JEDEC STANDARD Mark Legibility JESD22B114 MARCH 2008 JEDEC SOLID STATE TECHNOLOGY ASSOCIATION NOTICE JEDEC standards and publications contain material that has been prepared, reviewed, and approved through the JEDEC Board of Directors level and subsequently reviewed and approved by the JEDEC legal counsel. JEDEC standards and publications are designed to serve the public interest through eliminating misunderstandings between manufacturers and purchasers, facilitating interchangeability and improvement of products, and assisting the purchaser in selecting and obtaining with minimum delay the proper product for use by those other than JEDEC members, whether the standard is to be used either domestically or internationally. JEDEC standards and publications are adopted without regard to whether or not their adoption may involve patents or articles, materials, or processes. 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For information, contact: JEDEC Solid State Technology Association 2500 Wilson Boulevard Arlington, Virginia 22201-3834 or call (703) 907-7559 JEDEC Standard No. 22B114 TEST METHOD B114: MARK LEGIBILITY Foreword This standard is intended for manufacturers and users of solid state devices that incorporate laser or ink based markings. Introduction For conventional ink marking of solid state devices, permanency is the primary concern, and is covered by JESD22-B107. Laser based markings have no permanency issues, thus JESD22-B107 does not apply. However, there has been a lot of variability in the readability and legibility of laser based markings, which has highlighted the need for mark legibility requirements. -i- JEDEC Standard No. 22B114 -ii- JEDEC Standard No. 22B114 Page 1 TEST METHOD B114: MARK LEGIBILITY (From JEDEC Board Ballot JCB-08-07, formulated under the cognizance of the JC-14.3 Subcommittee on Silicon Devices Reliability Qualification and Monitoring.) 1 Scope This standard describes a nondestructive test to assess solid state device mark legibility. The specification applies only to solid state devices that contain markings, regardless of the marking method. It does not define what devices must be marked or the method in which the device is marked, i.e., ink, laser, etc. The standard is limited in scope to the legibility requirements of solid state devices, and does not replace related reference documents listed in this standard. 2 Normative references The following normative documents contain provisions that, through reference in this text, constitute provisions of this standard. The latest editions of the normative documents listed below apply to this standard. ANSI INCITS 182-1990, Bar Code Print Quality Guideline ISO/IEC 15415, Bar Code Print Quality Test Specification ISO/IEC 16022, Data Matrix Bar Code Symbology Specification 3 Informative references The following informative documents contain relevant mark legibility discussions that provide helpful supplemental references. CEA-706, Component Marking Standard MIL-STD-130, Identification Marking of U.S. Military Property SAE AS9132, Data Matrix Quality Requirements for Parts Marking 4 Terms and definitions For the purposes of this standard, the terms and definitions listed below apply: bar code symbol: A symbol that gives information in a code consisting of parallel bars and spaces, each of various specific widths. contrast: The difference in luminance (“brightness”) between the mark and the surrounding device surface. NOTE Contrast is typically quantified by comparison of minimum and maximum reflectance values. Test method B114 JEDEC Standard No. 22B114 Page 2 4 Terms and definitions (cont’d) data matrix: A two-dimensional bar code matrix symbol. ink mark: A mark, on a device, created using applied ink, paint, or other pigment. laser mark: A mark, on a device, created by using a laser to ablate or melt the device surface, to bond a contrasting labeling material, or to activate a pigmented coating. legibility: The ability of a character or symbol to be read or deciphered. mark (on a device): One or more symbols and/or characters intended to provide information and located on a surface of a device. NOTE A mark can give information on such items as terminal location, country of origin, manufacturer, date code, lot number, and device identification, e.g., a part number. overall symbol grade: The overall quality measure of a two-dimensional bar code symbol determined by machine scanning equipment per guidelines of ISO/IEC 15415 or ANSI INCITS 182-1990. NOTE The grades range from 0 (low) to 4 (high) for ISO/IEC 15415 and from F (low) to A (high) for ANSI INCITS 182-1990. readability: A subjective measure of the ease with which a character or text may be read. reflectance: The ratio of luminous flux reflected from a surface to the luminous flux incident on that surface. 5 Test method 5.1 Sample size Mark legibility is a non-destructive test. The test may be appropriate for 100% final visual inspection, or it may be deployed on a sample basis, particularly for machine inspection of 2D matrix legibility. Recommended minimum sample basis is 3 lots, 10 samples per lot; a “lot” is a group of devices with the same materials and construction marked within a single manufacturing run, using the same marking equipment. Sample size and test frequency will typically be determined by supplier/customer agreement. 5.2 Sample preparation Samples shall be representative of production devices in an as-shipped condition and shall not be subjected to any cleaning or surface treatment process prior to mark legibility inspection. Normal board-assembly manufacturing processes, or field operating conditions, may degrade mark legibility; examples include permanent conditions, such as epoxy or conformal coating, and temporary conditions, such as flux residue, that can be removed by cleaning. If mark legibility inspection is to be conducted following board assembly, removal of non-permanent coatings may first be required. Test method B114 JEDEC Standard No. 22B114 Page 3 5 Test method (cont’d) 5.3 Rework Reworked markings shall meet the same legibility requirements as non-reworked markings. Although a solid state device that is ink marked may be reworked following legibility inspection, a laser marked device is typically scrapped if it fails legibility requirements. Specific mark rework restrictions, however, are defined by supplier/customer agreement. 5.4 Apparatus Depending on the specific mark type, and whether bar code symbols are used, the test apparatus needed to assess mark legibility can vary. Legibility evaluation by human visual inspection may require only a light source, or may also include a microscope or other optical aid. Legibility assessment by machine typically requires a light source, bar code reader, and quality grading software. 5.4.1 Light source The light source should be matched to the intended inspection method: unaided human inspection, aided visual inspection, or machine scanning equipment. Light sources may have a peak light wavelength, e.g., laser, LED, etc., or a broad wavelength spectrum, e.g., incandescent lamp, fluorescent lamp, halogen lamp, etc. Lighting source selection guidance listed in Annex of ISO/IEC 15415 is intended for use with machine scanning equipment, but may also provide helpful background for lighting selection by human visual inspection. The default angle of incidence for the light source is 45°, but it may be adjusted to improve apparent contrast between the mark and the surrounding device surface using the selected inspection method. 5.4.2 Unaided (no optical assistance) human visual inspection The mark shall be viewed at a maximum distance of 30 cm. A dedicated work area light source at a 45° nominal incidence angle is recommended, but normal room lighting conditions (200-600 lux, typ.) may prove adequate. 5.4.3 Aided human visual inspection Using a stereo microscope (or other optical device), the mark shall be viewed at a maximum distance of 18 cm, and a maximum magnification of 3X. Minimum inspection distance will typically be determined by the focal distance of the optical device. A dedicated light source is recommended. The sample should be positioned such that the viewing angle is less than 15°, relative to the device surface perpendicular, to maintain a uniform focal plane across the mark surface; however, the viewing angle may be adjusted (see Figure 1) to improve apparent contrast between the mark and the surrounding device surface if the lighting source’s angle of incidence (45° typ.) is otherwise fixed. Test method B114 JEDEC Standard No. 22B114 Page 4 5.4 Apparatus (cont’d) 5.4.3 Aided human visual inspection (cont’d) Figure 1 — Viewing angle adjustment 5.4.4 Bar code reader The bar code reader shall comply with the aperture and quality grading requirements of ISO/IEC 15415 or ANSI INCITS 182-1990. 6 Legibility requirements 6.1 Human visual inspection (Unaided and Aided) All identifying characters and symbols of the mark shall be legible by operator assessment using the appropriate Section 5 test method. A character or digit is unacceptable if inspection leaves a doubt as to its identity. The quality of the assessment depends on the operator fitness. This standard assumes the operator is appropriately trained to make the inspection, has normal, corrected visual acuity (20/20), and is free of fatigue or other physical effects which could diminish judgment capability. Documentation of inspection distance, magnification and lighting conditions may be required per supplier/customer agreement. 6.1.1 Character size The minimum character size for a particular device mark will typically dictate whether human visual inspection requires the use of an optical aid such as a microscope. This standard does not specify what character set (OCR-A, OCR-B, etc.) or minimum font size (2, 5, etc.) should be used, or whether a mark is required at all; it defines only the legibility requirements. Test method B114 JEDEC Standard No. 22B114 Page 5 6.1 Human visual inspection (Unaided and Aided) (cont’d) 6.1.2 Surface finish Although the surface texture, surface composition and color may significantly affect the contrast between the mark and the surrounding device surface, this standard does not specify what means shall be employed to enhance the legibility of the mark. Generally, a dark, matte finish will minimize reflectance, and a light, polished surface will increase reflectance; the difference in reflectance between these surface types will enhance contrast and mark legibility. 6.1.3 Mark defects Any of the following mark defects which render the marking illegible or unreadable shall be cause for rejection; some of these defects may not apply to all mark types. Bridging: A portion of the character is bridged by excess ink, yielding an unintended character, e.g., a “5” or “G” appearing as a “6” due to ink bridging within the character elements. Distorted mark: A character or symbol appears wavy, or undulating. Double mark: A marking appears twice on the same device in close proximity to the original mark. Faded mark: Fading of an ink mark, or insufficient etch of an ablative laser mark. Incomplete/missing mark: Part or all of the mark text is missing, when compared to the specification requirement. Misaligned mark: Part or all of the mark text is misaligned, when compared to the specification requirement. Scratches: Scratches that alter the form and intended legibility of the mark. Smearing/blurring: A character or symbol appears out of focus. 6.2 Machine inspection In addition to character and general symbol elements, a bar code may also be included in the device mark. The bar code is typically a two-dimensional (2D) matrix, following Error Correction Code 200 (ECC 200) requirements, but other 2D error correction codes, or a one-dimensional bar code, may alternatively be used. Typically, human visual inspection is used for the character and general symbol elements, and a bar code reader is used for legibility inspection of the 2D matrix. The 2D matrix shall meet a minimum overall symbol grade of 1.5 or C, per the bar code print quality specification of ISO/IEC 15415 or ANSI INCITS 182-1990, respectively. Typically, the lowest cost scanning equipment works effectively when the overall symbol grade is high; hence, effort should be made to exceed the minimum overall symbol grade requirements of this specification, wherever feasible. Factors affecting the overall 2D matrix symbol grade include symbol contrast, decodability, pattern defects, edge determination, reflectance uniformity in the light/dark regions, pattern non-uniformity, etc. Annex C of ISO/IEC 15415 provides an extensive list of possible causes for a low symbol grade. Test method B114 JEDEC Standard No. 22B114 Page 6 6.2 Machine inspection (cont’d) Specific inspection distance, equipment capability, lighting source, light incidence angle, aperture, software, etc., can also affect the overall symbol grade and should be documented. ISO/IEC 15415 provides a specific reporting format of the overall symbol grade, including aperture, light and angle. ANSI INCITS 182-1990 overall symbol grade reporting requirements include aperture and light. 6.2.1 2D Matrix The 2D matrix may be a dark symbol on a light background, or a light symbol on a dark background. The data matrix symbols formats are defined in ISO/IEC 16022. 6.2.2 OCR In some applications, Optical Character Recognition (OCR) by machine scanning equipment may be used to read the mark characters. OCR legibility requirements are defined by supplier/customer agreement, and are outside the scope of this standard. 7 Corrective Measures 7.1 Ink mark If an ink mark is rejected due to legibility requirements, numerous corrective measures may be needed to ensure compliance. These measures might include modification of ink, alteration of character size, printing equipment adjustment, change of maintenance procedure, etc.; however, specific corrective action guidance is outside the scope of this standard. 7.2 Laser mark If a laser-based mark is rejected due to legibility requirements, modification of the laser equipment and/or the solid state device may be necessary to ensure compliance. These measures might include modification of the device surface finish and composition, replacement of the laser source, adjustment of laser power, modification of marking speed, cleaning of equipment filter, etc.; however, specific corrective action guidance is outside the scope of this standard. Test method B114 STANDARD IMPROVEMENT FORM JEDEC JESD22-B114 The purpose of this form is to provide the Technical Committees of JEDEC with input from the industry regarding usage of the subject standard. Individuals or companies are invited to submit comments to JEDEC. All comments will be collected and dispersed to the appropriate committee(s). If you can provide input, please complete this form and return to: JEDEC Attn: Publications Department 2500 Wilson Blvd. Suite 220 Arlington, VA 22201-3834 Fax: 703.907.7583 1. I recommend changes to the following: Requirement, clause number Test method number Clause number The referenced clause number has proven to be: Unclear Too Rigid In Error Other 2. Recommendations for correction: 3. Other suggestions for document improvement: Submitted by Name: Phone: Company: E-mail: Address: City/State/Zip: Date: