Electromechanical and solid-state relays Zelio Relay Catalogue April 2009 Reduce the size of your enclosures and, at the same time, increase machine reliability The new Zelio Relay items Electromechanical relays RSL Only 6 mm wide, thus saving considerable space in your enclosures 6 mm wide Solid-state relays SSR Unlimited service life provided by electronic technology Unlimited service life Contents Presentation Choose compactness with Zelio Relay RSL ....................................................................... 2-3 Choose long life and silent operation with Zelio Relay SSR ................................................. 4-5 Electromechanical and solid-state relays panorama ........................................................... 6-7 Technical characteristics Zelio Zelio Zelio Zelio Relay RSL ................................................................................................................................. 8-15 Relay RSB, RXM, RUM, RPM ............................................................................................ 16-49 Relay ABR, ABS .................................................................................................................... 50-69 Relay SSR .............................................................................................................................. 70-77 Make the most of your energy 1 Choose compactness with Zelio Relay RSL Only 6 mm wide, thus reducing the size of your enclosures > A solution for any application A complete offer > An offer with maximum flexibility, comprising: • complete products: a single reference for a relay mounted on a socket, • products for customer assembly: select the relay and associated socket according to your application. > Wide choice of sockets available covering a range of voltages from 12 to 230 V. An offer that meets the most demanding standards • Conformity with the European RoHS (Restriction of Hazardous Substances) directive. • Conformity to international standards IEC/EN 61810-1, UL508, CSA C22.2 N°14, GOST. 100% RoHS Schneider Electric commits itself to reducing the environmental impact of its products 2 > Reliability in any situation Protection integrated in the socket The assurance of reliable protection of the relay irrespective of the supply voltage used. LED indicator Power on and relay status LED indicator. «Standard» and «low level» version relays For high breaking capacity or low level current application requirements. 6A Up to breaking capacity > Simplicity of installation and cabling Simple maintaining of relay in socket and its release/removal Using locking/unlocking lever. Simplification of cabling Commoning link available as accessory. Simple mounting on DIN rail Choice of 2 connection techniques Suitable for the majority of your applications. Screw connector Spring terminal 3 Choose long life and silent operation with Zelio Relay SSR > Heat exchange guaranteed The new solid-state relays SSR with SCR (Semiconductor Controlled Rectifier) outputs offer you two alternatives: SSRD range Directly mounted with heat sink to provide heat exchange, they are easily mounted by clipping directly onto DIN rail and can also be panel mounted. SSRP range Panel mounted, either on their own or combined with a heat sink for applications requiring considerable heat exchange. SS RA H1 AS SE 0812 MB LE D IN ME XIC O SSRP relay mounted on heat sink with thermal interface 4 4 > Distinctive indication A green LED on the front face of the products provides instant indication of the relay input status. > High performance High breaking capacities • From 10 to 125 A for relays SSRP • From 10 to 45 A for relays SSRD Wide supply voltage range Unlimited service life due to electronic relay technology • From 3 to 32 VDC and 90 to 280 VAC Outputs suited to applications • From 24 to 280 VAC and 48 to 530/660 VAC • Only 22.5 mm and up to 45.5 mm wide Complete silence when switching Unlimited service life providing suitability for building and hospital applications Extreme compactness • No preventive maintenance, relays SSR have a unlimited service life Silence of electronic technology • Complete silence when switching Insensitive to vibration • Even in the event of excessive vibration, the relay will not change state High switching frequency particularly on packaging and textile machines > Conformity to international standards 100% RoHS Schneider Electric commits itself to reducing the environmental impact of its products 5 Panorama Zelio Relay Electromechanical relays Number CO contacts Current 1 CO 1 or 2 CO 1 or 2 CO 2, 3 or 4 CO 6A 8-12-16 A 5-12 A 6-10-12 A Plugs into socket Mounting References Pages On DIN rail RSL RSB ABR RXM 8 to 15 16 to 21 50 to 69 22 to 29 Electromechanical relay advantages • Wide choice of number of contacts (up to 4) • Easy installation and maintenance: Plug-in relay for socket mounting (universal format) Contact status mechanical indicator and “Relay On” LED indicator Lockable “Test” button for testing relay operation • Electrically separated inputs and outputs, allowing different voltages Solid-state relays 2, 3 or 4 CO 1, 2, 3 or 4 CO 1 NO 1 NO 1 NO 10 A 15A 3A 10 ...45 A 10 ...125 A On DIN rail On DIN rail On panel Plugs into socket RUM RPM ABS SSRD SSRP 30 to 39 40 to 49 50 to 69 70 to 77 70 to 77 Solid-state relay (SSR) advantages • Unlimited service life • Wide supply voltage range and high breaking current (up to 125 A), suited to packaging and textile machines • “Relay On” LED indicator • Completely silent switching, providing suitability for building and hospital applications • Insensitive to vibration Zelio Relay - plug-in relays Selection guide RSL slim interface relays Plug-in relays PF090211 Application 1 2 Number and type of contacts / conventional thermal current (Ith on N/O contact) Control voltage range Contact type 4 c 12…60 V Standard Yes Low level Yes Type of pins Flat (PCB type, reinforced) Operating voltage Up to a 400 V / c 300 V Durability (operating cycles) Electrical, resistive load 60 000 Mechanical, no-load 10 000 000 Relay type RSL 1pB4pD Pages 14 PF090209 3 1 C/O / 6 A 5 7 8 Conventional thermal current (Ith) 6A Connection Screw connector LED Yes Protection circuit Yes Accessories Socket identification legend Yes Bus jumper Yes Partition plate Yes Socket type RSL ZVpp Pages 14 PF090206 6 9 10 Slim interface relays, pre-assembled RSL 1PVpp Pages 14 1 2 3 PF090210 4 5 6 6A Spring terminals Yes Yes 7 Yes Yes Yes RSL ZRpp 8 PF090207 14 9 10 RSL 1PRpp 14 Zelio Relay - plug-in relays Presentation RSL slim interface relays Presentation RSL slim interface relays offer the advantages of compact size and modular design: their slim width (6 mm) saves space when mounting on a 5 rail at the back of an enclosure. 1 RSL relays are available in two versions: b pre-assembled range: a single reference comprising a relay mounted on its socket. v The socket includes a protection circuit (against reverse polarity and surge) and an LED indicator as standard. v Two types of connector are available for wire connection: screw connectors or spring terminals. v This pre-assembled solution covers a wide range of operating voltages from 12 to 230 V. b range for customer assembly: v The relay (standard or low level) and the socket are selected, as required, according to the operating voltage of the application. v For maintenance: an RSL slim relay can be replaced without any need to disconnect the socket wiring. 2 3 1 4 2 4 3 Description RSL slim interface relays, pre-assembled 1 2 3 4 6 A relay (standard or low level) with 1 C/O contact. Lever for retaining, or easy withdrawal of the relay from its socket. Sockets: wire connection by screw connector or by spring terminals. All sockets have a built-in protection circuit and LED indicator. 6 PF090213 5 PF090208 RSL slim interface relay 7 1 Five flat, reinforced pins (PCB type). 1 1 8 4 2 3 Sockets for RSL slim interface relays 1 2 3 4 5 Five female contacts for the relay pins. Retaining lever with marker label. Wire connection by screw connector or by spring terminals. Protection circuit and LED indicator (built into the socket) Locating slot for mounting on 5 rail. 10 PF090212 9 5 Presentation : page 10 10 Characteristics : page 11 References : page 14 Dimensions, schemes : page 15 Characteristics Zelio Relay - plug-in relays RSL slim interface relays General characteristics Conforming to standards IEC 61810-1, UL 508, CSA C22-2 No. 14 Product certifications UL, CSA, GOST Ambient air temperature around the device Vibration resistance conforming to IEC/EN 60068-2-6 Storage °C - 40… + 85 Operation °C - 40… + 55 In operation 10 gn Not operating 5 gn Degree of protection Conforming to IEC/EN 60529 IP 40 (Relays) IP 20 (Sockets) Shock resistance conforming to IEC/EN 60068-2-27 Opening 10 gn Closing 5 gn Protection category RT III Mounting position Any Insulation characteristics Rated insulation voltage (Ui) V 250 (IEC) Rated impulse withstand voltage (Uimp) kV 6 Dielectric strength (rms voltage) Between coil and contact aV 4000 Between contacts aV 1000 1 2 3 4 5 6 7 8 9 10 11 Zelio Relay - plug-in relays Characteristics (continued) RSL slim interface relays Contact characteristics 1 2 3 Relay type RSL1ABppp RSL1GBppp Number and type of contacts 1 C/O 1 C/O low level Contact materials AgSnO2 AgSnO2 - gold plated A 6 6 N/C A 6 6 N/O A 6 6 Conventional thermal current (Ith) For ambient temperature y 55 °C Rated operational current in utilisation categories AC-1 and DC-1 Conforming to IEC Conforming to UL A 6 6 Switching current Minimum mA 100 1 (at 50 mW) Switching voltage Rated aV 250 250 Maximum V a 400, c 300 a 250, c 300 Minimum V 12 1 (at 50 mW) A 6 / a 250 V, 0.5 mm VA 1500 W 18…150 (depending on the voltage) mW 120 Nominal load (resistive) Switching capacity 4 5 Maximum a c Minimum 50 Maximum operating rate In operating cycles No-load 72 000 Under load 360 Mechanical durability In millions of operating cycles 10 Electrical durability Resistive load In millions of operating cycles Inductive load See curves below 0.05 (N/O contact /250 V, 3 A, AC-15) Maximum switching capacity on c load 6 200 100 Resistive load a 250V AgSnO2 Resistive load 105 20 7 10 0,1 0,2 Coil characteristics 9 107 106 50 40 30 8 Electrical durability Cycles Voltage c 300 Average consumption c Drop-out voltage threshold c Operating time (response time) W 5 10 20 Current c 104 0 1 2 4 5 6 3 Switching current (A) 0.17 u 0.05 Uc ms 12 max Between coil de-energisation and making of the Off-delay contact c ms 5 max V 12 24 48 60 JD BD ED ND Ω 848 3390 10 600 20 500 Min. V 8.4 16.8 33.6 42 Max. V 16.8 33.6 67.2 84 Average resistance at 23 °C ± 10% Operating voltage limits 10 12 2 c Relay control voltage codes Presentation : page 10 1 Between coil energisation and making of the On-delay contact Control circuit voltage Uc DC supply 0,5 Characteristics : page 11 References : page 14 Dimensions, schemes : page 15 7 8 Characteristics (continued) Zelio Relay - plug-in relays RSL slim interface relays Socket characteristics Socket type RSL ZVpp RSL ZRpp Relay types used RSL 1pppp RSL 1pppp Conforming to standards IEC 61984, UL 508, CSA C22-2 No. 14 Product certifications UL, CSA, GOST Contact terminal arrangement Separate Separate Wire connection method Screw connector Spring terminals mm 6.2 6.2 Conventional thermal current (Ith) A 6 Maximum operating voltage V 300 Between adjacent output contacts Vrms 2500 Between input and output contacts Vrms 2500 Between contacts and 5 rail Vrms 2500 - 40…+ 70 / - 40…+ 55 for U > 80 V Width 1 2 Electrical characteristics Insulation characteristics 3 General characteristics Ambient air temperature around the device Operation °C Storage °C Degree of protection Conforming to IEC/EN 60529 Cabling Solid cable 1 conductor without cable end mm² 0.2…2.5 0.2…1.5 AWG 24…14 24…16 Flexible cable with cable end mm² 0.2…2.5 0.2…1.5 AWG 24… 14 24…16 Screw size mm M 2.5 Maximum tightening torque Nm 0.5 1 conductor - 40…+ 85 4 IP 20 5 10 N…40 N (0.2 …1.5 mm²) Mounting On 35 mm 5 rail Fixing on 5 rail By plastic compression spring Terminal referencing IEC LED indicator Yes (built-in) Protection circuit Yes (built-in) Wire connection method Screw connector 6 Spring terminal 7 Sockets operating voltage Operating voltage Tolerance V Socket type RSLZVA1, RSLZRA1 Control circuit voltage (relay) V c/a 12 + 20% / - 5% c 12 c/a 24 + 20% / - 10% c 24 c/a 48 + 20% / - 10% c 48 c/a 60 + 20% / - 10% c 60 RSLZVA3, RSLZRA3 c/a 110 + 15% / - 20% c 60 RSLZVA4, RSLZRA4 c/a 230 + 15% / - 20% c 60 RSLZVA2, RSLZRA2 8 9 10 13 Zelio Relay - plug-in relays References RSL slim interface relays Slim interface relays, pre-assembled PF090207 Relays mounted on socket equipped with LED and protection circuit PF090206 1 Sold in lots of 10 1 C/O contact - Thermal current (Ith) 6A Operating voltage Control circuit voltage Socket type Screw connector Unit reference V 2 RSL 1PVpp 3 RSL 1PRpp Spring terminal Weight V Unit reference kg Weight kg c/a 12 c 12 RSL 1PVJU 0.031 RSL 1PRJU 0.029 c/a 24 c 24 RSL 1PVBU 0.031 RSL 1PRBU 0.029 c/a 48 c 48 RSL 1PVEU 0.031 RSL 1PREU 0.029 c/a 110 c 60 RSL 1PVFU 0.031 RSL 1PRFU 0.029 c/a 230 c 60 RSL 1PVPU 0.031 RSL 1PRPU 0.029 Slim interface relays for customer assembly: relay + socket Relays with flat, reinforced pins (PCB type) PF090211 4 Sold in lots of 10 1 C/O contact - Thermal current (Ith) 6A Standard Control circuit voltage Unit reference V RSL 1pppp 5 Low level Weight Unit reference kg Weight kg c 12 RSL 1AB4JD 0.006 RSL 1GB4JD 0.006 c 24 RSL 1AB4BD 0.006 RSL 1GB4BD 0.006 c 48 RSL 1AB4ED 0.006 RSL 1GB4ED 0.006 c 60 RSL 1AB4ND 0.006 RSL 1GB4ND 0.006 PF090209 6 PF090210 Sockets equipped with LED and protection circuit Sold in lots of 10 Socket type Screw connector Operating voltage For use with relays Unit reference V 7 RSL ZVAp 8 Spring terminal Weight Unit reference kg Weight kg c/a 12 and c/a 24 RSL 1pB4JD RSL 1pB4BD RSL ZVA1 0.025 RSL ZRA1 0.023 c/a 48 and c/a 60 RSL 1pB4ED RSL 1pB4ND RSL ZVA2 0.025 RSL ZRA2 0.023 c/a 110 RSL 1pB4ND RSL ZVA3 0.025 RSL ZRA3 0.023 c/a 230 RSL 1pB4ND RSL ZVA4 0.025 RSL ZRA4 0.023 RSL ZRAp Accessories for sockets Sold in lots of 10 RSL Z2 9 10 Description Compatibility Unit reference Clip-in legends (sheet of 64 legends) With all sockets RSL Z5 0.001 Bus jumper (20-pole jumper) With all sockets RSL Z2 0.003 Partition plate With all sockets RSL Z3 0.001 Characteristics : page 11 References : page 14 RSL Z3 Presentation : page 10 14 Dimensions, schemes : page 15 Weight kg Zelio Relay - plug-in relays Dimensions, schemes RSL slim interface relays Slim interface relays, pre-assembled RSL 1PRpp (spring terminals) 1 51,5 6,2 2 101 95 35,3 30,1 RSL 1PVpp (screw connector) 6,2 51,5 78,6 6,2 3 6,2 78,6 Relays for customer assembly RSL 1pppp with flat, reinforced pins (PCB type) 3,5±0,5 11,34 (1) (1) 1,9 5 max 1 C/O contact 4 14 28 max 11 12 A1 3,78 15 max 5 A2 (1): 5.04 mm Sockets equipped with LED and protection circuit RSL ZRpp (spring terminals) 35,3 30,1 RSL ZVpp (screw connector) 101 95 6 7 51,5 6,2 6,2 51,5 78,6 6,2 6,2 78,6 Socket connections 8 Example of RSL Z2 bus jumper mounting on sockets RSL ZVpp (screw connector) RSL ZRpp (spring terminals) 12 12 11 11 14 Side view (1) 14 9 (3) (2) A1 A2 Protection circuit 14 A1 11 A2 12 Protection circuit 14 (4) 11 12 A1 A1 A2 A2 10 (1)A1 (2)A2 (3) Bus jumper polarity A1 (4) Bus jumper polarity A2 15 Zelio Relay - plug-in relays Selection guide Application Plug-in relays Interface relays 1 Miniature relays 2 3 Number and type of contacts / conventional thermal current (Ith on N/O contact) 1 C/O / 16 A 1 C/O / 12 A 2 C/O / 8 A 2 C/O / 12 A 3 C/O / 10 A 4 C/O / 6 A 4 C/O / 3 A (low level) 24…240 V 6…110 V 24…240 V 12…220 V Type of pins Flat (Faston type) Flat (Faston type) Operational voltage Up to a 400 V / c 300 V Up to 250 V Control circuit voltage 4 5 6 a c Durability (operating cycles) Electrical, resistive load Mechanical, no-load 100 000 30 000 000 100 000 10 000 000 Functions LED Mechanical indicator Lockable test button Low level contacts Yes (with protection modules) – – – Yes (depending on version) Yes Yes Yes (depending on version) Type reference RSB RXM Pages 20 25 and 26 Conventional thermal current (Ith) 12 A (1) 10 A 12 A (2) Contact terminal arrangements Separate Mixed Separate Connection Connector Screw clamp terminals or connector Connector Accessories Protection modules Timer module Maintaining clamps Socket identification legend Yes – Yes Yes – – – Yes – Yes Yes (except RXZ E2M114) Yes Yes – Yes RSZ E1SppM RXZ E2Mppp 7 8 9 Mounting adapters for 5 rail Mounting adapters with fixing lugs Bus jumper, 2-pole (Ith = 5 A) 10 Associated socket types Pages 16 RXZ E2Sppp 20 26 26 (1)When using relay RSB 1A160pp with socket RSZ E1S48M, terminals must be linked. (2)Except for sockets RXZ E2S11pM: 10 A. Universal relays Power relays 1 2 2 C/O / 10 A 3 C/O / 10 A 3 C/O / 3 A (low level) 2 C/O / 10 A 3 C/O / 10 A 1 C/O / 15 A 2 C/O / 15 A 3 C/O / 15 A 4 C/O / 15 A 24…230 V 12…220 V 12…110 V 24…230 V 12…110 V Cylindrical Flat (Faston type) Flat (Faston type) Up to 250 V Up to 250 V 100 000 5 000 000 100 000 (3) 10 000 000 Yes (depending on version) Yes Yes Yes (depending on version) Yes (depending on version) Yes Yes – – RUM RPM 33 43 3 4 5 6 7 12 A Mixed 16 A Separate Connector Screw clamp terminals Yes Yes Yes Yes – – – Yes Yes Yes (for 3 and 4-pole) Yes (on socket RPZ F1) Yes Yes Yes – RUZ CpM RUZ SCpM 34 (3)100 000 for RPM1 and RPM2; 60 000 for RPM3 and RPM4. 8 Mixed RUZ SF3M RPZ Fp 34 44 9 10 17 Zelio Relay - plug-in relays Presentation, characteristics 5 523139 1 Presentation of the range The RSB interface relay range comprises: 1 12 A relays with 1 C/O contact , 16 A relays with 1 C/O contact and 8 A relays with 2 C/O contacts. 2 Sockets with separate contact terminals. 3 Protection modules (diode, diode + LED, RC circuit or varistor + LED). All these modules are common to all sockets. 4 A plastic maintaining clamp for all sockets. 5 Clip-in legends for the sockets. 2 4 2 1 Socket description Sockets with separate contact terminals (1) 1 Connection by connector. 2 Five or eight female contacts for the relay pins. 3 A fixing hole for panel mounting. 4 Location for protection modules. 5 Locking components for plastic maintaining clamp. 6 Locating slot for mounting on 5 rail. 3 1 535188 3 RSB interface relays Inputs Outputs 4 2 5 3 (1)The inputs and outputs are separated from the relay supply. 4 5 6 Relay supply General characteristics 6 7 8 9 Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance Conforming to IEC/EN 60068-2-6 Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position Insulation characteristics Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV 400 3.6 (1.2/50 µs) 5000 2500 1000 RSB 1A160pp 1 C/O RSB 2A080pp 2 C/O A RSB 1A120pp 1 C/O AgNi 12 16 8 A A 12 6 16 8 8 4 mA V V A A VA W mW 5 a 400, c 300 5 12 / 250 a V 12 / 28 c V 3000 336 300 72 000 600 16 / 250 a V 16 / 28 c V 4000 448 8 / 250 a V 8 / 28 c V 2000 224 Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilisation categories AC-1 and DC-1 Switching current Switching voltage For ambient temperature y 40°C Conforming to IEC “C” “O” Minimum Maximum Minimum Nominal load (resistive) 10 °C °C IEC/EN 61810-1, UL 508, CSA C22-2 n° 14 UL, CSA - 40…+ 85 c - 40…+ 85, a - 40...+ 70 > 10 gn (10..150 Hz) IP 40 5 gn 10 gn RT I Any Switching capacity Maximum Maximum operating rate In operating cycles/hour Minimum No-load Under load Presentation: page 18 References: page 20 18 a c Characteristics: page 19 Dimensions, schemes: page 21 Zelio Relay - plug-in relays Characteristics RSB interface relays Relay type Mechanical durability Electrical durability In millions of op. cycles 107 A 106 C B 105 RSB 1A120pp RSB 1A160pp RSB 2A080pp u 30 12 A - 250 V: u 0.1 16 A - 250 V: u 0.07 8 A - 250 V: u 0.1 See curves below Reduction coefficient for inductive load a Maximum switching capacity on resistive load (depending on power factor cos j) c Reduction coefficient (A) Durability (Number of operating cycles) In millions of operating cycles Resistive load Inductive load Electrical durability of contacts Resistive load a 1 0, Current c Contact characteristics (continued) 0,6 0,5 1 50 B 16 12 5 2 C A 2 1 0,4 0,5 104 0,3 0 0,4 0,8 1 1,2 1,6 2 3 0,1 1 0,6 0,4 10 0,2 20 30 50 100 200 300 Voltage c Switching capacity (kVA) A RSB 2A080pp B RSB 1A160pp C RSB 1A120pp. Durability (inductive load) = durability (resistive load) x reduction coefficient. Coil characteristics Average consumption Drop-out voltage threshold Operating time Between coil energisation and (response time) making of the On-delay contact a c Between coil de-energisation and a making of the Off-delay contact c Control circuit voltage Uc Relay control voltage codes d.c. supply Average resistance at 20 °C ± 10% Operating Min. voltage limits Max. Relay control voltage codes a.c. supply Average resistance at 20 °C ± 15% 60 Hz Operating Min. 50 Hz voltage limits 60 Hz Max. 50/60 Hz Socket characteristics ms ms ms ms V W V V W V V Socket type Relay types used Contact terminal arrangement Wire connection method Product certifications Conforming to standards Electrical characteristics c 0.45 W, a 0.75 VA ≥ c 0.1 Uc, ≥ a 0.15 Uc 12 9 10 4 6 12 24 RD JD BD 90 360 1440 4.8 9.6 19.2 6.6 13.2 26.4 – – B7 – – 400 – – 19.2 – – 20.4 – – 26.4 4 48 ED 5700 38.4 52.8 E7 1550 38.4 40.8 57.6 60 ND 7500 48 66 – – – – – RSZ E1S35M RSB 1A120pp Separate Connector e IEC 61984, UL, CSA Conventional thermal current (Ith) Maximum operating voltage A V 12 300 Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Vrms Vrms Vrms 2500 2500 2500 Ambient air temperature around the device Degree of protection Cabling screw connector °C °C - 25…+ 85 - 40…+ 85 IP 20 0.5…2.5 mm2 - AWG 20…AWG 14 0.5…1.5 mm2 - AWG 20…AWG 16 0.25…2.5 mm2 - AWG 22…AWG 14 0.25…1 mm2 - AWG 22…AWG 17 0.8 / M3 screw On 35 mm 5 rail / on panel By plastic compression spring IEC No Yes, plastic No All RZM ppp Yes Insulation characteristics General characteristics Operation Storage Conforming to IEC/EN 60529 Solid cable 1 conductor without cable end 2 conductors Flexible cable 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the metal maintaining clamp Timer module Protection module Clip-in legends Wire connection method Screw connector Nm 110 FD 25 200 88 121 – – – – – 120 – – – – F7 10 200 96 102 144 220 – – – – M7 35 500 176 187 264 230 – – – – P7 38 500 184 195.5 276 240 – – – – U7 42 500 192 204 288 RSZ E1S48M RSB 2A080pp, RSB 1A160pp (1) 5 6 7 8 9 10 (1)When using the relay with socket RSZ E1S48M, terminals must be linked. See connection schemes on page 21. 19 Zelio Relay - plug-in relays References 560583 Relays for standard applications Control circuit voltage 1 2 RSB 1A120JD + RZM 031FPD + RSZ E1S35M 560584 3 4 5 Sold in lots of Number and type of contacts - Thermal current (Ith) 1 C/O - 12 A 1 C/O - 16 A 2 C/O - 8 A Unit Unit Unit reference (1) reference (1) reference (1) Weight V c6 10 RSB 1A120RD RSB 1A160RD RSB 2A080RD kg 0.014 c 12 10 RSB 1A120JD RSB 1A160JD RSB 2A080JD 0.014 c 24 10 RSB 1A120BD RSB 1A160BD RSB 2A080BD 0.014 c 48 10 RSB 1A120ED RSB 1A160ED RSB 2A080ED 0.014 c 60 10 RSB 1A120ND RSB 1A160ND RSB 2A080ND 0.014 c 110 10 RSB 1A120FD RSB 1A160FD RSB 2A080FD 0.014 a 24 10 RSB 1A120B7 RSB 1A160B7 RSB 2A080B7 0.014 a 48 10 RSB 1A120E7 RSB 1A160E7 RSB 2A080E7 0.014 a 120 10 RSB 1A120F7 RSB 1A160F7 RSB 2A080F7 0.014 a 220 10 RSB 1A120M7 RSB 1A160M7 RSB 2A080M7 0.014 a 230 10 RSB 1A120P7 RSB 1A160P7 RSB 2A080P7 0.014 a 240 10 RSB 1A120U7 RSB 1A160U7 RSB 2A080U7 0.014 Connection Relay type Connector RSB 1A120pp RSB 1A160pp (2) RSB 2A080pp Sold in lots of 10 10 Unit reference RSZ E1S35M RSZ E1S48M Weight kg 0.060 0.050 For use with Voltage Sold in lots of Unit reference Weight V c 6…230 10 RZM 040W kg 0.003 Sockets 12 A, a 300 V RSB 1A160BD + RSZ E1S48M Description 7 8 Contact terminal arrangement Separate Protection modules 560582 6 RSB interface relays Diode All sockets RC circuit All sockets a 24…60 a 110…240 10 10 RZM 041BN7 RZM 041FU7 0.010 0.010 Diode + green LED All sockets c 6…24 c 24…60 c 110…230 10 10 10 RZM 031RB RZM 031BN RZM 031FPD 0.004 0.004 0.004 Varistor + green LED All sockets c or a 6…24 c or a 24…60 c or a 110…230 10 10 10 RZM 021RB RZM 021BN RZM 021FP 0.005 0.005 0.005 Sold in lots of 10 10 Unit reference RSZ R215 RSZ L300 RSB 2A080BD + RSZ E1S48M Accessories 560585 Description Plastic maintaining clamp Legend 9 For use with All sockets All sockets Weight kg 0.002 0.001 (1)To order a relay complete with socket (sold in lots of 20): add suffix S to one of the following voltage codes JD, BD, B7, P7 or F7. Example: RSB 2A080BD + RSZ E1S48M becomes RSB 2A080RBS. (2)When using the relay with socket RSZ E1S48M, terminals must be linked. See connection schemes on page 21. RSZ R215 10 Presentation: page 18 20 References: page 20 Characteristics: page 19 Dimensions, schemes: page 21 Zelio Relay - plug-in relays Dimensions, schemes RSB interface relays Dimensions Interface relays RSB 1A120pp 1 RSB 2A080pp, RSB 1A160pp 12,5 7,5 12,5 7,5 29 2 2,5 15 16,5 5 29 5 15,7 3,9 2,5 3,5 3,5 15,7 3,9 Sockets RSZ E1S35M RSZ E1S48M 67 61 3 67 61 (4) (4) 11 21 11 14 24 14 12 22 12 (1) 78,5 78,5 (1) (3) 29,4 (2) A2 (2) A2 A1 15,5 27,5 34,5 5 29,4 (3) 4 A1 15,5 27,5 34,5 6 50 50 (1)Relays (2)Protection module (3)Maintaining clamp (4)Legend Schemes Interface relays 14 21 11 22 12 A2 A1 A2 A1 12 24 A2 A1 22 24 14 21 11 22 12 A1 11 21 11 14 12 A2 24 8 9 A2 14 7 RSB 2A080pp A1 14/24 12/22 A2 A1 RSB 1A160pp 11/21 14 12 11 RSB 1A120pp When using relay RSB 1A160pp with socket RSZ E1S48M terminals 11 and 21, 14 and 24, 12 and 22 must be linked Protection modules RZM 040W RZM 041ppp RZM 031ppp 10 RZM 021ppp – A2 – A2 – A2 – A2 + A1 + A1 + A1 + A1 21 Zelio Relay - plug-in relays Presentation Presentation of the range 7 524766 1 RXM miniature relays The RXM miniature relay range comprises: 1 12 A relays with 2 C/O contacts, 10 A relays with 3 C/O contacts, 6 A relays with 4 C/O contacts and 3 A “low level” relays with 4 C/O contacts. All these relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor). All these modules are common to all sockets. 4 A metal maintaining clamp for all sockets. 5 A plastic maintaining clamp for all sockets. 6 A 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify cabling when creating an equipotential link between the coil terminals. 7 Clip-in legends for all the sockets except RXZ E2M114. 2 1 2 4 or 5 6 3 3 106557 8 1 2 3 4 4 106661 106660 9 10 Socket description 6 1 106014 6 9 106662 5 7 6 5 Relay description 1 Spring return pushbutton for testing the contacts (green: c, red: a). 2 Mechanical “relay status” indicator. 3 Removable lock-down door enabling forced maintaining of the contacts for test sequences or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 LED (depending on version) indicating the relay status. 5 Removable legend for relay identification. 6 Four notches for rail mounting adapter or panel mounting adapter with fixing lugs. 7 Eight, eleven or fourteen Faston type pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10Mounting adapter enabling direct mounting of the relay on a 5 rail. Outputs 2 7 Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals or screw connector. 2 Fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal maintaining clamps. 5 Locating slot for mounting on 5 rail with its compression spring or fixing clip. 6 Two or four fixing holes for panel mounting. 4 3 Inputs 8 5 5 Relay supply 6 106015 1 Inputs 9 Outputs 2 4 Sockets with separate contact terminals (2) 1 Connection by screw connector. 2 Eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal maintaining clamps. 5 Locating slot for mounting on 5 rail with its compression spring or fixing clip. 6 Two fixing holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 28). 3 (1) The inputs are mixed with the relay's supply, with the outputs being located on the opposite side of the socket. (2)The inputs and outputs are separated from the relay supply. 10 5 7 5 Presentation : page 22 22 Relay supply Characteristics : pages 23 and 24 References : pages 25 and 26 Dimensions : pages 27 and 28 Schemes : page 29 Zelio Relay - plug-in relays Characteristics RXM miniature relays General characteristics Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14 UL, CSA - 40… + 85 - 40… + 55 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/± 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any °C °C 1 2 Insulation characteristics Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 ms) 1550 1550 1500 RXM 3ABppp 3 C/O RXM 4ABppp 4 C/O A RXM 2ABppp 2 C/O AgNi 12 10 6 10 5 10 6 3 6 10 / 250 a V 10 / 28 c V 2500 280 6 / 250 a V 6 / 28 c V 1500 168 3 Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilisation categories AC-1 and DC-1 For ambient temperature y 55 °C Conforming to IEC "C" “O” Conforming to UL Minimum Maximum Minimum Switching capacity Maximum Maximum operating rate In operating cycles Minimum No-load Under load Utilisation coefficient Mechanical durability In millions of operating cycles 12 6 12 10 a/c 250 (IEC) 17 12 / 250 a V 12 / 28 c V 3000 336 170 18 000 1200 20 % 10 Electrical durability In millions of operating cycles Resistive load Inductive load 0.1 See curves below Nominal load (resistive) a c 107 106 D C 105 0 A A RXM 2ABppp 1 0, 0,6 0,5 B RXM 3ABppp 6 8 3 0,4 0,3 C RXM 4ABppp 5 3 / 250 a V 3 / 28 c V 750 84 15 10 6 1 A D 3 5 Maximum switching capacity on resistive load c B 1 2 Switching capacity (kVA) 2 1 3 3 0,1 1 0,6 0,4 4 7 Reduction coefficient for inductive load a (depending on power factor cos j) Reduction coefficient (A) Durability (Number of operating cycles) Electrical durability of contacts Resistive load a mA V V A A VA W mW Current c Switching current Switching voltage RXM 4GBppp 4 C/O low level AgAu - bifurcated 3 0,2 0 B C 28 50 100 150 9 200 250 Voltage c D RXM 4GBppp Durability (inductive load) = durability (resistive load) x reduction coefficient. 10 23 Zelio Relay - plug-in relays Characteristics (continued) Coil characteristics 1 RXM miniature relays a Average consumption c Drop-out voltage threshold a Operating time (response time) Between coil energisation and making of the On-delay contact a Between coil de-energisation and making of the Off-delay contact a 2 VA 1.2 W 0.9 u 0.15 Uc c c c Control circuit voltage Uc u 0.1 Uc ms 20 ms 20 ms 20 ms 20 V 12 24 48 110 120 125 220 230 240 JD BD ED FD – GD MD – – Relay control voltage codes d.c. supply 3 Average resistance at 20 °C ± 10% W 160 650 2600 11 000 – 11 000 14 000 – – Operating voltage limits Min. V 9.6 19.2 38.4 88 – 100 176 – – Max. V 13.2 26.4 52.8 121 – 138 242 – – – B7 E7 F7 – – P7 U7 Relay control voltage codes a.c. supply Average resistance at 20 °C ± 15% W – 180 770 – 4430 – – 15 000 15 500 Operating voltage limits Min. V – 19.2 38.4 – 96 – – 184 192 Max. V – 26.4 52.8 – 132 – – 253 264 Socket characteristics 4 5 Socket type RXZ E2S108M RXZ E2S111M RXZ E2S114M RXZ E2M114M RXZ E2M114 Relay types used RXM 2ppppp RXM 2ppppp (1) RXM 4ppppp Contact terminal arrangement Wire connection method Separate Connector Product certifications Conforming to standards UL, CSA IEC 61984, e Electrical characteristics 7 8 9 10 RXM 4ppppp Screw clamp terminals A V 12 250 (IEC) Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Vrms Vrms Vrms 2500 2500 2500 Ambient air temperature around the device °C °C - 40…+ 55 - 40…+ 85 IP 20 0.5…2.5 mm2 - AWG 20…AWG 14 General characteristics Operation Storage Degree of protection Conforming to IEC/EN 60529 Cabling Solid cable 1 conductor without cable end 2 conductors Flexible cable 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the plastic maintaining clamp Compatibility with the metal maintaining clamp Protection module Clip-in legends Wire connection method RXM 2ppppp (1) RXM 4ppppp Mixed Conventional thermal current (Ith) Maximum operating voltage Insulation characteristics 6 RXM 3ppppp 10 0.5… 1.5 mm2 AWG 20…AWG 16 0.5…1.5 mm2 - AWG 20…AWG 16 0.25…2.5 mm2 - AWG 22…AWG 14 Nm 0.25…1 mm2 - AWG 22…AWG 17 1 / M3 screw On 35 mm 5 rail / on panel By red plastic clip IEC, NEMA Yes Yes Yes All RXM 040W, RXM 041pp, RXM 021pp Yes Screw connector 0.25…1 mm2 AWG 22…AWG 17 By metal compression spring By red plastic clip No No Screw clamp terminals (1)When mounting relay RXM 2ppppp on socket RXZ E2Mpppp, the thermal current must not exceed 10 A. Presentation : page 22 24 Characteristics : pages 23 and 24 References : pages 25 and 26 Dimensions : pages 27 and 28 Schemes : page 29 Zelio Relay - plug-in relays References RXM miniature relays Miniature relays without LED (sold in lots of 10) Control circuit voltage Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Unit reference 106658 V RXM pAB1F7 3 C/O - 10 A Weight Unit reference kg 4 C/O - 6 A Weight Unit reference kg Weight kg c 12 RXM 2AB1JD 0.037 RXM 3AB1JD 0.037 RXM 4AB1JD 0.037 c 24 RXM 2AB1BD 0.037 RXM 3AB1BD 0.037 RXM 4AB1BD 0.037 c 48 RXM 2AB1ED 0.037 RXM 3AB1ED 0.037 RXM 4AB1ED 0.037 c 110 RXM 2AB1FD 0.037 RXM 3AB1FD 0.037 RXM 4AB1FD 0.037 c 220 – – RXM 4AB1MD 0.037 a 24 RXM 2AB1B7 0.037 RXM 3AB1B7 0.037 RXM 4AB1B7 0.037 a 48 RXM 2AB1E7 0.037 RXM 3AB1E7 0.037 RXM 4AB1E7 0.037 a 120 RXM 2AB1F7 0.037 RXM 3AB1F7 0.037 RXM 4AB1F7 0.037 a 230 RXM 2AB1P7 0.037 RXM 3AB1P7 0.037 RXM 4AB1P7 0.037 a 240 – – RXM 4AB1U7 0.037 – – – – 1 2 3 106657 Miniature relays with LED (sold in lots of 10) RXM pAB2F7 c 12 RXM 2AB2JD 0.037 RXM 3AB2JD 0.037 RXM 4AB2JD 0.037 c 24 RXM 2AB2BD 0.037 RXM 3AB2BD 0.037 RXM 4AB2BD 0.037 c 48 RXM 2AB2ED 0.037 RXM 3AB2ED 0.037 RXM 4AB2ED 0.037 c 110 RXM 2AB2FD 0.037 RXM 3AB2FD 0.037 RXM 4AB2FD 0.037 c 125 – – RXM 4AB2GD 0.037 a 24 RXM 2AB2B7 0.037 RXM 3AB2B7 0.037 RXM 4AB2B7 0.037 a 48 RXM 2AB2E7 0.037 RXM 3AB2E7 0.037 RXM 4AB2E7 0.037 a 120 RXM 2AB2F7 0.037 RXM 3AB2F7 0.037 RXM 4AB2F7 0.037 a 230 RXM 2AB2P7 0.037 RXM 3AB2P7 0.037 RXM 4AB2P7 0.037 – – Miniature relays with low level contacts, without LED (sold in lots of 10) Control circuit voltage 4 C/O - 3 A V 106558 5 Number and type of contacts Thermal current (Ith) Unit reference RXM 4GB1F7 4 Weight kg c 12 RXM 4GB1JD 0.037 c 24 RXM 4GB1BD 0.037 c 48 RXM 4GB1ED 0.037 c 110 RXM 4GB1FD 0.037 a 24 RXM 4GB1B7 0.037 a 48 RXM 4GB1E7 0.037 a 120 RXM 4GB1F7 0.037 a 230 RXM 4GB1P7 0.037 c 12 RXM 4GB2JD 0.037 c 24 RXM 4GB2BD 0.037 c 48 RXM 4GB2ED 0.037 c 110 RXM 4GB2FD 0.037 a 24 RXM 4GB2B7 0.037 a 48 RXM 4GB2E7 0.037 a 120 RXM 4GB2F7 0.037 a 230 RXM 4GB2P7 0.037 a 240 RXM 4GB2U7 0.037 6 7 106657 Miniature relays with low level contacts, with LED (sold in lots of 10) RXM 4GB2F7 8 9 10 25 References (continued) Control circuit voltage 2 RXZ E2M114M + Relais RXM 4AB2F7 3 RXM miniature relays Miniature relays without LED (sold in lots of 100) 106016 1 Zelio Relay - plug-in relays V c 12 c 24 c 48 c 110 c 220 Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Unit Weight reference kg – – RXM 2AB1BDTQ 0.037 – – – – – – a 24 a 48 a 120 a 230 RXM 2AB1B7TQ – RXM 2AB1F7TQ RXM 2AB1P7TQ Miniature relays with LED (sold in lots of 100) 106017 c 24 a 24 a 230 – RXM 2AB2B7TQ RXM 2AB2P7TQ 4 C/O - 6 A Unit reference Weight RXM 4AB1JDTQ RXM 4AB1BDTQ RXM 4AB1EDTQ RXM 4AB1FDTQ RXM 4AB1MDTQ kg 0.036 0.036 0.036 0.036 0.036 0.037 – 0.037 0.037 RXM 4AB1B7TQ RXM 4AB1E7TQ RXM 4AB1F7TQ RXM 4AB1P7TQ 0.036 0.036 0.036 0.036 – 0.037 0.037 RXM 4AB2BDTQ RXM 4AB2B7TQ RXM 4AB2P7TQ 0.036 0.036 0.036 Sockets 4 Contact terminal arrangement Mixed Connection Relay type Sold in lots of 10 Unit reference RXZ E2M114 (1) Screw clamp terminals RXM 2pppp (3) RXM 4pppp RXM 2pppp (3) RXM 4pppp RXM 2pppp RXM 3pppp RXM 4pppp 10 RXZ E2M114M (1) 0.056 10 10 10 RXZ E2S108M (2) RXZ E2S111M (1) 0.058 0.066 0.070 For use with Sold in lots of Unit reference V c 6...250 All sockets 20 RXM 040W kg 0.003 RC circuit a 24...60 a 110...240 All sockets All sockets 20 20 RXM 041BN7 RXM 041FU7 0.010 0.010 Varistor a/c 6...24 a/c 24...60 a/c 110...240 All sockets All sockets All sockets 20 20 20 RXM 021RB RXM 021BN RXM 021FP 0.030 0.030 0.030 Screw connector Separate Screw connector 5 RXZ E2S114M (1) Weight kg 0.048 Protection modules RXZ E2S114M + Relais RXM 4AB2F7 Description Diode 106018 6 7 RXM 041pp7 Weight Timing relays Description 535195 2 or 4 timed C/O contacts (function A) 8 For use with Sockets RXZ Eppppp Unit reference RE XL2pp (4) RE XL4pp (4) Weight kg – – Weight kg 0.001 0.005 0.005 Accessories Description 536484 RE XL4pp 9 Voltage RXZ 400 Metal maintaining clamp Plastic maintaining clamp Bus jumper 2-pole (Ith: 5 A) Mounting adapter for 5 rails (5) Mounting adapter with fixing lugs for panel Clip-in legends For use with All sockets All sockets All sockets with separate contacts Sold in lots of 10 10 10 Unit reference RXZ 400 RXZ R335 All relays 10 RXZ E2DA 0.004 All relays 10 RXZ E2FA 0.002 All relays (sheet of 108 legends) All sockets except RXZ E2M114 10 10 RXZ L520 RXZ L420 0.080 0.001 RXZ S2 (1)Thermal current Ith: 10 A (2)Thermal current Ith: 12 A (3)When mounting relay RXM 2ppppp on socket RXZ E2Mpppp, the thermal current must not exceed 10 A. (4) Please consult the "Zelio Time timing relays" catalogue. (5)Test button becomes inaccessible. 10 Presentation : page 22 26 Characteristics : pages 23 and 24 References : pages 25 and 26 Dimensions : pages 27 and 28 Schemes : page 29 Zelio Relay - plug-in relays Dimensions RXM miniature relays Dimensions Miniature relays RXM pppppp Common view RXM 2 Pin side view RXM 3 21 40 4,4 4,4 4,4 2 27 6,3 6,3 4,2 4,2 6,6 6,6 9 1 RXM 4 6 21 2,5 21 2,5 2,5 2,5 13,2 4,4 2,5 13,2 2,5 13,2 3 Sockets RXZ E2M114 RXZ E2M114M 40 43 19 25,5 17 (4) 14 5 32 22 12 4 3 2 1 11 (2) A2 14 9 23 7 30 A1 13 9 39,5 34 8 7 24 14 6 42 32 22 12 4 3 2 1 (2) (3) A2 14 A1 41 31 21 41 31 21 13 11 12 11 10 12 11 10 9 (4) 21 50 7 30 4 5 80 61 (1) 44 5 40 24 6 44 8 42 3,5 (3) 79 (1) 34 7 23,5 67 6 27 69 Common side view RXZ E2S108M RXZ E2S111M RXZ E2S114M 61 7 19 44 8 14 5 34 42 4 12 1 32 21 9 8 24 6 31 21 11 7 12 44 11 34 10 9 24 14 4 8 42 7 32 6 5 22 12 1 4 3 2 14 5 22 3 41 11 12 2 1 8 70 A2 A1 14 13 38 38 38 (5) 29 23 7 31 (2) 3,5 (3) 11 9 79 (1) 41 12 A2 A1 14 13 A2 A1 14 9 13 23,5 23,5 23,5 27 27 27 (1)Relays (2)Protection module (3)Maintaining clamp (4)2 elongated holes Ø 3.5 x 6.5 (5)2 bus jumpers 10 27 Zelio Relay - plug-in relays Dimensions (continued) RXM miniature relays Dimensions (continued) Plastic clamp and clip-in legends RXZ R335 RXZ L420 57 12 26,5 (1) 94,5 27 2 Mounting on all sockets (1) 14,2 1 3 81 4 (1) Clip-in legends for all sockets except RXZ E2M114 Bus jumper Metal clamp RXZ S2 RXZ 400 7,3 22 25 2,2 5 Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets 22 (1) (1) 2,3 42 (2) (2) 0, 6 (1)2 bus jumpers (polarity A2) (2)2 bus jumpers (polarity A1) RXZ E2FA 38 43 38 Mounting adapter for panel RXZ E2DA 48 7 Mounting adapter for rails (1) 8 3 3,5 6 3,5 49 4 24 24 23 9 48 4 51 (1)Test button becomes inaccessible 10 Presentation : page 22 28 Characteristics : pages 23 and 24 References : pages 25 and 26 Dimensions : pages 27 and 28 Schemes : page 29 Zelio Relay - plug-in relays Schemes RXM miniature relays Schemes Miniature relays A2 A1 44 42 4 1 2 3 1 2 3 4 12 5 42 8 12 22 32 4 5 6 12 5 22 6 32 7 42 8 14 9 44 12 14 7 24 8 34 9 14 9 24 10 34 11 44 12 11 13 41 14 21 21 31 41 14 A2 31 14 11 13 A1 11 13 A2 41 34 32 1 A1 31 24 22 21 14 12 A2 A1 11 34 32 31 24 22 1 RXM 4ppppp 21 14 12 A2 A1 11 44 42 RXM 3ppppp 41 14 11 12 RXM 2ppppp A1 2 3 A2 Symbols shown in blue correspond to Nema marking. Sockets RXZ E2M114 4 42 4 RXZ E2M114M 6 7 34 24 8 5 44 14 3 2 1 32 22 12 8 44 7 6 34 24 5 14 4 42 3 32 1 12 1 2 22 5 5 9 14 A2 12 41 13 A1 11 31 9 11 10 21 14 13 A2 14 41 31 12 11 A1 13 21 10 11 9 6 Symbols shown in blue correspond to Nema marking. RXZ E2S108M RXZ E2S111M 9 11 5 14 9 31 6 34 8 21 5 24 7 11 4 14 4 42 1 12 3 32 2 22 1 12 A1 A2 14 A2 RXZ E2S114M 12 41 8 44 A1 A2 13 INPUT A1 14 A2 12 41 8 44 4 42 13 INPUT A1 11 31 7 34 3 32 10 21 6 24 2 22 7 A1 A2 14 A2 9 11 5 14 1 12 8 13 INPUT A1 Symbols shown in blue correspond to Nema marking. Protection modules RXM 040W RXM 041ppp RXM 021ppp – A2 – A2 – A2 + A1 + A1 + A1 9 10 29 Zelio Relay - plug-in relays 1 536294 Presentation RUM universal relays Presentation of the range 6 The RUM universal relay range comprises: 1 10 A relays with 2 and 3 C/O contacts, with cylindrical or flat (Faston type) pins, and 3 A low level relays with 3 C/O contacts, with cylindrical pins. All these relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. All these modules are common to all sockets. 4 A metal maintaining clamp for all sockets. 5 A 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify cabling when creating an equipotential link between the coil terminals. 6 Clip-in legends for the sockets. 2 1 2 4 5 3 3 Relay description 106663 6 1 Spring return pushbutton for testing the contacts (green: c, red: a). 2 Mechanical “relay status” indicator. 3 Removable lock-down door enabling forced maintaining of the contacts for test sequences or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 LED (depending on version) indicating the relay status. 5 Removable legend for relay identification. 6 Area by which the product can be easily gripped. 7 Eight or eleven cylindrical pins. 8 Eight or eleven flat (Faston type) pins 1 2 3 4 4 5 5 1 106022 6 Socket description Outputs Sockets with mixed contact terminals (1) 1 Connection by screw connector. 2 Eight or eleven female contacts for the relay cylindrical pins. 3 Location for protection modules or the timer module. 4 Locking component for metal maintaining clamp. 5 A locating slot for mounting on 5 rail. 6 Two fixing holes for panel mounting. 2 6 4 7 3 Relay supply 5 8 Inputs Relay suppy 6 9 1 106024 106023 1 Inputs Sockets with separate contact terminals (2) 1 Connection by screw connector. Outputs 2 a Eight or eleven female contacts for the relay cylindrical pins. b Eleven female contacts for the relay flat pins. 2b 3 Location for protection modules or the timer module. 4 Locking component for metal maintaining clamp. 5 Locating slot for mounting on 5 rail with fixing clip. 4 6 Two fixing holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 36). 3 Inputs Outputs 4 2a 3 10 57 5 Relay supply Characteristics : page 31 30 57 5 Relay supply References : pages 33 and 34 (1)The inputs are mixed with the relay's supply, with the outputs being located on the opposite side of the socket. (2)The inputs and outputs are separated from the relay supply. Dimensions : page 35 Schemes : page 37 Setting-up : page 39 Zelio Relay - plug-in relays Characteristics RUM universal relays General characteristics Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14 UL, CSA - 40… + 85 - 40… + 55 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles) 4 gn (10...150 Hz/± 1 mm / 5g/5 cycles) IP 40 10 gn 10 gn RT I Any °C °C 1 2 Insulation characteristics Rated insulation voltage (Ui) V 250 (IEC), 300 (UL, CSA) Rated impulse withstand voltage (Uimp) kV 4 (1.2/50 µs) Dielectric strength (rms voltage) aV aV aV 1550 1550 1500 Conforming to IEC/EN 60947 Between coil and contact Between poles Between contacts 3 Contact characteristics Relay type Number and type of contacts RUM F2ppp 2 C/O Contact materials RUM F3ppp 3 C/O RUM C2ppp 2 C/O RUM C3App 3 C/O RUM C3Gpp 3 C/O low level . AgNi AgAu A 10 3 "C" A 10 2 “O” A 5 1 Conventional thermal current (Ith) For ambient temperature y 55°C Rated operational current in utilisation categories AC-1 and DC-1 Conforming to IEC Conforming to UL A 16 / a 277 V 12 / c 28 V 3 Switching current Minimum mA 10 3 Switching voltage Maximum V a/c 250 (IEC) Minimum V 17 5 A 10 / 250 a V 3 / 250 a V A 10 / 28 c V 3 / 28 c V VA 2500 750 W 280 84 mW 170 15 Nominal load (resistive) Switching capacity Maximum a c Minimum Maximum operating rate In operating cycles/hour No-load 18 000 Under load 1200 Utilisation coefficient In millions of operating cycles 5 Electrical durability In millions of operating cycles Resistive load 0.1 Inductive load See curves below 106 Maximum switching capacity on resistive load c Current c 107 1 0, 0,6 0,5 8 10 3 0,4 B 1 A 9 A 105 0 6 7 Reduction coefficient for inductive load a (depending on power factor cos ϕ) Reduction coefficient (A) Durability (Number of operating cycles) Electrical durability of contacts Resistive load a B 5 20 % Mechanical durability 4 1 2 3 Switching capacity (kVA) A RUM Fppppp, RUM C2ppp, RUM C3Appp 0,3 1 0,6 0,4 0,2 0,1 0 28 50 100 150 200 250 Voltage c B RUM C3Gppp 10 Durability (inductive load) = durability (resistive load) x reduction coefficient. 31 Zelio Relay - plug-in relays Characteristics (continued) Coil characteristics 1 RUM universal relays a Average consumption c Drop-out voltage threshold a Operating time (response time) Between coil energisation and making of the On-delay contact a Between coil de-energisation and making of the Off-delay contact a 2 VA 2...3 W 1.4 u 0.15 Uc c u 0.1 Uc ms 20 ms 20 ms 20 ms 20 V 12 24 48 60 110 120 125 220 230 JD BD ED ND FD – GD MD – Ω 120 470 1800 2790 10 000 – 10 000 3700 – Min. V 9.6 19.2 38.4 48 88 – 100 176 – Max. V 13.2 26.4 52.8 66 121 – 137.5 242 – – B7 E7 – – F7 – – P7 Ω – 72 290 – – 1700 – – 7200 Min. V – 19.2 38.4 – – 96 – – 184 Max. V – 26.4 52.8 – – 132 – – 253 c c Control circuit voltage Uc Relay control voltage codes 3 d.c. supply Average resistance at 20 °C ± 10% Operating voltage limits Relay control voltage codes a.c. supply Average resistance at 20 °C ± 15% Operating voltage limits 4 5 Socket characteristics Socket type RUZ C2M RUZ C3M RUZ SC2M RUZ SC3M RUZ SF3M Relay types used RUM C2ppppp RUM C3ppppp RUM C2ppppp RUM C3ppppp RUM Fppppp Contact terminal arrangement Mixed Wire connection method Connector Product certifications UL, CSA Conforming to standards IEC 61984, e Electrical characteristics Conventional thermal current (Ith) A 10 Maximum operating voltage V 250 (IEC) Between adjacent output contacts Vrms 2500 Between input and output contacts Vrms 2500 Between contacts and 5 rail Vrms 2500 Insulation characteristics 6 General characteristics 7 9 12 Ambient air temperature around the device Operation °C - 40…+ 55 Storage °C - 40…+ 85 Degree of protection Conforming to IEC/EN 60529 IP 20 Cabling Solid cable without cable end 1 conductor 0.5…2.5 mm2 - AWG 20…AWG 14 2 conductors 0.5…1.5 mm2 - AWG 20…AWG 16 Flexible cable with cable end 1 conductor 0.25…2.5 mm2 - AWG 22…AWG 14 2 conductors Maximum tightening torque / Screw size 8 Separate 0.25…1 mm2 - AWG 22…AWG 17 Nm 1 / M3.3 screw Mounting On 35 mm 5 rail / on panel Fixing on 5 rail By red plastic clip Terminal referencing IEC, NEMA Bus jumper (Ith: 5 A) No Compatibility with the metal maintaining clamp Yes Timer module Yes Protection module All RUW 24ppp Clip-in legends Wire connection method Yes No Yes Screw connector 10 Characteristics : page 31 32 References : pages 33 and 34 Dimensions : page 35 Schemes : page 37 Setting-up : page 39 Zelio Relay - plug-in relays References RUM universal relays References Relays for standard applications, without LED (sold in lots of 10) 106664 Pins Cylindrical RUM ppAB1F7 Flat (Faston type) Control circuit voltage 1 V c 12 c 24 c 48 c 60 c 110 c 125 c 220 Number and type of contacts - Thermal current (Ith) 2 C/O - 10 A 3 C/O - 10 A Unit Weight Unit reference reference kg RUM C2AB1JD 0.085 RUM C3AB1JD RUM C2AB1BD 0.085 RUM C3AB1BD RUM C2AB1ED 0.085 RUM C3AB1ED – – RUM C3AB1ND RUM C2AB1FD 0.085 RUM C3AB1FD – – RUM C3AB1GD – – RUM C3AB1MD a 24 a 48 a 120 a 230 RUM C2AB1B7 RUM C2AB1E7 RUM C2AB1F7 RUM C2AB1P7 0.085 0.085 0.085 0.085 RUM C3AB1B7 RUM C3AB1E7 RUM C3AB1F7 RUM C3AB1P7 0.088 0.088 0.088 0.088 c 12 c 24 c 48 c 110 RUM F2AB1JD RUM F2AB1BD RUM F2AB1ED RUM F2AB1FD 0.080 0.080 0.080 0.080 RUM F3AB1JD RUM F3AB1BD RUM F3AB1ED RUM F3AB1FD 0.082 0.082 0.082 0.082 a 24 a 48 a 120 a 230 RUM F2AB1B7 RUM F2AB1E7 RUM F2AB1F7 RUM F2AB1P7 0.080 0.080 0.080 0.080 RUM F3AB1B7 RUM F3AB1E7 RUM F3AB1F7 RUM F3AB1P7 0.082 0.082 0.082 0.082 Weight kg 0.088 0.088 0.088 0.088 0.088 0.088 0.088 Relays for standard applications, with LED (sold in lots of 10) 106663 Cylindrical RUM ppAB2F7 Flat (Faston type) c 12 c 24 c 48 c 60 c 110 c 125 RUM C2AB2JD RUM C2AB2BD RUM C2AB2ED – RUM C2AB2FD – 0.085 0.085 0.085 – 0.085 – RUM C3AB2JD RUM C3AB2BD RUM C3AB2ED RUM C3AB2ND RUM C3AB2FD RUM C3AB2GD 0.088 0.088 0.088 0.088 0.088 0.088 a 24 a 48 a 120 a 230 RUM C2AB2B7 RUM C2AB2E7 RUM C2AB2F7 RUM C2AB2P7 0.085 0.085 0.085 0.085 RUM C3AB2B7 RUM C3AB2E7 RUM C3AB2F7 RUM C3AB2P7 0.088 0.088 0.088 0.088 c 12 c 24 c 48 c 110 RUM F2AB2JD RUM F2AB2BD RUM F2AB2ED RUM F2AB2FD 0.084 0.084 0.084 0.084 RUM F3AB2JD RUM F3AB2BD RUM F3AB2ED RUM F3AB2FD 0.082 0.082 0.082 0.082 a 24 a 48 a 120 a 230 RUM F2AB2B7 RUM F2AB2E7 RUM F2AB2F7 RUM F2AB2P7 0.084 0.084 0.084 0.084 RUM F3AB2B7 RUM F3AB2E7 0.082 0.082 0.082 0.082 RUM F3AB2F7 RUM F3AB2P7 Relays with low level contacts, with LED (sold in lots of 10) Pins Cylindrical Control circuit voltage V c 24 c 48 Number and type of contacts Thermal current (Ith) 3 C/O - 3 A Unit Weight reference kg RUM C3GB2BD 0.086 RUM C3GB2ED 0.086 a 24 a 48 a 120 a 230 RUM C3GB2B7 RUM C3GB2E7 RUM C3GB2F7 RUM C3GB2P7 0.086 0.086 0.086 0.086 33 2 3 4 5 6 7 8 9 10 References (continued) Sockets Contact terminal arrangement Mixed Separate 2 Connection Relay type Sold in lots of Unit reference Screw connector RUM C2ppppp 10 RUZ C2M 0.054 RUM C3ppppp 10 RUZ C3M 0.054 RUM C2ppppp 10 RUZ SC2M 0.095 RUM C3ppppp 10 RUZ SC3M 0.100 RUM F2pppp 10 RUZ SF3M 0.095 Sold in lots of Unit reference Screw connector Protection modules Description For use with Voltage 106027 V RUW 241P7 4 Weight kg Diode All sockets c 6…250 10 RUW 240BD 0.004 RC circuit All sockets a 110…240 10 RUW 241P7 0.004 Varistor All sockets a/c 24 10 RUW 242B7 0.004 a/c 240 10 RUW 242P7 0.004 Timer module Description For use with Voltage Reference V Multifunction 106028 5 RUW 101MW All sockets Weight kg RUW 101MW a/c 24… 240 0.020 Timing relays Description For use with Reference 2 timed C/O contacts On sockets RUZ CpM (single-function or multifunction) RE 48A pp (1) Weight kg – Accessories 6 536485 Description 535203 RUZ C200 7 Weight kg RUM F3pppp RUZ C3M + relais RUM C3ppppp 3 RUM universal relays References (continued) 106025 1 Zelio Relay - plug-in relays For use with Sold in lots of Unit reference Metal maintaining clamp All sockets 10 RUZC200 0.001 Bus jumper 2-pole (Ith : 5 A) All sockets with separate contacts 10 RUZ S2 0.005 Clip-in legends All relays (sheet of 108 legends) 10 RXZ L520 0.080 All sockets with separate contacts 10 RUZ L420 0.001 RUZ S2 (1) Please consult the "Zelio Time timing relays" catalogue. Characteristics : page 31 References : pages 33 and 34 8 9 10 34 Dimensions : page 35 Schemes : page 37 Setting-up : page 39 Weight kg Zelio Relay - plug-in relays Dimensions RUM universal relays Dimensions Universal relays 1 RUM Fpp 9 55 35 35 RUM Cpp 35 9 53 2 35 Sockets Common side view RUZ C2M RUZ C3M 22 24 22 6 4 5 (1) 34 32 24 22 14 12 9 8 7 5 3 4 3 4 6 3 8 7 2 9 (2) A2 21 11 7 4 27 89 3 1 2 1 INPUT A2 10 A2 A2 A1 8 10 2 4 4 11 INPUT A1 2 A2 7 63 1 3 5 10 37 37 8 INPUT A2 7 6 7 74 (3) 12 14 5 31 10 21 11 30 30 38 38 INPUT A1 2 11 6 A1 1 5 2 93 RUZ SC2M 6 RUZ SC3M 63 45 19 19 24 6 21 8 92 5 12 4 14 3 4 6 7 (3) 40 102 105 (2) A1 2 34 9 24 7 14 3 32 22 12 8 5 4 30 29 36 75 7 8 A2 10 (4) 4 4 29 75 11 1 1 A2 7 (4) 21 6 7 6 5 8 4 9 3 10 2 11 1 2 8 (2) Ø4 (1) 3 31 11 40 Ø4 (1) (3) 11 1 92 22 5 A1 2 32 36 9 102 105 (1)Relays (2)Protection module (3)Maintaining clamp (4)2 bus jumpers 10 35 Zelio Relay - plug-in relays Dimensions (continued) RUM universal relays Dimensions (continued) 1 Sockets (continued) RUZ SF3M 63 2 21 9 31 8 11 7 24 6 34 5 14 4 22 32 12 3 2 1 (1) 92 (3) 3 (2) A2 B (4) 46 29 4 27 A1 A 36 104 4 (1)Relays (2)Protection module (3)Maintaining clamp (4)2 bus jumpers Metal maintaining clamps and plastic legends Mounting 35 5 RUZ C200 108 0, RUZ L420 32 12 7 59,6 14,2 6 8 Bus jumper RUZ S2 Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets (1) (1) (2) (2) 8,5 9 3,3 35,4 32 2,3 10 (1)2 bus jumpers (polarity A2) (2)2 bus jumpers (polarity A1) Characteristics : page 31 36 References : pages 33 and 34 Dimensions : page 35 Schemes : page 37 Setting-up : page 39 Zelio Relay - plug-in relays Schemes RUM universal relays Schemes Universal relays 1 24 A2 21 A1 34 22 31 14 32 12 A2 A1 11 34 RUM F3ABppp 31 24 32 21 14 22 12 A2 A1 11 24 RUM C3ppppp 21 14 22 11 12 RUM p2ABppp 2 RUM C2ABppp RUM F2ABppp 12 4 14 A1 5 22 3 6 2 7 + 11 1 24 A2 21 RUM C3ppppp 1 3 12 4 22 6 14 7 24 9 11 A (+) 21 B( ) A1 A2 22 12 RUM F3ABppp 21 6 5 7 24 4 14 3 A1 32 9 34 2 + 10 11 31 1 11 A2 1 2 3 12 4 32 5 22 6 14 7 34 24 9 11 A (+) 31 21 B( ) A1 3 A2 4 Symbols shown in blue correspond to Nema marking. Sockets RUZ C2M 6 RUZ C3M RUZ SC2M 5 4 3 9 8 7 5 3 24 22 12 14 34 32 24 22 14 12 6 7 7 A2 7 A2 5 8 4 1 8 21 6 5 7 3 8 2 9 10 1 11 2 A1 10 10 A2 A2 4 11 31 6 21 4 12 3 14 1 11 8 21 6 21 7 24 5 22 11 31 8 32 9 34 4 5 3 11 1 RUZ SC3M 5 22 6 24 4 7 1 11 2 A1 7 A2 8 8 3 6 2 1 7 9 10 2 2 A1 10 A2 6 5 5 1 11 4 12 3 14 4 6 3 11 1 2 2 A1 7 Symbols shown in blue correspond to Nema marking. RUZ SF3M 9 21 6 24 8 31 5 34 7 11 4 14 3 22 2 32 1 12 B A2 8 9 A A1 Symbols shown in blue correspond to Nema marking. 10 37 Zelio Relay - plug-in relays Schemes (continued) RUM universal relays Schemes (continued) 1 Protection modules RUW 240BD RUW 241P7 RUW 242pp – A2 – A2 – A2 + A1 + A1 + A1 2 3 4 5 6 7 8 9 10 Characteristics : page 31 38 References : pages 33 and 34 Dimensions : page 35 Schemes : page 37 Setting-up : page 39 Zelio Relay - plug-in relays Setting-up RUM universal relays Multifunction timer module RUW 101MW Programming Timing range selection 1 Function Timing range selection selection 0.1…1 s 0.1…10 s 0.1…1 min 1…10 min 0.1…1 h 0.1…1 day 1…10 h 1…10 days 2 Function selection Series control Monostable with maintained control Wu Series control Flashing relay, starting On-delay phase Bi Series control Flashing relay, starting Off-delay phase Bp Series control Off-delay timer R t R t t t 5 U .1/.4 .1/.2 Monostable, starting on de-energisation Wa On-delay Timer Es Control by external contact (S) t t U U S t U R S A2 7 t U S .1/.4 .1/.2 Control by external contact (S) 6 S .1/.4 .1/.2 Control by external contact (S) 4 U .1/.4 .1/.2 .1/.4 .1/.2 Monostable with pulse control Ws 3 U .1/.4 .1/.2 Control by external contact (S) U U .1/.4 .1/.2 Control scheme B1 On-delay Timer E Function diagram A1 Control A2 Function A1 Selection 8 t U S .1/.4 .1/.2 9 t Power off Contact open U : voltage S : external control Power on Contact closed R : relay RUM ppp t : adjustable time delay 10 39 Zelio Relay - plug-in relays Presentation Presentation of the range 106035 1 RPM power relays 2 1 2 A metal maintaining clamp for single-contact relays. 3 3 1 Relay description 1 Spring return pushbutton for testing the contacts (green: c, red: a). 2 Mechanical “relay status” indicator. 3 Removable lock-down door enabling forced maintaining of the contacts for test sequences or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 LED (depending on version) indicating the relay status. 5 Removable legend for relay identification. 6 Four notches for rail mounting adapter or panel mounting adapter with fixing lugs. 7 Five, eight, eleven or fourteen Faston type pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10Mounting adapter enabling direct mounting of the relay on a 5 rail. 106669 8 4 The RPM power relay range comprises: 1 15 A relays with 1, 2, 3 and 4 C/O contacts. 2 Sockets with mixed contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. All these modules are common to all the sockets except for the timer module, which can only be used on the 3-pole or 4-pole sockets. 2 3 4 5 7 6 5 106674 9 106673 106672 9 6 7 10 106040 7 Socket description 5 1 Outputs 2 8 Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals. 2 Five, eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules or the timer module. 4 Locating slot for mounting on rail with fixing clip. 5 Two or four fixing holes for panel mounting. (1)The inputs are mixed with the relay's supply, with the outputs being located on the opposite side of the socket. 3 Relay supply 9 4 Inputs 10 Characteristics : page 41 40 References : page 43 Dimensions : page45 Schemes : page 47 Zelio Relay - plug-in relays Characteristics RPM power relays General characteristics Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n° 14 UL, CSA - 40… + 85 - 40… + 55 3 gn (10...150 Hz/± 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/± 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any °C °C 1 2 Insulation characteristics Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 µs) 1550 1550 1500 A RPM 1ppp 1 C/O AgNi 15 3 Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal For ambient current (Ith) temperature y 55 °C Rated operational current Conforming to IEC in utilisation categories AC-1 and DC-1 Conforming to UL Switching current Minimum Switching voltage Maximum Minimum Nominal load (resistive) "C" “O” Switching capacity Maximum a c Maximum operating rate In operating cycles/hour Minimum No-load Under load Electrical durability In millions of operating cycles 106 105 0 1 2 3 4 3,75 Switching capacity (kVA) 4 5 6 20 % 10 0.1 See curves below 1 0, 0,6 0,5 0,4 0,3 7 0.06 Reduction coefficient for inductive load a (depending on power factor cos ϕ) Reduction coefficient (A) Durability (Number of operating cycles) 107 RPM 4ppp 4 C/O 15 7.5 15 10 a/c 250 (IEC) 17 15 / 250 a V 15 / 28 c V 3750 420 170 18 000 1200 In millions of operating cycles Resistive load Inductive load Electrical durability of contacts Resistive load a RPM 3ppp 3 C/O Maximum switching capacity on resistive load c Current c Utilisation coefficient Mechanical durability A A A mA V V A A VA W mW RPM 2ppp 2 C/O 8 15 10 1 0,1 1 0,6 0,4 0,2 0 28 50 100 150 9 200 250 Voltage c Durability (inductive load) = durability (resistive load) x reduction coefficient. 10 41 Zelio Relay - plug-in relays Characteristics (continued) RPM power relays Coil characteristics 1 Relay type Average consumption RPM 2ppp 1.2 0.9 RPM 3ppp 1.5 1.7 RPM 4ppp 1.5 2 ms RPM 1ppp 0.9 0.7 u 0.15 Uc u 0.1 Uc 20 25 25 20 c ms 20 25 25 20 a ms 20 c ms 20 V 12 24 48 110 120 230 RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp Min. Max. Ω Ω Ω Ω V V JD 180 160 100 96 9.6 13.2 BD 750 650 400 388 19.2 26.4 ED 2600 2600 2600 1550 38.4 52.8 FD 13 100 11 000 8600 7340 88 121 – – – – – – – – – – – – – – RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp Min. Max. Ω Ω Ω Ω V V – – – – – – – B7 160 180 103 84.3 19.2 26.4 E7 720 770 770 338 38.4 52.8 – – – – – – – F7 4430 4430 2770 2220 96 132 P7 15 720 15 000 12 000 9120 184 253 Drop-out voltage threshold Operating time (response time) Between coil energisation and making of the On-delay contact 2 Between coil de-energisation and making of the Off-delay contact a c a c a VA W Control circuit voltage Uc 3 Relay control voltage codes d.c. supply Average resistance at 20 °C ± 10% Operating voltage limits 4 Relay control voltage codes a.c. supply Average resistance at 20 °C ± 15% Operating voltage limits 5 6 7 Socket characteristics Socket type RPZ F1 RPZ F2 RPZ F3 RPZ F4 Relay types used RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp Protection module types used RXM 02ppp RXM 04ppp RXM 02ppp RXM 04ppp RUW 24ppp RUW 24ppp Contact terminal arrangement Wire connection method Product certifications Conforming to standards Electrical characteristics Conventional thermal current (Ith) Maximum operating voltage A V 16 250 (IEC) Between adjacent output contacts Between input and output contacts Between contacts and 5 rail Vrms Vrms Vrms 2500 2500 2500 Ambient air temperature around the device °C °C - 40…+ 55 - 40…+ 85 IP 20 0.5…1.5 mm2 - AWG 20…AWG 16 0.5…2.5 mm2 - AWG 20…AWG 14 0.5…1.5 mm2 - AWG 20…AWG 16 0.5…2.5 mm2 - AWG 20…AWG 14 Insulation characteristics General characteristics 8 9 10 Mixed Screw clamp terminals UL, CSA IEC 61984, e Operation Storage Degree of protection Conforming to IEC/EN 60529 Cabling Solid cable 1 conductor without 2 conductors cable end Flexible cable 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Fixing on 5 rail Terminal referencing Compatibility with the metal maintaining clamp Timer module Protection module Clip-in legends Wire connection method Screw clamp terminals Presentation : page 40 42 Characteristics : page 41 Nm 0.25…1 mm2 - AWG 22…AWG 17 0.25…1.5 mm2 - AWG 22…AWG 16 0.25…1 mm2 - AWG 22…AWG 17 0.25…1.5 mm2 - AWG 22…AWG 16 1 / M3 screw 1 / M3.5 screw On 35 mm 5 rail / on panel By red plastic clip IEC, NEMA Yes No No Yes RXM 040W, RXM 041pp, RXM 021pp RUW 24pp No References : page 43 Dimensions : page 45 Schemes : page 47 Zelio Relay - plug-in relays References RPM power relays Power relays without LED (sold in lots of 10) 106670 Control circuit voltge V c 12 Number and type of contacts - Thermal current (Ith) 1 C/O - 15 A 2 C/O - 15 A 3 C/O - 15 A Unit Weight Unit Weight Unit Weight reference reference reference kg kg kg RPM 11JD 0.026 RPM 21JD 0.036 RPM 31JD 0.054 4 C/O - 15 A Unit Weight reference kg 0.071 RPM 41JD c 24 RPM 11BD 0.026 RPM 21BD 0.036 RPM 31BD 0.054 RPM 41BD 0.071 c 48 RPM 11ED 0.026 RPM 21ED 0.036 RPM 31ED 0.054 RPM 41ED 0.071 c 110 RPM 11FD 0.026 RPM 21FD 0.036 RPM 31FD 0.054 RPM 41FD 0.071 a 24 RPM 11B7 0.026 RPM 21B7 0.036 RPM 31B7 0.054 RPM 41B7 0.071 a 48 RPM 11E7 0.026 RPM 21E7 0.036 RPM 31E7 0.054 RPM 41E7 0.071 a 120 RPM 11F7 0.026 RPM 21F7 0.036 RPM 31F7 0.054 RPM 41F7 0.071 a 230 RPM 11P7 0.026 RPM 21P7 0.036 RPM 31P7 0.054 RPM 41P7 0.071 1 2 RPM 41BD 4 106669 Power relays with LED (sold in lots of 10) RPM 42BD 3 c 12 RPM 12JD 0.026 RPM 22JD 0.036 RPM 32JD 0.054 RPM 42JD 0.071 c 24 RPM 12BD 0.026 RPM 22BD 0.036 RPM 32BD 0.054 RPM 42BD 0.071 c 48 RPM 12ED 0.026 RPM 22ED 0.036 RPM 32ED 0.054 RPM 42ED 0.071 c 110 RPM 12FD 0.026 RPM 22FD 0.036 RPM 32FD 0.054 RPM 42FD 0.071 a 24 RPM 12B7 0.026 RPM 22B7 0.036 RPM 32B7 0.054 RPM 42B7 0.071 a 48 RPM 12E7 0.026 RPM 22E7 0.036 RPM 32E7 0.054 RPM 42E7 0.071 a 120 RPM 12F7 0.026 RPM 22F7 0.036 RPM 32F7 0.054 RPM 42F7 0.071 a 230 RPM 12P7 0.026 RPM 22P7 0.036 RPM 32P7 0.054 RPM 42P7 0.071 5 6 7 8 9 10 43 References (continued) Contact terminal arrangement Mixed Connection Relay type Unit reference RPM 1ppp RPM 2ppp RPM 3ppp Sold in lots of 10 10 10 RPZ F1 RPZ F2 RPZ F3 Weight kg 0.042 0.054 0.072 Screw clamp terminals RPM 4ppp 10 RPZ F4 0.094 Voltage Socket type Sold in lots of Unit reference V c 6...250 RPZ F1RPZ F2 20 RXM 040W kg 0.003 10 RUW 240BD 0.004 a 24...60 RPZ F3 RPZ F4 RPZ F1RPZ F2 20 RXM 041BN7 0.010 a 110...240 RPZ F1RPZ F2 20 RXM 041FU7 0.010 10 RUW 241P7 0.004 a/c 6...24 RPZ F3 RPZ F4 RPZ F1RPZ F2 20 RXM 021RB 0.030 a/c 24...60 RPZ F1RPZ F2 20 RXM 021BN 0.030 a/c 110...240 RPZ F1RPZ F2 20 RXM 021FP 0.030 a/c 24 RPZ F3 RPZ F4 RPZ F3 RPZ F4 10 RUW 242B7 0.004 10 RUW 242P7 0.004 Protection modules 2 Description RPZ F2 + relay RPM 22F7 Diode RC circuit 106044 3 RPM power relays Sockets 106043 1 Zelio Relay - plug-in relays RUW 24ppp Varistor 4 a/c 240 5 Timer module (1) Description 106045 Multifunction 6 Weight Voltage V a/c 24… 240 Reference RPZ F3 RPZ F4 RUW 101MW Weight kg 0.020 Accessories Description For use with RPZ F1 Sold in lots of 20 Unit reference RPZ R235 RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp 20 20 20 20 RPZ 1DA RXZ E2DA RPZ 3DA RPZ 4DA 0.004 0.004 0.004 0.006 Mounting adapters with fixing lugs for panel RPM 1ppp RPM 2ppp RPM 3ppp RPM 4ppp 20 20 20 20 RPZ 1FA RXZ E2FA RPZ 3FA RPZ 4FA 0.002 0.002 0.003 0.004 Clip-in legends (sheet of 108 legends) All relays 10 RXZ L520 0.080 Metal maintaining clamp (for single-pole relays) Mounting adapters for 5 rail (2) 7 Socket type 106046 RPZ 1DA 8 RPZ 3FA (1)See timer module description (selection of functions and time delays) on page 39. (2)Test button becomes inaccessible. Presentation : page 40 Characteristics : page 41 9 10 44 References : page 43 Dimensions : page 45 Schemes : page 47 Weight kg 0.001 Zelio Relay - plug-in relays Dimensions RPM power relays Dimensions Power relays 1 RPM 1 3 27 6,5 6 5 3,5 4,7 6 7 Common side view RPM2 RPM 3 RPM 4 4,6 4,6 4,6 4,6 4,6 27 27 3 7,1 6 4,6 4 7 4,6 39 8 4,6 4,6 4,6 4,6 21 31 10 27 40 2 2,6 2,6 14 10 10 41 10 10 10 4 14,2 Sockets 8 5 12 42 4 12 1 (1) 5 6 4 80 (2) 14 40 40 44 5 4 80 (2) A1 14 13 A2 14 A1 13 11 41 11 9 12 9 17 8 21 71 19 4 4 31 A2 40 30 80 RPZ F3 30 RPZ F4 Ø4,5 x 6 Ø4,5 x 6 24 6 42 14 22 4 2 8 12 1 34 7 4 24 6 42 4 68 (1) 68 44 5 40 44 8 32 3 14 8 5 22 2 12 1 40 19 80 7 26 76 Common side view Ø4,5 x 6 4 (3) 14 1 (1) Ø4,5 x 6 19 40 RPZ F2 19 68 RPZ F1 9 14 30 76 4 8 10 21 A2 13 41 11 12 9 28 A1 14 13 41 12 A1 Ø4,5 x 6 40 A2 40 (2) 11 31 21 10 36 37 46 40 50 11 9 Ø4,5 x 6 10 (1)Relays (2)Protection module (3)Maintaining clamp 45 Zelio Relay - plug-in relays Dimensions (continued) RPM power relays Dimensions (continued) Mounting adapters for 5 rail 50 50 RPZ 4DA 24 20 34 44 2,5 23 Mounting adapters with fixing lugs for panel 3,5 16 3,5 4 19 24 3,5 19 4 16 38 43 38 38 5 16,5 RPZ 4FA 43 RPZ 3FA 43 43 4 RXZ E2FA 38 RPZ 1FA 5 4 24 2,5 3 3 23 23 RPZ 3DA 2,5 49,5 2 RXZ E2DA 38 RPZ 1DA 48 1 3,5 4 34 44 Mounting Mounting adapters for 5 rail (1) Mounting adapters with fixing lugs for panel 6 7 (1)Test button becomes inaccessible 8 9 10 Presentation : page 40 46 Characteristics : page 41 References : page 43 Dimensions : page 45 Schemes : page 47 Zelio Relay - plug-in relays Schemes RPM power relays Schemes Power relays 1 A2 A1 44 42 41 34 32 31 24 22 21 14 12 A2 A1 11 44 42 RPM 4ppp 41 24 22 21 14 12 A2 A1 11 24 22 RPM 3ppp 21 14 12 A2 A1 RPM 2ppp 11 14 12 11 RPM 1ppp 2 1 1 4 1 2 4 1 2 3 4 12 12 22 12 22 42 12 22 32 42 5 5 8 5 6 8 5 6 7 8 14 9 14 9 24 12 14 9 24 10 44 12 14 9 24 10 34 11 44 12 21 41 14 ( ) 11 13 (+) 21 31 41 14 ( ) A2 A1 13 (+) 14 ( ) 11 13 (+) 21 14 ( ) 11 13 (+) A1 A2 A1 A2 A1 11 3 A2 Symbols shown in blue correspond to Nema marking. Sockets RPZ F1 RPZ F2 RPZ F3 4 RPZ F4 5 14 8 44 5 14 8 44 6 24 5 14 8 44 7 34 6 24 5 14 1 12 4 42 1 12 4 42 2 22 1 12 4 42 3 32 2 22 1 12 5 14 13 A2 A1 INPUT 9 11 14 A2 12 41 13 A1 9 11 14 A2 12 41 10 21 13 A1 9 11 14 A2 12 41 11 31 10 21 13 A1 9 11 6 Symbols shown in blue correspond to Nema marking. Protection modules RXM 040W, RUW 240BD RXM 041ppp, RUW 241P7 RXM 021ppp, RUW 242pp – A2 – A2 – A2 + A1 + A1 + A1 7 8 9 10 47 Technical presentation Zelio Relay - plug-in relays Relays Contact types 1 Symbol 2 3 Configuration Make contact (Normally Open) EU NO USA SPST-NO DPST-NO nPST-NO (1) Break contact (Normally Closed) NC SPST-NC DPST-NC nPST-NC (1) Changeover Contact CO SPDT DPDT nPDT (1) Utilisation categories 4 5 6 Category AC-1 Type of current a single-phase a 3-phase Applications Resistive or slightly inductive loads. AC-3 a 3-phase Starting and braking of squirrel cage motors; reversing direction of rotation only after stopping of motor. AC-4 a 3-phase Starting of squirrel cage motors, inching. Plugging, reversing direction of rotation. DC-1 c Resistive or slightly inductive loads (2). AC-14 a single-phase Control of electromagnetic loads (< 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets. AC-15 a single-phase Control of electromagnetic loads (> 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets. DC-13 c Control of electromagnetic loads, auxiliary control relays, power contactors, magnetic solenoid valves and electromagnets. Protection categories 7 8 Category RT 0 Explanation Condition Unenclosed relay Relay not provided with a protective case. RT I Dust protected relay Relay provided with a case which protects its mechanism from dust. RT II Flux-proof relay RT III Wash-tight relay Relay capable of being automatically soldered without allowing the migration of solder fluxes beyond the intended areas. Relay capable of being automatically soldered and then washed to remove flux residues without risk of ingress of flux or washing solvents. RT IV Sealed relay RT V Relay provided with a case which has no venting to the outside atmosphere. Hermetically Sealed relay having an enhanced level of sealing. sealed relay (1)n = number of contacts. (2)The switchable voltage can be doubled, for an equal current, by connecting two contacts in series. 9 10 48 Zelio Relay - plug-in relays Presentation Protection modules Whenever an inductive load is de-energised (coil of a relay or of a contactor), an overvoltage appears at its terminals. This voltage peak can reach several thousand volts and a frequency of several MHz. It is likely to disturb the operation of automation systems which contain electronic devices. Protection modules are used to reduce the voltage peak on de-energisation and they therefore limit the energy of interference signals to a level that will not disturb surrounding coils and electronic devices. These modules are used to avoid: v electromagnetic compatibility problems, v the deterioration of contact materials, v the destruction of insulation due to overvoltage, v the destruction of electronic components. U Supply voltage Energy released b v v v t Coil voltage with diode protection module (c only) U Disadvantages increase in relay drop-out time (3 to 4 times the usual time), no polarity protection, de-energisation of the relay. 4 Protection module with varistor b Advantages v can be used with a and c supply, v voltage peak limited to about 2 Un, v little effect on relay drop-out time. Break 5 b Disadvantages v no modification of coil’s own oscillating frequency, v limitation of switching frequency. Limitation of voltage peaks t Energy released 6 7 Coil voltage with varistor protection module (a and c) U Protection module with RC circuit b Advantages v coil oscillating frequency reduced to about 150 Hz, v voltage peak limited to 3 Un, v little effect on relay drop-out time. Break t 8 b Disadvantages v no protection for low voltages. U2 U1 S2 (with RC) 2 3 Diode protection module (with or without LED) b Advantages v accumulation of energy allowing current flow in the same direction, v absence of any voltage peaks at the coil terminals, v low cost. Break 1 S1 9 Coil voltage with RC circuit protection module (a only) S1 = S2 = Energy released 10 49 Selection guide Interfaces Interfaces for discrete signals Applications Electromechanical interface modules Functions Input Width (mm) 17.5 9.5 Contact arrangement 1 N/O 2 N/O 1 C/O 1 N/O Thermal current – Control voltages c 110…127 V z 24 V, 48 V a 115…127 V a 230/240 V c 24 V, 48 V a 115…127/50 Hz a 115…127/60 Hz a 230…240/50-60 Hz Indication Mechanical for contacts and/or LED for control LED for control References ABR 1E ABR 2E Pages 56 62 1 2 3 4 5 6 7 8 9 10 50 Solid state interface modules 1 2 3 4 Output Input and output Very low level switching Input Output 9.5/17.5 17.5 12 17.5 9.5 1 N/O 2 N/O 1 C/O 1 N/C + 1 N/O 1 N/O 1 C/O – 12 A 5A – c 24 V z 24 V, 48 V a 115…127 V a 110 V c 24 V Mechanical for contacts and/or LED for control LED for control ABR 1S ABR 2S ABR 2pB312B ABS 2E 56 62 62 68 5 5A c 5, 24, 48 V a 115…127/50 Hz a 120…127/60 Hz a 230…240/50 Hz a 230…240/60 Hz 6 c 24 V 7 ABS 2S 8 9 10 51 Interfaces Presentation For discrete signals Electromechanical interface modules ABR-1 electromechanical interface modules are supplied in the form of compact modules, 17.5 mm wide. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processing unit (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors, etc). These products are based on contactor technology and are notable for their excellent adaptation to industrial environments, ensured by the fact that they conform to the most recent IEC 947-5-1 standards. 1 Composition 816264 2 The ABR-1 range comprises 2 families : 5 Input interfaces Input interfaces are designed for switching input signals to the processor and are characterized by their high degree of contact reliability : less than 1 fault per 100 million operating cycles at c 17 V, 5 mA. The switching level is sufficiently high to ensure that the interfaces can directly control most contactors and indicator lamps. 2 1 3 4 4 816265 3 Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings, etc). They are characterized by a high switching capacity and an average durability 5 times greater than that of traditional interface modules which incorporate standard relays. 5 1 Override contacts by pressing button (not holding it down) for a simple and quick test during setting up or maintenance operations on the installation 2 Green indicator showing the mechanical position of the contacts 3 LED indicating the control signal state 4 Channel identification : 5 individual characters for AB1-R/G or one AB1-SA2 marker tag 5 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 3 5 4 1 2 6 7 8 9 10 Presentation: page 52 52 Characteristics: page 53 Curves: page 55 Dimensions, schemes: page 57 Interfaces Characteristics For discrete signals Electromechanical interface modules Examples of applications with PLCs PLC Positive logic discrete inputs –/ +/ 1 PLC Positive logic transistor (or relay) outputs +/ – A2 A1 A2 A1 A2 3 + 24...125 V + 2 A1 A2 A1 A2 A1 A2 A1 A2 A1 –/ ...240 V (1) Pushbuttons Series contacts 2-wire sensors 3-wire sensors Pushbuttons Series contacts (1)Essential on inductive loads (can be replaced with peak limiter (1) – 2-wire sensors 4 ). Environment Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Conforming to IEC 529 (protection against direct contact) Conforming to IEC 695-2-1 Shock resistance Vibration resistance Resistance to electrostatic charges Resistance to rapid transients Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Resistance to shock waves Conforming to IEC 255-4 Cross-sections which may be connected Flexible cable with no cable end Flexible cable with cable end Rigid cable Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting IEC 947-5-1 UL, CSA, BV, LROS, DNV IP 00 Conforming to IEC 801-4 Unrestricted operation Permissible at Un Storage Conforming to IEC 947-1 Conforming to IEC 947-5-1 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10…55 Hz Level 3 °C On power supply On I/O Waveform 1.2/50 ms ; 0.5 J kV kV kV kV mm2 mm2 mm2 mm2 1 or 2-wire 1 or 2-wire 1-wire 2-wire U ≤ 50 V U > 50 V kV °C °C °C m 5 “TC” 850 V0 50 gn 6 gn 8 6 2 1 0.5 2.5 0.6…2.5 0.34…2.5 0.27…4 0.27…2.5 Any - 5…+ 40 - 20…+ 60 - 40…+ 70 7 8 ≤ 3000 II 3 Standard rails 5 1 4 9 10 53 Interfaces Characteristics (continued) For discrete signals Electromechanical interface modules Control circuit characteristics (40°C ambient temperature) 1 2 3 Type of interface Rated voltage (Uc) V ABR 1Sp02B c 24 Current frequency Energization threshold (at ± 5 %) Maximum operating voltage Maximum drop-out (at ± 5 %) voltage (Uo) Maximum current (Un) Minimum holding current Maximum dissipated power Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity Hz V V V mA mA W ms – 15 30 3.2 62 6.6 1.5 3 50/60 16.5 30 3.8 62/55 4.9/5.2 1.5 8 50/60 34 53 8.5 36/32 4.7/5.4 1.5 10 ABR 1Ep12F c 110...127 – 75 140 16 15 1.5 1.5 10 No Yes Yes Yes Yes Yes Yes Yes 5 6 Type of interface Maximum switching voltage 9 Conforming to IEC 947-5-1 Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue : a 230 V per 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V AC12 AC13 AC14 AC15 DC12 DC13 Minimum switching capacity Minimum switching voltage Protection against For Ik ≤ 2.5 kA (a) and ≤ 100 A (c) short-circuits Type and value of recommended fuse Low power switching Number of faults reliability of contacts per “n” million operating cycles (17 V - 5 mA) aV cV aV cV Hz A A A A A A A mA V A ABR 1ppp1F a 115...127 50/60 86 140 34 8 2.4 1.5 6 ABR 1Ep11M a 230...240 50/60 170 264 68 7 2 1.5 5 ABR 1Ep01M a 230...240 50/60 164 264 78 5.5 1.5 1.5 6 Yes – Yes – No – ABR 1Epppp 252 125 230 125 50/60 2 2 1 1 1 2 1 3 17 gG/gF : 16 ABR 1Spppp 252 125 230 125 50/60 12 4 1 1 1 5 1 3 17 gG/gF : 16 10-8 10-8 Other characteristics Operating time at Un and at 20 °C 7 8 ABR 1ppp8E z 48 Contact characteristics Maximum rated operating voltage Ue 4 c/a c/a c/a c/a 50 Hz/60 Hz ABR 1ppp8B z 24 Duration of bounce Contact bridging times between contact “N/C” and “N/O” Maximum operating rate Between energization of coil and closing of N/O contact Between energization of coil and opening of N/C contact Between de-energization of coil and opening of N/O contact Between de-energization of coil and closing of N/C contact Maximum make before break or break before make time At no-load At Ie ABR-1 (1 N/O or 2 N/O) ABR-1 (1 C/O or 1 N/C + 1 N/O) Mechanical durability in millions of operating cycles Rated isolation voltage Conforming to IEC 947-1 Conforming to VDE 0110 group C Insulation test voltage Between coil circuit and contact circuits for 1 min. Between wired interface and earth Between independent contacts ms ≤ 12 ms ≤ 12 ms ≤ 12 ms ≤ 12 ms ms ≤3 1 Hz Hz 6 0.5 ≥ 20 million ≥ 10 million V V kV kV kV 250 250 4 2.5 1.5 10 Presentation: page 52 54 Characteristics: page 53 Curves: page 55 Dimensions, schemes: page 57 Interfaces Curves For discrete signals Electromechanical interface modules Electrical durability of contacts Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage, operating rate : 1800 cycles/hour. (0.5 Hz). 1 a.c. loads Operating cycles in millions Operating cycles in millions 6 6 5 5 4 4 2 3 2 2 1 3 2 3 4 1 1 3 2 3 4 0 0 0 1 2 3 4 5 0 6 (A) AC-12 : control of resistive loads and isolated solid state loads via optocoupler cos j ≥ 0.9 1 2 3 4 5 6 (A) AC-13 : control of isolated solid state loads via transformer cos j ≥ 0.65 4 Operating cycles in millions 3 AC-14 : control of weak electromagnetic loads of electromagnets ≤ 72 VA make: cos j = 0.3 break: cos j = 0.3 AC-15 : control of electromagnetic loads of electromagnets > 72 VA make: cos j = 0.7 break: cos j = 0.4 1 2 2 3 5 6 4 1 1 2 3 4 0 0 0,5 1 1,5 2 2,5 24 V 48 V 127 V 230 V 3 (A) 7 d.c. loads Operating cycles in millions Operating cycles in millions 6 3 1 24 V 2 48 V 3 127 V 5 8 1 4 2 3 2 1 1 1 2 0 3 0 0 1 2 9 2 3 3 4 5 6 0 0,5 1 1,5 2 2,5 (A) DC-12 : control of resistive loads and isolated solid state loads via optocoupler L/R ≤ 1 ms 3 (A) DC-13 : control of electromagnets L/R ≤ 2 x (Ue x Ie) in ms. Ue: rated operating voltage Ie: rated operating current 10 55 Interfaces References For discrete signals Electromechanical interface modules Control circuit : a.c. or d.c. 816264 Input interface modules (1) (17.5 mm pitch) Display 1 Mechanical (2) Mechanical (2) + LED (3) Composition 1 N/O 1 C/O 1 N/O 2 2 N/O 3 818215 ABR 1E101M 1 C/O V a 230/240 a 230/240 z 24 z 48 c 110...127 (4) a 115...127 a 230/240 z 24 z 48 c 110...127(4) a 115...127 a 230/240 z 24 z 48 c 110...127(4) a 115...127 a 230/240 Enclosure Reference colour Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Output terminals-relays (1) (17.5 mm pitch) 4 Display Mechanical (2) ABR 1E318B Mechanical (2) + LED (3) 816265 5 Control circuit Composition 1 N/O 2 N/O 1 C/O 1 N/C + 1 N/O 1 N/O 2 N/O 1 C/O 6 1 N/C + 1 N/O 7 Commoning links ABR 1S102B 816273 Description For common Commoning Coil links in modules 2 8 x 1 mm a 8 c Control circuit V c 24 c 24 c 24 c 24 z 24 z 48 a 115...127 z 24 z 48 a 110 z 24 z 48 a 110 z 24 z 48 a 110 Colour White Red Blue Enclosure Reference colour Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Distance between cable ends cm 12 2 12 2 12 2 9 10 56 ABR 1S102B ABR 1S402B ABR 1S302B ABR 1S602B ABR 1S118B ABR 1S118E ABR 1S111F ABR 1S418B ABR 1S418E ABR 1S411F ABR 1S318B ABR 1S318E ABR 1S311F ABR 1S618B ABR 1S618E ABR 1S611F Reference ABF C08R12W ABF C08R02W ABF C08R12R ABF C08R02R ABF C08R12B ABF C08R02B kg 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.090 0.090 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.020 0.010 0.020 0.010 0.020 0.010 (1)Connection by screw-clamp. (2)By green mechanical indicator light for contact(s) activated electrically or mechanically by pressing the test button. (3)By green LED illuminated when control signal is present. (4)With polarization (+ on A1, - on A2). ABF C08Rppp Presentation: page 52 ABR 1E101M ABR 1E301M ABR 1E118B ABR 1E118E ABR 1E112F ABR 1E111F ABR 1E111M ABR 1E418B ABR 1E418E ABR 1E412F ABR 1E411F ABR 1E411M ABR 1E318B ABR 1E318E ABR 1E312F ABR 1E311F ABR 1E311M Weight Characteristics: page 53 Curves: page 55 Dimensions, schemes: page 57 Interfaces Dimensions, schemes For discrete signals Electromechanical interface modules Dimensions ABR 1S 78 74 1 74 ABR 1E 78 17,5 70,5 2 17,5 70,5 75 75 63 63 3 Schemes c 24 V or a 230 V interfaces with mechanical indication A1 A1 A2 1 N/C + 1 N/O A2 A2 2 N/O A1 1 C/O A1 A2 1 N/O 4 14 13 14 14 11 12 13 24 23 24 23 12 11 5 z 24 V or z 48 V interfaces with mechanical indication + LED 6 A1 A2 A2 1 N/C + 1 N/O A1 2 N/O A1 A2 1 C/O A1 A2 1 N/O 7 14 14 13 11 12 14 13 24 23 24 23 12 11 8 c / a 110 V or a 230 V interfaces with mechanical indication + LED A2 A1 (+) 1 N/C + 1 N/O A1 (+) A2 A2 2 N/O A1 (+) 1 C/O A1 (+) A2 1 N/O 9 14 13 14 12 11 14 13 24 23 24 23 12 11 10 57 Interfaces Presentation For discrete signals Slim electromechanical interface modules ABR-2 electromechanical interface modules complement the ABR-1 range. They are characterised by micro relay technology which allows reduced dimensions and very low switching levels (TTL, HCMOS, analogue signals). The ABR-2 family is in the form of slim compact modules, 9.5 mm wide for input interface modules, 12 mm wide for output interface modules and 17.5 mm wide for very low level switching products. 1 Description 3 2 2 3 The ABR-2 comprises 3 families : Input interfaces (9.5 mm pitch) Input interfaces are designed for switching input signals to a processor and are characterized by their high degree of contact reliability : less than 1 fault per 100 million operating cycles at c 17 V, 5 mA. An assured immunity to current leakages ≤ 2 mA, and a wide coil voltage range (0.7 to 1.25 Un). 1 3 4 1 2 5 3 6 Output interfaces (12 mm pitch) Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings etc). They are characterized by a high switching capacity and an assured immunity to current leakages £ ���������������������������������������������������������������� 2 mA. A lower cost version without LED signalling is available. Low level switching input and output interfaces (17.5 mm pitch) with 1 C/O contact. These interfaces are designed for switching logic (TTL or HCMOS) and analogue signals. Warning : never switch inductive loads with this type of interface. The front panel of the ABR-2 electromechanical interface module comprises : 1 LED indicating the control signal state 2 Channel identification : 5 individual characters for AB1-R/G or 1 AB1-SA2 marker tag 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 1 2 7 ABR-2SB312B 8 ABR2SB312B-PRO-3-B 9 10 Presentation: page 58 58 Characteristics: page 59 Curves: page 61 References: page 62 Dimensions, schemes: page 63 Interfaces Characteristics For discrete signals Slim electromechanical interface modules Examples of applications with PLCs PLC Positive logic discrete inputs –/ PLC Positive logic transistor (or relay) outputs + Processing power supply +/ PLC Analogue inputs Channel X A2 2 3 11 A1 14 12 A2 14 A1 13 A2 14 A1 14 A2 13 13 A1 A2 14 A2 14 13 A1 A1 14 A2 OV 13 13 A1 – + Process power supply +/ 1 C1 (1) (1) Pushbuttons Series contacts 2-wire sensors 3-wire sensors ABR 2Epppp – ABR 2Spppp (1)Essential on inductive loads (can be replaced with peak limiter C2 Analogue sensors 4 ABR 2SB12B ). Environment Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Conforming to IEC 529 (protection against direct contact) °C kV “TC” 960 V0 30 gn 3 gn 8 Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10…150 Hz Level 3 Conforming to IEC 801-3 Level 3 ; 27…1000 MHz V/m 10 Conforming to IEC 801-4 Level 3 Resistance to shock waves Conforming to IEC 947-1 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J Cross-sections which may be connected Flexible cable with no cable end Flexible cable with cable end Rigid cable kV kV kV kV kV mm2 mm2 mm2 °C °C 2 1 0.5 1.5 2.5 0.6…2.5 0.34…2.5 0.27…4 Any - 5…+ 40 - 5…+ 55 °C - 25…+ 70 (2) °C m - 40…+ 80 ≤ 3000 II 2 Standard rails 5 1 4 Operating position Ambient air temperature Conforming to IEC 695-2-1 5 IEC 947-5-1 UL, CSA, BV, LROS, DNV IP 20 1 or 2-wire 1 or 2-wire 1-wire Unrestricted operation Operation from 0.85...1.1 Us (assigned voltage) Operation restricted to Us (assigned voltage) Storage Operating altitude Installation category Conforming to IEC 947-1 Degree of pollution Conforming to IEC 947-1 Mounting (2)Leave space of 8 mm between ABR-2S1ppp for an ambient temperature ≥ 55 °C U < 50 V U < 150 V U < 300 V 6 7 8 9 10 59 Interfaces Characteristics (continued) For discrete signals Slim electromechanical interface modules Control circuit characteristics (40°C ambient temperature) 1 2 3 4 5 Type of interface Rated voltage (Us) V Current frequency Energization threshold Maximum operating voltage Maximum drop-out voltage (Uo) Maximum current (at Us) Minimum holding current Maximum dissipated power (at Us) Hz V V V mA mA W W ms 50 Hz 60 Hz Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity ABR ABR ABR 2E112B 2E112E 2E115F c 24 c 48 z 115…127 – – 50 16.9 37.3 93 28.8 57.6 140 3.8 8.5 25.4 19.5 11 14 2 2 2.5 – – 0.66 0.45 0.52 – 1 1 10 ABR 2E116F z 120...127 60 97 140 25.4 16 2.5 – 0.73 10 ABR 2E111M a 230...240 50/60 186 264 48 15 2.5 0.54 0.77 10 ABR ABR ABR 2S112B 2S102B 2pB312B (1) c 24 c 24 c 24 – 16.9 28.8 3.8 28 2 – 0.64 1 – 14.5 28.8 2 18 1.3 – 0.43 5 – 16.9 28.8 3.8 23 2 – 0.55 1 Yes Yes Yes – Yes – Yes Yes No Yes Yes Yes Yes Yes Yes – Contact characteristics (40°C ambient temperature) Type of interface Composition Maximum rated Conforming to IEC 947-5-1 operating voltage (Ue max) Maximum switching voltage Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue max for 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V aV cV AC12 AC14 AC15 DC12 DC13 Minimum switching current Minimum switching voltage Protection against For Ik ≤ 1 kA (a) and ≤ 100 A (c) short-circuits Type and value of recommended fuse 6 Low level contact Number of faults reliability (17 V, 5 mA)/ per “n” million operating cycles ABR-2pB (30 mV, 10 µA) 7 Maximum operating Between energization of coil c time and closing of N/O contact a at Us (bounce included) Between energization of coil and opening of N/C contact Between de-energization of coil c and opening of N/O contact a aV cV Hz A A A A A A mA V ABR 2Epppp 1 N/O 127 100 ABR 2S112B 1 N/O 230 120 ABR 2S102B 1 N/O 230 120 ABR 2pB312B (1) 1 C/O 48 48 140 250 250 125 150 150 50/60 50/60 50/60 1 5 5 1 3 3 0.5 1 1 0.5 1 1 1 1.7 1.7 1 1.5 1.5 1 5 5 5 5 5 Type : quick-blow fuse with high breaking capacity 2 6.3 6.3 1 per 100 million 60 60 50/60 0.05 – – – – – 0.01 0.01 ms ms ms 10 30 – 10 – – 10 – – 6 – 6 ms ms ms 6 30 – 12 – – 5 – – 6 – 6 ms ms ms 5 – – 5 – – 5 – – 2 5 2 Hz Hz 10 0.5 20 10 0.5 10 10 0.5 10 10 – 20 V V kV rms kV rms kV rms 300 250 2 2.5 0.75 300 250 4 2.5 1 300 250 4 2.5 1 300 250 1.5 2.5 1 A 0.4 Other characteristics 8 9 Between de-energization of coil and closing of N/C contact Maximum duration of bounce No make before break Maximum make On energization guaranteed between before break or break On de-energization “N/C” and “N/O” contacts before make time Maximum operating At no-load rate At Ie Mechanical durability in millions of operating cycles Rated insulation Conforming to IEC 947-1 voltage Conforming to VDE 0110 group C Insulation test voltage Coil circuit/contact circuits for 1 min Wired interface/earth Between open contacts (1)Do not switch inductive loads. 10 Presentation: page 58 60 Characteristics: page 59 Curves: page 61 References: page 62 Dimensions, schemes: page 63 Interfaces Curves For discrete signals Slim electromechanical interface modules Electrical durability of contacts (ABR 2S) Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage. 1 a.c. loads Operating cycles in millions Operating cycles in millions 6 3 1 2 3 4 5 24 V 48 V 115 V 230 V 2 2 4 1 3 2 1 2 1 4 0 0 1 2 3 3 1 2 3 4 3 0 4 5 0 6 (A) AC12 : control of resistive loads and isolated solid state loads via optocoupler cos j ≥ 0.9 0,5 1 1,5 2 2,5 3 (A) 4 AC14 : control of weak electro-magnetic loads of electro-magnets y 72 VA make : cos j = 0.3 break : cos j = 0.3 AC15 : control of electro-magnetic loads of electro-magnets > 72 VA make : cos j = 0.7 break : cos j = 0.4 5 d.c. loads Operating cycles in millions Operating cycles in millions 3 3 2 1 24 V 2 48 V 3 115 V 6 2 1 1 1 3 7 2 3 1 2 0 0 0 0,5 1 1,5 2 2,5 3 0 0,5 1 1,5 2 2,5 DC12 : control of resistive loads and isolated solid state loads via optocoupler L/R ≤ 1 ms 3 8 (A) (A ) DC13 : control of electro-magnets L/R ≤ 2 x (Ue x Ie) in ms. Ue : rated operating voltage Ie : rated operating current (with a load protection diode) 9 10 61 Interfaces References For discrete signals Slim electromechanical interface modules Control circuit : a.c. or d.c. 816362 Input modules (9.5 mm pitch) Indication 1 With LED Composition Control circuit 1 N/C V c 24 5 ABR 2E112B kg 0.032 c 48 5 ABR 2E112E 0.032 a 115...127 (50 Hz) 5 ABR 2E115F 0.035 a 120...127 (60 Hz) 5 ABR 2E116F 0.035 a 230...240 (50/60 Hz) 5 ABR 2E111M 0.036 2 ABR 2E112B Indication Composition Control circuit Sold in Unit lots of reference Weight Without 1 N/C V c 24 5 ABR 2S102B kg 0.040 With LED 1 N/C c 24 5 ABR 2S112B 0.041 Modules for very low level switching (17.5 mm pitch) 4 Indication Composition Control circuit V Reference Weight kg 1 C/O (1) c 24 ABR 2EB312B 0.048 1 C/O (1) c 24 ABR 2EB312B 0.048 Input With LED Output ABR 2S112B With LED Flexible comb accessories 816364 5 Weight Output modules (12 mm pitch) 816363 3 Sold in Unit lots of reference Description For common Flexible comb modularity 8 x 1 mm2 6 Coil a 7 c ABR 2EB112B Colour White Red Blue Distance between cable ends cm 12 Reference Weight ABF C08R12W kg 0.020 2 ABF C08R02W 0.010 12 ABF C08R12R 0.020 2 ABF C08R02R 0.010 12 ABF C08R12B 0.020 2 ABF C08R02B 0.010 816365 (1)Do not switch inductive loads. 8 ABF C08Rppp 9 10 Presentation: page 58 62 Characteristics: page 59 Curves: page 61 References: page 62 Dimensions, schemes: page 63 Interfaces Dimensions, schemes For discrete signals Slim electromechanical interface modules Dimensions ABR 2S1p2B 1 78 74 74 ABR 2E11pp 78 9,5 70,5 75 75 ABR 2SB312B 78 78 17,5 70,5 75 75 63 63 ABR 2E112B (c 24 V) 4 17,5 70,5 Circuit diagrams 13 74 3 74 ABR 2EB312B 2 12 70,5 ABR 2E112E (c 48 V) 5 ABR 2E11pF/M (a 115...240 V) 14 13 14 14 13 A2 – A1 7 +A1 ABR 2pB312B (c 24 V) –A2 –A2 +A1 ABR 2S112B (c 24 V) –A2 +A1 –A2 ABR 2S102B (c 24 V) +A1 –A2 +A1 6 8 14 13 14 13 11 12 14 9 10 63 Interfaces Presentation For discrete signals Slim solid-state interface modules The ABS-2 solid-state interface relays are supplied in the form of compact modules which appear identical to the ABR-2 electromechanical family. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processor (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors, etc). They are suitable for use in equipment which requires the benefits of electronic technology : a high operating rate, virtually unlimited durability, silent operation, etc. These products are notable for their high performance and excellent adaptation to industrial environments, ensured by the fact that they conform to the most recent IEC standards. 1 2 816380 Composition 3 Input interfaces The 9.5 mm wide input interfaces are designed for switching input signals to processors. They offer a wide choice of electrical isolation between signals due to the wide range of input voltages from c 5 V to a 230 V. 3 2 1 816378 4 3 5 1 2 816379 6 7 The ABS-2 range comprises 2 families : Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for the signalling devices (indicator lamps, audible warnings, etc). Two widths are available, 9.5 and 17.5 mm, depending on the switched current. The 17.5 mm version comprises a 9.5 mm interface and an integrated 8 mm spacer. This device can, with its increased ventilation, switch high levels of currents. The front panel of the ABS-2 slim solid-state interface modules comprises: 1 LED indicating the state of the control signal. 2 Channel identification : 5 individual characters for AB1-/G or one AB1-SA2 marker tag. 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 4 Integrated spacer. 3 ABS2INTERSORT-PRO-3-B 1 2 4 8 9 ABS-2 ABS2-PRO-3-B 10 Presentation: page 64 64 Characteristics: page 65 Curves: page 68 References: page 68 Dimensions, schemes: page 69 Interfaces Characteristics For discrete signals Slim solid-state interface modules Examples of applications with PLCs Interfacing PLC discrete inputs PLC Positive logic discrete inputs + Processing power supply 13 13 13 13 A2 A1 A2 A1 A1 – PNP Pushbuttons Series contacts 2-wire 3-wire sensors sensors 14 13 14 3 F + Process power supply 13 13 A1 A2 A1 A2 A1 A2 A1 ABS - 2S A2 A1 A2 2 13 ABS - 2E + A2 – 14 14 14 14 14 + 1 PLC Positive logic transistor (or relay) outputs 14 – Interfacing PLC discrete outputs 115/ 230 V Pushbuttons Series contacts 4 – 2-wire sensors Environment Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Conforming to IEC 529 (protection against direct contact) °C kV “TC” 960 V0 30 gn 5 gn 8 Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10…150 Hz Level 3 Conforming to IEC 801-3 Level 3 ; 27…1000 MHz V/m 10 Conforming to IEC 801-4 Level 3 Resistance to shock waves Conforming to IEC 947-1 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J Cross-sections which may be connected Flexible cable with no cable end Flexible cable with cable end Rigid cable kV kV kV kV kV mm2 mm2 mm2 2 1 0.5 1.5 2.5 0.6…2.5 0.34…2.5 0.27…4 Any - 5…+ 55 - 25…+ 70 - 40…+ 80 ≤ 300 II 2 Standard rails 5 1 4 Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting Conforming to IEC 695-2-1 Unrestricted operation Operation at Us Storage Conforming to IEC 947-1 Conforming to IEC 947-1 5 IEC 947-5-1 Draft standard IEC 17 B secretariat 200 UL, CSA, BV, LROS, DNV IP 20 1 or 2-wire 1 or 2-wire 1-wire U < 50 V U < 150 V U < 300 V °C °C °C m 6 7 8 9 10 65 Interfaces Characteristics (continued) For discrete signals Slim solid-state interface modules Control circuit characteristics (55°C ambient temperature) 1 2 Type of interface Rated voltage Us c a V V Maximum voltage c V a c a c V mA mA V mA V mA V mA V mA Maximum current at Us State 1 assured a 3 State 0 assured c a State 1 display Internal protection reversed polarity 4 5 Output circuit characteristics Rated operating voltage Ue Min/max voltage Min/max current switched Maximum residual current at state 0 Maximum volt drop at state 1 Internal protection External protection c c V V mA mA V ABS 2EC01EB 24 – ABS 2EC01EE 48 – 57.6 ABS 2EA01EF – 115/127 50 Hz – ABS 2EA02EF – 120/127 60 Hz – ABS 2EA01EM – 230/240 50 Hz – ABS 2EA02EM – 230/240 60 Hz – Negative logic 6 (TTL) – 13.6 – 3.75 4.5 – – 2 0.09 – – Yes Yes 28.8 – 12 – 16.9 7.7 – – 5.6 2 – – Yes Yes – 10.5 – 36 7.5 – – 10.8 2 – – Yes Yes 140 – 14 – – 86.3 8.4 – – 25.4 2.5 Yes – 140 – 17 – – 90 9.7 – – 25.4 2.5 Yes – 264 – 12.5 – – 173 7.9 – – 48 2.5 Yes – 264 – 15 – – 173 9.3 – – 48 2.5 Yes – ABS 2EA02EF 10 20 25 ABS 2EA01EM 10 20 25 ABS 2EA02EM 10 20 25 5...48 2/60 1/50 0.1 1 Reversed polarity Against short-circuits for Ik ≤ 100 A (c) Quick-blow fuse, ref. : HA21 0.25 A or equivalent Other characteristics Type of interface 6 ABS 2EC01EA 5 – Time delay characteristics Response time max Ue ≤ 30 V Ie ≥ 5 mA Maximum switching rate Duty cycle 50 % Ue ≤ 30 V Ie ≥ 5 mA Rated insulation voltage Insulation test voltage for 1 minute I/O Wired interface/earth 7 0V1 1V0 ms ms Hz ABS 2EC01EA 0.05 0.4 1000 ABS 2EC01EB 0.05 0.4 1000 ABS 2EC01EE 0.05 0.4 1000 ABS 2EA01EF 10 20 25 kVrms kVrms Conforming to IEC 947-1 : 300 V Conforming to VDE 0110 : 250 V group C 4 2.5 8 9 10 Presentation: page 64 66 Characteristics: page 65 Curves: page 68 References: page 68 Dimensions, schemes: page 69 Interfaces Characteristics (continued) For discrete signals Slim solid-state interface modules Control circuit characteristics (55°C ambient temperature) Type of interface Rated voltage Us Maximum voltage Maximum current at Us State 1 assured c State 0 assured ABS 2SC01EB 24 28.8 12 16.9 7.7 5.6 2 Yes Yes ABS 2SC02EB V V A c 5...48 c 57.6 2 A A A A mA mA V DC12 DC13 DC14 – 1 1 1.5 V V/ms – – Reversed polarity Against short-circuits for Ik ≤ 1 kA (a) and ≤ 100 A (c) Quick-blow fuse with high breaking capacity: 3.15 A ms ms Hz Hz Hz Hz 0.05 0.6 DC13 DC14 – 700 kVrms kVrms Conforming to IEC 947-1 : z 300 V Conforming to VDE 0110 : 250 V group C 4 2.5 V V mA V mA V mA State 1 display Internal protection reversed polarity ABS 2SA01MB 24 28.8 13.6 16.9 8.3 5.3 2 Yes Yes ABS 2SA02MB c 5...48 c 57.6 3 a 24...240 a 264 2.3 a 24...240 a 264 3 2.5/2.2 2.5/2.2 0.6/0.6 – AC12 1.9/0.5 AC13 1.6/0.5 AC14 1.6/0.5 AC15 1/0.5 10 2.5 3 (Ie ≥ 10 mA) 1.5 (Ie ≥ 100 mA) 50 peak 500 2.1/1.5 1.6/1.5 1.6/1.5 1/1 1 2 Output circuit characteristics Rated operating voltage Ue Maximum voltage Maximum continuous current (Ith) (1) at 40 °C Rated operating voltage (Ie) Conforming to IEC 947-5-1 Single/touching product at 55 °C vertical position Minimum current Maximum residual current Maximum volt drop c/a c/a “0 crossing” voltage Solid-state dV/dt Internal protection External protection 1.5/0.9 1.5/0.9 0.6/0.6 – 3 4 5 Other characteristics Maximum response time at Ie Š 10 mA Maximum switching rate 0V1 1V0 At 55 °C ; at Ie: module alone duty cycle 40 % On resistive load duty cycle 50 % Rated operating voltage Rated Insulation voltage for 1 minute I/O Wired interface/earth (1)See temperature derating curves. 6 1 – 6 3 – 10 (50 Hz) ; 8 (60Hz) 10 (50 Hz) ; 8 (60Hz) AC13 0.6 0.7 AC14 0.6 0.7 AC15 0.6 0.7 50 6 7 8 9 10 67 Interfaces References, curves For discrete signals Slim solid-state interface modules Solid-state input modules Width 1 Input circuit Current Nominal voltage V 5 c 24 48 115…127 (50 Hz) a 120…127 (60 Hz) 230…240 (50 Hz) 230…240 (60 Hz) Output circuit Current Nominal voltage V c 5…48 c 5…48 c 5…48 c 5…48 c 5…48 c 5…48 c 5…48 Sold in Unit lots of reference 17.5 c Output circuit Current Nominal voltage A V c2 24…48 a 2.3 24…230 c3 24…48 a3 24…230 Sold in Unit lots of reference mm 9.5 Input circuit Current Nominal voltage V 24 c mm 9.5 2 Solid-state output modules Width 3 Accessories 4 24 ABS 2SC01EB d.c. ABS 2SC01EB ABS 2SA01MB ABS 2SC02EB ABS 2SA02MB ABS 2SC02EB d.c. Ie (A) 3 3 2 2 1/2 1 0 3/4 0 10 20 30 40 50 60 70 T °C ambient ABS 2SA01MB a.c. 3 4 1 0 0 10 20 30 40 50 60 70 T °C ambient ABS 2SA02MB a.c. Ie (A) 7 Weight Temperature derating curve for solid-state output modules Uc = Us = c 24 V 1/2 6 5 5 1 1 kg 0.029 0.029 0.029 0.032 0.032 0.033 0.033 ABS 2EC01EA ABS 2EC01EB ABS 2EC01EE ABS 2EA01EF ABS 2EA02EF ABS 2EA01EM ABS 2EA02EM For connecting commons, use ABF C08ppp flexible combs (Please consult your customer care centre). Ie (A) 5 5 5 5 5 5 5 5 Weight 3 3 2 2 Ie (A) 1/2 3 1/2 4 1 1 3/4 8 0 0 10 20 30 40 50 60 70 T °C ambient 0 0 10 20 30 40 50 60 70 T °C ambient 1 Vertical module alone or adjacent to modules with low heat dissipation. 2 Horizontal module alone or adjacent to modules with low heat dissipation. 3 Vertical module mounted with 2 modules with identical heat dissipation on both sides. 4 Horizontal module mounted with 2 modules with identical heat dissipation on both sides. Presentation: page 64 Curves: page 68 9 10 68 Characteristics: page 65 References: page 68 Dimensions, schemes: page 69 kg 0.034 0.034 0.043 0.044 Interfaces Dimensions, schemes For discrete signals Slim solid-state interface modules Dimensions ABS 2Sp02pp 74 1 74 ABS 2E/ABS 2Sp01pp 78 78 9,5 70,5 70,5 75 75 2 17,5 Circuit diagrams 3 Solid-state input modules – 5…48 V 4 5 6 – + A2 A1 A2 A1 –A2 +A1 13 14 + ABS 2Epppp –14 ABS 2EApppp +13 –14 +13 ABS 2ECpppp Solid-state output modules 5-24 V + + – – 5-24 V 5-24 V + – + 5-24 V A2 A1 A2 A1 A2 A1 A2 7 8 14 13 14 13 14 13 14 13 14 (1) Resistive load –F 9 – + (1) –F –F – –F + 13 –14 +13 ABS 2SA0pMB – ABS 2SC0pEB A1 –A2 ABS 2SA0pMB +A1 –A2 +A1 ABS 2SC0pEB Inductive load Resistive load Inductive load F: fuse DF1 SS133.2 10 (1)or peak limiter 69 Zelio Relay - Solid State Relays Selection guide SSR solid state relays Applications Panel mounted PF526060-24-Q 1 2 3 Contact type 4 5 6 7 Control voltage ranges a 90…280 V c 3…32 V Operating voltages a 24…280 V, 48…530 V, 48…660 V Type of switching a Zero voltage switching Current a 10, 25, 50, 75, 90, 125 A Degree of protection IP20 LED indication Yes Cooling Thermal protection or with heat sink accessory Solid state relay type 8 1 N/O SPST contact Page 9 10 70 SSR P 76 1 PF526062-32-Q PF526339-18-Q 5 rail mounted 2 3 1 N/O SPST contact 90…280 V 90…140 V 4…32 V 3…32 V 4 24…280 V 5 Zero voltage switching 10, 20, 30 A 45 A 6 IP20 Yes 7 Built-in heat sink SSR D 8 76 9 10 71 Zelio Relay - Solid State Relays Presentation SSR solid state relays Presentation The SSR solid state relay range comprises: b relays for panel mounting: SSR P. b relays for 5 rail mounting: SSR D. 1 Description 1 2 2 3 5 SSR P relays for panel mounting 1 2 x Ø 4.5 holes for fixing. 2 Connection terminals. 3 Connection terminal screws. 4 Input indicator LED, green. 5 Thermal interface which must be via the back of the product. 4 3 1 1 4 2 3 4 6 SSR D relays for 5 rail mounting 1 Lugs for panel mounting. 2 Integrated heat sink. 3 Connection terminals. 4 Connection terminal screws. 5 Input indicator LED, green. 6 Bracket for mounting on 5 rail. 5 5 1 6 7 8 9 10 Presentation : page 72 72 Characteristics : page 73 References : page 76 Dimensions : page 77 Characteristics Zelio Relay - Solid State Relays SSR P solid state relays Panel mounting General characteristics Product certifications UL E258297, CSA 168986 Product marking Ambient air temperature around the device °C - 40…+ 80 Storage °C - 40…+ 125 Encapsulation Thermally conductive epoxy Degree of protection IP20 Terminal screw torque Relay type 1 e, IEC 60950 Operation Nm SCR output, Zero voltage switching Inputs: 1.1 Outputs: 2.2 SSR PCDS10A1 SSR PCDS25A1 SSR PCDS50A1 2 Input specification Control voltage range cV 3…32 3…32 3…32 Minimum turn-on voltage cV 3 3 3 Maximum turn-off voltage cV 1.0 1.0 1.0 Typical input current mA 10 at c 12 V 10 at c 12 V 10 at c 12 V 3 Output specification Operating voltage aV 24…280 24…280 24…280 Load current range A 0.15 …10 0.15…25 0.15…50 Transient overvoltage Vpk 600 600 600 Maximum surge current (16.6 ms) Apk 120 250 625 Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6 Thermal resistance junction to case °C/W 1.48 1.02 0.63 Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620 Maximum off-state leakage current at rated voltage mA 1.0 1.0 1.0 Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 SSR PCDS75A2 SSR PCDS90A3 SSR PCDS125A3 Relay type SCR output, Zero voltage switching 4 5 Input specification Control voltage range cV 4…32 4…32 4…32 Minimum turn-on voltage cV 4 4 4 Maximum turn-off voltage cV 1.0 1.0 1.0 Typical input current mA 15 at c 5 V 15 at c 5 V 15 at c 5 V Operating voltage aV 48…530 48…660 48…660 Load current range A 0.15…75 0.15…90 0.15…125 Transient overvoltage Vpk 1200 1200 1200 Maximum surge current (16.6 ms) Apk 1000 1200 1750 Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.7 Thermal resistance junction to case °C/W 0.31 0.28 0.22 Maximum I²t for fusing (8.3 ms) A²sec 4150 6000 12 700 Maximum off-state leakage current at rated voltage mA 10 1.0 1.0 Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 6 Output specification 7 8 9 10 73 Characteristics (continued) Zelio Relay - Solid State Relays SSR P solid state relays Panel mounting Relay type 1 2 3 4 5 6 SCR output, Zero voltage switching SSR PP8S10A1 SSR PP8S25A1 SSR PP8S50A1 Input specification Operating voltage aV 90…280 90…280 90…280 Minimum turn-on voltage Vrms 90 90 90 Maximum turn-off voltage Vrms 10 10 10 Typical input current mA 2 at 120 Vrms 2 at 120 Vrms 2 at 120 Vrms Output specification Operating voltage aV 24…280 24…280 24…280 Load current range A 0.04…10 0.04…25 0.04…50 Transient overvoltage Vpk 600 600 600 Maximum surge current (16.6 ms) Apk 120 250 625 Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6 Thermal resistance junction to case °C/W 1.48 1.02 0.63 Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620 Maximum off-state leakage current at rated voltage mA 8…10 8…10 8…10 Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 SSR PP8S75A2 SSR PP8S90A3 SSR PP8S125A3 Relay type SCR output, Zero voltage switching Input specification Operating voltage aV 90…280 90…280 90…280 Minimum turn-on voltage Vrms 90 90 90 Maximum turn-off voltage Vrms 10 10 10 Typical input current mA 2 at 120 Vrms 2 at 120 Vrms 2 at 120 Vrms Operating voltage aV 80…530 48…660 48…660 Load current range A 0.04…75 0.04…90 0.15…125 Transient overvoltage Vpk 1200 1200 1200 Maximum surge current (16.6 ms) Apk 1000 1200 1750 Maximum On-state voltage drop at rated current Vpk 1.7 1.7 1.7 Thermal resistance junction to case °C/W 0.31 0.28 0.22 Maximum I²t for fusing (8.3 ms) A²sec 4150 6000 12 700 Maximum off-state leakage current at rated voltage mA 10 5 5 Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 Output specification 7 8 9 10 Presentation : page 72 74 Characteristics : page 73 References : page 76 Dimensions : page 77 Characteristics Zelio Relay - Solid State Relays SSR D solid state relay 5 rail mounting General characteristics Product certifications UL E258297, CSA 168986 Product marking Ambient air temperature around the device °C Storage °C Encapsulation Relay type - 40…+ 80 - 40…+ 125 Thermally conductive epoxy Degree of protection Terminal screw torque 1 e, IEC 60950 Operation IP20 10…30 A relays Nm Inputs: 0.6…0.7 Outputs: 0.6…0.7 45 A relays Nm Inputs: 0.6…0.7 Outputs: 1.1…1.7 SCR output, Zero voltage switching 2 SSR DP8S10A1 SSR DP8S20A1 SSR DP8S30A1 SSR DF8S45A1 Input specification Operating voltage aV 90…280 90…280 90…280 90…140 Minimum turn-on voltage Vrms 90 90 90 90 Maximum turn-off voltage Vrms 10 10 10 10 Typical input current mA 2 (120 Vrms), 4 (240 Vrms) 2 (120 Vrms), 4 (240 Vrms) 2 (120 Vrms), 4 (240 Vrms) 15 (120 Vrms) Operating voltage aV 24…280 24…280 24…280 24…280 Load current range A 0.15…10 0.15…20 0.15…30 0.15…45 Transient overvoltage Vpk 600 600 600 600 Maximum surge current (16.6 ms) Apk 120 250 625 625 Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6 1.6 Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620 1620 Maximum off-state leakage current at rated voltage mA 10 10 10 10 Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 1/2 SSR DCDS10A1 SSR DCDS20A1 SSR DCDS30A1 SSR DCDS45A1 3 Output specification Relay type SCR output, Zero voltage switching 4 5 Input specification Control voltage range cV 4…32 4…32 4…32 3…32 Minimum turn-on voltage cV 4.0 4.0 4.0 4.0 Maximum turn-off voltage cV 1.0 1.0 1.0 1.0 Typical input current mA 8…12 8…12 8…12 17 Operating voltage aV 24…280 24…280 24…280 24…280 Load current range A 0.15…10 0.15…20 0.15…30 0.15…45 Transient overvoltage Vpk 600 600 600 600 Maximum surge current (16.6 ms) Apk 120 250 625 625 Maximum On-state voltage drop at rated current Vpk 1.6 1.6 1.6 1.6 Maximum I²t for fusing (8.3 ms) A²sec 60 260 1620 1620 Maximum off-state leakage current at rated voltage mA 10 10 10 10 Minimum off-sate dv/dt at maximum rated voltage V/µsec 500 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 1/2 6 Output specification 7 8 9 10 75 Zelio Relay - Solid State Relays References SSR solid state relays Solid state relays, 1 N/O SPST contact b Panel mounting PF526060-24-Q 1 Switching Voltage range Input Output Load current range References Weight V V A c 3…32 a 24…280 10 SSR PCDS10A1 0.113 25 SSR PCDS25A1 0.113 50 SSR PCDS50A1 0.113 a 48…530 75 SSR PCDS75A2 0.113 a 48…660 90 SSR PCDS90A3 0.113 125 SSR PCDS125A3 0.113 10 SSR PP8S10A1 0.113 25 SSR PP8S25A1 0.113 50 SSR PP8S10A1 0.113 a 80…530 75 SSR PP8S75A2 0.113 a 48…660 90 SSR PP8S90A3 0.113 125 SSR PP8S125A3 0.113 10 SSR DP8S10A1 0.272 20 SSR DP8S20A1 0.272 30 SSR DP8S30A1 0.272 kg SCR output Zero voltage switching 2 c 4…32 PF526339-18-Q 3 SSR PCDS25A1 a 90…280 4 SSR DCDS10A1 b 5 rail mounting PF526062-32-Q 5 SCR output Zero voltage switching 6 7 a 90…280 a 24…280 45 SSR DF8S45A1 0.482 c 4…32 a 24…280 10 SSR DCDS10A1 0.272 20 SSR DCDS20A1 0.272 30 SSR DCDS30A1 0.272 45 SSR DCDS45A1 0.482 SSR DCDS45A1 PF526063-50-Q a 24…280 Accessories for panel mounted relays Description For use with relays Unit references Heat sink SSR PP8Spppp, SSR PCDSpppp SSR AH1 0.487 Thermal interface Sold in lots of 10 SSR PP8Spppp, SSR PCDSpppp SSR AT1 0.011 PF526064-28-Q SSR AH1 9 a 24…280 a 90…140 c 3…32 8 a 24…280 10 SSR AT1 Presentation : page 72 76 Characteristics : page 73 References : page 76 Dimensions : page 77 Weight kg Zelio Relay - Solid State Relays Dimensions SSR solid state relays Solid state relays, 1 N/O SPST contact b Panel mounting Solid state relays SSR P = 47,7 55,1 58,4 Ø4,5 47,3 35,5 1 Thermal interface SSR AT1 45,5 2 4,6 = 42,4 47,1 3 66 Heat sink SSR AH1 4 4,6 115,8 4,6 114,3 120,6 139,7 5 b 5 rail mounting 10…30 A relays 45 A relays Ø4,4 Ø4,4 87,4 76,2 98,8 80 89,7 98,8 6 (1) 11,2 (1) 13,15 22,5 7 22,6 45,5 8 97,7 106,7 (1) Ø 4.4 x 5.5 elongated hole (1) Ø 4.4 x 5.5 elongated hole 9 10 77 Head office 35, rue Joseph Monier 92500 Rueil-Malmaison France www.schneider-electric.com The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Design: blueloft.fr Photos: Schneider Electric Printed by: Schneider Electric ART. 960361 DIA3ED2090304EN Schneider Electric Industries SAS