OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL LKT-45E
LoLo STEAM
JACKETED KETTLE
WITH ELECTRONIC
IGNITION
· Self Contained
· Floor Mounted
· Tilting
· Electrically Heated
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt
of same and to determine the possibility of any damage, including concealed
damage. LoLo Commercial Foodservice Equipment suggests that if you are
suspicious of damage to make a notation on the delivery receipt. It will be the
responsibility of the consignee to file a claim with the carrier. We recommend that
you do so at once.
Manufacture Service/Questions 877-246-5656
Information contained in this document is known to be current and accurate at the time of
printing/creation. LoLo Commercial Foodservice Equipment recommends referencing our
product line websites, www.getLoLo.com, for the most updated product information and
specifications.
PART NUMBER 156662 REV C (10/10)
IMPORTANT - READ FIRST - IMPORTANT
CAUTION: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL.
WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL
VOID WARRANTY.
WARNING: KETTLE MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT EQUIPMENT SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
CAUTION: DO NOT OVER FILL THE KETTLE WHEN COOKING, HOLDING OR CLEANING. KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 cm) BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT TRANSFER.
WARNING: TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS, STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER.
WARNING:
WHEN TILTING KETTLE FOR PRODUCT TRANSFER:
1) USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE SPLASHING.
2) PLACE CONTAINER ON STABLE, FLAT SURFACE, AS CLOSE TO KETTLE AS POSSIBLE.
3) DO NOT OVER FILL CONTAINER. AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND
ITS CONTENTS.
CAUTION: KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY. IF SPILLS OCCUR, CLEAN
IMMEDIATELY, TO AVOID SLIPS OR FALLS.
WARNING: FAILURE TO CHECK PRESSURE RELIEF VALVE OPERATION PERIODICALLY COULD RESULT IN PERSONAL INJURY AND/OR DAMAGE TO EQUIPMENT.
WARNING: WHEN TESTING, AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE PRESSURE RELIEF VALVE. DIRECT CONTACT COULD RESULT IN SEVERE BURNS.
WARNING: TO AVOID INJURY, READ AND FOLLOW ALL PRECAUTIONS STATED ON THE LABEL OF THE WATER TREATMENT COMPOUND.
WARNING: BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY AND CLOSE THE MAIN GAS VALVE. ALLOW FIVE MINUTES FOR UNBURNED GAS TO VENT.
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND ELECTRICAL EQUIPMENT. NEVER SPRAY OR HOSE THE SUPPORT HOUSING OR ELECTRICAL CONNECTIONS. NEVER USE A HIGH PRESSURE HOSE TO CLEAN KETTLE SURFACES.
2
OM-LKT-45E
IMPORTANT - READ FIRST - IMPORTANT
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING.
PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND
PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON
THE LABEL OF THE CLEANER TO BE USED.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LoLo Commercial Foodservice Equipment OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT, AND WILL VOID ALL WARRANTIES.
IMPORTANT: SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES.
OM-LKT-45E 3
Table of Contents
Important Operator Warnings ....................................................page 2-3
References.................................................................................... page 4
Equipment Description.................................................................. page 5
Inspection and Unpacking ............................................................ page 6
Installation .................................................................................. page 7
Initial Start-Up............................................................................... page 8
Operation ................................................................................ page 9-10
Sequence of Operation ............................................................... page 11
Cleaning................................................................................. page 12-13
Maintenance........................................................................... page 14-16
Troubleshooting...................................................................... page 17-18
Wiring Diagram ............................................................................ page 19
Service Log .................................................................................. page 29
References
NSF/ANSI-4
NFPA/70 The National Electrical Code
NATIONAL FIRE PROTECTION ASSOCIATION
60 Batterymarch Park
Quincy, Massachusetts 02269
NSF INTERNATIONAL
789 N. Dixboro Rd.
P.O. Box 130140
Ann Arbor, Michigan 48113
ZEP MANUFACTURING CO.
1310-T Seaboard Industrial Blvd.
Atlanta, Georgia 30318
INTERTEK [ETL]
1950 Evergreen Blvd, Suite 100
Duluth, Georgia 30096
4
OM-LKT-45E
Equipment Description
The LoLo LKT-45E is a floor-mounted, tilting, steam-jacketed kettle which has a
thermostatically controlled, self-contained, electrically-heated steam supply and
appropriate controls, mounted on a sturdy stand. The Model LKT-45E is available in a
45 gallon capacity.
The body of the kettle is constructed of stainless steel, welded into one solid piece.
The kettle is furnished with a wide rim and a butterfly shaped pouring lip. It has a
steam jacket rated for working pressures up to 25 PSI. Kettle finish is 180 emery grit
on the inside and NSF #3 on the outside.
The kettle is tilted with a hand wheel to pour out its contents. Stainless steel panels
enclose the controls. Four stainless steel tubular legs support the unit. Bullet feet on
each of the legs can be adjusted to level the kettle.
A built-in steam generator, sized for the kettle capacity and heated by electricity,
delivers steam into the jacket. “Airless” operation of the steam jacket permits
uniform, efficient heating at temperatures as low as 150°F and as high as 267°F (65
to 131°C). In addition to an adjustable thermostat for operating control, the unit has
a tilt cut-off switch, low water cut-off, safety valve, and high-limit switch as safety
features. A heating indicator light and pressure gauge are provided for monitoring
kettle operation.
A single electrical connection is required for installation. The unit is built for 240 VAC
3-phase operation and can be field converted to 208 VAC 3-phase. For single phase
operation, a conversion kit is available from your distribution.
Optional equipment includes:
• Flanged feet
• Basket inserts
• Kettle brush kit
• Lift-off lid
KETTLE CHARACTERISTICS
Description
LKT-45E
Capacity
45 gallons
170 liters
Diameter
28”
71 cm
Rim Height
40-1/2”
103 cm
Total Width
31”
78 cm
Front to Back
38”
97 cm
OM-LKT-45E 5
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT. TAKE
CARE TO AVOID PERSONAL INJURY OR
DAMAGE TO THE UNIT BY STAPLES LEFT
IN THE WALLS OF THE CARTON.
CAUTION
THIS UNIT IS VERY HEAVY. INSTALLER
SHOULD OBTAIN HELP AS NEEDED TO
LIFT THIS WEIGHT SAFELY.
The unit will arrive in a heavy shipping carton and will be attached to a skid. Immediately
upon receipt, inspect the carton carefully for exterior damage.
Carefully cut the polyester straps around the carton and detach the sides of the box from
the skid. Pull the carton up off the unit.
Thoroughly inspect the unit for concealed damage. Report any shipping damage or
incorrect shipments to the delivery agent.
Write down the model number, serial number, and installation date, and retain this information for future reference. Space for these entries is provided at the top of the Service Log at
the back of this manual. Keep this manual on file and available for operators to use.
When installation is to begin, carefully cut the straps which hold the unit on the skid. Lift
the unit straight up off the skid. Examine packing materials to be sure loose parts are not
discarded with the materials.
This unit will arrive in a heavy carton.
Inside it will be banded to a skid.
6
OM-LKT-45E
Installation
WARNING
INSTALLATION OF THE KETTLE MUST BE
DONE BY A CERTIFIED ELECTRICIAN OR
AUTHORIZED REPRESENTATIVE QUALIFIED
TO WORK WITH ELECTRICITY. IMPROPER
INSTALLATION CAN RESULT IN INJURY TO
PERSONNEL AN/OR DAMAGE
TO EQUIPMENT.
CAUTION
ELECTRICALLY GROUND THE UNIT AT THE
TERMINAL PROVIDED. FAILURE TO GROUND
THE UNIT COULD RESULT IN
ELECTROCUTION AND DEATH.
WARNING
DO NOT CONNECT ANY PIPING TO THE POP
SAFETY VALVE. THE VALVE MUST BE FREE
TO VENT STEAM AS NEEDED. IMPROPER
INSTALLATION WILL VOID THE WARRANTY!
THE ELBOW ATTACHED TO THE SAFETY
VALVE MUST POINT TO THE FLOOR.
The kettle is provided with complete internal wiring and is ready for immediate
connection. Wiring diagrams are provided in this manual and on the inside of
the control housing service panel. Any mechanical or electrical changes must be
approved by the LoLo Foodservice Engineering Department.
The completed unit has been operated at the factory to test all controls and heater
elements.
1. Set the kettle in place and level it by turning the bullet feet to adjust leg
length. Allow clearance around the unit for cleaning, maintenance and
service.
2.
The open end of the elbow on the outlet of the safety valve must face
downward. If it does not, turn it to the correct position.
3.
Provide electrical power specified on the equipment electrical information
plate. Observe local codes an/or The National Electrical Code in accordance
with ANSI/NFPA 70 - (current edition).
4.
The equipment is shipped ready for 240 VAC 3-phase operation. Refer to
the wiring diagram for 208 VAC 3-phase or 240 VAC/208VAC single phase
operation.
5.
Bringing the electrical service through the entrance at the rear of the support
housing with one inch conduit, making a watertight connection with the
incoming lines. Observe local codes and/or the National Electrical Code
in compliance with ANSI/NFPA 70 (latest edition). When there is a choice
between applicable codes, it is recommended to follow the more stringent
code. (A BX connection is NOT recommended)
6.
Electrically ground the unit at the terminal provided.
7.
Check the following to confirm that your kettle is properly installed:
• Room for cleaning and servicing
• The kettle is level
• The correct amount of water is in the kettle jacket
• Safety valve is pointed down
• Unit is connected with a waterproof supply of the proper voltage, phase and amperage rating.
Electrical Requirements
Note: All 3-phase, single phase is available.
Model
KW
AMP
208 Volts
18
50
240 Volts
24
58
OM-LKT-45E 7
Initial Start-Up
WARNING
AVOID ALL DIRECT CONTACT WITH HOT
SURFACES. DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.
AVOID ALL DIRECT CONTACT WITH HOT
FOOD OR WATER IN THE KETTLE. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS.
Now that the kettle has been installed, you should test to ensure that it is operating
correctly.
1.
Remove literature and packing materials from inside and outside of the unit.
2.
Confirm that the tilting mechanism is operating properly by tilting the kettle
through its full range. Then return the kettle to the upright position.
3.
Turn on the electrical service to the unit by turning POWER switch to ON.
4.
Confirm the jacket water level is sufficient by observing the LOW
WATER indicator light is off. If the light is on, see the instructions in the
“maintenance” section (page 15).
5.
Pour 1-2 quarts of water into the kettle.
6.
Following “To Start Kettle” instructions in the “Operation” section (Page 9),
begin heating the water at the highest thermostat setting. The heat indicator
light should come on, and heating should continue until the water boils.
7.
To shut down the unit, turn POWER switch to OFF.
If the unit functions as described it is ready for use. If it does not function as
described, contact your local Authorized Service Agency.
8
OM-LKT-45E
Operation
WARNING WHEN TILTING KETTLE
1) WEAR PROTECTIVE OVEN MITT AND
PROTECTIVE APRON.
2) USE DEEP CONTAINER TO CONTAIN AND
MINIMIZE PRODUCT SPLASHING.
The operator controls kettle heating with the thermostat dial. The dial turns heating
element power on or off and sets the kettle operating temperature.
A. 3) PLACE CONTAINER ON STABLE, FLAT
SURFACE, AS CLOSE TO KETTLE AS
POSSIBLE.
4) STAND TO RIGHT OF KETTLE WHILE
POURING—NOT DIRECTLY IN POUR PATH OF
HOT CONTENTS.
5) POUR SLOWLY, MAINTAINING CONTROL
OF KETTLE, AND RETURN KETTLE BODY TO
UPRIGHT POSITION AFTER CONTAINER IS
FILLED OR TRANSFER IS COMPLETE.
2.
EVERY DAY make sure that the jacket water level is not too low. If the
level is too low, see “Jacket Filling and Water Treatment” on page 15.
3.
Check the pressure gauge. If the gauge does not show 20 to 30
inches of vacuum (that is a reading of 20º to 30º below 0 atmospheric
pressure), see “Jacket Vacuum” on page 14.
4.
Turn thermostat to desired setting. The heat indicator light will come
on. Cycling of the light on and off shows that the kettle is being held at
the set temperature. Once in each cycle the contactors in the support
housing will make a clicking sound. This is normal.
B. To Transfer Product or Empty Kettle
1.
The kettle is tilted by means of a hand wheel on the front of the control
housing. The kettle remains in the position to which tilted until turned
again.
C. Common Accessories
1.
Lift-Off Cover
As with stock pot cooking, an optional cover can speed up the heating
of water and food products. It helps retain heat and reduces the heat
and humidity in the kitchen. A cover can reduce some product cook
times and help maintain the temperature, color and texture of products
held or simmered for longer periods. Be sure the handle is secure
on the lift-off cover before using. ALWAYS use the handle to place or
remove cover from the kettle. Wear protective oven mitts and apron.
6)DO NOT OVERFILL CONTAINER. AVOID SKIN
CONTACT WITH HOT CONTAINER AND ITS
CONTENTS.
CAUTION
DO NOT OVERFILL THE KETTLE WHEN
COOKING, HOLDING OR CLEANING.
KEEP LIQUIDS AT LEAST 2-3” (5-8 cm)
BELOW THE KETTLE BODY RIM TO
ALLOW CLEARANCE FOR STIRRING,
BOILING PRODUCT AND SAFE TRANSFER.
To Start Kettle
1.
Turn on the electrical power to the unit by setting POWER switch to ON.
When putting a lift-off cover on the kettle, position it on top of kettle
rim, with its flat edge facing the pouring lip.
When removing a lift-off cover:
a.
Firmly grasp the handle, and lift the rear edge (farthest from
operator) 1-2” (3-5 cm) to allow steam and water vapor to
escape. Wait 2-3 seconds.
HEAT LIGHT
LOW WATER LIGHT
POWER
(ON/OFF)
b.
Tilt cover to 45-60° angle to allow any hot condensate or
product to roll off cover back into kettle.
OM-LKT-45E 9
Operation
WARNING
AVOID ALL DIRECT CONTACT WITH HOT
SURFACES. DIRECT SKIN CONTACT
COULD RESULT IN SEVERE BURNS.
AVOID ALL DIRECT CONTACT WITH HOT
FOOD OR WATER IN THE KETTLE. DIRECT
CONTACT COULD RESULT IN SEVERE BURNS.
TAKE SPECIAL CARE TO AVOID CONTACT
WITH HOT KETTLE BODY OR HOT
PRODUCT, WHEN ADDING INGREDIENTS,
STIRRING OR TRANSFERRING PRODUCT
TO ANOTHER CONTAINER.
CAUTION
DO NOT TILT KETTLE WITH LIFT-OFF COVER
IN PLACE. COVER MAY SLIDE OFF,
CAUSING INJURY TO OPERATOR.
CAUTION
KEEP FLOORS IN FRONT OF THE KETTLE WORK
AREA CLEAN AND DRY. IF SPILLS OCCUR,
CLEAN AT ONCE TO AVOID SLIPS OR FALLS.
10
OM-LKT-45E
2.
c.
Remove cover, ensuring that remaining hot condensate or
product does not drip on operator, floor or work surfaces.
d.
Place cover on safe, flat, sanitary, out-of-the-way surface,
or return to kettle.
Basket Insert
An optional kettle basket insert set (Tri-BC) will assist in cooking
water-boiled products including eggs, potatoes, vegetables, shell fish,
pasta and rice. The nylon mesh liner must be used for products smaller
than the basket mesh size, (approx. ¼” (6 mm). This includes rice and
small pasta shapes.
a.
Allow for displacement of the three baskets and product. This
may mean only half filling the kettle. Test baskets and product
displacement with the kettle off, and with cold water in the
kettle.
b.
Load baskets on a level, stable work surface.
c.
Lift loaded baskets with both hands. Get help from another
person if the basket is too heavy for safe handling.
d.
Slowly lower product into kettle and securely hook basket to
the “Y” frame.
e.
When removing baskets with cooked product, lift straight up,
ensuring basket bottoms clear the kettle rim and pouring lip.
Wear protective oven mitts and protective apron.
f.
Allow hot water to fully drain from product,before moving
basket away from the kettle. Do not rest baskets on kettle
rim or pouring lip. If baskets are too heavy for individual to lift
and safely move, get help. Remove product immediately from
basket into another container, being sure to avoid contact with
hot product and hot basket or...
g.
Place baskets with food on a stable, flat surface, inside a
solid steamer or bake pan,to catch any remaining hot water
draining from product.
Sequence of Operation
HEAT LIGHT
The following “action-reaction” outline is provided to help understand how the kettle
works.
LOW WATER LIGHT
POWER
(ON/OFF)
When the operator starts up the kettle by turning the power switch to ON and the
operating thermostat dial from OFF to a desired setting, the thermostat switch closes.
This lights up the heating indicator light and causes the contactors to close, allowing
power to flow to heating elements.
When the temperature of the steam jacket reaches the value corresponding to the dial
setting, the thermostat switch opens. This turns off the heating indicator light and
causes the contactors to open, stopping the power to the heaters.
As soon as the thermostat senses that the kettle is cooking below the set point, the
thermostat switch closes, the heating indicator light comes on, the contactors close,
and the heaters come on again. On-off cycling continues, keeping the kettle at the set
temperature.
This is why the heating indicator light cycles on and off during normal operation.
Every time the kettle is tilted, the tilt cut-off switch interrupts the power supply to the
heaters, so that the heating elements will not operate while not submerged in the
jacket water.
If steam pressure greater than 25 PSI is generated in the jacket, the safety valve will
open and relieve the excess pressure.
If the jacket water level gets too low before the heating elements overheat, the highlimit control will open and shut off power to the elements until the kettle cools.
Setting the power switch and operating thermostat dial to OFF shuts down all control
and heating circuits.
OM-LKT-45E 11
Cleaning
WARNING
1. Suggested Cleaning Supplies:
KEEP WATER AND SOLUTIONS OUT OF
a. A high quality detergent and sanitizer, or a combination cleaning-
CONTROLS AND ELECTRICAL EQUIPMENT.
sanitizing agent.
DO NOT USE A HIGH PRESSURE HOSE TO
b. Kettle brushes in good condition.
OM-TD
CLEAN THE CONTROL CONSOLE,
c. Spray Degreaser (PN 114801) or equivalent.
ELECTRICAL CONNECTIONS, ETC.
d. De-limer/De-scaler (PN 114800) or equivalent.
another container, being sure to avoid e. A high quality stainless steel cleaner.
contact with CAUTION
hot product and hot basket
or. . . LEAVE A CHLORINE SANITIZER IN
NEVER
2. Precautions
OM-TD
CONTACT WITH STAINLESS STEEL
OM-TD
Before any cleaning operation, shut off the kettle by turning the power
Place
basketFOR
with
food on
stable,
SURFACES
LONGER
THAN
30 flat
switch and thermostat dial to “OFF”, and shut off all electric power to the surface,
setting
it inside
a solid
steamer
another
container,
being
sure
to avoid
MINUTES.
LONGER
CONTACT
CAN
unit at a remote switch, such as the circuit breaker.
or bake
pan,with
to catch
any remaining
hotbasket
contact
hot product
and hot
CAUSE
CORROSION.
water
might drain from product.
or.which
..
3. Procedure
a. Clean food contact surfaces as soon as possible after use, preferably CAUTION
basket
with foodDRAW-OFF
on stable, flat
while the kettle is still warm. If the unit is in continuous use, clean DOf)NOT Place
MIX PARTS
OF DIFFERENT
surface,
setting
it inside
solid steamer
and sanitize inside and outside at least once every 12 hours.
ASSEMBLIES
DURING
WASHING.
THEa PARTS
bake
pan,INTERCHANGEABLE.
to catch any remaining hot
ARE or
NOT
ALWAYS
water which might drain from product.
b. Scrape and flush out large amounts of food residues. Be careful not OM-TD
f)
g
c.
ning
Prepare a hotCAUTION
solution of the detergent/ MOST
CLEANERS
ARE HARMFUL
TO THEby the
cleaning
compound
as instructed
c. supplier.
SKIN,
EYES, MUCOUS MEMBRANES AND
CLOTHING. PRECAUTIONS SHOULD BE
TAKEN TO WEAR RUBBER GLOVES,
FACEsolution
SHIELD AND
c. GOGGLES
PrepareOR
a hot
of the detergent/
PROTECTIVE
CAREFULLY
cleaningCLOTHING.
compound
as instructed by the
d. READ
THE WARNINGS AND FOLLOW
supplier.
LABEL DIRECTIONS.
Use brushes, sponges or cloth to clean your
kettles
Rinse the kettle thoroughly with hot water. Then drain completely.
Disassemble the tangent draw-off valve. Clean the draw-off port and each valve part with a brush.
f.
Rinse the kettle and draw-off valve parts thoroughly with hot water, then drain completely.
g.
When you reassemble the draw-off valve, HAND-TIGHTEN the nut which holds it in place. h.
As part of the daily cleaning program, clean soiled external and internal surfaces. Remember to check the sides of the unit and control housing.
j. Don’t use metal implements or steel wool when cleaning. OM-LKT-45E
Prepare a solution of the detergent/cleaning compound as
instructed by the supplier. Clean the unit thoroughly. A cloth
moistened with cleaning solution can be used to clean controls, housing, electrical conduit, etc.
e.
i. Use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool to clean.
Use brushes, sponges or cloth to clean your
kettles
12
to scratch the kettle with metal implements. Close the draw-off.
To remove burned-on foods, use a brush, sponge, cloth, plastic or rubber scraper, or plastic wool along with the cleaning solution. To reduce effort required in washing, let the detergent solution sit in the kettle for a few minutes and soak into the residue. Do NOT use abrasive materials or metal tools that might scratch the surface.
Scratches make the surface harder to clean and provide places for bacteria to grow. Do not use steel wool, which will leave particles in the surface and cause eventual corrosion and pitting.
The outside of the unit may be cleaned with a warm water (100°F or less) spray. Do not use a high pressure spray. The outside of the unit may be polished with a stainless steel cleaner such as “Zepper” from Zep Manufacturing Co.
Cleaning
CAUTION
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL
SURFACES FOR LONGER THAN 30
MINUTES. LONGER CONTACT CAN
CAUSE CORROSION.
k. When the equipment needs to be sanitized, use a sanitizing solution equivalent to one that supplies 200 parts per million chlorine.
Obtain advice on the best sanitizing agent from your supplier of sanitizing products. Following the suppliers instructions, apply the sanitizing agent after the unit has been cleaned and drained. Rinse off the sanitizer thoroughly.
It is recommended that the unit be sanitized just before use.
l. m. Clean the kettle thoroughly. If there is difficulty removing mineral deposits or a film left by hard water or food residues, then use a de-liming agent, such as LoLo Commercial Foodservice Equipment De-limer De-Scaler (Part Number 114800), Lime- Away from
ECOLAB or an equivalent, following manufacturer directions. Rinse and drain the unit thoroughly before further use.
n. If cleaning problems persist, contact your cleaning product supplier for assistance. The supplier has a trained technical staff with
laboratory facilities to serve you.
OM-LKT-45E 13
Maintenance
WARNING
AVOID ANY EXPOSURE TO THE STEAM
BLOWING OUT OF THE PRESSURE
RELIEF VALVE. SEVERE BURNS CAN
RESULT ON EXPOSED SKIN.
FAILURE TO CHECK PRESSURE RELIEF
VALVE OPERATION PERIODICALLY
COULD RESULT IN PERSONAL INJURY
AND/OR DAMAGE TO EQUIPMENT.
CAUTION
KEEP GREASE AWAY FROM ELECTRICAL
PARTS LOCATED NEAR THE GEARS.
WARNING
TO AVOID INJURY, READ AND FOLLOW
ALL PRECAUTIONS STATED ON THE
LABEL OF THE WATER TREATMENT
COMPOUND.
CAUTION
BEFORE YOU HEAT THE KETTLE AGAIN
FOR ANY PURPOSE, TURN THE ELBOW
BACK CLOCKWISE UNTIL THE OPENING
FACES DOWNWARD.
Make sure that the
open end of the elbow
on the pressure
relief valve is directed
downward.
14
OM-LKT-45E
The pressure gauge
should show a
vacuum of 20 to 30
inches when the
kettle is cold.
NOTICE: Contact an authorized representative when repairs are required.
A Maintenance & Service Log is provided at the back of this manual with the warranty
information. Each time maintenance is performed on your kettle, enter the date on
which the work was done, what was done, and who did it. Keep this manual on file and
available for operators to use. Periodic inspection will minimize equipment down time
and increase the efficiency of operation. The following points should be checked:
1.
Check the pressure/vacuum gauge everyday. The gauge should show a vacuum
of 20 to 30 inches mercury (Hg), when the kettle is cold. If it does not, see
“Jacket Vacuum” below.
2.
Also check the jacket water level every day. The LOW WATER indicator light
should be off. If the level is low, see “Jacket Filling and Water Treatment” on
page 15.
3.
Test the safety valve at least twice each month. With the kettle operating at 15
PSI (105 kPa), pull the test lever for at least 5 seconds and let it snap back to its
closed position. If there is little discharge (mostly air), and the pressure gauge
drops back to zero PSI, allow the pressure to build back to 15 PSI and repeat
the procedure. (Tip: Using a screwdriver or other implement to pull the ring will
help you avoid contact with the steam.)
4.
If the valve does not activate, or there is no evidence of discharge, or the valve
leaks, stop using the kettle and contact a qualified service representative.
5.
Keep electrical wiring and connections in good condition.
6.
Keep the inside of the control console clean and dry.
7.
Jacket Vacuum/Removing Air from Jacket
When the kettle is cold, a positive pressure reading on the pressure/vacuum
gauge or a reading near zero indicates that there is air in the jacket. Air in the
jacket acts as an insulator, and slows kettle heating.
To remove air:
a.
Start the unit. (Be sure there is water or product in the kettle when
heating).
b.
When the pressure/vacuum gauge reaches a positive pressure reading
of 5 PSI (34.5 kPa), release the trapped air and steam by pulling up the
safety valve ring for about 5 seconds. Repeat this step three or four
times. Then let the pull ring snap back into the closed position.
c.
If there is little discharge (mostly air), and the pressure gauge drops
back to zero PSI, allow the pressure to build back to five PSI and
repeat the procedure.
d.
Once steam has been vented from the jacket as described in b, above,
remove the hot water from the kettle and replace it with cold. This will
condense steam in the kettle jacket,and the pressure gauge should
show a reading of 20 to 30 inches mercury (Hg) below zero. If it does
not, or if the vacuum is leaking down, contact an authorized service
agency to correct the problem.
Maintenance
CAUTION
KEEP GREASE AWAY FROM ELECTRICAL
PARTS LOCATED NEAR THE GEARS.
WARNING
TO AVOID INJURY, READ AND FOLLOW
ALL PRECAUTIONS STATED ON THE
LABEL OF THE WATER TREATMENT
COMPOUND.
CAUTION
BEFORE YOU HEAT THE KETTLE AGAIN
FOR ANY PURPOSE, TURN THE ELBOW
BACK CLOCKWISE UNTIL THE OPENING
FACES DOWNWARD.
WARNING
ELECTRIC POWER ALWAYS SHOULD BE
SHUT OFF BEFORE WORK IS DONE ON
INTERNAL COMPONENTS.
WARNING
DISCONNECT ELECTRICAL POWER FROM
THE UNIT BEFORE ATTEMPTING TO GREASE
THE TRUNNION BEARINGS.
CAUTION
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL
SURFACES FOR LONGER THAN 30
MINUTES. LONGER CONTACT CAN
CAUSE CORROSION.
8. Jacket Filling
The jacket was charged at the factory with the proper amount of treated water. You may need to restore this water because it was lost as steam during venting or by draining.
a. If you are replacing water lost as steam, use distilled water. Do not use tap water. If you are replacing treated water that was drained from the jacket, prepare more treated water as directed below in step 4.
b. Allow the kettle to cool completely. Remove the pipe plug from
the jacket fill assembly. Open the gate valve and pour in the
distilled or treated water. Using a funnel will help you in this process.
c.
Hold the pressure relief valve open while you pour, to let air escape from the jacket. Close the gate valve and replace the pipe plug.
d. Air that gets into the jacket during the filling operation must be removed, because it will make heating less efficient. Follow the procedure in Jacket Vacuum/Removing Air From Jacket to restore a negative pressure reading.
NOTE: The low water limit alarm (red indicator lamp) comes on when the level drops 0.5 gallons/1.89 liters below normal. Refill with the same amount of distilled water.
9. Water Treatment Preparation
a. Obtain water treatment compound (P/N 012390) and a pH test kit (P/N 012391) from your authorized distributor, or call 877-246-5656.
b. Fill a mixing container with distilled or de-ionized water to the amount of treated water required to refill the kettle. See the table below:
Model
LKT-45E
Jacket Capacity
Water Treatment Compound
US Gallon
Liters
US Ounces
Milliliters
4.9 gal
18.6 ltr
9.8 oz
290 ml
c. Measure out treatment compound sufficient for a 1:64 dilution ratio. This will be 9.8 US liquid ounces or 290 ml for 4.9 gallons or 18.6 ltr. Stir the water while continuously adding the treatment compound.
An alternative method for the US, can be to mix treatment with
water in 1-gallon containers. Here you need to remove 2 ounces of the distilled water and add 2 ounces of treatment compound to each container. Replace cap and shake well to mix.
d. Test the pH of the treated water using the test kit for a pH
indication between 10.5 and 11.5. If you have a problem
distinguishing the color of the test strip, use a pH meter.
The treated water is now ready for you to add to the kettle.
e. OM-LKT-45E 15
Maintenance
16
OM-LKT-45E
10.
Component Replacement
Service Personnel should check the unit at least once a year. This periodic
maintenance should include inspecting electrical wires and connections, and
cleaning the inside of the control console.
At least twice a year, grease the two trunnion bearings and worm gear. LoLo
recommends the use of number two grade LGI lithium grease. Add grease
through the zerk fittings on the gear hosing until the grease flows out of the
bearings around the trunnion shaft. Also, add grease in the gear to cover arc
that is in contact with the worm gear. Clean up excess grease.
Troubleshooting
Your LoLo kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to
make in the event of a problem. Wiring diagrams are furnished inside the service panel. X indicates items which must be performed
by an authorized technician. USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LOLO COMMERCIAL FOODSERVICE EQUIPMENT OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE
EQUIPMENT AND WILL VOID ALL WARRANTIES.
SYMPTOM
Kettle will not heat and
heating indicator will not
come on.
Kettle will not heat but
heating indicator comes on.
WHO
User
WHAT TO CHECK
a. Electric power supply to the unit.
b. Water level in jacket.
Authorized
c. Control circuit fuses. Replace a blown fuse only with a fuse of
Service Rep Only
the same AMP rating. X
d. For loose or broken wires. X
e. Tilt cut-off switch. X
f. That pressure switch is open. X
g. Operation of variable thermostat. X
h. Low water cuttoff. X
User
a. For air in the jacket. See “Jacket Vacuum” in the “Maintenance”
section of this manual.
Authorized
b. Contactor. X
Service Rep Only c. Heater elements with ohmmeter for ground short or open
element. If element is defective, call LoLo. X
Kettle continues heating
after it reaches the desired
temperature.
Kettle stops heating before
it reaches the desired
temperature.
Kettle heats slowly.
User
a. Thermostat dial setting.
Authorized
b. Thermostat circuit for short. X
Service Rep Only c. Thermostat operation. The thermostat should click when the dial
is rotated to settings above and below the temperature of the
kettle. X
d. Contactor, to determine whether it is energized or stuck. X
User
a. Thermostat dial setting.
Authorized
b. Thermostat calibration. X
Service Rep Only c. Thermostat operation. The thermostat should click when the
dial is rotated above and below the setting for the temperature
of the kettle. X
User
a. For air in the jacket. See “Jacket Vacuum” in the “Maintenance”
section of this manual.
Authorized
b. Heater elements with ohmmeter for ground short or open
Service Rep Only
element. If an element is defective, call LoLo. X
c. Voltage of main power source. X
Safety valve pops.
User
a. For air in the jacket. See “Jacket Vacuum” in the “Maintenance”
section of this manual.
b. Whether kettle was being heated empty when valve popped.
Authorized
c. Pressure switch setting. X
Service Rep Only d. Thermostat operation. Thermostat should click when the dial is
rotated above and below the setting for the temperature of the
kettle. X
e. Safety valve. If the valve pops at pressures below 24 PSI,
replace it. X
f. Contactor, to determine whether it is de-energized. X
OM-LKT-45E 17
Troubleshooting
SYMPTOM
Safety valve leaks a small
amount of steam when the
kettle is operating.
WHO
User
WHAT TO CHECK
a. For contamination that prevents seating of valve. With full
pressure in the jacket, pull the lever all the way briefly to blow
the valve clean, then let the lever snap back to seat the valve.
Authorized
a. Safety valve for defects. Replace any defective valve with an
Service Rep Only
identical valve. X
Kettle is hard to tilt.
18
OM-LKT-45E
Authorized
a. Tilting gear and worm for contamination and for proper
Service Rep Only
alignment and lubrication. X
Wiring Diagram
OM-LKT-45E 19
5
16
7
VARIOUS PARTS HIDDEN
15
Electrical Components
6
17
8
5
16
7
22
VARIOUS PARTS HIDDEN
15
5
16
6
A
7
10
VARIOUS PARTS HIDDEN
8
15
17
14
22
21
A
6
10
21
8
19
22
9
A
9
3
19
10
18
3
2
20
21
19
2
13
20
2
2
9
1
2
20
2
13
DETAIL A
SCALE 1 : 4
ITEM
NO.
1
2
3
4
5
6
7
AIL A
E1:4
20
OM-LKT-45E
156664
2
3
069789
156664
2
069789
3
007442
4
5
6
7
074665
116384
116383
156179
PART NUMBER
8
155548
9
10
211
12
008539
156047
078938
124793
13
156658
14
15
16
17
18
19
20
21
22
078546
156687
156682
156681
010885
064565
156709
070625
PART
156737
2
069789
007442
4
5
007442
6
7
074665
074665
116384
116383
156179
8
116384
9
116383
10
156179
11
155548
12
155548
13
9
10
11
12
14
008539
15
156047
16
078938
17
124793
18
19
156658
20
21
078546
22
14
15
16
17
18
19
20
21
22
ITEM
NO.
1
156687
156682
156681
010885
064565
156709
070625
156737
008539
156047
078938
124793
156658
078546
156687
156682
156681
010885
064565
156709
070625
156737
DESCRIPTION
QTY.
ASSY,CONTROL PANEL,208/240 LKT-45E
SCREW HEX SLOTTED HD W/WASHER #8-32 X
3/8"
BUSHING REDUCING, HEXAGON 1/2" X 3/8"
1
ELECTRODE, WATER LEVEL
LIGHT, INDICATOR AMBER
LIGHT, INDICATOR RED. 24V
KNOB, TIMER
POWER SWITCH, WITH GREEN INDICATOR
LIGHT
TEE 1/4" NPT #XHVY
PRESSURE GAUGE
PIPE DOPE
SILICONE
1
1
1
1
1
2
ITEM
NUMBER
NO.
PART NUMBER
1
156664
8
13
2
3
19
14
18
4
19
14
4
17
4
19
TERMINAL1BLOCK WELDMENT ASSEMBLY
18
9
2
1
DETAIL A
SCALE 1 : 4
2
1
1
1
.1
1
1
22
2
SCREW, HEX HEAD CAP, 1/4-20 x 5/8"
2
WATER LEVEL BRACKET ASSEMBLY
1
THERMOSTAT
1
PRESSURE SWITCH, 1/4" NPT, 21 PSI SET POINT
1
NIPPLE 1/4" NPT X CLOSE
1
FITTING COMPRESSION
2
PRESSURE GAGE COPPER TUBING
1
COUPLING 1/4 NPT
1
DESCRIPTION
PRESSURE GAUGE BRACKET
1
DESCRIPTION
QTY.
ASSY,CONTROL PANEL,208/240 LKT-45E
1
SCREW
HEX SLOTTED HD W/WASHER
#8-32 X
ASSY,CONTROL
PANEL,208/240
LKT-45E
9
3/8"
SCREW
SLOTTED
HD 1/2"
W/WASHER
BUSHING HEX
REDUCING,
HEXAGON
X 3/8"
1 #8-32
QTY.
1
X
3/8"
ELECTRODE, WATER
LEVEL
1
LIGHT,
INDICATOR AMBER
1
BUSHING
REDUCING,
HEXAGON 1/2"
X 3/8"
LIGHT, INDICATOR RED. 24V
1
KNOB, TIMER WATER LEVEL1
ELECTRODE,
POWER SWITCH, WITH GREEN INDICATOR
LIGHT,
INDICATOR AMBER1
LIGHT
TEE 1/4" INDICATOR
NPT #XHVY
1
LIGHT,
RED. 24V
PRESSURE GAUGE
1
KNOB,
TIMER
PIPE DOPE
.1
SILICONE
1
POWER SWITCH, WITH GREEN INDICATOR
TERMINAL BLOCK WELDMENT
ASSEMBLY
LIGHT
1
SCREW, HEX HEAD
CAP, NPT
1/4-20#XHVY
x 5/8"
2
TEE 1/4"
WATER LEVEL BRACKET ASSEMBLY
1
PRESSURE GAUGE
THERMOSTAT
1
PRESSURE SWITCH, 1/4" PIPE
NPT, 21DOPE
PSI SET POINT
1
SILICONE
NIPPLE 1/4" NPT
X CLOSE
1
FITTING COMPRESSION
2
TERMINAL
BLOCK
WELDMENT
ASSEMBLY
PRESSURE GAGE
COPPER
TUBING
1
COUPLING 1/4 NPT
1
SCREW,
HEX
HEAD
CAP,
1/4-20
x 5/8"
PRESSURE GAUGE BRACKET
1
WATER LEVEL BRACKET ASSEMBLY
THERMOSTAT
PRESSURE SWITCH, 1/4" NPT, 21 PSI SET POINT
NIPPLE 1/4" NPT X CLOSE
FITTING COMPRESSION
PRESSURE GAGE COPPER TUBING
COUPLING 1/4 NPT
PRESSURE GAUGE BRACKET
9
1
1
1
1
1
1
1
1
.1
1
1
2
1
1
1
1
2
1
1
1
13
Electrical Components
2
1
1
3
2
1
3
8
8
1
7
6
5
4
BOM Table
ITEM NO.
PART NUMBER
1
069789
2
3
4
5
000453
119811
156446
072140
6
003384
7
8
008450M1
156611
DESCRIPTION
COVER HIDDEN/QTY.
SCREW HEX SLOTTED HD W/WASHER
4
#8-32 X 3/8"
BUSHING, SNAP 3/4 IN ID
2
CONTACTOR, 4 POLE 40FLA
2
LABEL, 208/240 VOLT
1
LABEL WARNING
1
LABEL GROUND .004" X 1/2" X 1"
1
LONG
LABEL L1 L2 L3 THREE PHASE .002" X
1
ELECTRICAL PANEL WELDMENT
1
OM-LKT-45E 21
Mechanical Parts
5
5
3
4
2
ITEM NO.
22
1
1
156657
DESCRIPTION
TERMINAL BLOCK BRACKET
WELDMENT
2
119829
LUG, GROUND, 14-6 AWG
1
3
003888
TERMINAL BLOCK 3-POLE
1
4
069789
SCREW HEX SLOTTED HD W/WASHER
#8-32 X 3/8"
1
5
005056
SCREW ROUND HEAD 8-32 1 1/4"
2
OM-LKT-45E
PART NUMBER
QTY.
1
Water Level / Transformer Assy
7
5
7
4
1
8
3
6
2
8
3
3
ITEM NO.
1
2
PART NUMBER
156686
137441
3
069789
4
5
6
077854
079965
012603
7
122192
8
102251
DESCRIPTION
WATER LEVEL BRACKET WELDMENT
TRANSFORMER, 40VA, 208-240/60/3
SCREW HEX SLOTTED HD W/WASHER
#8-32 X 3/8"
FUSE HOLDER TYPE 3 AG
FUSE 3.0 AMP 250 V
SCREW ROUND HEAD
CONTROL BOARD ASSEMBLY,
WATER LEVEL
LABEL, 3 AMP FAST-BLOW ONLY
QTY.
1
1
2
1
1
1
1
1
OM-LKT-45E 23
Water-Fill/Safety Relief
8
7
2
3
6
5
4
2
1
2
4
5
3
ITEM NO.
1
2
3
4
24
OM-LKT-45E
PART NUMBER
008772
005551
004185
004187
5
004180
6
7
8
9
011146
156046
096905
078938
BOM Table
156451
DESCRIPTION
TEE 1/2" NPT
NIPPLE 1/2" NPT X 2"
ELBOW 90 DEG STREET 1/2" NPT
VALVE SWING CHECK
VALVE GATE 1/2" NPT
HAMMOND
PLUG PIPE 1/2 NPT
VALVE SAFETY, 25 PSI
ELBOW 1/2 NPT, 90 DEG STREET
PIPE DOPE
QTY.
1
3
2
1
1
1
1
1
1 OZ
Tilting Mechanism
6
3
1
6
3
1
8
4
2
4
8
5
5
2
7
9
7
9
9
7
BOM Table
156121
ITEM NO.
1
PART NUMBER
NOTE: Description
ITEMS # 10 AND # 11 ARE NOT SHOWN
137880
QTY
GEAR CARRIER ASSEMBLY,
2" BORE
BOM Table
1
PART NUMBER
Description
SHAFT,
HANDWHEEL, LOLO
1
156121
2
3
4
5
156717
128001
MS49861
012031
ITEM NO.
1
137880
GEAR CARRIER ASSEMBLY, 2" BORE
2
156717
SHAFT, HANDWHEEL
3
GEAR SECTOR ASSEMBLY
128001
GEAR, WORM, 12DP
1
4
MS49861
1
5
6
7
012614
005618
8
000453
9
006027
10
074210
11
073282
6
GEAR, WORM, 12DP
GEAR SECTOR ASSEMBLY
1
1
KEY, GIB HEAD, 1/4" X 1-1/4"
1
PIN012614
ROLL 1/4" DIA XPIN1-1/4"
LONG
ROLL 1/4"
DIA X 1-1/4" LONG
7
005618
WASHER, LOCK 3/8
8
000453
BUSHING, SNAP 3/4 IN ID
9
006027
WASHER, LOCK 3/8
1
1
2
2
1
BUSHING, SNAP
3/4 IN ID
1
SCREW, HEX HD CAP 3/8-16 X 2.50
10SCREW,
074210HEX
11
1
1
1
KEY, GIB HEAD, 1/4" X 1-1/4"
012031
QTY
073282
HD CAP 3/8-16 GREASE
X 2.50
LOCTITE #242 ANTI-VIBRATION
2
2
.02 OZ
.02 OZ
GREASE
.02 OZ
LOCTITE #242 ANTI-VIBRATION
.02 OZ
NOTE: ITEMS # 10 AND # 11 ARE NOT SHOWN
OM-LKT-45E 25
Mechanical Assembly
1
3
4
5
8
2
4
7
6
4
9
RIGHT SIDE VIEW
26
BOTTOM VIEW
ITEM
NO.
1
PART NUMBER
DESCRIPTION
QTY.
156129
INSTRUMENT BOX COVER
1
2
156641
PANEL, LOWER SIDE, LKT-45E COVER
1
3
156640
PANEL, UPPER SIDE COVER, LKT-45E
1
4
069789
SCREW HEX SLOTTED HD W/WASHER #8-32 X
3/8"
10
5
6
7
8
9
156648
156649
071256
005472
156451
INSULATION PANEL ASSY
BOTTOM COVER PLATE LKT-45E
NUT HEXHEAD KEPS 10-32
WASHER, PLAIN, 1/4
PIPING WATER FILL ASSEMBLY
1
1
5
5
1
OM-LKT-45E
Mechanical Assembly
12
11
16
15
9
12
10
12
18
8
8
B
5
5
ITEM
NO.
1
2
3
PART NUMBER
DESCRIPTION
QTY.
144780
002989
124764
ASSY, FAUCET & PILLOW BLOCK BRACKET WELD
PILLOW BLOCK
RETAINING RING, 1.50"
1
1
1
4
156710
MANUAL TILT ASSEMBLY, LOLO
1
5
6
7
8
9
10
005460
005618
008214
125609
156672
156719
SCREW, HEX HEADCAP, 3/8-16 X 3"
WASHER, LOCK 3/8
NUT HEXAGON 3/8"-16
SCREW, 1/4 - 20 X 3/8", TRUSS HEAD
ASSEMBLY, RIGHT TRUNNION COVER, LKT-45E
ELECTRIC PANEL SIDE COVER, LKT-45E
2
2
2
4
1
1
11
12
13
156720
005764
156873
TRUNNION COVER TOP
SCREW TRUSS HEAD MACHINE
MOUNT ASSEMBLY, TILT SWITCH, CUTOFF, TS37G
1
4
1
14
078546
SCREW, HEX HEAD CAP, 1/4-20 x 5/8"
2
15
16
17
18
19
20
21
22
156718
012614
137692
156871
156625
156708
005449
012940
HANDLE, TILTING, LOLO
PIN ROLL 1/4" DIA X 1-1/4" LONG
SPACER, PILLOW BLOCK
BOX, PILLOW BLOCK, TS37
SPACER, RIGHT TRUNNION
GEAR CARRIER BRACE
SCREW HEXAGON HEAD CAP, 3/8" - 16
NUT, HEX KEPS 1/4"-20
1
1
1
1
1
1
2
2
OM-LKT-45E 27
Mechanical Assembly
ITEM# 19 HIDDEN
1
A
PANELS HIDDEN
PANELS HIDDEN
21
20
4
2
21
3
4
7
13
7
6
14
19
6
17
22
14
13
DETAIL A
SCALE 2 : 7
DETAIL B
SCALE 2 : 7
28
ITEM
NO.
1
2
3
PART NUMBER
DESCRIPTION
QTY.
144780
002989
124764
ASSY, FAUCET & PILLOW BLOCK BRACKET WELD
PILLOW BLOCK
RETAINING RING, 1.50"
1
1
1
4
156710
MANUAL TILT ASSEMBLY, LOLO
1
5
6
7
8
9
10
005460
005618
008214
125609
156672
156719
SCREW, HEX HEADCAP, 3/8-16 X 3"
WASHER, LOCK 3/8
NUT HEXAGON 3/8"-16
SCREW, 1/4 - 20 X 3/8", TRUSS HEAD
ASSEMBLY, RIGHT TRUNNION COVER, LKT-45E
ELECTRIC PANEL SIDE COVER, LKT-45E
2
2
2
4
1
1
11
12
13
156720
005764
156873
TRUNNION COVER TOP
SCREW TRUSS HEAD MACHINE
MOUNT ASSEMBLY, TILT SWITCH, CUTOFF, TS37G
1
4
1
14
078546
SCREW, HEX HEAD CAP, 1/4-20 x 5/8"
2
15
16
17
18
19
20
21
22
156718
012614
137692
156871
156625
156708
005449
012940
HANDLE, TILTING, LOLO
PIN ROLL 1/4" DIA X 1-1/4" LONG
SPACER, PILLOW BLOCK
BOX, PILLOW BLOCK, TS37
SPACER, RIGHT TRUNNION
GEAR CARRIER BRACE
SCREW HEXAGON HEAD CAP, 3/8" - 16
NUT, HEX KEPS 1/4"-20
1
1
1
1
1
1
2
2
OM-LKT-45E
Service Log
Model No:
Purchased From:
Serial No:
Location:
Date Purchased:
Date Installed:
Purchase Order No:
For Service Call:
Date
Maintenance Performed
Performed By
OM-LKT-45E 29
30
OM-LKT-45E
OM-LKT-45E 31
5925 I-55 South • Byram MS 39272
877-2GO-LOLO (877-246-5656) • Fax 877-504-4073
www.getLoLo.com
© 2010 LoLo Commercial Foodservice Equipment. All Rights Reserved.
PART NUMBER 156662 REV C (10/10)