02454 Series
Surface Mount Version
AFTER INSTALLATION DELIVER THIS
MANUAL TO OWNER
IMPORTANT SAFETY INSTRUCTIONS
WARNING - READ THESE INSTRUCTIONS
Installation and
Maintenance
Manual
1 INTRODUCTION
1.1 Product Description. The 02454 Series lighting fixtures
have been listed to applicable U.S. and Canadian safety standards by
Underwriters Laboratories Inc. They are suitable for use in damp
locations, and ambient temperatures up to 40 degrees Celsius.
Fixture weight: 40 to 60 pounds.
CAREFULLY BEFORE ATTEMPTING TO INSTALL OR
MAINTAIN THIS FIXTURE. WORK MUST BE DONE BY
QUALIFIED PERSONNEL.
WARNING - BE CERTAIN THAT ALL ELECTRICAL
POWER IS DISCONNECTED FROM THE FIXTURE
BEFORE INSTALLING OR MAINTAINING THE FIXTURE.
WARNING - FOLLOW LAMP MANUFACTURER’S
OPERATING AND MAINTENANCE INSTRUCTIONS.
FAILURE TO FOLLOW THESE WARNINGS MAY RESULT
IN DEATH, INJURY OR SIGNIFICANT PROPERTY
DAMAGE.
1.2 Alternate Information Sources. If additional questions
arise relative to this lighting fixture that this document or your supplier
cannot answer, please refer them to:
Holophane Corporation
Field Service Department
P.O. Box 3004
Newark, OH 43058-3004
(866) 759-1577
2 INSTALLATIONS
2.1 Tools and Material Required. The following tools and
materials are required during installation of 02454 Series lighting
equipment:
TABLE 1. Installation Tools and Materials
DESCRIPTION
USE
Power drill
Ceiling or girder mount
Nutdrivers, Socket set or
Flat-blade Screwdrivers
Ceiling or girder mount
Wiring box closure screw
Access cover screws
1/8” Allen wrench
Stem setscrew
1/4“ Hex Key
Compact Fluorescent electrical
cover
2.2 H.I.D. Installation. See Figures 1 & 2 next page.
2.2.1 For ceiling-mount and/or through wiring, the ceiling must be
GR969
suitable for supporting a minimum of 75 pounds. Mount the quickinstall box to the ceiling or girder with four (4) #10 screws. Tighten the
screws securely. Install conduit, conduit nuts and conduit bushings as
required by code.
WARNING
DO NOT SUSPEND THE LUMINAIRE SOLELY FROM AN
OUTLET BOX. THE LUMINAIRE WEIGHT EXCEEDS THE
50# CAPACITY OF OUTLET BOXES. FAILURE TO
PROVIDE ADDITIONAL SUPPORT MAY RESULT IN
INJURY OR DEATH OR SIGNIFICANT PROPERTY
DAMAGE.
GR1114
2.2.2 Hang the electrical assembly on the hinge of the quick-install
box, and make the supply wire and ground wire connections.
2.2.3 Swing the electrical assembly up and secure it to the quickinstall box with the captive screw.
2.2.4 Loosen the two screws and remove the access cover from the
swivel plate.
2.2.5 Pull the electrical assembly wires through the slot of the swivel
plate.
IM-159-A
2.2.6 Verify that the lamp type and wattage indicated on the relamp
information label on the optical assembly matches the lamp type and
wattage information on the nameplate label on the electrical assembly
2.2.7 Install the stem assembly to the optical assembly, tighten the
conduit thread securely and tighten the setscrew.
2.2.8 Insert the stem fitting through the keyhole of swivel plate
making sure the notch in the fitting mates to tab in swivel plate.
2.2.9 Splice the wires from the stem to the electrical assembly wires
using the color-coding to match them. If the EM Option is provided
there will be five splices.
Figure 1
handles against the side of the lamp socket husk. While supporting
the bottom of the glass refractor disengage the wire bails from the
refractor and lower the refractor to expose the lamp socket.
2.2.12 Lift the glass access covers just enough to shift it sideways
from the opening in which it is seated. Remove the cover by rotating
it until it will slip out through the access hole in the bottom glass.
2.2.13 Install the proper lamp type (See the relamp information on
the optical assembly) and tighten the lamp securely into the socket.
2.2.14 If the bottom glass includes the small removable glass
access cover, insert the cover through the access opening, being
careful not to break the lamp, and seat it into its original position.
Otherwise, to close the optical assembly, position the glass refractor
back in its original position and hold it in place with one hand while
engaging the bails and closing the latches with the other hand.
2.3 Compact Fluorescent Installation. See Figures 2 & 3
WARNING
IF INSTALLED IN CANADA THE LUMINAIRE MUST BE
MOUNTED INDEPENDENTLY OF AN OUTLET BOX.
Figure 3
Figure 2
GR769
GR1113
2.3.1 Attach the mounting bracket to the superstructure by inserting
at least two screws through the holes in the mounting bracket.
2.3.2 Turn the mounting bracket counter-clockwise to lock into
position and tighten the screws.
2.3.3 Install the stem assembly to the optical assembly, tighten the
conduit thread securely and tighten the setscrew.
2.3.4 Pull the optical assembly wires through the keyhole of the
mounting bracket.
2.3.5 Insert the stem fitting through the keyhole of mounting bracket
GR1004
2.2.10 Secure the access cover to swivel plate with the two screws.
2.2.11 If the bottom of the optical assembly includes a small
removable glass access cover, proceed to paragraph 2.2.13.
Otherwise, to open the optical assembly, slowly release the latch
making sure hole in the fitting matches up with the hole in mounting
bracket.
2.3.6 Secure the stem in place by tightening the screw from the stem
as shown in figure 3.
2.3.7 Splice the wires from the stem to the electrical assembly wires
using the color-coding to match them. If the EM Option is provided
there will be five splices.
2.3.8 If the bottom of the optical assembly includes a small
removable glass access cover, proceed to paragraph 2.3.11.
Otherwise, to open the optical assembly, slowly release the latch
handles against the side of the lamp socket husk. While supporting
the bottom of the glass refractor disengage the wire bails from the
refractor and lower the refractor to expose the lamp socket.
2.3.9 Lift the glass access cover just enough to shift it sideways from
the opening in which it is seated. Remove the cover by rotating it until
it will slip out through the access hole in the bottom glass.
2.3.10 Install the proper lamp type (See the relamp information on
the optical assembly) and tighten the lamp securely into the socket.
IM-159-A
2.3.11 If the bottom glass includes the small removable glass
access cover, insert the cover through the access opening, being
careful not to break the lamp, and seat it into its original position.
Otherwise, to close the optical assembly, position the glass refractor
back in its original position and hold it in place with one hand while
engaging the bails and closing the latches with the other hand.
3.3.11 Check the interior of the housing for evidence of damage or
potentially hazardous conditions.
3.3.12 Reassemble closure plate to the electrical assembly; install
the original 1/4-20 screws and torque to 55-65 in.-lbs. Be sure screws
are fully seated and are not cross threaded.
3 MAINTENANCE
INSTALL THE PROPER CLOSURE SCREWS USING THE
PROCEDURES AS INSTRUCTED ABOVE. FAILURE TO DO
SO MAY RESULT IN INJURY OR DEATH.
WARNING
3.1 H.I.D Removal of the Electrical assembly.
WARNING
REMOVE THE ELECTRICAL ASSEMBLY TO A
HORIZONTAL WORK SURFACE BEFORE ATTEMPTING
TO REMOVE EITHER OF THE TWO LARGE SCREWS
SECURING THE CLOSURE PLATE TO THE HOUSING.
FAILURE TO DO SO MAY RESULT IN INJURY OR DEATH.
3.1.1 Disconnect electrical power to the fixture.
3.1.2 Loosen the two screws and remove the access cover from the
swivel plate.
3.1.3 Disconnect the electrical wire splices and remove the stem
fitting from the keyhole opening in the swivel plate and lay the optical
assembly aside.
3.1.4 Back out the captive screw securing the electrical assembly to
quick install box, and swing electrical assembly down on hinge.
3.1.5 Disconnect the supply wires and ground wire.
3.1.6 Remove electrical assembly from quick install box hinge.
3.2 Compact Fluorescent Removal of Electrical
assembly.
3.2.1 Disconnect electrical power to the fixture.
3.2.2 Remove set screw from cover holder and slide electrical
assembly cover down the stem.
3.3.13 Reinstall the fixture as instructed in paragraphs 2.2.2 through
2.2.12 or 2.3.1 to 2.3.10
3.4 Relamping and Cleaning.
3.4.1 Disconnect electrical power to the fixture.
3.4.2 Brush off loose dirt and debris. The optical assembly may be
cleaned with water and mild detergent to assure maximum optical
performance. Dry the assembly with a soft cloth.
3.4.3 To access the lamp, see paragraphs 2.2.11 and 2.2.12.
3.4.4 Remove the old lamp and discard in a safe and legal manner
3.4.5 Install the proper lamp type (see the relamp information on the
optical assembly) and tighten the lamp securely into the socket.
3.4.6 To close the optical assembly, see paragraph 2.2.14.
3.4.7 Check the exterior of the housing for evidence of damage or
potentially hazardous conditions.
3.4.8 Re-connect electrical power to the fixture and check for proper
operation.
4 Limited Warranty and Limitation of Liability
The Holophane limited warranty and limitation of liability is published
in the "Terms and Conditions" section of the current Holophane
buyer's guide, and is available from your local Holophane sales
representative.
3.2.3 Remove the screw that connects the stem to the mounting
bracket.
3.2.4 Securing the unit, turn the stem until the key at the end of the
stem slides out of the mounting bracket.
3.2.5 Disconnect the supply wires and ground wire.
3.2.6 Remove mounting bracket from superstructure.
®
3.3 Electrical Component Replacement. Electrical
components located inside the electrical assembly can be replaced as
follows:
3.3.1 Disconnect electrical power from the fixture and remove the
electrical assembly according to paragraph 3.1 or 3.2.
3.3.2 Place the electrical assembly on a horizontal work surface.
Note: Steps 3.3.3 to 3.3.13 for H.I.D. only.
3.3.3 Open the housing by removing the 1/4-20 screws (2) securing
the closure plate. Keep the screws for reassembly.
3.3.4 Tag all electrical leads for identification when installing the new
components.
3.3.5 Break the electrical connections.
3.3.6 Remove the attaching hardware and retain it for re-use.
3.3.7 Remove the electrical components.
3.3.8 Place the new components into position being sure not to
pinch any wires.
3.3.9 Install the attaching hardware. Tighten the fasteners securely.
3.3.10 Make electrical connections in accordance with wire tags and
proper wiring practices.
Acuity Lighting Group, Inc.
214 Oakwood Ave., Newark, OH 43055
IM-159-A 1/03 ©2003 Acuity Brands Inc.
Visit our web site at www.holophane.com
Printed in USA
IM-159-A