of resistance being measured. Procedure: 1. Connection are given as per the circuit diagram 2. Connect together the terminals PI and CI by closing the switch provided and connect them to the electrode or metal structure to be tested. 3. Keep the lead used for this connection as short as possible, as its resistance is included in the measurement. 4. Connect terminals marked P2 and C2 to two temporary earth spikes driven into the ground. 5. Rotate the handle provided in the megger at about 160 rpm. 6. Measure the resistance of the electrode under test. 7. Repeat the test by placing the electrodes at different spacing. Tabulation: S.No. Distance between wo earth electrodes In feet Resistance ohm Model Graph: Result: Thus the resistance of the test electrode was found using megger. POSTLAB QUESTIONS 1. What is the normal value of earth resistance? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. What is the resistance of human body? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. How much current or voltage can a normal human withstand? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. How the earth electrode is made up of? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. On what factors does earth resistance depend? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Why is charcoal/salt used in earth pit? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. How can we minimize the earth resistance? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 8. Which type of earthing is used in homes? ……………………………………………………………………………………………… ……………………………………………………………………………………………… SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. Mention the various parts in iron box ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Name the type of motor used in fan, mixer, grinder, etc. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Explain the working of fan ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. What is the difference between ceiling fan and pedestal fan? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What are the problems encountered in fan? ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date: Experiment : 5 STUDY OF TROUBLESHOOTING OF ELECTRICAL EQUIPMENTS Aim: To study about the trouble shooting of electrical equipments like fan, iron box, mmixer-grinder etc. S.No. 1 Appliance Electric iron box press Defects Doesβt work after supply is on Shock on body Iron box has no enough temperature when knob is placed at one position 2 Celling fan Doesnβt work after supply is on Wobbling Humming or buzzing Airflow 3 Electric heater Shock due to short circuit Remedies There must be a damage in wire or there is open circuit. Check the thermostat for open circuit Check the heating element continuity. Check the continuity of earth wire to body. If it does not get continuity dismantle the cover and connect earth wire properly. Check the heating element. Adjust the screw below the knob to produce enough temperature. Check for switch socket, capacitor Make sure that all screws and bolts are tightened The fan blades arenβt warped or damaged Make sure there are no loose parts that are knocking together Air flow will be less noticeable if the fan is in updraft mode Remove the short circuit Troubleshooting Chart (i) Electric Iron Box Trouble Excessive heat Possible Causes No power at outlet Defective cord or plug Loose terminal connections Broken lead in iron Loose thermostat control knob Defective thermostat Defective heater element If cast in, replace sole-plate assembly Low line voltage Incorrect thermostat setting Incorrect thermostat setting Blisters on sole-plate Defective thermostat Excessive heat No beat Insufficient heat Tears Clothes Iron cannot be turned off Power cord Sticks to clothes Iron gives shock Rough spot, nick, scratch, burn on soleplate Thermostat switch contacts are welded together Loose connection Broken wire Dirty sole-plate Excessive starch in clothes Wrong setting of the thermostat knob Iron too hot for fabric being ironed Disconnected earth connection Weak insulation of heating element Earth continuity with common earth not available (ii) Corrective Action To Be Taken Check outlet for power Repair or replace Check and tighten the terminals Repair or replace lead Clean and tighten Replace thermostat replace the element if separate Open terminal fuse replace Check voltage at outlet Adjust and recalibrate thermostat Adjust and recalibrate thermostat or replace Replace thermostat First repair the thermostat control. Then replace or repair the sole-plate Remove these sports with fine emergy and polish the area with buff. Check the thermostat switch contact. Open them by force. The contact points should be in open condition at off position of the control knob Clean and tighten Repair or replace Clean Iron at a lower temperature. Use less starch next time. Set the knob to correct temperature Lower the thermostat setting Check earth connection and connect properly Check insulation resistance of heating element; If necessary replace element Check the main earth continuity and connect properly Water Heater Complaints Not hot water Causes No supply Blown fuse Open circuit Insufficient quality of hot water Heater element burnt out Thermostat setting too low Lower value of heating element Remedies Check availability of supply at 3-pin socket Replace fuse Check the wiring for broken wire or loosed connection Check elements for burn-out Check the thermostat setting. It should be 60oC to 65oC Check the value of heating element Capacity of tank is insufficient for oneβs needs Comstantly fuse blowing Grounded heating element Steam in hot water Grounded lead wire Thermostat improperly connected High consumption of power leading to increased electricity bill Thermostat contact welded together Grounded heating element Thermostat set too high or out of calibration Leaking faucets Excessively exposed hot water pipes Thermostat setting too high Grounded heating element Scale deposit on the heating units (iii) Replace washers in all leaking faucets Hot water lines should be as short as possible Reset thermostat. Setting should be 60oC to 65oC Check element for ground Dismantle the water heater and remove the scale form the element tube gently Mixer Fault Motor is not running Possible reason No voltage or low voltage Supply voltage is correct. motor is not running Either motor field or armature coil may get open circuited Overload in the jar and hence overload protector may get tripped But Motor rotates at same speed in all speed settings May be any short circuit in armature or field coils There may be wear and tear in the bearings (iii) and replace Check the quantity of water used. Identify if the tank capacity is too small Check the heater element for insulation resistance and replace if necessary Check wiring for grounds Check the circuit and correct any improper connections Check the thermostat for its operation Check the unit for ground Reset thermostat Remedy Check the supply voltage with multimeter Do the continuity test. If there is an open circuit fault, do the service Press the overload relief button and remove some materials in the jar. Now restart. Do the continuity test. If there is an short circuit fault, do the service. Check and put lubricating oil at bearings. If beat persists, replace it. Electric Fan Fault Noise Low speed Cause It is due to worn out bearings and absence of lubricating oil or grease Humming or induction noise is due to non-uniform air gap owing to the displacement of rotor. It is due to defective or leaky capacitor Low voltage applied Remedy The bearings must be replace if worn out; otherwise lubricate with proper lubricant Dismantle and reassemble properly Replace the capacitor with one of the same value and voltage Check the voltage and adjust it possible Jamming of rotor It is due to misalignment Not starting Low applied voltage Supply failure Open in winding Condenser open or short Open in regulator resistor (v) Dismantle and assemble property after proper lubrication Check the voltage and adjust if possible Check the supply points at switch regulator ceiling rose and the terminal of the fan Check for the continuity of auxiliary and main winding Check the capacitor with a megger Check for open or loose contact in the resistor or contacts Vaccum Cleaner Repairing of Vaccum Cleaner When a vacuum cleaner fails to clear the dirt effectively, we think of replacing it with a new one. But troubleshooting a vacuum cleaner is not a so difficult task. When a vacuum cleaner begins to perform ineffectively there are three main areas that need to be considered namely poor suction, still brush and no power supply. Other than these three areas, there are other parts of the vacuum cleaner which is worth considering. These are the vacuum cleaner belt, clogging of the hose, vacuum filter etc. now before you start troubleshooting your vacuum cleaner, it is very important to detect what actually is wrong with your vacuum cleaner. Once we are aware about the faulty pars ha are causing the problem then repairing it is easy. As most of the vacuum cleaners problem are not problems at all. Following are some steps that will guide us on troubleshoot/repair the vacuum cleaner: 1. If the faulty is in the belt then we have no other choice rather than to replace it with a new belt. It is not possible to repair a belt. Installing a new belt is not a difficult task. Turn over the vacuum cleaner and unscrew the plate so that you face the brush. Remove the old belt which connects the agitator brush and the drive shaft and install the new one. 2. Check the agitator brush for any thread or hair that could be tangled in the brush. Use a scissor to cut them out. And make sure that it is spinning properly with ease. If the brush in worn out then replace it with a new one. 3. If your vacuum cleaner is not sucking up the dirt effectively then it could be due to a clogged filter or hose or a moist bag. Cleaning the filter and the hose can increase the cleaning efficiency of the cleaner. If required replace the filter that will enhance the efficiency of the vacuum cleaner. 4. If there is no power supply to the vacuum cleaner then check of any discontinuity along the wire. Replace the breakers if required and mend and discontinuity along the line. Another reason for no supply of power could be due to a burned out motor. In this case we will have to replace the motor. 5. Check the vacuum hose for any holes. A vacuum hose with a hole will face suction problem. So if there is any hole on the hose than repair it by parting a tape on it. (vi) Washing Machine Washing Machine problems and remedies: Washing machine problems are of various types. However, there are certain common washing machine problems which many people have to face. If the problem is a different one, it is necessary to call the repair, because diagnosing washing machine problems is not an easy task. Washing machine troubleshooting is no childβs play. Letβs see the different problems with washing machines and how we can deal with them. Washing Machine doesn’t Spin: This problem can occur if we stuff too many clothes at one time. Remove some clothes out and then try the spin cycle again with a less number of clothes. The other reasons can be broken lid switch and the tab on the lid, broken or loose belt or control problem. If we are good at home repair, we can remove the switch or belt and replace them if needed, otherwise we would need to call an expert. Washing Machine doesn’t Drain: This problem may occur if the water pump is clogged, the belt is loose or the drainage hose is kinked. We can replace the belt or call an appliance repair person to deal with this problem. Washing Machine doesn’t fill with water: We might face this problem if the inlet hoses are clogged, fault in the timer, and the lid switch or the water level switch which is located in the control panel with a clear tube attached to it. With the VOM on Rx1 (Volt-oym-meter set on resistance mode), examine the three terminals and all the optional pairings to see whether you are getting a 0 reading on one infinity reading on the others. Washing Machines doesn’t Run: Recjheck if the washing machine is plugged in (receiving electrical power). If it is plugged in and still does not work then check the outlet with the VOM for the voltage and power cord (if it is damaged). If all the devices are fine then the lid switch or timer may have a problem. Call the appliance repair person and replace the parts if necessary. Leakage in washing machine: The leakage might take place due to damaged hoses or loose connections. Check the water pump in case of a leakage. Washing machine doesn’t Agitate: Check the lid switch belt timer or bad transmission )spin solenoid). There is a possibility that any cloth must have got wrapped around the agitator resulting in this problem. Washing Machine Makes Noise: This problem might occur due to unbalanced/heavy Load. Dot not stuff too many clothes in the machine. Remove some of the clothes and try again. If the problem does not get solved, then there might be a bad transmission or the agitator might be broken. Call the home appliances repair person to get it repaired. STUDY OF VARIOUS ELECTRICAL EQUIPMENTS Parts and its working of the following devices. 1. IRON BOX 2. FAN 3. MIXIE Result: Thus the troubleshooting of electrical equipments is studied. POSTLAB QUESTIONS 1. Name few problems in iron box ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. What is the power consumption of various electrical gadgets? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Mention the various parts of fan motor ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. What is the use of capacitor in fan? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. When a low voltage is supplied to fan, what happens and why? ……………………………………………………………………………………………… ……………………………………………………………………………………………… SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. Explain the construction and working of induction motor. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Explain the working of transformer. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Mention the types of transformer. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. List the application of transformer. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. Name few application of induction motor in home. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Why are CFL preferred? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. What is LED? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 8. How does an LED work? ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date: Experiment : 7 STUDY OF VARIOUS ELECTRICAL GADGETS Aim: To study various electrical gadgets of Induction motor, transformer, CFL, LED, PV cell. Light Emitting Diodes A light-emitting diode (LED) is a semiconductor light source. LEDs are used as indicator lamps in many devices and are increasingly used for other lighting. Appearing as practical electronic components in 1962, early LEDs emitted low-intensity red light, but modern versions are available across the visible, ultraviolet, and infrared wavelengths, with very high brightness. When a light-emitting diode is switched on, electrons are able to recombine with holes within the device, releasing energy in the form of photons. This effect is called electroluminescence and the color of the light (corresponding to the energy of the photon) is determined by the energy band gap of the semiconductor. An LED is often small in area (less than 1 mm 2), and integrated optical components may be used to shape its radiation pattern.(8) LEDs present many advantages over incandescent light sources including lower energy consumption, longer lifetime, improve physical robustness, smaller size, and faster switching. However, LEDs powerful enough for room lighting are relatively expensive and require more precise current and heat management the compact fluorescent lamp sources of comparable output. Light-emitting diodes are used in applications as diverse as aviation lighting, digital microscopes, automotive lighting, advertising, general lighting, and traffic signals. LEDs have allowed new text, video displays, and sensors to be developed, while their high switching rates are also useful in advanced communications technology. Infrared LEDs are also used in the remote control units of many commercial products including televisions, DVD players and other domestic appliances. LEDs are also used in seven-segment display. Light emitting diodes, commonly called LEDs, are real unsung heroes in the electronics world. They do dozens of different jobs and are found in all kinds of devices. Among other things, they form numbers on digital clocks, transmit information from remote controls, light up watches and tell you when your appliances are turned on. Basically, LEDs are just tiny light bulbs that fit easily into an electrical circuit. But unlike ordinary incandescent bulbs, they donβt have a filament that will burn out, and they donβt get especially hot. They are illuminated solely by the movement of electrons in a semiconductor material, and they last just as long as a standard transistor. The lifespan of an LED surpasses the short life of an incandescent bulb by thousands of hours. Tiny LEDs are already replacing the tubes that light up LCD HDTVs to make dramatically thinner televisions. The LED consists of a chip of semiconducting material doped with impurities to create a p-n junction. As in other diodes, current flows easily from the p-side, or anode, to the n-site, or cathode, but not in the reverse direction. Charge-carriers-electrons and holes-flow into the junction from electrodes with different voltages. When an electron meets a hole, it falls into a lower energy level, and releases energy in the form of a photon. The wavelength of the light emitted, and thus its color depends on the band gap energy of the materials forming the p-n junction. In silicon or germanium diodes, the electrons and holes recombine by a non-radiative transition, which produces no optical emission, because these are indirect band gap materials. The materials used fro the LED have a direct band gap with energies corresponding to near-infrared, visible, or near-ultraviolet light. LED development began with infrared and red devices made with gallium arsenide. Advances in materials science have enabled making devices with ever-shorter wavelengths, emitting light in a variety of colors. LEDs are usually built on an n-type substrate, with an electrode attached to the p-type layer deposited on its surface. P-type substrates, while less common, occur as well. Many commercial LEDS especially GaN.InGaN, also use sapphire substrate. Most materials used for LED production have very high refractive indices. This means that much light will be reflected back into the material at the material/air surface interface. Thus, light extraction in LEDs is an important aspect of LED production, subject to much research and development. Photovoltaic Cells Photovoltaic (PV) cells are made up of at least 2 semi-conductor layers. One layer containing a positive charge, the other a negative charge. Sunlight consists of little particles of solar energy called photons. As a PV cell is exposed to this sunlight, many of the photons are reflected, pass right through, or absorbed by the solar cell. When enough photons are absorbed by the negative layer of the photovoltaic cell, electrons are freed from the negative semiconductor material. Due to the manufacturing process of the positive layer, these freed electrons naturally migrate to the positive layer creating a voltage differential, similar to a household battery. When the 2 layer are connected to an external load, the electrons flow through the circuit creating electricity. Each individual solar energy cell produces only 1-2 watts. To increase power output, cells are combined in a weather-tight package called a solar module. A solar cell (also called a photovoltaic cell) is an electrical device that converts the energy of light directly into electricity by the photovoltaic effect. It is a form of photoelectric cell (in that its electrical characteristics-e.g. current, voltage, or resistance-varu when light is incident upon it) which, when exposed to light, can generate and support an electric current without being attached to any external voltage source. The term “photovoltaic” comes from the Greek πππ )πβππ ) meaning “light”, and from “Volt”, the unit of electro-motive force, the volt, which in turn comes from the last name of the Italian physicist Alessandro Volta, inventor of the battery (electrochemical cell). The term “photo-voltaic” has been in use in English since 1849.(1) Photovoltaics is the field technology and research related to the practical application of photovoltaic cells in producing electricity from light, though it is often used specifically to refer to the generation of electricity from sunlight. Cells can be described as photovoltaic even when the light source is not necessarily sunlight (lamplight artificial light, etc.) In such cases the cell is sometimes used as a photo detector (for example infrared detectors), detecting light or other electromagnetic radiation near the visible range, or measuring light intensity. The operation of a photovoltaic (PV) cell requires 3 basic attributes: 1. The absorption or light, generating either electro-hole pairs or exactions. 2. The separation of charge carriers of opposite types. 3. The separate extraction of those carriers to an external circuit. In contrast, a solar thermal collector collects heat by absorbing sunlight, for the purpose of either direct heating or indirect electrical power generation. “Photo electrolytic cell” (photo electrochemical), on the other hand, refers either a type of photovoltaic cell )like that developed by A.E. Becquerel and modern dye-sensitized solar cells) or a device that splits water directly into hydrogen and oxygen using only solar illumination. Photovoltaic Cell Induction Motor An induction or asynchronous motor is an AC electric motor in which the electric current in the rotor needed to produce torque is induced by electromagnetic induction from the magnetic field of the stator winding. An induction motor therefore does not require mechanical commutation, separate-excitation or self-excitation for all or part of the energy transferred from stator to rotor, as in universal, DC and synchronous motors. An induction motorβs rotor can be either wound type or squirrel-cage type. Three-phase squirrel-cage induction motors are widely used in industrial drives because they are rugged reliable and economical. Single-phase induction motors are used extensively for smaller loads, such as household appliances like fans. Although traditionally used in fixed speed service, induction motors are increasingly being used with variable-frequency drives (VFDs) in variable speed service. Induction motor is a generalized transformer. Difference is that transformer is an alternating flux machine while induction motor is rotating flux machine. Rotating flux is only possible when 3 phase voltage (or poly phase) which is 120 degree apart in time is applied to a three phase winding (or poly phase winding) 120 degree apart in space then a three phase rotating magnetic flux is produced whose magnitude is constant but direction keeps changing. In transformer the flux produced is time alternating and not rotating. There is not air gap between primary and secondary of transformer whereas there is a distinct air gap between stator and rotor of motor which gives mechanical movability to motor. Because of higher reluctance (or low permeability) of air gap the magnetizing current required in motor is 25-40% of rated current of motor whereas in transformer it is only 2-5% of rated primary current. In an alternating flux machine frequency of induced EMF in primary and secondary side is same whereas frequency of rotor EMF depends on slip. During starting when S = 1 the frequency of induced EMF in rotor and stator is same but after loading it is not. Other difference is that the secondary winding and core is mounted on a shaft set in bearings free to rotate and hence the name rotor. If at all secondary of a transformer is mounted on shaft set at bearings the rate of cutting of mutual magnetic flux with secondary circuit would be different from primary and their frequency would be different. The induced EMF would not be in proportion to number of turns ratio but product of turn ratio and frequency. The ratio of primary frequency to the secondary frequency is called slip. Any current carrying conductor if placed in magnetic field experience a force so rotor conductor experience a torque and as per Lenz;s Law the direction of motion is such that it tries to oppose the change which has caused so it starts chasing the field. Transformer A Typical Voltage Transformer The transformer is very simple static (or stationary) electro-magnetic passive electrical devices that works on the principle of Faradayβs law of induction. It does this by linking together two or more electrical circuits using a common oscillating magnetic circuit which is produced by the transformer itself. A transformer operates on the principals of “electromagnetic induction”, in the form of Mutual Induction. Mutual induction is the process by which a coil of wire magnetically induces a voltage into another coil located in close proximity to it. Then we can say that transformers work is the “magnetic domain”, and transformers get their name from the fact that they “transform” one voltage or current level into another. Transformers are capable of either increasing or decreasing the voltage and current levels of their supply, without modifying its frequency, or the amount of electrical power being transferred from one winding to another via the magnetic circuit. A single phase voltage transformer basically consists of two electrical coils of wire, one called the “Primary Winding” and another called the :Secondary Winding” that are wrapped together around a closed magnetic iron circuit called a “core. This soft iron core is not solid but made up of individual laminations connected together to help reduce the coreβs losses. These two windings are electrically isolated from each other but are magnetically linked through the common core allowing electrical power to be transferred from one coil to the other. In other words, for a transformer there is no direct electrical connection between the two coil windings, thereby giving it the name also of an Isolation Transformer. Generally the primary winding of a transformer is connected to the input voltage supply and converts or transforms the electrical power into a magnetic field. While the secondary winding converts this magnetic field into electrical power producing the required output voltage as shown. Transformer Construction (single-phase) Where: Vp - is the Primary Voltage Vs - is the Secondary Voltage Np - is the Number of Primary Windings Ns - is the Number of Secondary Windings ο¦ (phi) - is the Flux Linkage Notice that the two coil windings are not electrically connected but are only linked magnetically. A single-phase transformer can operate to either increase or decrease the voltage applied to the primary winding. When a transformer is used to “increase” the voltage on its secondary winding with respect to the primary, it is called a Step-up transformer. When it is used to “decrease” the voltage on the secondary winding with respect to the primary it is called a Step-down transformer. However a third condition exists in which a transformer produces the same voltage on its secondary as is applied to its primary winding. In other words, its output is identical with respect to voltage, current and power transferred. This type of transformer is called an “Impedance Transformer” and is mainly used for impedance matching or the isolation of adjoining electrical circuits. The difference in voltage between the primary and the secondary windings is achieved by changing the number of coil turns in the primary winding (Np) compared to the number of coil turns on the secondary winding (Ns). As the transformer is a linear device, a ratio now exists between the number of turns of the primary coil divided by the number of turns of the secondary coil. This ratio, called the ratio of transformation, more commonly known as a transformers “turns ratio”, (TR). This turns ratio value dictates the operation of the transformer and the corresponding voltage available on the secondary winding. It is necessary to know the ratio of the number of turns of wire on the primary winding compared to the secondary winding. The turns ratio, which has no units, compares the two windings in order and is written with a colon, such as 3:1 (3 to 1). This means in this example, that if there are 3 volts on the primary winding there will be 1 volt on the secondary winding, 3 to 1. Then we can see that if the ratio between the number of turns changes the resulting voltage must also change by the same ratio, and this is true. A transformer is all about :ratios”, and the turns ratio of a given transformer will be the same as its voltage ratio. In other words for a transformer: “turns ratio = voltage ratio”. The actual number of turns of wire on any winding is generally not important, just the turns ratio and this relationship is given as: A Transformerβs Turns Ratio ππ ππ = ππ ππ = π = Turns Ratio Assuming an ideal transformer and the phase angles: ο¦p = ο¦s Note that the order of the numbers when expressing a transformers turns ratio value is very important as the turns ratio 3:1 expresses a very different transformer relationship and output voltage than one in which the turns ratio is given as: 1:3 Example No.1 A voltage transformer has 1500 turns of wire on its primary coil and 500 turns of wire for in secondary coil. What will be the turns ratio (TR) of the transformer. π. π . = ππ ≠ πππ. πΆππππ 1500 3 = = = = 3.1 ππ ≠ πππ. πΆπππ 500 1 Ans: This ratio of 3:1 (3to1) simply means that there are three primary windings for every one secondary winding. As the ratio moves from a larger number on the left to a smaller number on the right, the primary voltage is therefore stepped down in value as shown. Example No.2 If 240 volts are applied to the primary winding of the same transformer, what will be the resulting secondary no load voltage. π. π . = 3: 1 ππ ππ ≠ πππ. πΆππππ 240 = = ππ ≠ πππ. πΆπππ ππ ∴ πππ. ππππ‘π , ππ = ππ 240 = = 80 π£πππ‘π 3 3 Again confirming that the transformer is a “step-down transformer as the primary voltage is 240 volts and the corresponding secondary voltage is lower at 80 volts. Then the main purpose of a transformer is to transform voltages and we can see that the primary winding has a set amount or number of windings (coils of wire) on it to suit the input voltage. If the secondary output voltage is to be the same value as the input voltage on the primary winding, then the same number of coil turns must be wound onto the secondary core as there are on the primary core giving an even turns ratio of 1:1 (1to1). In other words, one coil turn on the secondary to one coil turn on the primary. If the output secondary voltage is to be greater or higher than the input voltage, (step-up transformer) then there must be more turns on the secondary giving a turns ratio of 1:N (1toN), where N represents the turns ratio number. Likewise, if it is required that the secondary voltage windings much be less giving a turns ratio of N:1 (N to 1) Transformer Action We have seen that the number of coil turns on the secondary winding compared to the primary winding, the turns ratio, affects the amount of voltage available from the secondary coil. But if the two windings are electrically isolated from each other, how is this secondary voltage produced? We have said previously that a transformer basically consists of two coils wound around a common soft iron core. When an alternating voltage (Vp) is applied to the primary coil, current flows through the coil which in turn sets up a magnetic field around itself, called mutual inductance, by this current flow according to Faraday’s Law of electromagnetic induction. The strength of the magnetic field builds up as the current flow rises from zero to its maximum value which is given as ππ ππ‘ . As the magnetic lines of force setup by this electromagnet expand outward from the coil the soft iron core forms a path for an concentrates the magnetic flux. This magnetic flux links the turns of both windings as it increases and decreases in opposite directions under the influence of the AC supply. However, the strength of the magnetic field induced into the soft iron core depends upon the amount of current and the number of turns in the winding. When current is reduced, the magnetic field strength reduces. When the magnetic lines of flux flow around the core, they pass through the turns of the secondary winding, causing a voltage to be induced into the secondary coil. The amount of voltage induced will be determined by: N. ππ ππ‘ (Faradayβs Law), where N is the number of coil turns. Also this induced voltage has the same frequency as the primary winding voltage. Then we can see that the same voltage is induced in each coil turn of both windings because the same magnetic flux links the turns of both the windings together. As a result, the total induced voltage in each winding is directly proportional to the number of turns in that winding. However, the peak amplitude of the output voltage available on the secondary winding will be reduced if the magnetic losses of the core are high. If we want the primary coil to produce a stronger magnetic field to overcome the cores magnetic losses, we can either send a larger current through the coil, or keep the same current flowing, and instead increase the number of coil turns (Np) of the winding. The product of amperes times turns is called the “ampere-turns”, which determines the magnetizing force of the coil. So assuming we have a transformer with a single turn in the primary, and only one turn in the secondary. If one volt is applied to the one turn of the primary coil, assuming no losses, enough current must flow and enough magnetic flux generated to induce on voltage in the single turn of the secondary. That is, each winding supports the same number of volts per turn. As the magnetic flux varies sinusoidally, ο¦ = ο¦max sinο·t, then the basic relationship between induced emf, (E) in a coil winding of N turns is given by: emf = turns x rate of change πΈ=π ππ ππ‘ πΈ = π × π × ο¦πππ₯ × cosβ‘ (ππ‘) πΈπππ₯ = ππ ο¦πππ₯ πΈπππ₯ = ππ 2 × ο¦πππ₯ = 2π 2 × π × π × ο¦πππ₯ ∴ πΈπππ = 4.44 ππο¦πππ₯ Where: π π − is the flux frequency in Hertz, = 2π N – is the number of coil windings ο¦ - is the flux density in webers This is known as the Transformer EMF Equation: For the primary winding emf, N will be the number of primary turns, (Np) and for the secondary winding emf, N will be the number of secondary turns, (Ns) Also please note that as transformers require an alternating magnetic flux to operate correctly, transformers cannot therefore be used to transform DC voltages or currents, since the magnetic field must be changing to induce a voltage in the secondary winding. In other words, Transformers DO NOT Operate on DC Voltages. Compact Fluorescent Lamps Fluorescent lamps use 25% - 35% of the energy used by incandescent lamps to provide the same amount of illumination (efficacy of 30-110 lumens per watt). They also last about 10 times longer (7,000 – 24000 hours). The light produced by a fluorescent tube is caused by an electric current conducted through mercury and inert gases. Fluorescent lamps require a ballast to regulate operating current and provide a high start-up voltage. Electronic ballasts outperform standard and improved electromagnetic ballasts by operating at a very high frequency that eliminates flicker and noise. Electronic ballasts also are more energy-efficient. Special ballasts are needed to allow dimming of fluorescent lamps. The two general types of fluorescent lamps are: ο· Compact fluorescent lamps ο· Fluorescent tube and circline lamps Compact Fluorescent Lamps CFLs come in a variety of sizes and shapes, including (a) twin-tube integral, (b and c) triple-tube integral, (d) integral model with casing the reduces glare, (e) modular circline and ballast, and (f) modular quad-tube and ballast varieties. Compact fluorescent lamps (CFLs) combine the energy efficiency of fluorescent lighting with the convenience and popularity of incandescent fixtures. CFLs can replace incandescent that are roughly 3-4 times their wattage, saving up to 75% of the initial lighting energy. Although CFLs cost 3-10 times more than comparable incandescent bulbs, they last 6-15 times as long (6,000 – 15000 hours). CFLs work much like standard fluorescent lamps. They consist of two parts: a gas-filled tube and a magnetic or electronic ballast. The gas in the tube glows with ultraviolet light when electricity from the ballast flows through it. This, in turn, excites a white phosphor coating on the inside of the tube, which emits visible light throughout the surface of the tube. CFLs with magnetic ballasts flicker slightly when they start. They are also heavier than those with electronic ballasts. This may make them too heavy for some light fixtures. Electronic ballasts are more expensive but light immediately (especially at low temperatures). They are also more efficient than magnetic ballasts. The tubes will last about 10,000 hours and the ballast about 50,000 hours. Most currently available CFLs have electronic ballasts. CFLs are designed to operate within a specific temperature range. Temperatures below the range cause reduced output. Most are for indoor use, but there are models available for outdoor use. A CFLs temperature range is usually listed on its package. CFLs are most costeffective and efficient in areas where lights are on for long periods of time. Because CFLs do not need to be changed often, they are ideal for hard-to-reach areas. Types of Compact Fluorescent Lamps CFLs are available in a variety of styles and shapes. They may have two, four, or six tubes or circular or spiral-shaped tubes. The size or total surface area of the tube(s) determines how much light is produced. In some CFLs, the tubes and ballast are permanently connected. Other CFLs have separate tubes and ballasts. This allows the tubes to be changed without changing the ballast. There are also types enclosed in a glass globe. These look somewhat similar to conventional incandescent light bulbs, except they are larger. Sub-CFLs fit most fixtures designed for incandescent lamps. Although most CFLs fit into existing three-way light sockets, only a few special CFL models can be dimmed. Fluorescent Tube and Circline Lamps In fluorescent tubes, a very small amount of mercury mixes with inert gases to conduct electrical current. This allows the phosphor coating on the glass tube to emit light. Fluorescent tube lamps-the second most popular type of lamps-are more energy efficient than the more popular Atype standard incandescent lamps. The traditional tube-type fluorescent lamps are usually identified as T12 or T8 (twelveeighths or eight-eighths of an inch tube diameter, respectively). They are installed in a dedicated fixture with a built-in ballast. The two most common types are 40-watt, 4-foot (1.2-meter) lamps and 75-watt, 8-foot (2.4-meter) lamps. Tubular Fluorescent fixtures and lamps are preferred for ambient lighting in large indoor areas. In these areas, their low brightness creates less direct glare than incandescent bulbs. Circular tube-type fluorescent lamps are called circline lamps. They are commonly used for portable task lighting. POSTLAB QUESTIONS 1. What is meant by PV cell? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Explain the working of PV cell. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Write the advantages and disadvantages of CFL ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. List the merits and demerits of PV cell. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What will happen if DC supply is given to transformer? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 6. Mention the types of Induction motor. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 7. Name few applications LED and CFL. ……………………………………………………………………………………………… ……………………………………………………………………………………………… Result: Thus the various electrical gadgets are studied successfully. SRM UNIVERSITY FACULTY OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF ELECTRICAL AND ELECTRONICS ENGINEERING Evaluation Sheet Program Name : Semester : Year : Name : Reg. No. : S.No. B.Tech in Electrical and Electronics Engineering Marks Split Up Marks Allotted 1 Attendance 5 2 Preparation of Observation 5 3 Pre-lab 5 4 In lab Performance 10 5 Post lab 5 Total Marks Obtained 30 Staff Signature PRELAB QUESTIONS 1. What is a choke? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Where is choke used? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. Explain the detailed design of choke. ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Mention few applications of choke ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. Explain the difference between core and shell type transformer ……………………………………………………………………………………………… ……………………………………………………………………………………………… Date: Experiment : 8 ASSEMBLY OF CHOKE OR SMALL TRANSFORMER Aim: I. To wind the single phase 230V/12V-0-12V, 3A shell type transformer II. To check the continuity and operation without vibration. III. To measure the rated voltage and rated current on full load in secondary winding. Related Information A transformer is a static device which transforms power from one circuit to another circuit at the same frequency. It consists of two coil windings on a core made of magnetic material. AC voltage is applied to one of the coils is called the primary coil. The other coil, from which output is taken, is known as the secondary coil. The relation between primary and secondary voltage (V1,V2); currents (I1,I2), number of turns (N1,N2) respectively, is given by, π2 πΌ1 π2 = = π1 πΌ2 π1 π The ratio of π2 is known as transformation ratio K. If the secondary voltage (V2), is more 1 than the primary voltage (V1), then it is know as a step-up transformer. If the secondary voltage is less than the primary voltage, then it is called a step-down transformer. Core AC supply voltage is applied to the primary winding; therefore, the flux flowing through the core is alternating. To reduce the eddy current loss, the core is made of lamination. The thickness of laminations or stamping varies from 0.35mm. To 0.55 mm. The laminations are insulated from each other by the thin coat of insulating varnish. For good magnetic characteristics, cold rolled silicon steel is used. Silicon content may be of the order of 3 or 4%. There are two types of transformer, from the construction point of view. Shell Type In this type, the iron core surrounds the winding, as shown in fig.1.3 of (a) and (b) various types of laminations and stampings are shown in figs.1.4 and 1.6. In figs. 1.4(a) and (b) two L-shaped laminations are shown, indicating their mode of placement in the alternate layers. They are placed together to give the rectangular lamination of core. The complete laminated core consists of rectangular laminations placed alternately, one over the other as shown in fig.1.4(c), so that the joints are staggered. The joints are staggered to avoid a continuous air gap which increases the magnetizing current. Further, if the joints are not staggered, the core will have less mechanical strength and there would be an undue humming noise during operation. The core could also be assembled out of U and T types of laminations as shown in fig.1.5 (a) and (b). The L and U-T laminations are generally used for the core type transformer. For making the shell type transformer, generally the combination of U and T laminations is used, as shown in figs.1.6(a) and (b). Windings In the case of small transformers, coils are usually would with round wire in the form of a bobbin, in the same ways as cotton thread wound on a spool. For small transformers of low voltage such as 230V, about 5 to 8 turns per volt may be taken for primary winding, depending on the size of the transformer. Secondary number of turns can be obtained by the relationship. π2 = π2 × π1 π1 The primary current can be calculated with the help of the given volt-ampere rating of the transformer. Primary current I1 = Volt-ampere rating / V1 Secondary current I2 can be calculated from the relation: πΌ2 = π2 × πΌ1 π1 The area of the cross-section of the winding conductor depends upon the current. Normally, the size of the primary and secondary conductors will be different. Top select the cross sectional size of the winding, conductor tables of the manufactures may be consulted. Normally, the current density of 3 amperes per sq.mm. may be assumed for determining the size of the conductor. Equipment and Materials ο· Stampings/laminations ο· Malinex insulating sheet ο· Thin insulating paper ο· Plastic or Bakelite former ο· Small bolts and nuts for clamping stampings ο· Super enameled copper winding wire ο· Cotton and empire tapes ο· Coil winding machine Calculations For Primary Winding No. of turns per volt = 6 turns No. of turns per 230V = 230 x 6 = 1380 turns = 3 Amps/sq.mm Conductors Size Amps per sq.mm As per the table shown in text book The size of the conductor = 18 SWG is preferable. No. of turns per volt = 6 turns No. of turns per 12 volt = 12 x 6 = 72 turns For Secondary Winding Conductor Size π Secondary current πΌ2 = π2 × πΌ1 1 72 = 1380 × 3 = 0.15652π΄ As per the table shown in the text book, πΌ The size of the conductor π2 = πΌ2 × π1 1 = 0.1562 3 × 1 = 0.0.152π΄ = 32πππΊ Procedure 1. Select the size of the core and the type of the stamping (i.e.) for the shell type transformer, the combination of „Eβ and „Iβ 2. Select the suitable size of the conductor for windings, as explained above. 3. Select / make a transformer of suitable size. 4. Wrap the transformer with malinex insulation sheet. 5. Wind the primary winding or the transformer preferably with the help of winding machine. 6. After every 2 or 3 layers of primary winding, use a layer of thin insulating paper. 7. After completing the primary winding, warp with malinex sheet. 8. Wind the secondary turns. 9. Bring out taps at suitable number of turns for 12-0-12 volts. 10. Wrap with empire or cotton tape for insulation and mechanical protection. 11. Assemble the core with winding as shown in the figures 12. Clamp / bolt the core. Precaution While winding, the enamel wire should not come into contact with sharp metallic edges. Voltages (Volts) Winding Designed value Primary Secondary Actual measured value No. of turns Current (Amps) Size of wire (mm) Result: Thus the construction of transformer was completed and tested. POSTLAB QUESTIONS 1. Explain the various losses in transformer? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 2. Why the core of a transformer in laminated? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 3. What are the various parts of a transformer? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 4. Which winding should be wound first HV or LV? Why? ……………………………………………………………………………………………… ……………………………………………………………………………………………… 5. What is meant by SWG? ……………………………………………………………………………………………… ………………………………………………………………………………………………