Single-Phase and Asymmetrical Three-Phase Induction Motors: A Comparative Steady-State Analysis Under Single-Phase Feeding. L. Martins Neto,Dr. J.R. Camacho,PhD D.A. Andrade, PhD R.G. Mendonça, MSc. Universidade Federal de Uberlândia Electrical Engineering Department P.O. Box: 593 38400.902 - Uberlândia - MG - Brazil E-mail: jrcamacho@ufu.br Abstract In Brazilian rural areas single-phase power supply is very common. Single-phase induction motors with reasonable power are used to run farming activities which often, depending of their size, is not an inexpensive option. The aim of this work is to provide to farmers a simple, inexpensive and reliable option by running a modified threephase induction motor [3] with as little structural modification as possible in order to run it with the available single-phase power supply. The asymmetrical three-phase induction machine fed by a single phase source, already discussed in previous work [1], has nothing more than an ordinary squirrel cage rotor and a stator where three-phase windings are located. These windings have the ordinary spatial design with a displacement of 1200 between them, but with a different number of turns in each phase. With a proper relation of number of turns in each phase and with the help of a capacitor (Cap) connected between phases B and C, as in Figure 1, can be possible to make the asymmetrical induction motor to produce nominal power at nominal speed. 1 Introduction This paper will present the following structure: discussion of the mathematical modeling, study for the steady state conditions, and related aspects, presentation of results through digital simulation and performance comparison with a similar symmetrical induction motor. Digital simulation takes in account time and space harmonics for the symmetrical and asymmetrical induction motors [6]. Results reveals that on selected conditions it is possible to get reasonable performance out of the motor without changing its original structure, the slot number is an example. A three-phase asymmetrical induction motor with single-phase feeding can be easily derived in a production plant from ordinary three-phase induction motors. Estimated production costs doesn’t change substantially in both cases. The only differences for both motors are the number of windings in each stator phase; they will be different from each other, and the mandatory presence of a capacitor as shown in Figure 1. Taking into consideration that in Brazil the single-phase induction motor come out of a production line much more expensive, for the same power, than the ordinary threephase induction motor, and this price difference increases with power. Initial considerations made for the asymmetrical induction motor led us to think that the cost for such a motor will be in between the costs for the single-phase and three-phase induction motors, considering again, for both, the same output power. We can say that, without expensive computations, cost will be very close to that of the three-phase induction motor. We only need to know if technically the asymmetrical induction motor has a similar or better performance when compared with the single-phase machine. Figure 1. General test scheme. The aim of this work is to demonstrate with theoretical and practical analysis that the asymmetric three-phase induction motor, with single-phase feeding, has a performance similar to the single-phase induction motor. Thinking in the global aspect, and taking into consideration the machine volume, weight and other characteristics, its performance certainly can be superior to the single-phase machine. 2 Symmetrical Induction Motor Operating Point at Rated Load Through steady-state tests on the ordinary induction motor was observed that, when comparing symmetrical three-phase induction motor data at rated load, the induction motor doesn't develop 2 HP under 1720 rpm with 4 A phase current (plaque data). Under the above nominal condition of 4 A phase current, the resulting speed was 1734 rpm. The average value for the net electromagnetic torque was 7.02 N.m, obtained with a torque-meter. Under no-load condition the average electromagnetic torque developed in this case was 7.52 N.m. Under those circumstances it was necessary to define a nominal operating point. The main constraint being the fact that we can't exceed the specified plaque current under steady-state conditions. The condition, where the motor develops phase current of 4 A, is defined as steady-state operating point. This means that the nominal load condition was defined as, "Phase current: 4 A, speed: 1734 rpm, power: 1.73 HP, voltage: ∆ - 220 V/ Y - 380 V and torque: 7.52 N.m". 3 Asymmetrical Induction Motor 3.1 Sinusoidal Steady-State Basic Equations Accordingly to references [3] and [4], the mmf (magnetomotive force) three-phase system MMFa, MMFb and MMFc, produced by stator currents Ia, Ib and Ic, can be decomposed in symmetrical components of zero sequence (MMFa0), positive (MMFa1) and negative (MMFa2) which allow us to write: & a MMF & MMFb = & c MMF & 1 1 1 MMFa 0 2 & α MMFa1 1 α & 1 α α 2 MMFa 2 Na 0 0 0 Nb 0 & 0 Ia & 0 Ib & Nc Ic (2) Considering asymmetric stator winding ( N a ≠ N b ≠ N c ), the symmetrical MMF components are produced by asymmetrical current components, for “a” phase they have the following names: Iaz, Iap and Ian, respectively zero, positive and negative sequence asymmetrical components. Thus can be written that: & & MMFa 1 0 0 Iaz 0 & & MMFa1 = Na 0 1 0 Iap & & MMFa 0 0 1 Ian 2 1 1 2 b bα c cα & 1 Iaz & bα Iap 2 & cα Ian (3) & = Z& ′an. Ian & Ean (7) From Equations (4) and (7) we have: &a & p & n Ia & V&a Zs Za Za z & & 2 & & & Vb = Zsa b α Za p b αZa n b Ia p & a c α Za & p c α 2 Za & n c Ia & V&c Zs n (8) & a = Rsa + jXsa Zs & = Zs & + Z& ′a Za p a p & & & Za n = Zsa + Z ′a n And making: Rsb = b2 Rsa; Rsc = c2 Rsa; Xsb = b2 Xsa; Xsc = c2 Xsa. From Figure 1 can be written that: V&b − V&c = − jX cap . I&cap I&b = − I&cap & − Vc & V& = Va 1 X cap = 2. π .60. Cap (9) From the set of Equations (8) and (9) can be unbalancing factor T. F& & , Ic & , & , Ib Ia the and the electromagnetic torque & & = V (1 − γ + F& (1 − γ )) Ia 1 2 Z& & & = bV (α 2 − γ + F& (α − γ )) Ib 1 2 & Z & & = cV (α − γ 1 + F& (α − γ 2 )) Ic & Z (10) (4) Where: b = Na/Nb and c = Na/Nc". Voltage electrical circuit equation can be written as: V&i = (Rsi + jXsi ). I&i + E&i (6) obtained phase current phasors From Equations (1), (2) and (3) can be obtained the following expression: & Ia & Ib = & Ic & = Z& ′ap. Iap & Eap Where: (1) The dot above the parameter name indicates phasorial form and á = 1 /120o. & a MMF & MMFb = & MMF c positive sequence impedances relative to the magnetization branch (equivalent circuit) and rotor referred to the stator. So we have: (5) Where Vi and Ei, Rsi and Xsi are voltage and emf (electromotive force) phasors, resistance and leakage reactance in phase i (i = a, b, c - stator phases) respectively. Emf’s from stator phases can be decomposed in positive and negative asymmetrical components, for phase “a” they can be written as: Eap and Ean. Relationships between positive and negative components give origin to the negative and γ1 = 1 + bα 2 + cα 1 + bα + cα 2 ; γ2 = ; 1+ b + c 1+ b + c α 2 α 1 1 & ; & & ; Z& 0 = − Zs Z = − Za b c a 1 b c p α α 2 & ; Za Z& 2 = − c n b & Ia Z& − Z& 0γ 1 + jXcap. b.(γ 1 − α 2 ) F& = & n = &1 Ia p Z 0γ 2 − Z& 2 + jXcap.b.(α − γ 2 ) (11) α & ; 1 & ; & Z = − 1 Za Z& 3 = − 1 Zs c a 4 c p α2 & p; − 1 Za Z& 5 = c Z& = Z& 4 − Z& 3 .γ 1 + ( Z&5 − Z& 3 .γ 2 ) F& & ] − Re[ Za & ]| F& | 2 3V Re[ Za p n T= & |2 WS Z | 2 WS = (1 − s)WR where WR is the rotor speed. 3.2 Asymmetrical Motor Design The asymmetrical induction motor prototype design was developed from an exhaustive number of tests and motor equations including time and space harmonics. Equivalent circuit parameters from the three-phase symmetrical induction motor should be used as a benchmark, and from the torque equation (frequency domain) it is possible to obtain results for the electromagnetic torque "T", under nominal speed of 1734 rpm, and with a selected number of values for "b", "c" and "Cap". The following figure shows parameterized curves of "T" against the value of "Cap" for several values of "b" and "c". stator slot area for coil placement in the stator slots. Remembering that one of the advantageous aspects of this motor is that changes won't be necessary in its mechanical structure. 3.3 Obtaining design parameters Basic elements to obtain step and distribution factors were obtained from the original three-phase symmetrical induction motor winding, this data should be applied numerically to digital simulation. Those values are considered the same for both motors (symmetrical and asymmetrical), since the only difference between them is the number of turns in two of the phases. This difference is assumed as not making any difference in such factors. From the available data (motor identification plaque) for the stator winding can be obtained basic elements to define step and distribution factors. Such obtained values are: coil step = 180° electrical degrees, adjacent slots angle = 20o electrical degrees and number of coils per phase = 3. With the analysis of obtained torque oscillations, the chosen group of values for "b, c and Cap" to build the asymmetrical induction motor prototype was: b = 1.67, c = 0.71 and Cap = 40µF which corresponds to all figures shown in this work. Taking those values as a base the number of turns of phases "b" and "c" relatively to phase "a" can be obtained. These values, where b=Na/Nb and c=Na/Nc, are: Nb = 0.60xNa and Nc = 1.40xNa. Through frequency domain modeling, for such design condition, currents in the three-phases can be obtained, which are: Ia = 4.27 A, Ib = 4.63 A and Ic = 3.25 A. At the original induction motor the stator winding has 42 turns in each phase with 0.65 mm2 wire. Considering the asymmetrical induction motor, wires are changed and a prototype can be built from the dimensions in Table 1. Table 1 Phase Conductor Turns/phase A 0.65 mm2 42 B 0.65 mm2 25 C 0.32 mm2 59 3.4 General Test Scheme Figure 1 - Capacitance optimization. Parameterized curves of "T" for b = 1.67 and c in the range from 0.51 to 1.21. From those curves can be seen that for each composition of "b" and "c" an adequate capacitor exists under electromagnetic torque nominal condition of 7.52 N.m. It will possible, them, various possible designs, since curves from c=0.51 to c=0.91 presents possible nominal torque situations. Therefore, in order to obtain relations "b", "c" and "Cap" to build the prototype the decisive constraint will be the torque behavior taking in consideration its steady-state oscillation, under the cases where will be possible to modify the phase coils. It is important to point out that values of "b" and "c" will be constrained and can't be well above the unity. The reason is that the space available will be limited to the original symmetrical three-phase induction motor While doing the tests the following measurement equipment has been used as shown in Figure 1: Data acquisition system (A-D converter) - which receives analog voltage signals: 1 - from single-phase feeding: voltage (channel 1) and current by means of a shunt (channel 2); 2 - from speed meter (channel 3), 3 - from torque meter (channel 4). Shunt - 15 A - 60 mV. Torque-meter - consists of a cylindrical steel ring with a thousand of millimeter thickness, where in the external surface is placed a "strain gage" bridge. Elastic deformation of cylindrical ring is transferred to the bridge by the motor toque action. The bridge feeding, together with a voltage amplifier, is the origin of a small voltage in the terminals of the torque-meter proportional to the bridge resistance variation and for instance proportional to the motor torque. Electromagnetic brake - eddy currents braking system with the following plaque data: Model - AB703 Voltage - 90 Vdc Current (hot) - 1.70 A Ohm at 20° C - 40.5 Ω Power - 7.5 CV Speed - 1800 rpm 4 Theoretical and Experimental Results The asymmetrical motor prototype was built from an ordinary commercial three-phase induction motor. No changes were made in the motor structural design when changing from symmetrical to asymmetrical. Ordinary tests were applied to the symmetrical motor, and parameters obtained were suitable for application in previously shown modeling equations. The asymmetrical motor should have the same nominal speed and torque as the original symmetrical motor. Those values were respectively 1733 rpm and 7 N.m. After optimization studies for the many possible cases, were found the best combinations for the stator winding relationships and capacitor given previously. In those conditions stator currents resulted in the nominal values shown below. Where the remaining asymmetrical induction motor nominal values are: T (N.m) = 7.0, W (rpm) = 1733, V (Volts) = 380. 1. Asymmetrical induction motor designed and built with the theoretical values from table 1 as a base. 2. Single-phase commercial induction motor with the auxiliary winding disconnected with a centrifugal switch after starting. 3. Single-phase commercial induction motor with auxiliary winding and capacitor permanently connected. The three motors have the same nominal expected output power. Results obtained are presented in Table 1. Motor type Feeding T W Efficiency V (V) I (A) PF Nxm Rpm % 1 380 4.22 0.97 7.03 1733 83.5 2 220 10.0 0.74 7.28 1737 78.5 3 220 7.28 0.92 7.17 1765 88.0 Table 1 - Practical results for induction motors: (1) 3φ asymmetric, (2) single-phase with starting capacitor and (3) single-phase with permanent capacitor. Figure 5 - Asymmetrical induction motor speed. Figure 3. Simulated torque (zoomed) with the fundamental only - b = 1.67, c = 0.71 e Cap = 40 ìF. Figure 6 - Current for the asymmetrical motor at rated load. Figure 4. Experimental torque - b = 1.67, c = 0.71 e Cap = 40ìF. Three distinct prototype motors were tested in the lab: For Figure 5 we have Tm=7.52 N.m with ∆T=4.65% e Wr=1733 rpm. 5 Conclusion Biography The main conclusion is due to the fact that the asymmetrical motor can compete with the single-phase induction motors. Comparing with a type 2 induction motor, the asymmetric motor has great advantages concerning energy savings and power factor control. Comparing with a type 3 induction motor, considering the fact that this motor has two phases internally, its characteristics are very close to the asymmetrical motor. However, it has the disadvantage of a bigger volume, and the advantage of better efficiency since it works with speed a little bit higher. However, this small increment in efficiency can be expensive to be obtained in the case of a single-phase with a permanent capacitor compared with the asymmetrical induction motor with single-phase feeding. The most important practical fact is that the asymmetrical induction motor shown here is working in farming activities for quite some time as a solution for single-phase power supply. Another important fact to be mentioned is that for this solution it is not necessary any structural changes in the three-phase ordinary induction machine, stator and rotor slot numbers remains as in the original design. Structural changes in the motor are expensive and require modifications in the whole motor design. The above observed facts suggest that in the case of asymmetrical induction motor the little changing in design characteristics was very much an optimization problem. It will be also technically possible to build asymmetrical induction motors larger than 10 HP. Luciano Martins Neto - Dr. Martins Neto was born in Botucatu, SP, Brazil in 22/05/48. He has a Doctoral degree in Mechanical Engineering from Escola de Engenharia de São Carlos at Universidade de São Paulo (USP), São Carlos, Brazil since 1980. Worked as a lecturer at Faculdade de Engenharia de Lins, Lins, SP, Brazil, at Escola de Engenharia de São Carlos ( USP), São Carlos, Brazil and at the Electrical Engineering Department (UNESP - Universidade Estadual Paulista) at Ilha Solteira, SP, Brazil. He is working as a Senior Lecturer at Universidade Federal de Uberlândia, MG, Brazil. His areas of interest are Electrical Machines and Grounding. José Roberto Camacho - Dr. Camacho was born in Taquaritinga, SP, Brazil in 03/11/54. Completed his PhD degree in the Electrical and Electronic Engineering Department at Canterbury University, Christchurch, New Zealand, in August 1993. He is a Senior Lecturer at Universidade Federal de Uberlândia where he works since February 1979. Dr. Camacho is a ResearcherConsultant of CNPq (Brazilian National Council for Scientific and Technological Development) and collaborator-member for the Brazilian Commitee of CIGRÉ-JWG 11/14-09 (Unit Connection). His areas of interest are Dynamic Simulation, Electrical Machines and HVAC-DC conversion. Darizon A. Andrade - Dr. Andrade was born in Monte Alegre de Minas, MG, Brazil in 1956. He completed his MSc in Electrical Engineering from UFU - Universidade Federal de Uberlândia, Uberlândia, MG, Brazil in 1987. He obtained his PhD in Electrical Engineering at the University of Leeds, Leeds, UK in 1994. He is a Senior Lecturer at UFU where he works since 1980. He currently is the Head of Graduation Courses in the Electrical Engineering Dept. at UFU. His areas of interest are Electromechanical Energy Conversion, Non-Conventional Electrical Machines, Vector Control and Drive Systems. Roberlan G. de Mendonça - Mr. Mendonça was born in Itabuna, Bahia, Brazil in 06/05/69. He finished his BSc in Electrical Engineering from UNIVALE Universidade do Vale do Rio Doce, Governador Valadares, MG, Brazil in 1991. Finished his Master’s degree in 1997 at UFU. Currently, he is working towards his Doctoral degree at Universidade Federal de Uberlândia, his area of interest is Electrical Machines. References [1] Martins Neto, L; Teixeira, E.P. & da Silva, R.F., "Performance Control of Asymmetric Three-Phase Induction Motors With Single-Phase Power Supply - A Neural Network Approach", ICEM-94 - International Conference on Electrical Machines, September 1994, Paris, France. [2] Tozune, A., "Balanced Operation of Three-Phase Induction Motor with Asymmetrical Stator Windings Connected to Single-Phase Supply System"; IEE Proceedings-B, Vol. 138, n. 4, pp. 167-174, July 1991, London, UK. [3] Martins Neto, L., "Three-Phase Asymmetrical Induction Motor"; The First International Conference on Power Distribution, Belo Horizonte, MG, Brazil, 1990. In Portuguese. [4] Tindall, C.E. & Monteith, W., "Balanced Operation of Three-Phase Induction Motors Connected to SinglePhase Supplies"; Proceedings IEE, Vol. 123, n. 6, pp. 516-522, June 1976, London, UK. [5] Straughten, A. & Tracy G.F., "Single-Phase Operation of Three-Phase Induction Motors", Engineering Journal, pp. 14-17, February 1969. [6] Martins Neto, L.; Camacho, J.R.; Salerno, C.H. & Alvarenga, B.P., "Analysis of a Three-Phase Induction Machine Including Time and Space Harmonic Effects: The A, B, C Reference Frame", PE-154-EC-0-10-1997, recommended and approved for publication in the IEEE Transactions on Energy Conversion, by the IEEE Electric Machinery Committee of the IEEE Power Engineering Society, October 1997.