467 HEAVY DUTY EXHAUST COMPONENTS • Heavy Duty • AluminizedSteel Construction • All Parts Shown Available From Stock GENERAL INFORMATION WELDING ALUMINIZED STEEL 1. OXYACETYLENE WELDING Filler Metal: Use a mild steel filler metal, 3132" diameter, free of rust. (American Welding Society classification A5.2) DO NOT use copper coated filler material. Welding equipment: Use a number 3 or 4 tip. Observe instructions of the equipment manufacturer when adjusting the operating pressures at the gas regulators. Procedure: Clean the parts to be welded thoroughly. Incline the torch at a 45° angle from the direction of travel. Use the forehand welding technique. Keep the torch flame on the tip of the filler rod, not in the center of the puddle. 2. SHIELDED METAL-ARC (Stick electrode) Any one of the following rods are recommended: Raco Fer-A1 (Reid-Avery co.), E-6011 (P.&H.), Fleetwood 47 (Lincoln), W-52 (General Electric), Flex-Arc LOH-2 (Westinghouse), Stainless Steel Rods Type 309 or 310 and Low Hydrogen Rods E-7015, E-7016, or E-7018. 3. GAS METAL-ARC (MIG) Carbon Dioxide shielding gas is used with A-675 Airco Wire. 468 STYLE 1 MUFFLERS - CENTER TO CENTER Inlet (I.D.) Outlet (I.D.) X - Section Shell O.A.L. STYLE 1 MUFFLER DIMENSIONS Part Number 21468W 21838W 22571W 22965W 22936W 22941W 22771W 22964W 22963W 22920W 22940W Inlet I.D. 3.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 Installation Notes: A Double-Wrapped. B Threaded. C Stainless. Cross Section 6.0 8.375 9.0 9.0 9.0 9.0 9.0 9.0 10.0 10.0 9.0 Shell Length 21.0 33.5 28.0 44.0 44.0 44.5 19.0 44.0 44.0 44.0 44.5 Overall Length 30.0 40 34.5 51.0 51.0 51.0 26.0 51.0 51.0 51.0 51.0 Outlet I.D. 3.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 Installation Notes MF MF MF D Spout. MF Mega Flow Muffler. NB Noise Braker Muffler. STYLE 2 MUFFLERS - OFFSET TO OFFSET A 12 Inlet 9 Position 3 Inlet (I.D.) B X - Section Outlet(I.D.) Shell 6 O.A.L. To locate the outlet connection: View muffler from inlet end with inlet connection near 12 o'clock. Outlet will be located clockwise from inlet per chart. STYLE 2 - MUFFLER DIMENSIONS Part Number 22833W 21174W 21476W 22789W 22888W 22449W 22551W 22004W 22833W Inlet I.D. 5.0 4.0 3.0 4.0 4.0 4.0 3.5 4.0 5.0 Cross Shell Overall Outlet "A" Inlet "B" Outlet Inlet Outlet Section Length Length I.D. Offset Offset Position Position 10.0 X 15.0 36.0 42.0 5.0 3.75 3.75 12 6 10.0 X 15.0 26.0 32.5 4.0 4.438 4.438 12 6 8.375 29.75 36.25 3.0 2.0 2.0 12 6 11.125 30.0 36.0 4.0 2.5 2.5 12 6 11.125 36.0 42.0 4.0 2.5 2.5 12 6 8.25 X 11.5 31.5 37.5 4.0 2.5 2.5 12 6 8.25 X 11.5 30.0 36.0 4.0 2.75 2.5 12 6 8.25 X 11.5 27.0 33.0 4.0 2.5 2.5 12 6 10.0 X 15.0 36.0 42.0 5.0 3.75 3.75 12 6 469 STYLE 5 MUFFLER DUAL INLET TO SINGLE OUTLET A Inlet (I.D.) Outlet (I.D.) X - Section A Shell O.A.L. STYLE 5 - MUFFLER DIMENSION Part Number 22866W Inlet Cross I.D. Section 2.5-2.5 8.375 Shell Overall Length Length 29.5 38.0 Outlet I.D. 2.75 "A" Inlet "B" Outlet Offset Offset 1.75-1.75 2.0 STYLE 9 MUFFLERS Inlet Position Inlet (I.D.) 12 12 X - Section 3 9 6 Fig. 1 3 9 A Outlet (I.D.) 6 B Shell O.A.L. Fig. 2 To locate the outlet connection: View muffler from inlet end with inlet connection near 12 o'clock. Outlet will be located clockwise from inlet per chart. STYLE 9 - MUFFLER DIMENSIONS Part Inlet Cross Shell Overall Number I.D. Section Length Length 22664W 4.0 4.0 11.1 36.0 22006W 4 8.25 x 11.5 28.0 31.0 Outlet I.D. 39.0 4.0 "A" Inlet Offset 1.5 2.5 "B" Outlet Fig. Offset Position 28.5 3.0 12.0 2.0 Inlet Position 6 12 Outlet 12 8 470 STYLE 10 MUFFLER Inlet Clock A 12 Inlet (I.D.) 12 9 12 3 9 3 9 3 X - Section 6 Fig. 1 6 Fig. 3 6 Fig. 2 To locate the outlet connection: View muffler from inlet end with inlet connection near 12 o'clock. Outlet will be located clockwise from inlet per chart. Outlet (I.D.) Shell O.A.L. STYLE 10 - MUFFLER DIMENSIONS Part Number 22948W 22915W Inlet Cross Shell Overall Outlet "A" Inlet "B" Outlet Fig. Inlet Outlet I.D. Section Length Length I.D. Offset Offset Position Position 4.0 9.0 44.375 48.0 5.0 3.563 1 12 5.0 10.0 44.0 48.0 5.0 6.0 1 12 - EXHAUST COMPONENTS - HANGERS UNIVERSAL PIPE HANGERS n Clamp and hanger strap are made of heavy gauge steel to hold tail pipe and exhaust pipe. UNIVERSAL MUFFLER HANGER Heavy duty muffler body clamp and hanger strap. The strap can be bent and twisted to fit the installation. Use for horizontal or vertical mount. Use two for maximum rigidity. Fits Pipe Part Number 4 35853W Body Diameter Part Number 8-1/4 X 11-1/2 35733W 7 35885W 9 35972W 10 35983W 10 X 15 35984W 11-1/8 35889W 12" RAIN CAPS Single bolt mounting. Heavy duty welded assembly. Precision balanced. Size 1-1/2 3 3-1/2 4 5 6 Standard 35225W 35618W 35619W 35907W 35910W 35933W Chrome 35932W 471 Torc Tite Lap Joint EXHAUST COMPONENTS TORC TITE™ EXHAUST CLAMPS *Special Order WIDE BAND CLAMPS TorcTite™ The Easy Seal style or preformed TorcTite clamps stop leaky gaps between both overlapping and butt joints. The unique reaction block design results in a strong tightly sealed and reliable exhaust joint without the need for extra gaskets. The positive clamping action allows the butt style TorcTite Clamp to be used on equal sized tubes without overlap. Aluminized/ Stainless Torc Tite Performed Wide Band Torc Tite Butt Joint Torc Tite™ Size N/A 3" 3-1/2" 4" 5" ALUMINIZED Clamps Lap No. Butt No. N/A N/A 33967W N/A 33968W N/A 33969W *33312W 33970W *33314W STAINLESS Size Lap No. 2-1/2" 33220W 2-3/4" 33227W 3" 33222W 3-1/2" 33223W 4" 33224W 5" 33225W Easy Seal Flat Band Clamps Easy Seal™ Flat Band Clamps Size 2" 2-3/4" 4" Part No. 35620W 35622W 33961W Size 2-1/4" 3-1/2" 5" Size 2-1/2" 2-3/4" 2-3/4" 3-1/2" Part No. 35927W 35934W 35930W 35936W Part No. 35621W 35977W 35975W Size 2-1/2" 4" 5" Part No. 35979W 35976W 35975W Part No. 35937W 35292W 35938W 35939W Type Stainless Alum Stainless Stainless Standard Flat Band Clamps Type Stainless Stainless Stainless Stainless Size 4" 4" 5" 6" WIDE BAND LAP JOINT CLAMPS LAP JOINT BAND CLAMP Part No. 33274W 33276W 33277W 33286W 33288W Size 4.0" 5.0" 6.0" 4.0" 5.0" Type Stainless Stainless Stainless Aluminized Aluminized V- BAND CLAMPS Tube Dia. 3" 3-1/2" 3-1/2" 4.25" 4" 5" Number 35401W 35520W 35804W 35036W 35805W 35500W Application Ford Ford, Thomas Cat,Cummins,Det.Diesel,Mack,Navistar Genral Motors Bluebird, Ford, Mack Peterbilt A 3.26 3.63 3.94 4.12 4.25 5.25 B 3.88 4.19 4.50 4.81 4.81 5.81 C 0.43 0.40 0.21 0.40 0.21 0.21 472 EXHAUST COMPONENTS - STRAIGHT CONNECTORS 16 Gauge Aluminized Steel Part Number Dia 3" 3-1/2" 4" 5" OD-ID 41970W N/A 41896W 41897W ID-ID 41892W 41893W 41895W 41899W REDUCERS 16 Gauge Aluminized Steel Dia 5X4 6X5 2.75X2.5 3X2.5 Part Number Beaded ID-ID ID-OD OD-ID OD-OD 41898W 41909W 41994W 41891W 41514W 41968W 41974W 41972W EXHAUST CLAMPS Guillotine Forms 360° Seal Chrome Available Size 2" 2-1/4" 2-1/2" 3" 3-1/2" 4" 4-1/2" 5" 5" 6" Part No. Type 36145W 36146W *35304W 35786W 35787W 35788W Zn 35373W 35789W Zn 35457W Ch 35409W Zn Standard U-Bolt 3/8" U-Bolt Unfinished Size 2" 2-1/4" 2-1/2" 2-3/4" 3" Part No. 35335W 35336W 35337W 35793W 35794W Flat Band U-Bolt Zinc Plated Size 3" 3-1/2" 4" 4" 5" 5" Part No. Type 35624W 35696W 35799W 35776W CH 35800W 35777W CH 473 90 DEGREE SHORT RADIUS ELBOWS, OD - OD Dia 4 5 5 Leg Length A B 8 8 10 10 5 5 Center Line Radius (R) 4 6 5-1/2 Part Number Aluminized 41474W 41832W 41224W 90 DEGREE ELBOWS, ID-OD One End O.D., One End I.D. Slotted 16 Gauge Aluminized Steel Bright, Exceptional Quality Chrome Dia. 2-1/2" 2-3/4 3 3 3-1/2 3-1/2 4 4 4 4 4 5 5 5 Leg Length A B 10 10 10 10 8 8 14 14 9 9 16 16 6 6 10 10 10 10 12 12 18 18 10 10 15 15 18 18 Center Line Radius (R) 4-1/4 5-1/2 6 6 6 6 4-1/2 6 8 6 6 5-1/2 8 8 Part Number Aluminized N/A N/A 41365W 42759W 41366W 42185W 41630W 41378W 41367W 41472W 42937W 42763W 42858W 42938W 90 DEGREE ELBOWS, OD - OD Both Ends O.D. 16 Gauge Aluminized Steel Bright, Exceptional Quality Chrome Dia. 3-1/2 4 4 5 5 5 Leg Length A B 16 16 12 12 18 18 10 10 15 15 20 20 Center Line Radius (R) 6 6 6 8 8 8 Part Number Aluminized 42288W 41473W 42857W 41832W 42939W 42940W 474 EXHAUST COMPONENTS - 45 DEGREE ELBOWS 16 Gauge Aluminized Steel Dia A-A Length 3-1/2 8-8 4 95/16-95/16 4 12-12 4 8-8 5 8-8 5 8-8 5 15-15 6 7-7 Part Number Center Line ID-OD Radius (R) Aluminized 7 42761W 8 42758W 6 42246W 8 8 41477W 10 41477W 8 53042W 10 52053W OD-OD Aluminized 41430W 41475W 41431W 41476W ALUMINIZED TAIL SPOUT Part No. 42128W 42447W 42716W Aluminized Steel Dia Length 6 18 4 12 5 18 Style B B B Style B (ID) STRAIGHT TUBING - O.D. - O.D. Part Number 16 Ga. Cold Rolled Aluminized 49010W 49159W 49011W 49012W 49161W 49015W 49064W Part Number O.D. 13 Foot 14 Ga.Aluminized 4 49052W O.D. 3 3-1/2 4 5 A OD 10 Foot Length TOOLS AND SPECIAL TUBES SPECIAL TUBE Splitter Tee Adapter Tube Converts single system exhaust pipe into a dual system. A (OD) 5 B (ID) 5 C 15 D Part Number Aluminized 25 40364W 475 EXHAUST COMPONENTS - STACK PIPES CURVED 16 Gauge Aluminized Steel Bright, Exceptional Quality Chrome I. D. 4" Diameter 5" Diameter I. D. SLOTTED Part Number Chrome Length Aluminized Plated 36" 43320W 48" 44299W 24" 29207W 36" 43321W 29306W O. D. 4" Diameter 5" Diameter I.D. O.D. Slotted Length 48" 24" 36" 48" 60" Part Number Chrome Aluminized Plated 44637W 42543W 43719W 44638W 45727W 29402W 29202W 29308W 29403W 29503W MUFFLER HEAT GUARDS B Dia A Dia 3 standoffs MUFFLER GUARD CLAMP KITS 2 clamps per kit. Stainless mounting hardware supplied with each kit. Part Number A B 3/4 Wrap 10.12 11.85 35933W for 1/2 wrap, 4 for 3/4 wrap. 180° PIPE SHIELD Part Number 29038W PIPE SHIELD Specifications Chrome 4"-5" x 48" Pipe Shield w/o Mounting Clamps, Round Holes. 270° MUFFLER SHIELD Part Number 29046W PIPE SHIELD Specifications Stainless Steel 8.5" x 10.5" x 48" Muffler Shield w/o Mounting Clamps, Round Holes. 476 FLEXIBLE EXHAUST TUBING FLEXIBLE TUBING IN 10 AND 25 FOOT LENGTHS Galvanized Flex Tubing Standard Weight .018" - .020" Galvanized Strip Stainless Flex Tubing Heavyweight .017" - .020" Stainless Strip Part Numbers Galvanized Steel Stainless Steel Diameter 10' Length 25' Length 10' Length 25' Length 3" 1410030-120 1410030 1410130-120 1410130 3.5" 1410035-120 1410035 1410135-120 1410135 4" 1410040-120 1410040 1410140-120 1410140 5" 1410050-120 1410050 1410150-120 1410150 FLEXIBLE TUBING IN 18 AND 24 INCH LENGTHS Length Inches 18" 24" 18" 24" 18" 24" 18" 24" Diameter 3" 3.5" 4" 5" Diameter 4" 5" Length 36" 36" Part Number Galvanized Stainless Steel Steel 1410030-18 1410130-18 1410030-24 1410130-24 1410035-18 1410135-18 1410035-24 1410135-24 1410040-18 1410140-18 1410040-24 1410140-24 1410050-18 1410150-18 1410050-24 1410150-24 Galvanized Part No. 43381W 43382W Stainless Part No. 43202W 43203W U - CLAMPS Guillotine Zinc Plated Welded Side Saddle Diameter 3" 3.5" 4" 5" Part Number Guillotine Welded Zinc Plated Side Saddle 1410530 1410430 1410535 1410435 1410540 1410440 1410550 1410450 477 FLEETCRAFT FLAT BAND CLAMPS Part No. 1410240 1410250 Part No. 1410330 1410335 1410340 1410350 Description Exhaust Clamp Alum Flat Band 4” Exhaust Clamp Alum Flat Band 5” Description Exhaust Clamp SS Flat Band 3” Exhaust Clamp SS Flat Band 3.5” Exhaust Clamp SS Flat Band 4” Exhaust Clamp SS Flat Band 5” **NOTE SS=stainless steel Our mission is simple; to get the best from our parts. Fleetcraft Band Clamps are doing just that. Armed with the revolutionary i-block assembly connection, they provide for the complete prevention of noise and exhaust leaks in either pipe-to-pipe OR pipe-to-flex applications. PREFORMED BAND CLAMPS Part No. 1410640 1410650 Description Exhaust Clamp Alum Preformed 4” Exhaust Clamp Alum Preformed 5” Part No. 1410740 1410750 Description Exhaust Clamp SS Preformed 4” Exhaust Clamp SS Preformed 5” **NOTE All preformed clamps are LAP JOINT SS=stainless steel