Specialised Engineering Products M A N U FA C T U R I N G G A S K E T S & ENGINEERING SEALING SOLUTIONS Specialised Engineering Products INTRODUCTION Specialised Engineering Products Limited was established in 1976 (incorporated 2002) and is a quality assured company to industry approved and recognised standards such as ISO9001. The company manufactures and trades a variety of high quality sealing products for the majority of fluid sealing applications in the industrial and manufacturing sectors. Our foundations are firmly established as a service company, where our ability to respond quickly, through close technical co-operation has built SEP a dependable reputation. Our vision and company ethos is to maintain these high levels of service as we continue to emerge as a major manufacturing and distribution business. Our commitment to continuous improvement is verified by those who continue to test our ability and will be demonstrated when approached by others, looking for a progressive, balanced mix of quality sealing solutions with warmth of service. This brochure has evolved from our knowledge and experience within the sealing industry; from expertise in manufacture through to the careful selection of business partners and their materials recommended within. SEP will continue to meet and exceed all the technical and commercial demands of modern industry; as such the competitive products we supply will offer only the very best quality and reliability, protecting the environment, minimising equipment down time and increasing plant and public safety. ANDREW SMITH Managing Director Specialised Engineering Products CONTENTS FOUR PRODUCT SELECTION FIVE RUBBER & SPONGE GASKETS SIX R U B B E R C H E M I C A L S U I TA B I L I T Y G U I D E SEVEN C O R K , P A P E R & F E LT S EIGHT GLASS, CERAMIC TEXTILES & MINERAL WOOL PRODUCTS NINE, TEN & ELEVEN COMPRESSED SYNTHETIC FIBRE JOINTING & GASKETS (NOVUS, KLINGERSIL, FLEXITALLIC) T W E LV E P T F E , M O D I F I E D / E X PA N D E D P T F E (UNIFLON, TOPCHEM, SIGMA, GYLON, GORETEX) THIRTEEN G R A P H I T E L A M I N AT E FOURTEEN G R A P H I T E D C O R R U G AT E D M E TA L G A S K E T G - C M G ( E L A S TA G R A P H ) FIFTEEN SPIRAL WOUND GASKETS SIXTEEN M E TA L L I C G A S K E T S & R I N G T Y P E J O I N T S SEVENTEEN M E TA L J A C K E T E D & S O F T FA C E D M E TA L G A S K E T S EIGHTEEN CAMPROFILE GASKETS NINETEEN - TWENTY TWO G A S K E T C H E M I C A L R E S I S TA N C E C H A R T S TWENTY THREE S TA N D A R D F L A N G E – G A S K E T D I M E N S I O N S Specialised Engineering Products PRODUCT SELECTION The suitability of a gasket or gasket material in a given application is dependant on a number of factors: Chemical resistance – consider process medium and cleaning agents; Temperature – continuous and peak upper and lower limits; Pressure Flange material – configuration and bolt load; Material Specifications and Approvals – for use with ‘Fire-safe’ applications, WRAS/WRC Potable Water, FDA Compliance, etc. Choosing the right product for the application can be a difficult and confusing task, indeed some materials may be suitable, but only in certain thicknesses with given flange configuration. Some gaskets or materials will cover a wide selection of sealing duties, but price constraints may necessitate the use of several types. Some designers may have specified a ‘brand name’ rather than a specification, the reason for this must be established before equivalents/alternatives can be proposed. Information solely gained from technical brochures can be misleading as, for example, maximum temperatures and pressures of sheet materials may not necessarily be used simultaneously. Pressure/Temperature charts are more accurate, but they are related to the thickness of the material – thinner materials give better temperature and pressure properties. This brochure offers designers and end users accurate information regarding a materials general properties and behaviour for reference of existing products and an overview to assist specification of new materials or devices; however should you have any doubt which product to select, please consult our Technical Team for advice. Materials Rubber – Natural, Neoprene, Nitrile, EPDM, Silicone, Viton, Specification Rubber Gaskets cut from moulded sheet, Topog E (moulded boiler door gaskets) Sponge – Varying types and densities, including Natural, Neoprene, Nitrile/Vinyl, Silicone Cork – Neoprene and Nitrile bonded Impregnated Paper – Cellulose-based fibre impregnated with a glue glycerine composition or plasticised gelatine Felt – Wool and Synthetic types of various densities Glass & Ceramic Textiles – High Temperature Applications Compressed Synthetic Fibre – Glass, Aramid, Carbon filled; Novus, Klingersil, Flexitallic PTFE Modified/Expanded PTFE Sheet – Uniflon, Topchem, Sigma, Gylon, Goretex Expanded PTFE Spools – Varying sizes; Sealex, Goretex, Uniflon Cream DTD 5531 grade Silicone Graphite Laminate – Exfoliated graphite on plain or tanged foil 0.5mm thick, cut from moulded Graphite/Stainless Corrugated Gaskets – Elastagraph discs. Ultrasonically cleaned for Spiral Wound Gaskets oxygen service within the Aerospace Industry Metallic Gaskets – Ring Type Joints Metal Clad or Double Jacketed Gaskets – Soft Iron, Stainless, Monel, Copper Camprofile Gaskets – Graphite, PTFE, Mica Coated FOUR Specialised Engineering Products RUBBER AND SPONGE GASKETS Rubber has found itself used in many industrial duties because it provides and maintains elastic properties across a wide range of process conditions and temperatures. As a specialist supplier of seals and gaskets our development in rubber technology has remained progressive, with rubber lending itself so readily to so many sealing applications. Whilst no single grade has all the desired properties, indeed some properties may only exist in one type of rubber, by understanding the service conditions a suitable grade can generally be selected from stock or achieved through careful compounding to a new specification. Most natural and synthetic grades of rubber are also available in sponge form (cellular rubber) in both open and closed cell grades. Open cell will absorb fluid, such as a car washing sponge; varying densities and materials of open cell can be used for packaging, acoustic and sound insulation, filters and low pressure duty dust tight seals. Closed cell sponges do not readily absorb fluid and make excellent gaskets in cut or strip form where lighter compressive loads and/or uneven flange faces exist, to make effective low cost dust and low pressure fluid seals. SEP can supply all rubber and sponge materials in: Sheet/Roll – commercial, specification & diaphragm grades; Gasket, Diaphragm, Strip or Die/Cad-Cam cut shape up to 100mm thick Tape – to specified width & thickness with or without pressure sensitive adhesive backing; Fabricated forms – segmented, dovetailed, vulcanised joints; Extrusion and Moulded Shapes – see SEP brochure ‘Manufacturing in Rubber’. Special application requests show our ultimate flexibility. Where a requirement exists for a commercial or specification grade of rubber, thickness, hardness and colour that is not readily available or economical; we have the ability to mould the material in economic sheet, disc or ring sizes and then cut the gasket within the same factory – and if required on the same day. Viton Gaskets 596mm od x 572mm id x 4mm thick cut from economic, waste free moulded rings FIVE PHYSICAL & CHEMICAL SUITABILITY GUIDE FOR COMMERCIAL GENERAL GRADE ELASTOMERS Natural Ethylene Propylene Butyl Neoprene Nitrile Silicone Fluorocarbon (Viton®) NBR SI FKM B A D A D D D D D D B A D D B B D A C B B A D D A A D A D A D D D D A A D D B A D B A A A A C D A A D A D A D D D D A A D D A A D A A A A A D C C A C A D D D D D B B A D D C A D C C A C A C D C A A A D D D A B A D A B D C C D D D A B A A D C A D A D D D B D B B A D D C A D A C A C A D D C A C D C D C A A A A A A C A A A A A A D A A D D A B A A B A A C A A A A A A A A B B D A A C A A D D D D D D A C D D C A A A A A A A A A A A B B A A A A D A A A A A D D D B A A A A C C D D A A A A B C D B A C A A D D D D D D A D D D B D D D C C D D D D C A B D A D D A A D B D B C D C C C D C D D B D D D D C D A A A B A C A A B A A A A A A EPDM IIR CR NBR SI 130OC 130OC 95OC 100OC 160OC 200OC 105OC 150OC 150OC 125OC 125OC 200OC 230OC -30OC -40OC -30OC -20OC -20OC -55OC -20OC Fair Excellent Excellent Very Good Good Excellent Outstanding Fair Outstanding Outstanding Poor Butyl Silicone CR Nitrile IIR Neoprene EPDM Ethylene Propylene NR NR 75OC Outstanding Outstanding Very Good Excellent Good Good Good Good Fair/Poor Good Excellent Good Good Good Good Poor Good Poor Poor Poor Excellent Poor Good Excellent Fair Fairly Low Excellent Low Low Fairly Low Very Low Steam (less than 120 C) Water Water (potable) D A A A C A D B D A D A D A * * * * * * * Air Acetic Acid (10%) Acetone Acetylene Adipic Acid Aluminium Chloride Ammonia (Anhydrous, dry) Ammonium Chloride Ammonium Hydroxide (10%) Aniline Benzene Bleach Solutions Brine Bromine (Anhydrous) Bunker Fuel Butane Butyl Alcohol (50 C) Calcium Chloride Calcium Hydroxide Calcium Hypochlorite (15%) Carbon Dioxide Carbon Disulphide Carbon Tetrachloride Chlorine (dry) Chlorine (wet) Chromic Acid (40%) Creosote Diesel Oil Diethyl Ether Ethane Ethanolamines (less than 5%) Ether Ethyl Alcohol (Ethanol) Ethylene Ethylene Glycol Ethylene Oxide Ferric Chloride (wet) Foodstuffs (FDA) Formaldehyde (40%) Formic Acid Glycerine Green Liquor (Sulphate) Heavy Oils Hydrobromic Acid (37%) Hydrochloric Acid (37%) Hydrofluoric Acid (48%) Hydrogen Peroxide (less than 30%) Hydrogen Sulphide (dry, 5%) Isobutyl Alcohol Isopropyl Alcohol Kerosene (70 C) Liquid Petroleum Gas A D B D A A D A B D D D D A A A D A A A A A B D A D D D D C A A A C D D D D D D D D D B D A A C C C A A A A B D D D D D D B A A A D C D D D D D D C D C D D A A D D A C C C B D D C D D C D C A B C C D D D D D D D D D B D A A D A A D C A D D A A A C A B D D D D D A A A A B D A D D D D D B A D A D D A A A D A A A D C B D A A A A D A A A A A B D A D D D D C A A A C D D D D C D D D D B D A B A D A A D A B C C A A A A A A A A A C A A B B A A A D A D D A D A D A * * A A A A * B D A A D B A C D D A C * * A D C D A B B D D A C B A A C A D D A C B D A A A D D D D A B A A A D C D C D B A C C A A D D D A D A A D D O O O D D A A B C B D D D D D D D D D B D B B C A B A = Suitable in most cases B = Suitable but with some swell/attack C = Check with SEP Technical Team D = Not suitable = Suitability will depend on grade selected * FKM Natural Resistance to Heat – max. continuous Resistance to Heat – max. intermittent Resistance to Low Temperature Resistance to Oxidation Resistance to Ozone & Weather Physical Strength Abrasion Resistance Flame Resistance Permeability to Gases Fluorocarbon (Viton®) For ‘Specification Grade Elastomers’ or for further assistance with listed or non-listed chemical suitability, please consult the SEP Technical Team. * A D C C C A A * D D A A A A A A A D A A A A Lye Magnesium Chloride Methane Methyl Alcohol (Methanol) Methyl Chloride Methyl Ethyl Ketone Methylene Chloride Mineral Oils Naptha Natural Gas Nitric Acid (10%) Nitrogen Octane Oleum Oxalic Acid (25%, 70 C) Oxygen Perchloroethylene Phenols Phosphoric Acid (50%) Potassium Dichromate (10%) Potassium Hydroxide (50%) Potassium Nitrate Propane Pyridine Refrigerants (uncontaminated) R12 R13 R22 R134A Sea Water Soap Solution Soda Ash Sodium Bicarbonate Sodium Dichromate (10%) Sodium Hydroxide (50%) Sodium Hypochlorite (20%) Styrene Sulphur Dioxide (dry) Sulphur Dioxide (wet) Sulphur Trioxide Sulphuric Acid (10%) Tannic Acid Titanium Tetrachloride Toluene Transformer Oil Trichloroethane Trichloroethylene Turpentine Urea Solution (30%) Vinyl Chloride White Spirit Xylene O C C D B B B A D D D D D D D D D D B C D D C D D D A D D D The information on compatibility should only be used as a general guide to the selection of the most suitable material; customers must assure themselves that the parts supplied will be safe in use and have been appropriately tested. If in doubt contact the SEP Technical Team. All media considered at 20OC unless otherwise stated. SIX D D Specialised Engineering Products CORK, PAPER & F E LT S Cork-Elastomer Jointings are suitable for many fluid sealing applications in the automotive, engineering and electrical industries. Cork-Rubber products hold up well under external environmental conditions and have the advantage of minimal side flow compared to most rubber materials and generally possess better load distribution across the sealing faces. The majority of grades available utilise either Nitrile or Neoprene as the blended rubber binder; other blends, such as Silicone and cross blends are available for specific process duties and cover obligatory industry specifications. Our sales office will appropriately recommend the most effective material where such specifications are requested. Most grades retain flexibility down to -25OC and can withstand maximum operating temperatures in liquids up to 110OC. The ‘Chemical Suitability Guide’ below is intended only as a guide as the possible effect of elevated temperatures needs to be considered when determining the compatibility of these products with a given chemical. Air, Water, Water/Glycol Nitrile or Neoprene bonded Cork Alcohols Nitrile or Neoprene bonded Cork Fuel & Diesel Oil Nitrile or Neoprene bonded Cork Lubricating Oil – Mineral Nitrile or Neoprene bonded Cork Lubricating Oil – Synthetic Nitrile bonded Cork Hydraulic Oil – Mineral Nitrile or Neoprene bonded Cork Water/Oil Emulsion Special Blend – Nitrile/Neoprene/Butyl bonded Cork OP (Oil & Petrol) Paper Jointing is an economical cellulose fibre-based material impregnated with a glue glycerine composition, or plasticised gelatine depending on the grade. It is predominantly used in the automotive industry as a gasket material for carburettors, fuel and oil pumps, gear casings and pipeline flanges. It has excellent resistance to fuels, oils and most organic solvents and is ideal for use at low bolt loadings. It has a maximum operating pressure of 8 to 10bar (depending on grade) and an operating temperature range of -20OC to 120OC; limits of pressure and temperature should not be used simultaneously and are dependant on the thickness of the gasket. Supplied in either sheet/roll or precision cut gaskets (maximum 1m wide) from 0.15mm, 0.25mm, 0.4mm, 0.5mm, 0.8mm, 1mm, 1.2mm, 1.6mm, 2mm or 3.2mm thick. Engineering Felt is available in varying thicknesses, hardness and densities in both woollen and synthetic grades. It can be supplied in sheet, strip or cut shapes for anti-vibration, sound & shock absorption, dust seals, oil seals, wipers, polishing pads/wheels, filters and gaskets. Wool felts are used for wiping because their non-fray homogeneous structure maintains constant performance during wear life and they can carry a liquid layer and distribute it evenly. They are used for polishing because they are tough and resilient, wearing in such a way that the working surface is constantly renewed. Because of their homogeneous structure wool felts make excellent filter media accommodating high flow rates whilst offering good particle collection efficiencies. Long lasting resiliency under load offers application suitability, in vibration isolators, padding & cushioning, shock absorption and gaskets. SEVEN Specialised Engineering Products GLASS, CERAMIC TEXTILES & MINERAL WOOL PRODUCTS FOR HIGH TEMPERATURE APPLICATIONS Since the abolition of asbestos, the textile industry has adapted well in producing high temperature textiles to cope with the varying demands of Industry today. SEP offer various textiles manufactured from: Aramid – 300OC Glass – 550OC Glass/Wire – 600OC Silica – 1000OC Ceramic – 1100OC Most materials are available in varying forms: Rolls Tape – including webbing and ladder Rope Yarn Fabricated Parts Dependant upon application many textiles are available with an array of coatings from Aluminium Foils to Rubbers such as Silicone, Neoprene, Nitrile, EPDM and Viton. These coatings can often assist with service conditions, handling, seal-ability and/or fabrication. Fabricated forms such as flexible fabric connectors/compensators can be produced for the most challenging of duties, offering resistances to high temperature, extreme cold, oils and chemicals, abrasion, or even just the weather. The majority of fabrications are sewn in either kevlar, ptfe/glass fibre or stainless steel thread for high temperature applications. SEP also offer excellent quality, close tolerance, clean cut gaskets and shapes from high temperature resistant millboards and high strength papers produced from mineral wool fibre sheets/rolls. EIGHT Specialised Engineering Products COMPRESSED SYNTHETIC FIBRE JOINTING & GASKETS Based on high performance reinforcing fibres with elastomeric binders, our sheet materials and gaskets have been selected to cover a wide range of industrial, process and manufacturing applications; providing sealing performance with a variety of specifications, covering an array of temperature and service conditions. The careful selection of our business partners has established SEP as a premier independent supplier and gasket cutter of superior industry recognised brands such as: KLINGERSIL, NOVUS, FLEXITALLIC. With heightened awareness of safety and environmental issues, reducing emissions from flanged assemblies has become a major priority for industry. It is therefore crucial that the correct material is selected and installed appropriately, to achieve a safe and reliable seal. Material guidance from our ‘Select Range’ is available from the ‘Material Selection Directory’ on pages 10 & 11, and the ‘Chemical Resistance Charts’ on pages 19 to 22. Please consult our technical team at SEP for further options, or if any doubts exist to a specific materials’ suitability. Notes Steam is a powerful hydrolyser and is one of the most difficult mediums for a gasket material to seal, as such additional care should be exercised through product selection. Of particular importance is the degree of thermal or pressure cycling expected in service, as the elastomeric binders within the materials can become brittle. For this reason we recommend the use of our graphite sealing products on pages 13, 14, 15 & 18 for cycling steam duties. Low Temperature service below -40OC will also harden the elastomeric binder in the compressed fibre materials. To ensure safe service of these materials at low temperatures we recommend that: • • • the gasket is fitted dry; the gasket is fitted at room temperature; the gasket is not re-torqued once in service. Gasket Thickness is important and a given material should be selected as thin as possible, yet sufficiently thick to accommodate surface imperfections and irregularities of the flanges. A thinner gasket requires less load to achieve a tight seal, it can accommodate higher gasket loads and has better torque retention properties which helps maintain a good seal throughout the lifetime of the gasket. The width of a gasket, along with its thickness has a significant effect on the maximum permissible gasket stress; we recommend a minimum thickness to width ratio of 1/5. Good Storage conditions of our compressed fibre sheet and gaskets will ensure a useful minimum life of 5 years. We recommend to store flat at: • • • room temperature below 25OC; away from sources of UV/Natural light; dry (humidity levels <60%). NINE Specialised Engineerin MATERIAL OUR ‘SELECT RANGE’ SELEC OF COMP Whilst SEP offer and cut from a larger selection of materia commercial benefits of cutting from high-te Colour Grade Approvals/Compliance BS7531 Grad X/Y Complian Black/Black SEP PremierCF Firesafe API 607 – TA Luft – Germanischer Lloyd X Klingersil C4500 Firesafe API 6FA – BAM – DIN DVGW – TA Luft X Novus 10 Firesafe API 607 – TA Luft – Germanischer Lloyd X White/White SEP UniversalAF DIN DVGW – WRAS – BAM – TA Luft – Germanischer Lloyd X Novus 34 DIN DVGW – WRAS – BAM – TA Luft – Germanischer Lloyd X X SEP ImperialGF WRAS – BAM – TA Luft – Germanischer Lloyd Klinger Top-Graph 2000 DIN DVGW – BAM Novus 49 Graftec WRAS – BAM – TA Luft – Germanischer Lloyd X Green/White Klingersil C4430 DIN DVGW – WRAS – BAM – TA Luft – Germanischer Lloyd X Green/Green Klingersil C4400 DIN DVGW – WRAS – BAM – TA Luft – Germanischer Lloyd Y Green/Black Klingersil C4324 DIN DVGW – WRAS – Germanischer Lloyd Y Orange/Orange Novus 30 Supra DIN DVGW – WRAS – BAM – TA Luft – Germanischer Lloyd Y Black/Black Off White/Off White SEP Acid Klingersil C8200 Novus 48 Acid TEN ng Products TION RESSED DIRECTORY FIBRE SHEET GASKETS ls, choosing from our ‘Select Range’ offers customers the ech, multi-customer Cad/Cam part nesting. Filler & Elastometric Binder Pressure/Temperature Chart Carbon Fibres with a Nitrile Rubber Binder All grades available with wire reinforcement Pressure (BAR) (Applicable to 1.5mm thickness and below) 140 120 100 80 60 40 20 0 Max Temp In Steam Min Temp Limit 220OC -196OC 220OC -120OC 250OC -196OC 220OC -196OC 150OC -196OC 150OC -196OC 200OC -100OC 150OC -40OC 3 2 1 0 50 100 150 200 250 300 350 400 450 500 Aramid & Inorganic Fibres with a Nitrile Rubber Binder Pressure (BAR) Temperature (Degrees C) 140 120 100 80 60 40 20 0 3 2 1 0 50 100 150 200 250 300 350 400 450 500 Graphite reinforced with Aramid Fibres with a Rubber Binder Pressure (BAR) Temperature (Degrees C) 140 120 100 80 60 40 20 0 3 2 1 0 50 100 2 150 200 250 300 350 400 450 500 Glass Fibres with a Nitrile Rubber Binder Pressure (BAR) Temperature (Degrees C) 140 120 100 80 60 40 20 0 3 2 1 0 50 100 2 2 150 200 250 300 350 400 450 500 Aramid Fibres with a Nitrile Rubber Binder Pressure (BAR) Temperature (Degrees C) 140 120 100 80 60 2 40 20 1 0 0 50 100 3 2 150 200 250 300 350 400 450 500 Aramid & Glass Fibres with a Nitrile Rubber Binder Pressure (BAR) Temperature (Degrees C) 140 120 100 80 60 40 20 0 3 1 0 50 2 100 150 200 250 300 350 400 450 500 Aramid & Inorganic Fibres with a Nitrile Rubber Binder Pressure (BAR) Temperature (Degrees C) 140 120 100 80 60 40 20 0 3 1 0 50 100 2 150 200 250 300 350 400 450 500 Temperature (Degrees C) Aramid & Inorganic Fibres with an Acid Resistant Binder System Pressure (BAR) de nce 140 120 100 80 60 40 20 0 3 1 0 50 2 100 150 200 250 300 350 400 450 500 Temperature (Degrees C) 1. Suitable subject to chemical compatibility 2. Possibly suitable, but check with SEP Technical Team 3. Contact SEP Technical Team for advice ELEVEN Specialised Engineering Products PTFE, MODIFIED/EXPANDED UNIFLON, TOPCHEM, SIGMA, GYLON, PTFE GORETEX PTFE (Polytetrafluoroethylene) is suitable for sealing duties with most chemical media across the whole PH range; the exceptions being molten alkali metals, fluorine gas and any substances that may generate these at the operating temperatures and pressures involved. It has an operating temperature range of -200OC to 250OC. In addition to chemical resistance pure or virgin PTFE is well suited in FDA applications where process contact with foodstuffs is required. Having a very low co-efficient of friction, PTFE can also be used for slide bearings, non-stick applications and can be bonded to various substrates if the bonded surface is chemically etched. Pure PTFE under certain process conditions is not always dimensionally stable and can creep or cold flow under load, loosing gasket stress applied. PTFE Envelopes and Modified or Expanded PTFE materials have been developed to suitably reduce these effects. PTFE Envelopes can be manufactured to fit most soft cut gasket materials in all thicknesses and diameters, where the recovery of the protected gasket/composite gasket compensates for the minimal creep associated with the thin wall section of the envelope. Whilst a multitude of fillers can be used, glass has evolved as the most common, improving both dimensional stability and wear resistance; it is readily available in either 15% or 25% filled options. Care must be taken in selection as the use of fillers can impair chemical resistance and in commercial, non-proprietary grades can often remove FDA compliance. Modified (being reinforced or expanded) PTFE available from SEP, represents the latest generation of multi-directional grade materials from leading brand manufacturers such as KLINGER (TopChem), NOVUS (Uniflon), FLEXITALLIC (Sigma), WL Gore (Gore-Tex), GARLOCK (Gylon). Benefits and Features of modified PTFE • • • • • • • • • • • Outstanding chemical resistance Improved creep resistance properties Extremely low gas permeability Wide service temperature range Excellent sealing performance, even at low seating stress Conforms well to glass lined, ceramic, plastic coated and irregular/uneven flanges Conforms to FDA regulations Environmentally friendly Easy to cut, handle and remove from flanges after service Up to 2000mm diameter one piece gaskets ’Fire-safe’ grade No single material will have all the desired properties, indeed some properties may only exist in one grade, therefore please contact our technical sales team for selection assistance of sheet materials, cut gaskets and available tape types and sizes. T W E LV E Specialised Engineering Products GRAPHITE LAMINATE Our range of exfoliated graphite products are designed for demanding, higher temperature applications typical of the petrochemical and refining industries. Manufactured from high purity exfoliated graphite, the product is available with a variety of metallic inserts that increase its tensile strength, load bearing capacity and improves handling characteristics. Ultra high purity grades for the nuclear industry are also available. Various proprietary brands such as KLINGER PSM-AS & SLS-AS, NOVUS Fi & Ti, SIGRAFLEX HOCHDRUCK, FLEXITALLIC FLEXICARB RGS1, RGS2 & RGS4 are available with: Foil reinforcement, normally one or more 0.05mm thick 316 stainless steel or nickel insertions laminated with the graphite sheet by means of a super thin chloride free adhesive layer. Tanged reinforcement, normally a tanged 0.10mm thick 316 stainless steel insertion mechanically bonded between graphite sheet, resulting in a sturdy gasket material with excellent mechanical strength, capable of sealing higher internal pressures than standard foil reinforced grades. Cut tanged gaskets can occasionally leave sharp edges; therefore adequate care must be taken during handling, fitting and removal. Both grades are available from SEP in sheet or cut gasket form, with or without ‘Anti-Stick’ finish to a maximum sheet size of 1.5M x 1.5M. Larger sized gaskets can, depending on service conditions, be successfully dove-tail joined. Cut gaskets are also available with a 316 stainless steel eyelet which removes potential process contamination and improves the gaskets’ blow-out resistance. Approvals/Compliance BAM DVGW ‘Fire-Safe’ Approvals/Compliance BAM DVGW ’Fire-Safe’ 140 120 100 80 60 40 20 0 Pressure (BAR) Tanged Pressure (BAR) Foil 3 2 1 0 50 100 2 150 200 250 300 350 400 450 500 140 120 100 80 60 40 20 0 3 2 1 2 0 50 100 150 Temperature (Degrees C) 200 250 300 1. Suitable subject to chemical compatibility 2. Possibly suitable, but check with SEP Technical Team 3. Contact SEP Technical Team for advice General Properties • • • • • • 350 Temperature (Degrees C) High and low operating temperatures -196OC to 400OC Excellent chemical resistance – PH range 0 to 14 Excellent compressibility Resistant to thermal cycling Excellent stress retention – ideal for steam applications Excellent storage life THIRTEEN 400 450 500 Specialised Engineering Products GRAPHITED CORRUGATED METAL GASKET G-CMG (ELASTAGRAPH) Elastagraph gaskets are made by infusing a seamless layer of flexible graphite at varying densities and thicknesses over a corrugated metallic core; the standard core being 316 Stainless Steel, with other alloys available on request. Elastagraph utilises a unique corrugated pattern which increases the depth of the groove and the pitch of the corrugation. This greatly improves the gasket’s seal-ability over other corrugated designs. The increased pitch and groove depth increase Elastagraph’s recovery or ‘spring back’ and reduces the surface area of the gasket for a greater unit load at initial torque, as well as a lower minimum seating stress. This ensures maintenance of bolt load during thermal cycling. The proprietary production process allows the graphite to be applied without the ‘seam’ that is present in other gaskets fabricated from flexible graphite sheets. Furthermore the inner diameter of the Elastagraph gasket is encapsulated by high density flexible graphite providing total corrosion resistance and increasing seal-ability over traditional laminated designs. Unlike other corrugated designs Elastagraph does not contain any adhesive that would normally contribute to bolt torque loss. Availability ANSI 1/2” to 24” Class 150 & 300lb. DIN sizes 10,16,25,40 bar. Non standard sizes/special shapes available upon request. Heat exchanger gaskets are available in a selection of flange widths from 9.5mm to 25mm. Properties • • • • • • • • • • • Creates a tight seal at low bolt loads Can be used where there is insufficient bolt load to seal spiral wound gaskets High and low operating temperatures from -200OC to 450OC Excellent chemical resistance – PH range 0 to 14 Outstanding resistance to thermal cycling Safe to handle, fit and easy to remove after service Lowest emissions of any corrugated graphite gasket Tolerant to flange imperfections Pre-compressed graphite resistant to marking/damage during fitting Rigid design good for easy posting between flanges Moulded identification prevents incorrect gasket sizes being fitted The world’s only corrugated metal flange gasket individually moulded with exfoliated graphite. Clear moulded identification Exaggerated cross section view FOURTEEN Specialised Engineering Products SPIRAL WOUND GASKETS Spiral wound gaskets are semi-metallic products designed for high pressure and temperature applications and where vibration or flow rates are beyond the capability of conventional gasket materials. They have the ability to recover under the action of fluctuating loads caused by process fluid pressure and temperature changes, flange rotation, bolt stress relaxation and creep. The gasket sealing element consists of a pre-formed ‘V’ metallic winding strip with layers of a softer, more compressible material which, during compression, is densified and flows to fill imperfections in the flange surface when the gasket is seated. The metal strip holds the filler, giving the gasket mechanical resistance and resilience. Spiral wound gaskets can be manufactured from various filler materials and assuming an appropriately rated metal winding strip is selected, the operating limits of available sealing materials are: Sealing Layer Material Minimum Temperature Maximum Temperature Maximum Pressure Gas Tightness Application Graphite -200OC 450OC 400 bar Good Aggressive Media PTFE -200OC 260OC 100 bar Good Aggressive Media High Temp. -200 C 1000 C 5 bar Average Gases 800 C 100 bar Good Gases O High Temp. + Graphite -200 C O O O Pipeline gaskets are appropriately identified with pressure rating and size/specification of flanges. When correctly sized and fitted to compatible flanges, non-standard gaskets will seal pressures up to 400 bar, although higher pressures can be considered. Spiral wound gaskets are available in a wide range of metals/alloys; the majority, in one of the following configurations: Heat Exchanger ‘RIR’ ‘RF-IR’ ‘R’ ‘RFI’ ‘CRIR’ ‘SG-IR’ ‘R’ ‘RFI’ ‘CR’ ‘SG’ Graphite Faced Whilst standard pipeline gaskets are available with a 4.5mm thick sealing element and 3.0mm thick inner and/or outer rings, other available sealing element thicknesses with guide diameters and recommended compression thicknesses are: Sealing Element Thickness Minimum Diameter Maximum Diameter Compressed Thickness 2.5mm 10mm 300mm 1.9/2.1mm 3.2mm 10mm 750mm 2.3/2.6mm 4.5mm 10mm 1550mm 3.2/3.5mm 7.3mm 1500mm 3550mm (+) 5.1/5.6mm FIFTEEN Specialised Engineering Products METALLIC GASKETS & RING TYPE JOINTS Metallic ring type joints (RTJ’s) are heavy duty, high pressure gaskets largely used in offshore and refining petrochemical applications. The precision engineered solid metal gasket provides an excellent mechanical joint, when used in conjunction with precision machined flanges of the appropriate material and hardness; the gasket material is typically about 30 Brinell less than the flange material. Ring joints can be manufactured to API 6A, ASME B16.20 and BS7076 pt 2 standards and to customers’ own specifications. Availability of standard specifications Type Nominal Pipe Size Class Ratings Type R Oval & Octagonal 1/2” 150 to 2500 ASME B16.20 Type RX Type BX to 24” 26” to 36” 300 to 900 ASME B16.20 Series A 1.1/2” to 20” API 6A 1.1/2” to 24” 720 to 5000 ASME b16.20 26” to 36” 300 to 900 ASME B16.20 Series A 11/2” to 20” API 6A 111/16” 5000 to 20000 ASME B16.20 to 211/4” The type R oval configuration is the original ring joint design and was followed by the type R octagonal which offers more specific contact sealing areas. Both types can be used with flanges having the standard ring joint flat bottom groove and hold off flanges by a specified amount, relying entirely on correctly applied initial bolt load for their proper operation in service. Metallic gaskets of varying designs and materials are available from SEP on short lead times. These gaskets or seals can be as diverse as simple press cut soft iron washers, tight tolerance compressor head rings in aluminium to exotic copper valve seals. RTJ with PTFE insert prevents build up of debris in the annular space between outer diameter of the ring and the bore of the flange. Also reduces turbulence as product flows past the gasket. SIXTEEN Specialised Engineering Products METAL JACKETED & SOFT METAL GASKETS FACED Metal jacketed gaskets consist of a partial or full metal envelope, covering a soft pliable core. The sealing filler provides good resilience to aid sealing, while the metal jacket offers the suitable strength required for higher pressure applications, fluctuating temperatures and protection from corrosion of the core. Metal jacketed gaskets offer a relatively economical seal where sealing faces are narrow; they can be produced in a variety of shapes, making them a good option for heat exchangers with good, even flange surface finish (maximum 1.6um). As well as Heat Exchangers metal jacketed gaskets are used in Vessels, Valve Bonnets, Pumps, Autoclaves, Engines and Exhaust Systems. Metal jacketed heat exchanger gaskets often consist of a sealing outer ring with integral partition bars; SEP recommend (where possible) that the outer ring seals independently, with any partition bars welded in position and not fabricated in one piece. Typical heat exchanger configurations are generally 3mm thick. Jacket Materials Filler Materials Soft Iron Aluminium Titanium Nickel PTFE Copper Stainless Steel Inconel Hastelloy Millboard Brass Monel Incoloy Graphite Soft faced metal gaskets are an alternative to metal jacketed where the requirement is for softer, conforming sealing layers applied to the faces of a metal core. Whilst camprofile or corrugated gasket upgrades may be considered, the cost of machined serrations may not be necessary or machining/corrugating large rectangular shaped gaskets is impractical. The cores are reusable after service, if appropriately cleaned, inspected and re-faced with new sealing material. A typical gasket would be 3mm stainless steel, faced both sides with 0.5mm graphite. SEVENTEEN Specialised Engineering Products CAMPROFILE GASKETS Camprofile gaskets consist of a metal core, with machined concentric grooves on each side, covered with a thin, bonded soft layer of sealing material. The serrated metallic core is very effective for sealing in applications where high temperatures, high pressures and fluctuating process conditions exist. They can be used without sealing layers, but there is a risk of flange surface damage, especially at high seating loads. The sealing layers protect flange surfaces from damage whilst offering excellent, conforming sealing properties when supported by the serrated metal core. Camprofile gaskets are ideal for both standard pipe and heat exchanger applications; the metallic core and sealing material is dependant on the service duty. SEP recommend the use of graphite as the sealing material where possible; only in cases where graphite may cause media pollution, is not chemically resistant or is outside recommended temperature limits should an alternative material be selected. Assuming an appropriate metallic core material is selected, the operating limits of available sealing materials are: Sealing Layer Material Minimum Temperature Maximum Temperature Maximum Pressure Gas Tightness Application Graphite -200OC 450OC 400 bar Good Aggressive Media PTFE -200 C 260 C 150 bar Good Aggressive Media High Temp. -200 C 1000 C 20 bar Average Gases O O O O Unless otherwise requested we recommend the core thickness is 3mm up to 1500mm diameter and 4mm above; available core materials are: Stainless Steel Monel – 400 Nickel – 200 304,304L,316,316L,320,321,347,410 Inconel – 600,625 Incoloy – 800,825 Camprofiles feature as standard a profile with a 1mm cam pitch and a maximum groove depth of 0.5mm, generally in one of the following configurations: ‘LA2’ ‘M20L’ ‘LA1’ ‘M18L’ ‘LA3’ ‘M21LM’ Camprofile cores are re-usable after service, if appropriately cleaned, inspected and re-faced with new sealing material. This is of particular advantage in the case of heat exchanger gaskets. EIGHTEEN Novus 30 Novus 48 - Acid Klingersil C8200 Novus 49 - Graftec Klingersil Topgraph 2000 SEP - ImperialGF Novus 10 Klingersil C4500 SEP - PremierCF Novus 34 SEP - UniversalAF Graphite Products Novus - Uniflon 50 Flexitallic - Sigma 500 Garlock - Gylon 3504 Novus - Uniflon 51 Novus - Uniflon 53 Klinger - TopChem 2000/2003 Gore - Gorotex PTFE Klinger TopChem 2005 Klinger TopChem 2006 CHARTS Klingersil C4430 RESISTANCE Klingersil C4400 CHEMICAL Klingersil C4324 GASKET Acetaldhyde Acetamide Acetic Acid Acetic Ether Acetic Acid Glacial Acetic Anhydride Acetone Acetonitrile Acetyl Chloride Acetylene Acrylic Acid Acrylonitrile Adipic Acid Allyl Chloride Alum Aluminium Acetate Aluminium Chlorate Aluminium Chloride Aluminium Sulphate Ammonia Ammonium Carbonate Ammonium Chloride Ammonium Diphosphate Ammonium Hydroxide Ammonium Sulphate Amyl Acetate Amyl Alcohol Aniline Aqua Regia Asphalt Aviation Fuel B A A B A C B A C A B C A C A A A A A A A A A A A B A C C A A B A A B A B B A C A B C A C A A A A A A A A A A A B A C C A A B A A B A B B A C A B C A C A A A A A A A A A A A B A C C A A B A A B B B B C C A B C A B A A A A A B A A A A A B A C C A A B A A B A B A B B A B C A B A A A A A B A A A A A B A C C B B B A A B B B B B C A B C A B A A B A A B B A A B A B A C C B A B A A B B B B B C A B C A B A A A A A B A A A A A B A C C A A B A A B B B B C C A B C A B A A A A A B A A A A A B A C C A A A A B A B A A A A A A A A B B A A A B A A B A A B A A A C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Barium Chloride Benzaldehyde Benzene Benzoic Acid Benzonitrile Benzyl Alcohol Benzyl Chloride Bleach Borax Boric Acid Brine Bromine Butadiene Butane Butanol Butanone Butyl Acetate Butyl Alcohol (Butanol) Butyl Methacrylate Butyric Acid A B A B C A C A A A A C A A A B B A C A A B A B C A C A A A A C A A A B B A C A A B A B C A C A A A A C A A A B B A C A A B A B C B B B A A A C B A A B B A C A A B A A C B B B A A A C B A A B B A C A A B A B C B B B A A A C B A A B A A C A A B A A C B B B A A A C B A A B B A C A A B A B C B B B A A A C B A A B B A C A A A A A B A B B A A A B A A A A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Sulphate Carbolic Acid Carbon Dioxide Carbon Disulphide Carbon Tetrachloride Castor Oil Caustic Soda (less than 25%) Caustic Soda (less than 50%) Caustic Soda (greater than 50%) Chlorine Dioxide Chlorine (dry) Chlorine (liquid) Chlorine (wet) Chloroacetic Acid A A A A C A C B A B B C C B C C C A A A A C A C B A A B C C B B C C A A A A C A C B A A B C C B B C C A A A A C A C B A B B C C B B C C B A A A B A C C A A B B B B B C C A B A A C A B B A B B B C B B C C A A A A C A B B A A B B C B B C C A A A A C A C B A B B C C B B C C A B B A A A A A A B B B C B B B B A A A A A A A A A B B B A A A A A A A A A A A A A A C C C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A = Suitable in most cases B = Check with SEP Technical Team C = Not suitable – = Insufficient data The information on compatibility should only be used as a general guide to the selection of the most suitable material; customers must assure themselves that the parts supplied will be safe in use and have been appropriately tested. If in doubt contact the SEP Technical Team. NINETEEN Novus 30 Novus 48 - Acid Klingersil C8200 Novus 49 - Graftec Klingersil Topgraph 2000 SEP - ImperialGF Novus 10 Klingersil C4500 SEP - PremierCF Novus 34 SEP - UniversalAF Graphite Products Novus - Uniflon 50 Flexitallic - Sigma 500 Garlock - Gylon 3504 Novus - Uniflon 51 Novus - Uniflon 53 Klinger - TopChem 2000/2003 Gore - Gorotex PTFE Klinger TopChem 2005 Klinger TopChem 2006 CHARTS Klingersil C4430 RESISTANCE Klingersil C4400 CHEMICAL Klingersil C4324 GASKET Chlorobenzene Chloroform Chloromethane Chlortrifluoride Chromic Acid Citric Acid Clophen Copper Acetate Copper Sulphate Creosote Cresol Cyclohexane Cyclohexanol Cyclohexanone C B B C C A B A A C B A A C C B B C B A B A A C B A A C C B B C B A B A A C B A A C B B B C C A – A A B B B A C C B B C B A B A A B B B A C B B B C B A B A A B B B A C B B B C B A B A A B B B A C B B B C C A – A A B B B A C A A A C C B A A A A A A A A A A A C A A – A A A A A A A A A A C A A – A A A A A A A A A A C A A – A A A A A A A A A A C A A A A A A A A A A A A A C A A A A A A A A A A A A A C A A A A A A A A A A Dibenzyl Ether Dibutyl Phthalate Diesel Oil Diethanolamine Diethylamine Di-iso-Butyl Ketone Dimethyl Formamide Dimethylamine Dioxane Diphyl (Dowtherm A) C A A A B C C C C A C A A A B C C C C A C A A A B C C C C A C B A B B B C B B A C B A B B B C B C B B B A B B B C B B A C B A B B B C B B A C B A B B B C B B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Ethane Ethyl Acetate Ethyl Acrylate Ethyl Alcohol (Ethanol) Ethyl Chloride Ethyl Ether Ethylbenzene Ethylene Ethylene Chloride Ethylene Glycol A B C A B A A A C A A B C A B A A A C A A B C A B A A A C A A B C A B A B A C A A B C A B B B A A A A B C A B A B A C A A B C A B A B A C A A B C A B A B A C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Fluorine (Dioxide/Gas/Liquid) Formaldehyde Formamide Formic Acid 10% Formic Acid 85% Fuel Oil C A B A B A C A B A B A C A B A B A C B B A B A C B B A A A C B B A B A C B B A B A C B B A B A C A A A B A C A A A A A C A A A A A C A A A A A C A A A A A C A A A A A C A A A A A Gas (LPG/Natural) Gasoline Glucose Glycerine Glycol A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Heating Oil Heptane Hexane Hydraulic Oil (Mineral/Glycol) Hydraulic Oil (Phosphate Ester) Hydrochloric Acid 20% Hydrochloric Acid 30% Hydrofluoric Acid 10% Hydrofluoric Acid (up to 65%) Hydrofluoric Acid (over 65%) Hydrofluorosillic Acid Hydrogen Hydrogen Chloride (dry) Hydrogen Fluoride Hydrogen Peroxide 6% Hydrogen Sulphide A A A A B B C C C C B A B C A B A A A A B B C C C C B A B C A B A A A A B B C C C C B A B C A B A A A A A B C C C C C A B C B B A A A A B A A B B C B A B C B B A A A A B B C C C C B A B C B B A A A A B B C C C C B A B C B B A A A A A B C C C C C A B C B B A A A A A A A B B B B A B B A A A A A A A A A C C C C A A C A A A A A A A A A C C C C A A C A A A A A A A A A A A B B A A C A A A A A A A A A A A A A A A A A A A A A A A A A C C C A A A A A A A A A A A C C C C C A A A A A A Iso-octane Isopropyl Acetate A B A B A B A B A B A B A B A B A A A A A A A A A A A A A A A = Suitable in most cases B = Check with SEP Technical Team C = Not suitable – = Insufficient data The information on compatibility should only be used as a general guide to the selection of the most suitable material; customers must assure themselves that the parts supplied will be safe in use and have been appropriately tested. If in doubt contact the SEP Technical Team. TWENTY Novus 30 Novus 48 - Acid Klingersil C8200 Novus 49 - Graftec Klingersil Topgraph 2000 SEP - ImperialGF Novus 10 Klingersil C4500 SEP - PremierCF Novus 34 SEP - UniversalAF Graphite Products Novus - Uniflon 50 Flexitallic - Sigma 500 Garlock - Gylon 3504 Novus - Uniflon 51 Novus - Uniflon 53 Klinger - TopChem 2000/2003 Gore - Gorotex PTFE Klinger TopChem 2005 Klinger TopChem 2006 CHARTS Klingersil C4430 RESISTANCE Klingersil C4400 CHEMICAL Klingersil C4324 GASKET Isopropyl Alcohol Isopropyl Ether A B A B A B A B A B A B A B A B A A A A A A A A A A A A A A Kerosene (Petroleum) A A A A A A A A A A A A A A A Lactic Acid Lead Acetate Lead Arsenate Linseed Oil Lubricating Oil A A A A A A A A A A A A A A A B A A A A A A A A A B A A A A B A A A A B A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Machine Oil Magnesium Sulphate Maleic Acid Maleic Anhydrade Methane Methanol Methyl Alcohol Methyl Chloride Methyl Ethyl Ketone Methyl Methacrylate Methylated Spirits Methylene Chloride Mineral Oil Molten Alkali Metals Motor Oil A A C C A A A B B C A C A C A A A C C A A A B B C A C A C A A A C C A A A B B C A C A C A A A B C A A A B B C A C A C A A A B C A A A B B C A B A C A A A B C A A A B B C A B A C A A A B C A A A B B C A C A C A A A B C A A A B B C A C A C A A A A A A A A A A A A B A C A A A A A A A A A A A A A A C A A A A A A A A A A A A A A C A A A A A A A A A A A A A A C A A A A A A A A A A A A A A C A A A A A A A A A A A A A A C A A A A A A A A A A A A A A C A Naptha Napthalene Natural Gas Nickel Chloride Nickel Sulphate Nitric Acid (less than 30%) Nitric Acid (more than 30%) Nitric Acid (Red Fuming) Nitrogen A B A A A C C C A A B A A A C C C A A B A A A C C C A A B A A A C C C A A B A A A B B C A A B A A A B C C A A B A A A B C C A A B A A A C C C A B B A B A B B C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B A A Octane Oleic Acid Oleum (Fuming Sulphuric Acid) Oxalic Acid Oxygen A A C B A A A C B A A A C B A A A C B A A A C B B A A C B B A A C B B A A C B A A B C A A A A A A A A A A A A A A C A A A A A A A A A A A A A A C A A Palmitic Acid Paraffin Pentane Perchloroethylene Perchloric Acid Petroleum Phenol Phosgene Phosphoric Acid (less than 45%) Phosphoric Acid (more than 45%) Phthalic Acid Phthalic Anhydride Potassium Acetate Potassium Carbonate Potassium Chlorate Potassium Chloride Potassium Cyanide Potassium Dichromate (less than 20%) Potassium Hydroxide (less than 50%) Potassium Hydroxide (more than 50%) Potassium Hypochlorite Potassium Nitrate Potassium Permanganate Propane Pyridine A A A B A A C C C C A B A A A A A A B B B A A A C A A A B A A C C A A A B A A A A A A B B A A A A C A A A B A A C C A A A B A A A A A A B B A A A A C A A A B C A C C B C A C A A A A A A B C B A A A C A A A B B A B B A A A B A A B A A A B B B A B A C A A A B B A C C B B A B A B A A A A B B B A A A C A A A B B A C C B B A B A A A A A A B B B A A A C A A A B C A C C B C A C A A A A A A B C B A A A C A A A A B A A A A B A A A A B A A B A A B B B A A A A A A A A A A A B A A A A A A A A C C A A A A A A A A A A A A A A B A A A A A A A A C C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A C C A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A = Suitable in most cases B = Check with SEP Technical Team C = Not suitable – = Insufficient data The information on compatibility should only be used as a general guide to the selection of the most suitable material; customers must assure themselves that the parts supplied will be safe in use and have been appropriately tested. If in doubt contact the SEP Technical Team. TWENTY ONE Novus 30 Novus 48 - Acid Klingersil C8200 Novus 49 - Graftec Klingersil Topgraph 2000 SEP - ImperialGF Novus 10 Klingersil C4500 SEP - PremierCF Novus 34 SEP - UniversalAF Graphite Products Novus - Uniflon 50 Flexitallic - Sigma 500 Garlock - Gylon 3504 Novus - Uniflon 51 Novus - Uniflon 53 Klinger - TopChem 2000/2003 Gore - Gorotex PTFE Klinger TopChem 2005 Klinger TopChem 2006 CHARTS Klingersil C4430 RESISTANCE Klingersil C4400 CHEMICAL Klingersil C4324 GASKET Refrigerants: R113, R114, R114B2, R115, R12 R13, R13B1 R11, R134A, R141A, R141B, R152A R112 R123, R125, R22 R402A, R402B, R404A, R502, R507 B A A A B B B A A A B B B A A A B B A A A A B A A A B B B B B A A A B B B A A A B B A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Salicylic Acid Sea Water Silicone Oil Silver Nitrate Soda Sodium Aluminate Sodium Bicarbonate Sodium Bisulphate Sodium Chloride Sodium Cyanide Sodium Hydroxide (less than 25%) Sodium Hydroxide (less than 50%) Sodium Hydroxide (more than 50%) Sodium Silicate (Water Glass) Sodium Sulphate Sodium Sulphide Starch Steam Stearic Acid Styrene Sugar Sulphur Sulphur Dioxide Sulphur Trioxide Sulphuric Acid (Fuming) Sulphuric Acid (less than 30%) Sulphuric Acid (more than 50%) Sulphurous Acid A A A B A A A A A A B B B A A A A B A B A A C C C C C B A A A B A A A A A A B B B A A A A B A B A A C C C C C B A A A B A A A A A A B B B A A A A B A B A A C C C C C B B A A A A A A A A – B B C A A A A B A C A B B C C C C B A A A A A A A A A B A B B A A A A B B B A B A C B A B A B A A B A A A A A B B B B A A A A A A B A B B C C C C B B A A B A A A A A B A B B A A A A B A B A B B C C C C B B A A A A A A A A – B B C A A A A A A C A B B C C C C B B A A A A A A A B B B B B A A B A A A A A A A B C B C B A A A A A A A A A – B B B A A A A A A A A A A A A A A A A A A A A A A A A – C C C A A A A A A A A A A A A A A A A A A A A A A A A – A A A A A A A A A A A A A A C A A A A A A A A A A A A A A A A A A A A B A A A A A A A A A A A A A A C A A A A A C C C A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A B A A A A A B C C C A Tannic Acid Tar Tartaric Acid Tetrachloroethylene Tetraline Thermal Oil Toluene Transformer Oil Transmission Oil Trichloroethylene Triethanolamine Turpentine A A A B A A A A A B A A A A A B A A A A A B A A A A A B A A A A A B A A A A A B A A B A A B A A A B A B A A B B A B A A A A A B A A B A A B A A A A A B A A B A A B A A A A A B A A B A A B A A A A B A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Urea A A A A A A A A A A A A A A A Vegetable Oil Vinyl Acetate Vinyl Bromide Vinyl Chloride A A C C A A C C A A C C A B C C A B C C A B C C A B C C A B C C A A A A A A A A A A A A A A A A A A A A A A A A A A A A Water White Spirit A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A Xylene Xylol A A A A A A A A B A A A A A A A A A A A A A A A A A A A A A Zinc Chloride Zinc Sulphate A A A A A A A A A A A A A A A A B A A A A A A A A A A A A A A = Suitable in most cases B = Check with SEP Technical Team C = Not suitable – = Insufficient data The information on compatibility should only be used as a general guide to the selection of the most suitable material; customers must assure themselves that the parts supplied will be safe in use and have been appropriately tested. If in doubt contact the SEP Technical Team. TWENTY TWO 19 146 127 E 89 184 4 19 146 127 19 178 159 F 25 34 115 4 14 85 71 FULL FACE GASKET D 140 254 8 19 210 191 E 140 254 8 19 210 191 F 140 279 8 22 235 213 19 191 171 H 140 279 8 22 235 213 150 89 190 4 19 152 136 150 115 229 8 19 191 174 150 142 254 8 22 216 197 300 89 210 8 22 168 149 300 115 254 8 22 200 181 300 142 279 8 22 235 216 600 89 210 8 22 168 149 600 115 273 8 26 216 193 600 142 330 8 29 267 241 6 115 210 4 18 170 152 6 141 240 8 18 200 182 10 115 220 8 18 180 162 10 141 250 8 18 210 192 16 115 220 8 18 180 162 16 141 250 8 18 210 192 25 115 235 8 22 190 168 25 141 270 8 26 220 194 F 381 552 16 29 495 467 125mm NP D 432 578 12 26 521 495 400mm BST E 381 527 12 26 470 445 E 432 578 12 26 521 495 F 432 610 20 29 552 524 P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. FULL FACE GASKET Flange Table P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. FULL FACE GASKET Nominal Bore 18 160 142 E 483 641 16 26 584 559 F 483 673 20 32 610 578 I.B.C. Gasket O.D. P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. Nominal Bore Flange Table 98 79 150 42 117 4 16 89 76 300 42 133 4 19 98 82 600 42 133 4 19 98 82 14 90 76 6 43 120 4 10 43 140 4 18 100 82 16 43 140 4 18 100 82 25 43 140 4 18 100 82 FULL FACE GASKET D 168 279 8 19 235 216 E 168 279 8 22 235 213 F 168 305 12 22 260 238 H 168 305 12 22 260 238 150 169 279 8 22 241 222 300 169 318 12 22 270 251 600 169 356 12 29 292 266 6 169 265 8 18 225 207 10 169 285 8 22 240 218 16 169 285 8 22 240 218 25 169 300 8 26 250 224 FULL FACE GASKET D 483 641 12 26 584 559 450mm BST 25 89 200 8 P.C.D. 18 160 142 Number of Bolt Holes Bolt Hole Diameter 16 89 200 8 Gasket O.D. 18 160 142 Gasket I.D. 10 89 200 8 Flange Table 18 150 132 100mm NP 89 190 4 I.B.C. Gasket O.D. 19 191 171 125mm ASA 115 229 8 H 115 229 8 I.B.C. Gasket O.D. 19 165 146 19 165 146 100mm ASA 89 203 8 32mm BST I.B.C. Gasket O.D. P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. Flange Table Nominal Bore 25mm BST I.B.C. Gasket O.D. P.C.D. E 115 216 8 85 71 89 203 8 Flange Table D 533 705 16 26 641 616 E 533 705 16 26 641 616 F 533 737 24 32 673 641 H 533 737 24 32 673 641 150 356 533 12 29 476 451 150 407 597 16 29 540 514 150 457 635 16 32 578 549 150 508 698 20 32 635 606 600 356 603 20 38 527 492 10 356 505 16 22 460 438 16 356 520 16 26 470 444 25 356 555 16 33 490 457 600 407 686 20 41 603 565 6 407 540 16 22 495 473 400mm NP 6 356 490 12 22 445 423 300 407 648 20 35 572 540 10 407 565 16 26 515 489 16 407 580 16 30 525 495 300 457 711 24 35 629 597 600 457 743 20 45 654 613 6 458 595 16 22 550 528 25 407 620 16 36 550 514 10 458 615 20 26 565 539 16 458 640 20 30 585 555 25 458 670 20 36 600 564 300 508 775 24 35 686 654 600 508 813 24 45 724 682 6 508 645 20 22 600 578 500mm NP 300 356 584 20 32 514 486 500mm ASA H 483 673 20 32 610 578 450mm ASA H 432 610 20 29 552 524 400mm ASA H 381 552 16 29 495 467 450mm NP Nominal Bore 350mm BST 19 178 159 85 71 14 F D 381 527 12 26 470 445 350mm ASA D 115 216 4 14 16 34 115 4 H FULL FACE GASKET 350mm NP 75 61 10 34 115 4 19 I.B.C. Gasket O.D. P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. 89 184 4 6 80mm NP Gasket I.D. Flange Table D 14 FULL FACE GASKET Nominal Bore 15mm NP 80mm ASA 80mm BST Nominal Bore FULL FACE GASKET 25 27 105 4 75 64 43 133 4 I.B.C. Gasket O.D. 65 51 11 H P.C.D. 14 75 61 34 100 4 6 98 79 P.C.D. 4 75 61 14 89 73 19 Number of Bolt Holes Bolt Hole Diameter 95 14 16 27 105 4 19 43 133 4 Gasket O.D. 25 22 10 27 105 4 600 34 124 4 F Number of Bolt Holes Bolt Hole Diameter 65 51 89 73 87 73 Gasket O.D. 65 51 14 19 87 73 14 Gasket I.D. 14 4 300 34 124 4 14 43 121 4 Gasket I.D. 4 95 65 54 90 79 66 43 121 4 E Flange Table 95 16 22 11 27 16 D Flange Table 10 22 4 6 150 34 108 4 32mm ASA 55 44 87 68 32mm NP 11 83 66 19 Nominal Bore 4 19 34 121 4 150mm BST 80 600 27 117 4 H 150mm ASA 22 6 83 66 87 68 150mm NP 67 54 19 19 Nominal Bore 16 300 27 117 4 34 121 4 FULL FACE GASKET 500mm BST 4 70 57 F I.B.C. Gasket O.D. 95 16 98 83 68 P.C.D. 600 22 4 150 27 83 68 14 Number of Bolt Holes Bolt Hole Diameter 67 54 83 64 14 34 114 4 Gasket O.D. 16 19 34 114 4 E Gasket I.D. 4 27 114 4 D Flange Table 95 H 25mm ASA 300 22 73 59 25mm NP 60 47 14 DIMENSIONS FULL FACE GASKET Nominal Bore 16 27 102 4 GASKET 125mm BST 4 F I.B.C. Gasket O.D. 89 I.B.C. Gasket O.D. 150 22 73 59 P.C.D. 83 64 Number of Bolt Holes Bolt Hole Diameter 19 Gasket O.D. 22 114 4 73 59 14 Number of Bolt Holes Bolt Hole Diameter H 14 27 102 4 Gasket O.D. 67 52 Gasket I.D. 14 27 102 4 E Gasket I.D. 4 Flange Table 95 – D Flange Table 22 Nominal Bore F 20mm BST 67 52 20mm ASA 67 52 14 20mm NP 14 4 Nominal Bore 4 95 FLANGE FULL FACE GASKET 100mm BST Gasket O.D. 95 22 P.C.D. Gasket I.D. 22 E Number of Bolt Holes Bolt Hole Diameter Flange Table D I.B.C. Gasket O.D. 15mm ASA 15mm BST Nominal Bore FULL FACE GASKET I.B.C. Gasket O.D. STANDARD 10 508 670 20 26 620 594 16 508 715 20 33 650 617 25 508 730 20 36 660 624 Dimensions in millimetres. For all other Flange Table Dimensions, please contact the SEP Technical Team or visit our website: www.specialisedengineering.co.uk TWENTY THREE 18 110 92 P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. Nominal Bore Flange Table D 219 337 8 19 292 273 E 219 337 8 22 292 273 F 219 368 12 22 324 302 600 219 419 12 32 349 320 6 220 320 8 18 280 262 10 220 340 8 22 295 273 10 220 340 12 22 295 273 P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. Flange Table Nominal Bore FULL FACE GASKET 18 125 107 16 61 165 4 18 125 107 25 61 165 4 18 125 107 273 432 12 26 381 356 I.B.C. Gasket O.D. P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. Flange Table Nominal Bore 65mm BST H 76 184 8 19 146 127 150 73 178 4 19 140 124 300 73 190 8 22 149 130 600 73 190 8 22 149 130 6 77 160 4 14 130 116 10 77 185 8 18 145 127 16 77 185 8 18 145 127 25 77 185 8 18 145 127 FULL FACE GASKET 22 356 333 E 273 406 12 22 356 333 F 65mm ASA I.B.C. Gasket O.D. P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. Gasket I.D. 10 61 165 4 19 146 127 D 324 457 12 22 406 384 E 324 457 12 26 406 381 F 324 489 16 26 438 413 H 273 432 12 26 381 356 H 324 489 16 26 438 413 150 273 406 12 26 362 339 150 324 483 12 26 432 409 300 273 444 16 29 387 362 600 273 508 16 35 432 400 6 273 375 12 18 335 317 10 273 395 12 22 350 328 16 273 405 12 26 355 329 25 273 425 12 30 370 340 300 324 521 16 32 451 422 600 324 559 20 35 489 457 6 324 440 12 22 395 373 10 324 445 12 22 400 378 16 324 460 12 26 410 384 25 324 485 16 30 430 400 I.B.C. Gasket O.D. 25 220 360 12 26 310 284 250mm ASA 300 219 381 12 26 330 308 14 110 96 D 273 406 8 250mm NP 200mm ASA 200mm NP 22 298 279 61 140 4 FULL FACE GASKET H 219 368 12 22 324 302 150 219 343 8 Flange Table Nominal Bore 6 76 184 8 I.B.C. Gasket O.D. 25 49 150 4 19 127 111 F P.C.D. 18 110 92 600 61 165 8 19 127 108 Number of Bolt Holes Bolt Hole Diameter 18 110 92 16 49 150 4 19 127 111 19 127 108 76 165 4 Gasket O.D. 10 49 150 4 300 61 165 8 76 165 4 E Gasket I.D. 14 100 86 19 121 105 D Flange Table 49 130 4 150 61 152 4 65mm NP 22 114 95 19 127 108 Nominal Bore 600 49 156 4 61 165 4 300mm BST 22 114 95 H 300mm ASA 300 49 156 4 19 127 108 FULL FACE GASKET 300mm NP 98 85 61 165 4 I.B.C. Gasket O.D. 16 F P.C.D. 150 49 127 4 19 114 95 Number of Bolt Holes Bolt Hole Diameter 19 105 86 19 114 95 61 152 4 Gasket O.D. 49 140 4 61 152 4 E Gasket I.D. H D Flange Table 19 105 86 50mm BST 49 140 4 50mm ASA F 50mm NP 98 84 Nominal Bore 98 84 14 FULL FACE GASKET 250mm BST 14 49 133 4 FULL FACE GASKET 200mm BST I.B.C. Gasket O.D. P.C.D. Number of Bolt Holes Bolt Hole Diameter Gasket O.D. 49 133 4 E 6 40mm NP Gasket I.D. Flange Table D I.B.C. Gasket O.D. 40mm ASA 40mm BST Nominal Bore FULL FACE GASKET 600mm BST D 635 826 16 29 756 727 E 635 826 16 32 756 724 F 635 851 24 35 781 746 600mm ASA H 635 851 24 35 781 746 150 610 813 20 35 749 717 300 610 914 24 41 813 774 600 610 940 24 51 838 790 600mm NP 6 610 755 20 26 705 679 10 610 780 20 30 725 695 16 610 840 20 36 770 734 25 610 845 20 39 770 731 Specialised Engineering Products www.specialisedengineering.co.uk Specialised Engineering Products FLANGE INSULATION MECHANICAL COMPRESSION SETS SEALS & PACKINGS S T U D - B O LT S Specialised Engineering Products ering Products Specialised Engine ering Products Specialised Engine MANUFACTU BBER RING IN RU MACHINED PLASTICS All information and recommendations contained in this publication are to the best of our knowledge correct. Since conditions of use are beyond our control, users must satisfy themselves that products are suitable for the intended processes and uses. No warranty is given or implied in respect of information or recommendations or that any use of products will not infringe rights belonging to other parties. In any event or occurrence our liability is limited to our invoice value of the goods delivered by us to you. We reserve the right to change product design and properties without notice. Specialised Engineering Products C2-C7 Premier Centre, Abbey Park Industrial Estate, Romsey, Hampshire SO51 9DG Telephone: (01794) 830757 Facsimile: (01794) 830736 E-mail: sales@specialisedengineering.co.uk Web: www.specialisedengineering.co.uk