INP Irradiation Test of Linear Variable Differential Transformers in the WWR-K core 1 2 A. SHAIMERDENOV, A.BEISEBAEV, Sh. GIZATULIN, P. CHAKROV M. TANIMOTO, N. KIMURA, K. TSUCHIYA, H. KAWAMURA 1) The Kazakhstan Institute of Nuclear Physics (KINP), Ibragimov, 1, 050032, Almaty, Republic of Kazakhstan 2) The Japan Atomic Energy Agency (JAEA), Oarai-machi, Higashi-ibaraki-gun, Ibaraki-ken 311-1393, Japan IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway WWR-K RESEARCH REACTOR Commissioned in 1967 Continuous operated till 1988 1988-1998: upgrade, licensing Re-started in 1998 Power Rating: 6 MW Max thermal neutron flux: 11014 cm-2s-1 Fuel enrichment: 36% in 235U Moderator /coolant: light water Reflector: beryllium/ water Utilization: - Isotope production; - Materials radiation tests; - Neutron activation analysis; - Neutron physics research; - Transmutation doping of Silicon. IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 2 TRANSFORMER-TYPED FISSION PRODUCT PRESSURE GAUGE Bellows Spring Linear voltage differential transformer (LVDT) φ14 Pressure tube ~150 unit : mm DIFFERENTIAL TRANSFORMERS Type Items Conventional Linear Voltage Differential Transformer Improved Linear Voltage Differential Transformer Coil materials Ceramic covered wire MI cable PbO·SiO2·TiO2·MgO MgO, Al2O3 Photograph Insulator IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 3 CROSS SECTION OF THE INNER CAPSULE A gap 1 mm thick is available between the channel wall and the inner capsule; the gap filled with helium gas. Variation of helium pressure in the gap within a range from 30 to 105 Pa has made it possible controlling of the transformer temperature within a range from 300°C to 200°C. Inner capsule of the irradiation device Irradiation device in assemblage IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 4 THE REACTOR CORE MAP TO BE USED IN STUDIES OF DIFFERENTIAL TRANSFORMERS Neutron flux density in cell 5-9: thermal: (5.90.9)∙1013 cm-2s-1 fast: (7.92.0)∙1012 cm-2s-1 Irradiation test of LVDT, started on April 6, 2011 IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 5 UNIVERSAL LOOP FACILITY 2 6 5 1 4 3 Schematic circuit of ULF system components and devices in the reactor building 1 – reactor core; 2 – ULF monitoring systems; 3 – gas-vacuum communication systems; 4 – the power-supply and gas-supply systems; 5 –ULF control room; 6 – microcontrollers (ADAM) IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 6 BOX DIAGRAM OF THE ULF GAS-VACUUM COMMUNICATIONS 1 – irradiation channel; 2 – manual valve to isolate the irradiation tube after degassing, when transporting and after completion of trials; 3 – pressure sensors, which provide electronic control of pressure; 4 – electrically-driven valves; 5 – a unit for working gas choice/supply; 6 – vacuum pump; 7 –irradiated gas collectors. IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 7 MEASURING MEANS No. (1) Name Thermocouple (K-type T/C) (2) Electric heater Function Specification Measurement and control of length : 6 m irradiation temperature inside diameter : 1.6 mm irradiation capsule Heating and control of the DTPG length : 6 m irradiation temperature diameter : 1.5 or 2 mm Self-Powered Neutron (3) Detector Measurement of the neutron flux (Rh-type SPND) Fast neutron (4) Evaluation of fast neutron fluence fluence monitor Qnty (4) (2) length : 6 m Detector : 2×70mm (2) diameter : 1.6 mm 54Fe(n,p)54Mn (3) IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 8 DESIGN OF IRRADIATION CAPSULE Irradiation Test Measuring System Conceptual design of Irradiation Capsule SPND Temp. Voltage Measuring Items Improved LVDT Conventional LVDT T/C - Voltage across the LVDT 2nd coil - LVDT Temperature - LVDT Neutron flux - LVDT Insulation - LVDT Resistance - LVDT Impedance SPND Heater Install WWR-K core IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 9 ELECTRICAL CIRCUITS IN IRRADIATION TEST OF LVDT Temperature Controller adapter Heater T/C-1 adapter T/C T/C-2 0~1000oC (Type-K) Constant-current AC Power Supplier LVDT-1(E1) adapter LVDT LVDT-1(E2) LVDT-2(E1) Data Collection System LVDT-2(E2) Microcontrollers ADAM 5000E WWR-K IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 10 EXPECTED RESULTS IN THIS IRRADIATION TEST Measuring Procedure Expected Results Evaluation of LVDT output 1st coil Voltmeter R For example e1 e2 e1 e2 Stabilization Voltmeter Insulation Resistance e1 V Metal rod Constant-current AC power supplier e2 Schematic diagram of LVDT 2nd coil R Results of differential transformer under un-irradiation ( example) Conventional LVDT (Ceramic covered wire) Improved LVDT (MI cable) Input condition for 1st coil 50mA, 1kHz 100mA, 1kHz Voltage across 2nd coil (e1, e2) 0.9 – 1.1 V 60 – 70 mV Reactor operation Reactor operation Reactor operation Reactor operation Neutron Fluence - Experiments on LVDT temperature variation - Experiments on variation of input condition for 1st coil IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 11 RESULTS OF IRRADIATION LVDT TEST (1) Temporal variation in the SPND readings Temporal variation in the transformer temperature Temporal variation in the voltage across coils of the ceramic-wire transformer Temporal variation in the voltage across coils of the MI-cable transformer IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 12 RESULTS OF IRRADIATION LVDT TEST (2) Temporal variation in the resistance of the MI-cable transformer Temporal variation in the resistance of the ceramic-wire transformer Temporal variation in the insulation resistance of the MI-cable transformer coils Temporal variation in the insulation resistance of the ceramic-wire transformer coils IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 13 TRANSFORMATION RATIO RATIO Primary coil in conventional differential transformer breaks, whereas the improved differential transformer continues to work 171 days Time, d The MI-cable LVDT transformation ratio was unvaried for the entire period of tests, staying independent of temperature within a range from room temperature to 300 °C. The ceramic wire LVDT transformation ratio reduced permanently in course of irradiation for 171 days (from 0.22 to 0.12), changing dramatically at a temperature higher than 270 °C. IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 14 CONCLUSION The conventional linear variable differential transformer operated for 171 days at 6 MW. Then primary coil was broken. The improved linear variable differential transformer operated for entire test period (228 days at 6 MW), staying serviceable. The improved linear variable differential transformer demonstrated stable operation under long-term in-reactor irradiation for entire test period. IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 15 Thank you for your attention! IAEA Technical meeting on In-pile testing and instrumentation for development of generation-IV fuels and structural materials, 21-24 August 2012, Halden, Norway 16