direct solar water heaters

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Instruction Manual
DIRECT SOLAR WATER HEATERS
INSTALLATION - OPERATION - MAINTENANCE
FOR POTABLE WATER HEATING ONLY
C
US
LISTED
Solar Water Heater
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
PRINTED 0411
11
184441-003
SAFE INSTALLATION, USE AND SERVICE
Your safety and the safety of others is extremely important in the installation, use, and servicing of this water heater.
Many safety-related messages and instructions have been provided in this manual and on your own water heater to
warn you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this
manual. It is very important that the meaning of each safety message is understood by you and others who install, use,
or service this water heater.
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury.
CAUTION
CAUTION used without the safety alert symbol
indicates a potentially hazardous situation which, if
not avoided, could result in property damage.
All safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety
message, and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn
of potential exposure to such substances.
WARNING: This product contains a chemical known to the State of California to cause cancer, birth defects,
or other reproductive harm. This appliance can cause low-level exposure to some of the substances included
in the Act.
IMPORTANT DEFINITIONS
!
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Service Agency: !
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2
GENERAL SAFETY
33
INTRODUCTION
Thank You &
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A LICENSED TRADESMAN IN THE FIELD INVOLVED.
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PREPARING FOR THE INSTALLATION
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DAMAGE.
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READ
THE ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL
OR OPERATE THE SOLAR WATER HEATER.
TABLE OF CONTENTS
SAFE INSTALLATION, USE AND SERVICE............................2
GENERAL SAFETY..................................................................3
INTRODUCTION ......................................................................4
&$...............................................4
TABLE OF CONTENTS............................................................4
TYPICAL INSTALLATION.........................................................5
LOCATING THE NEW SOLAR WATER HEATER .................... 6
'!$ .............................6
$() .............................................................6
INSTALLING THE NEW SOLAR WATER HEATER ............ 6-11
*!........................................................................6
+&/7 .................................6-8
!9:; ...................................8
*9<= ........................................8
<& ..................................................................8-10
'9<=<......................... 10
>&7&$"9%# ........... 10
< ........................................................ 10-11
....................................................................... 11
)9...................................................................... 11
OPERATION...........................................................................12
/ ...................................................12
9 .......................................................12
a...................................................12
FOR YOUR INFORMATION ...................................................13
;...........................................................13
99 ................................................................13
<] .......................................................................13
XZ=<' ................................................13
=9]9 ..................................13
MAINTENANCE ................................................................14-15
\>' ..........................................................14
............................................................................14
=/ .........................................14
/:/ ................................14
/$ ......................................................15
+&/7] ................. 15
<=9 .......................................................15
REPAIR PARTS ......................................................................16
/&9......................................................16
4
TYPICAL INSTALLATION
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INSTALL THERMAL EXPANSION
TANK IF WATER HEATER IS
INSTALLED IN A CLOSED
WATER SYSTEM
VACUUM RELIEF
VALVE
INSTALL PER
LOCAL CODES
COLD
WATER
INLET
TEMPERED
WATER
OUTLET
MIXING
VALVE
WATER INLET
SHUTOFF
VALVE
TO PUMP
(SOLAR LOOP)
FROM
COLLECTOR
(SOLAR LOOP)
SENSOR
WIRES
TEMPERATURE
PRESSURE
RELIEF VALVE
DISCHARGE PIPE
(DO NOT PLUG)
ELECTRICAL
JUNCTION BOX
HEATING ELEMENT
ACCESS COVER
FROM
COLLECTOR
(SOLAR LOOP)
(ALTERNATE)
TANK SENSOR STUD
ACCESS COVER
TANK SENSOR STUD
6” AIR GAP
TO SUITABLE
DRAIN
TO PUMP
(SOLAR LOOP)
(ALTERNATE)
DRAIN
VALVE
SUITABLE DRAIN PAN
AT LEAST 2” GREATER
THAN THE DIAMETER
OF THE WATER HEATER.
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Water (Potable) Heating:
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HOTTER WATER CAN SCALD:
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LOCATING THE NEW SOLAR WATER HEATER
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FACTS TO CONSIDER ABOUT THE LOCATION
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INSTALLING THE NEW SOLAR WATER HEATER
TEMPERATURE-PRESSURE RELIEF VALVE
LOCAL CODES
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For safe operation of the water heater, the relief valve must
not be removed from its designated opening nor plugged.
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(DO NOT PLUG)
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DRAIN
VALVE
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LOCATING THE SOLAR WATER HEATER
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CLOSED SYSTEM/THERMAL EXPANSION
WATER HEATERS EVENTUALLY LEAK.
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T&P VALVE and PIPE INSULATION (Selected Models)
INSTALLATION IN RESIDENTIAL GARAGES:
: a FILLING THE SOLAR WATER HEATER WITH WATER
COLD
WATER
INLET
TEMPERED
WATER
OUTLET
WATER INLET
SHUTOFF
VALVE
/ >& 7 TO PUMP
(SOLAR LOOP)
FROM
COLLECTOR
(SOLAR LOOP)
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FROM
COLLECTOR
(SOLAR LOOP)
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VALVE
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(SOLAR LOOP)
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THIS VALVE MUST BE LEFT OPEN WHEN THE SOLAR
WATER HEATER IS IN USE.
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IN THE TOP OF THE SOLAR WATER HEATER OR IN THE
PUMP STATION STORAGE TANK LOOP THE HEATING
ELEMENT WILL BURN OUT IMMEDIATELY.
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WIRING OF ELEMENT
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TANK SENSOR
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OPERATION
TEMPERATURE REGULATION
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KEEPING THE THERMOSTAT SETTING AT 120°F (49°C) WILL
REDUCE THE RISK OF SCALDS
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TEMPERATURE SETTINGS
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HIGH LIMIT
CONTROL
RESET
BUTTON
ADJUSTABLE
THERMOSTAT
WITH
HIGH LIMIT
12
TEMPERATURE ADJUSTMENT
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ABNORMALLY HIGH WATER TEMPERATURES ARE PRESENT,
$ $9 $%&]/ = dK*$'$\ 9/7$!J (
CONTACTED TO DETERMINE THE REASON FOR OPERATION
BEFORE RESETTING.
FOR YOUR INFORMATION
THERMAL EXPANSION
“AIR” IN HOT WATER FAUCETS
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STRANGE SOUNDS
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WATER ODOR
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OPERATES ONLY WHEN ABNORMALLY HIGH WATER
TEMPERATURES ARE PRESENT, IT IS IMPORTANT THAT A
dK*$'$\9/7$!J(!]!\]\/%$
THE REASON FOR OPERATION BEFORE RESETTING .
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Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.
1313
MAINTENANCE
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DRAINING & FLUSHING
SCREW-IN
ELEMENT
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THERMOSTAT REMOVAL / REPLACEMENT
ELEMENT
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HEATING ELEMENT REPLACEMENT
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SCREWS
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b 9 / & $ NOTE: Some of the terminals may require straight-in wiring
through an eye-opening. If wires are now looped, recut and
strip wire 3/8” (9.525 mm) to a straight length and insert.
8. &)
f /
10. /
ANODE ROD INSPECTION
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TEMPERATURE-PRESSURE RELIEF VALVE OPERATION
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SUPPORT
WIRE
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ANODE
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SUPPORT
WIRE
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WATER HEATER SOUNDS
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`* 1515
REPAIR PARTS
REPAIR PARTS SCHEDULE
ORDERING REPAIR PARTS
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ITEM
1
2
3
4
5
6
b
8
f
10
11
12
13
14
PART DESCRIPTION
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SERVICE
PART #
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RATING PLATE
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MODEL NO. _______________________________________
SERIAL NO. _______________________________________
$9**$]\@ _______________________________
16
NOTES
_______________________________
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NOTES
_______________________________
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18
NOTES
_______________________________
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20
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