Instruction Manual DIRECT SOLAR WATER HEATERS INSTALLATION - OPERATION - MAINTENANCE FOR POTABLE WATER HEATING ONLY C US LISTED Solar Water Heater ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER. KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED. PRINTED 0411 11 184441-003 SAFE INSTALLATION, USE AND SERVICE Your safety and the safety of others is extremely important in the installation, use, and servicing of this water heater. Many safety-related messages and instructions have been provided in this manual and on your own water heater to warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual. It is very important that the meaning of each safety message is understood by you and others who install, use, or service this water heater. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, could result in property damage. All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message, and how to avoid the risk of injury. The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances. WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm. This appliance can cause low-level exposure to some of the substances included in the Act. IMPORTANT DEFINITIONS ! " # $% Service Agency: ! " # $% 2 GENERAL SAFETY 33 INTRODUCTION Thank You & ? ` a $ '&+bc? ! " #?@'& ?Q(&)?d?%c``ef g$ ? h ! $9**$] ]/ 9/7$! ]' =$9 </ =/ /dK$/9($*$^ dK$7* ] = ]' A LICENSED TRADESMAN IN THE FIELD INVOLVED. &*K%($J \ *!/$!* <]/i / /dK$/\ ; X'!*Z j' ! ? ? )9 $!] 9 ?hcc&9?9?!fjkQh e%! % `hk+!%/ `cc@ 9 &!`hk+!%/jcc '$$%@ 9$+9$ 9%+9% J%+J% !+! '&+'& K*+K*$ PREPARING FOR THE INSTALLATION Q /XJ9Z $[? $ \=? 9/$]K9 (]\$*^ $_K/^? \:]/ &/]&/^ DAMAGE. ?? $ READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE SOLAR WATER HEATER. TABLE OF CONTENTS SAFE INSTALLATION, USE AND SERVICE............................2 GENERAL SAFETY..................................................................3 INTRODUCTION ......................................................................4 &$...............................................4 TABLE OF CONTENTS............................................................4 TYPICAL INSTALLATION.........................................................5 LOCATING THE NEW SOLAR WATER HEATER .................... 6 '!$ .............................6 $() .............................................................6 INSTALLING THE NEW SOLAR WATER HEATER ............ 6-11 *!........................................................................6 +&/7 .................................6-8 !9:; ...................................8 *9<= ........................................8 <& ..................................................................8-10 '9<=<......................... 10 >&7&$"9%# ........... 10 < ........................................................ 10-11 ....................................................................... 11 )9...................................................................... 11 OPERATION...........................................................................12 / ...................................................12 9 .......................................................12 a...................................................12 FOR YOUR INFORMATION ...................................................13 ;...........................................................13 99 ................................................................13 <] .......................................................................13 XZ=<' ................................................13 =9]9 ..................................13 MAINTENANCE ................................................................14-15 \>' ..........................................................14 ............................................................................14 =/ .........................................14 /:/ ................................14 /$ ......................................................15 +&/7] ................. 15 <=9 .......................................................15 REPAIR PARTS ......................................................................16 /&9......................................................16 4 TYPICAL INSTALLATION !))!; INSTALL THERMAL EXPANSION TANK IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM VACUUM RELIEF VALVE INSTALL PER LOCAL CODES COLD WATER INLET TEMPERED WATER OUTLET MIXING VALVE WATER INLET SHUTOFF VALVE TO PUMP (SOLAR LOOP) FROM COLLECTOR (SOLAR LOOP) SENSOR WIRES TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE (DO NOT PLUG) ELECTRICAL JUNCTION BOX HEATING ELEMENT ACCESS COVER FROM COLLECTOR (SOLAR LOOP) (ALTERNATE) TANK SENSOR STUD ACCESS COVER TANK SENSOR STUD 6” AIR GAP TO SUITABLE DRAIN TO PUMP (SOLAR LOOP) (ALTERNATE) DRAIN VALVE SUITABLE DRAIN PAN AT LEAST 2” GREATER THAN THE DIAMETER OF THE WATER HEATER. 'Q Water (Potable) Heating: "# 55 HOTTER WATER CAN SCALD: << ?? ?la 9) a?? ?:$ ?)$ ?; %; !d $9';[ ( ?X/Z LOCATING THE NEW SOLAR WATER HEATER 9 `"jQ# FACTS TO CONSIDER ABOUT THE LOCATION <? < ) ?=? ) + a ?)@ ! ? 9 ) 9 < + < ? @ Q9l a l INSULATION BLANKETS $); ) )^ ; ! ?)) `9"hZ:QcQe # ? ? ? ? 9)? ' ?a? g a m $ ))? m'? m<? \ \">&# ) \i \ ); INSTALLING THE NEW SOLAR WATER HEATER TEMPERATURE-PRESSURE RELIEF VALVE LOCAL CODES $? !"'&+bc# 6 + % l /7= < 9 9?9$ n`Q`` !9 hh? 9% $?? ); ;)) "QjcoQ?cgh`Q)&# "+;ghQ`(K:# For safe operation of the water heater, the relief valve must not be removed from its designated opening nor plugged. + & ; e "Qj`h # ? ; ( )l ;?gc"fQh#? )\ e ? ? a? l ? $ ?m + !)"Q# + ?"`# a ; WATER INLET SHUTOFF VALVE TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE (DO NOT PLUG) >&/7@ % % %) DRAIN VALVE '` \&@ %l %?)? %;;m ;$? % `jcp' "Q`Qp!# bb $? ? ?? + ' l;) ) $ ;)[ a;) ! ;) 'g WARNING: + !) "Q#+ ?"`# a ; LOCATING THE SOLAR WATER HEATER $ ? Q& `$m?) )$ + ">&# g ? ?)& ) h^ l ^ ? j%) ) e $? ? ?? + WARNING: $ + ; ) ! \ + CLOSED SYSTEM/THERMAL EXPANSION WATER HEATERS EVENTUALLY LEAK. ) )? m a m<[? 9 Q+Q:`"hj#? "jQ# % m"?? #) ?)m)? ) m m m)) X!9Z? ;? + < &) ?+ l ; ) WATER PIPING 8 =]/</!9!*\@ << ? ? ? l a9) a ?? ?:$ ?)$ ?; 7 ; WARNING: ; + ! d $ 9 ' [ (? X/Z 'h "#+ Kl ;? ? ; " ;# $ ? ? ;; )")# ; +@ ; + ; +l;) ; ; ) ! ? : < a WARNING: "# + $? 99+K*Qbh:!:!9!+``` " #a ff )) ^ "g:hZ# ) 'j 1. & / `a ) g! @ *) ) + )( $ ? (']/ \] ] $ + hK [ CAUTION:] ) $q )m?) )? ;! 4. !))'; 5. ? \ T&P VALVE and PIPE INSULATION (Selected Models) INSTALLATION IN RESIDENTIAL GARAGES: : a FILLING THE SOLAR WATER HEATER WITH WATER COLD WATER INLET TEMPERED WATER OUTLET WATER INLET SHUTOFF VALVE / >& 7 TO PUMP (SOLAR LOOP) FROM COLLECTOR (SOLAR LOOP) ' %) '>&7%) >& 9 FROM COLLECTOR (SOLAR LOOP) (ALTERNATE) DRAIN VALVE TO PUMP (SOLAR LOOP) (ALTERNATE) 'e ( ? ) ! 1. ! 2. ]]@ THIS VALVE MUST BE LEFT OPEN WHEN THE SOLAR WATER HEATER IS IN USE. 3. 'm ! m^ $'^$/$9*' IN THE TOP OF THE SOLAR WATER HEATER OR IN THE PUMP STATION STORAGE TANK LOOP THE HEATING ELEMENT WILL BURN OUT IMMEDIATELY. 10 'b WIRING OF ELEMENT )?) <m ^ l ^ $? ?? ? ! : [a; eXZ [ a;! b/a 'k BLACK RED $;); ?$ ;? ! : F (49 C) F (66 C) F (60 C) BLACK 1. &) ) ); RED </=/9dK$&&\']/]7]*J]*^@ !) \]] ' \=?9/$]K9 (]\$*^ $_K/^? ]/ &/]&/^ \%J $ CAUTION: $;); )?$ ;? ! 2. $ );l ) ELEMENT 3. $@ ? ? a ( /??? ! ';m; @ ;e "Qk# `c ' ;? !'&bc hQ:`Z"Q`b# a; jK 'f THERMOSTAT Q`cp'"hfp!# )a; 9'"# Q`jp'"j`p!#$a? XaZ TANK SENSOR ) ) "# ;;) ) 1111 OPERATION TEMPERATURE REGULATION < p'"p!# Q\ ( "*9(# QQc"hg# QQe"hb# QQe"hb# Q``"jc# QgQ"jj# Qhc"ec# Qhf"ej# Qjh"ek# "# "# gj Q j ` Q $ &(`> g\"% 9(# hj j `j j ` Q "K9J%?!&9!?&*?f:Qj:Qfbk# 'Qc HOTTER WATER CAN SCALD:9 < ??l a: 9)a ?? ? $ ? )$ ??; %; ' ( ?a KEEPING THE THERMOSTAT SETTING AT 120°F (49°C) WILL REDUCE THE RISK OF SCALDS ? TEMPERATURE SETTINGS ]@/l ;Q`cp'"hfp!#"=#a / HIGH LIMIT CONTROL RESET BUTTON ADJUSTABLE THERMOSTAT WITH HIGH LIMIT 12 TEMPERATURE ADJUSTMENT a@ 1. \a 2. /"# ;\ g Km?a) h / +a (!K9==$J=*$%$]&/9]*^<= ABNORMALLY HIGH WATER TEMPERATURES ARE PRESENT, $ $9 $%&]/ = dK*$'$\ 9/7$!J ( CONTACTED TO DETERMINE THE REASON FOR OPERATION BEFORE RESETTING. FOR YOUR INFORMATION THERMAL EXPANSION “AIR” IN HOT WATER FAUCETS ? ; " ;# $ ? ? ;; )")# ; +@ ; + ; +l;) ; ; ) ! ? : =^\/]J J9@ = " ) # = ; m ; a ? ? ? "#$ ? )m HIGH WATER TEMPERATURE SHUT OFF SYSTEM STRANGE SOUNDS &; ++ WATER ODOR $" #)! XZ @ +a (!K9 = =$J= *$%$ OPERATES ONLY WHEN ABNORMALLY HIGH WATER TEMPERATURES ARE PRESENT, IT IS IMPORTANT THAT A dK*$'$\9/7$!J(!]!\]\/%$ THE REASON FOR OPERATION BEFORE RESETTING . (*; ! ";# \;) 9 "#? ) ! /i $ ? \ / '; / ) X/9Z Do not remove the anode leaving the tank unprotected. By doing so, all warranty on the water heater tank is voided. 1313 MAINTENANCE &)"# )"'Q`# ) DRAINING & FLUSHING SCREW-IN ELEMENT 'Q` l$)? me )@ 1. \ 2. ] 3. ! 4. ! 5. ] )' ) 6. ! ) b / $ ;? SPUD GASKET b !] ) ;?) gm 8. !))"# f / / ) 10. /"# 11.%) ) 12. / THERMOSTAT REMOVAL / REPLACEMENT ELEMENT $? ' )9) ( HEATING ELEMENT REPLACEMENT / : m) 1. \ 2. \ X\ 'Z 3. /"#' "#/ "#) 4. \ "# "'QQ#/+ "#"#) Q+Q:`)/;)"# 1. X]''Z 2. // 3. Models with Upper or Lower Thermostat with High Limit: * WIRES ELEMENT SCREWS 'QQ 'Qg 5. ! )"# ) $ ? ) 6. %)"# 14 4. \) 5. /) 6. & ) ) ) b 9 / & $ NOTE: Some of the terminals may require straight-in wiring through an eye-opening. If wires are now looped, recut and strip wire 3/8” (9.525 mm) to a straight length and insert. 8. &) f / 10. / ANODE ROD INSPECTION 'Qj TEMPERATURE-PRESSURE RELIEF VALVE OPERATION ? "# +) ??? ]?) ?) ! XZ $%&]/@\ ]@ + <)+? )"Q# +?"`# ? ;?'Qe ; ) ) g ]@ "#@ ag:kZ"fj# 9 ";Q:g [# $ ]@<+?) ) $@ 1. 2. EXPOSED SUPPORT WIRE 9 l ) 3. \ ; j "Qf *# )"/X\ PITTED ANODE 'Z# ROD ! 4. / 5. K t 6. EXPOSED !)) SUPPORT WIRE b / 'Qh 'Qe $? ? ?? + $+ ?; ^) )! \ + WATER HEATER SOUNDS Q $ ) l `* 1515 REPAIR PARTS REPAIR PARTS SCHEDULE ORDERING REPAIR PARTS ? >9 <@ "Q#&?"`#%?"g#?"h#7?"j#& ITEM 1 2 3 4 5 6 b 8 f 10 11 12 13 14 PART DESCRIPTION & ] &\ :J) () :=* ! & 9%& 9*\"'!# 9*\:"&# & >&7 \7 SERVICE PART # fccgkf`ccj fccek`bccj fcc`jhfccj fccgfjcQQj fccgkfk`Qj fccbe`gcQj fccgfQhcQj fccgfccccj fccbgcfccj fccebkfccj fccebfcccj fccgfbecQj fcccb`kcQj fccgfcecQj RATING PLATE <? '@ MODEL NO. _______________________________________ SERIAL NO. _______________________________________ $9**$]\@ _______________________________ 16 NOTES _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ QbQb NOTES _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ 18 NOTES _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ _______________________________ QfQf 20