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SAFEWAY® NYLON PIN AND SLEEVE DEVICES — 60 AMP EXPOSITION DEVICES
4-POLE, 5-WIRE GROUNDING
60A-277/480VAC
Description
Woodhead Number
60A Exposition Receptacle
Y560R
60A Exposition Connector
Y560C
60A Exposition Receptacle
with Flip Lid
Y561R
(Q)
60A Exposition Plug
Y560P
O
60A Exposition Inlet
Y560B
ff\
^r
60A Exposition Inlet
with Flip Lid
Y561B
Adapter Plate for Standard Black Box
50-0110
Replacement Cable Clamp
40-0560
Face View
Y560B
Y560P
158 Daniel Woodhead Company
Y560C
Y560R
Y561B WITH FLIP
Y561R
50-0110
40-0560
Safeway is a registered trademark of Woodhead Industries, Inc.
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SAFEWAY® NYLON PIN AND SLEEVE DEVICES
GENERAL SPECIFICATIONS
Applications: Temporary power systems, power disconnect for portable processing equipment,
machinery intended for export and users of foreign-built equipment.
Construction:
• Type G nylon housing — weatherproof (IP44), impact-resistant, chemical-resistant.
• Type G nylon contact carrier.
• Deadfront construction.
• Self-adjusting split contact sleeves. Nickel-plated steel spring compensates for wear, maintains
constant pressure along contact surface to ensure electrical continuity and grounding.
• Latching mechanism prevents accidental disengagement.
• Keyway for fast, accurate alignment.
• Internal strain relief with "swing away" feature.
• External strain relief reduces bending arc of cable.
• Large, identified terminals accept conductors one or two sizes larger or smaller than normal.
• "Onion ring" neoprene bushing in cable grip accommodates wide range of cable sizes.
Approvals: U.L. Listed. CSA Certified. Conforms to IEC 309-1 and 309-2 Standards.'
' IEC 309-1 and 309-2 are a worldwide pin and sleeve standard established by the International Electrotechnical Commission. It meets
requirements of Section 410-56(g) of the National Electrical Code.
IEC 309 PIN AND SLEEVE
CONFIGURATION AND
COLOR-CODING STANDARD
Contact Positions
The grounding contact position is based on a clock face. With the keyway at bottom, the female
grounding contact will appear at one of the 12 clock positions. Example: all 480VAC receptacles
and connectors, regardless of amperage, have their grounding sleeve at 7 o'clock (which puts the
grounding pin on all mating plugs and inlets at 5 o'clock).
Voltage Rating Color-Code
The housings of every device in a particular voltage group are identical in color for instant identification. Example: All 480VAC devices are red, all 250VAC devices are blue.
Amperage Rating Identification
Amperage differences can be identified by the relative sizes of the devices. Smallest is 20A,
largest is 60A.
DANIEL WOODHEAD CATALOG
NUMBERING SYSTEM
•P
Firet Digf*™
3 = 3-Wire
4 = 4-Wire
5 = 5-Wire
Second Series
of Digits
20 = 20A
30 = 30A
60 = 60A
100 = 100A
Letter
P=Plug
R = Receptacle
C = Connector
B = Inlet
BA = Angled Inlet
Third Digit
Clock position of female grounding contact.
Examples:
430R7 = Woodhead 4-Wire, 30A receptacle with a grounding sleeve at seven o'clock.
430P7 = Woodhead 4-Wire, 30A plug which mates with a grounding sleeve at seven o'clock.
CORD GRIP RANGES
p|ugand
Connector Type
Cable Diameter
Min. (in.)
Cable Diameter
Max. (in.)
320
420
520
330
430
530
60A
.395
.395
.395
.395
.710
.710
.710
.825
.825
.825
.825
1.20
1.20
1.50
Note: For Watertite" products, see pages 121-128.
152 Daniel Woodhead Company
Safeway and Watertite are registered trademarks of Woodhead Industries, Inc.
TECHNICAL REFERENCE
PIN AND SLEEVE DEVICES —
ELECTRICAL DATA
Insulation Voltage Max.
(Volts)
Dielectric Withstanding
Voltage
Current Interrupting
Disconnecting
Underload
Temperature Rise
Endurance, Connect
and Disconnect Cycles
at Full Rated Current
and Voltage
PIN AND SLEEVE DEVICES •
ENVIRONMENTAL DATA
Temperature Range
Operating (°C)
Moisture Resistance
Flammability
PIN AND SLEEVE DEVICES
CORD GRIP RANGES
PIN AND SLEEVE DEVICES —
MECHANICAL DATA
63/60 Amp = 500V
16/20 Amp = 750V
125/100 Amp = 500V
32/30 Amp = 750V
63/60 Amp = 2,500 Volts
16/20 Amp = 3,000 Volts
125/100 Amp = 2,500 Volts
32/30 Amp = 3,000 Volts
Per IEC 309-1
Certified for current interrupting at 110% of the
rated operating voltage and
125% of the rated current at a power factor of
0.6 (16/20 Amp, 32/30 Amp, 63/60 Amp)
and 0.7 (125/100 Amp) UL 498
Maximum 30°C temperature rise at full rated
current after 50 cycles of overload
at 150% of rated current at p.f. of .75
16/20A= 5,000 @ a p.f. of 0.6
32/30A= 1,000® a p.f. of 0.6
63/60A= 1,000 @ a p.f. of 0.6
125/100A = 250 @ a p.f. of 0.7
-25° to+80°
Watertite IP67
Per IEC 3 09-1, Clause 18
and IEC 529
Self-extinguishing
Per IEC 309-1, Clause 27
Plug and Connector Type
Cable Diameter (in.)
320, 420, 520
.395-.S25
330
.39S-.825
430, 530
.710-1.20
360, 460, 560
.710-1.20
3100,4100,5100
.950-1.90
Cord Accommodation, Min.
Round portable service cords of diameters
commensurate with the device as defined
in UL Standard 62, CSA C22.2 No. 49 and the
harmonized <HAR> European Standards.
Per IEC 3 09-1, Table X
Per IEC 3 09-1, Clause 24
Per IEC 309-1
Table XI
Per IEC 3 09-1
Sub-clause 7.5
and UL 498
UL Listed to Standard 498, CSA Certified
Conforms to IEC 309-1 and IEC 309-2
Watertite IEC IP67
Impact Resistance
Cord Grip
Cable Retention, Min.
Terminal Identification
Listings
Daniel Woodhead Company 171
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TECHNICAL REFERENCE
PIN AND SLEEVE DEVICES —
MATERIAL DATA
Housing (Front and Back)
Cover
Cover Rivet
Cover Spring
Contact Carrier
Contacts (Watertite)
Terminal Screws
Internal Strain Relief
External Strain Relief
Grommet
Retaining Ring
Assembly Screws
Gasket
(EC 309 PIN AND SLEEVE
CONFIGURATION AND
COLOR-CODING STANDARD
Contact Positions
The grounding contact position is based on a clock face. With the keyway at bottom, the female
grounding contact will appear at one of the 12 clock positions.
Type 6 Nylon
Type 6 Nylon
Brass or Macrolon
Stainless Steel (A2)
Type 6 Nylon
Brass, Nickel Plated
Steel, Nickel Plated
Type 6 Nylon
Polycarbonate Blend
Neoprene
Steel, Electro Zinc Plated
Steel, Electro Zinc Plated
Neoprene
Voltage Rating Color-Code
The housings of every device in a particular voltage group are identical in color for instant
identification.
Amperage Rating Identification
Amperage differences can be identified by the relative sizes of the devices. Smallest is 20A,
largest is 100A.
172 Daniel Woodhead Company