METRON FIRE PUMP CONTROLS ® Standard Catalog Catalog Sections: • General Information • Diesel Engine Controllers • Electric Fire Pump Controllers • Transfer Switches • Limited Service Controllers • Jockey Pump, Alarm Panels, Additive Controllers Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division MSC0914 GENERAL INFORMATION SECTION CONTENTS: • Representatives • Recommended Long Term Storage • Approximate Controller Shipping Weights Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 2 METRON SERVICE AND SALES REPRESENTATIVES ALABAMA Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw ALASKA Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 COLORADO Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 CONNECTICUT Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson ARIZONA KCCO Controls 4733 Torrance Blvd. #310 Torrance, CA 90503 Office: (310) 375‑6356 Cell: (310) 621-0807 Mr. Tom Stolarski ARKANSAS DELAWARE J.A. Controls Inc. 13118 Suzanne Stanford, TX 77477 (281) 530‑2500 Fax (281) 530‑9202 Mr. Jim Adams DISTRICT OF COLUMBIA GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens CALIFORNIA Northern Control Central, Inc. 12 La Serena Court Alamo, CA 94507 (925) 743‑8994 Fax (925) 743‑8437 Mr. Kenneth Pearce Southern KCCO Controls 4733 Torrance Blvd. #310 Torrance, CA 90503 Office: (310) 375‑6356 Cell: (310) 621-0807 Mr. Tom Stolarski GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens FLORIDA SouthernHubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 Panhandle Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 3 METRON SERVICE AND SALES REPRESENTATIVES GEORGIA HAWAII Aqua Flow Service 4220 Steve Reynolds Blvd, Suite 16 Norcross, GA 30093 (770) 935‑8443 Fax (770) 935‑8443 Mr. James Girsch Introl Hawaii, Inc. 2020 A Kahai Street Honolulu, HI 96817 (808) 845‑7471 Fax (808) 847‑2734 Mr. Les Lum IDAHO Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 ILLINOIS North‑ Southeast Metron, Inc. 3600 Woodgate Drive Wheatfield, IN 46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett Southwest Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (816) 896‑0790 Mr. Dick Kerr Northwest Metron, Inc. 3600 Woodgate Drive Wheatfield, IN 46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett IOWA East Metron, Inc. 3600 Woodgate Drive Wheatfield, IN 46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett IOWA West Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (816) 896‑0790 Mr. Dick Kerr KANSAS Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (816) 896‑0790 Mr. Dick Kerr KENTUCKY Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 LOUISIANA Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw MAINE Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson MARYLAND GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 4 METRON SERVICE AND SALES REPRESENTATIVES MASSACHUSETTS Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson MICHIGAN So. CentralHubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 North Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book MINNESOTA Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book MISSISSIPPI Cybertronic Coatings LLC 1905 West Thomas Street Suite D-181 Hammond, LA 70401 (985) 351-5681 Mr. Glenn Bradshaw MISSOURI Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (816) 896‑0790 Mr. Dick Kerr MONTANA Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 NEBRASKA NEVADA NEVADA Las Vegas Custom Enterprises 93 10 Wenonga Leawood, KS 66206 (816) 896‑0790 Mr. Dick Kerr Control Central, Inc. 12 La Serena Court Alamo, CA 94507 (925) 743‑8994 Fax (925) 743‑8437 Mr. Kenneth Pearce KCCO Controls 4733 Torrance Blvd. #310 Torrance, CA 90503 Office: (310) 375‑6356 Cell: (310) 621-0807 Mr. Tom Stolarski NEW HAMPSHIRE Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson NEW JERSEY GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 5 METRON SERVICE AND SALES REPRESENTATIVES NEW MEXICO Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 NEW YORK Walter E. Dawson Except dba E J Enterprises New York City33 Bartlett Loop Long Island Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson New York City Long Island Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 NORTH CAROLINA E. H. Walters & Assoc., Inc. 4303 Tabernacle Rd. Lancaster, SC 29720 (803) 286‑4777, Fax same Mr. Eustice Walters Mr. Van Walters NORTH DAKOTA Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book OKLAHOMA Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 OREGON Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 PENNSYLVANIA WesternHubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 PENNSYLVANIA Eastern GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens RHODE ISLAND Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson OHIO Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 6 METRON SERVICE AND SALES REPRESENTATIVES SOUTH CAROLINA E. H. Walters & Assoc. 4303 Tabernacle Rd. Lancaster, SC 29720 (803) 286‑4777, Fax same Mr. Eustice Walters Mr. Van Walters VIRGINIA Southern SOUTH DAKOTA Ainslie Co. 26501 Fremont Dr Zimmerman, MN 55398 (612) 920-2996 Fax (612) 395-5577 Mr. Bill Book Northern E. H. Walters & Assoc. 4303 Tabernacle Rd. Lancaster, SC 29720 (803) 286‑4777, Fax same Mr. Eustice Walters Mr. Van Walters GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens TENNESSEE Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 WASHINGTON Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 TEXAS WEST VIRGINIA GDS Controls 5301 Carlisle Road Dover, PA 17315 (717) 292‑9403 Fax (717) 292‑5746 Mr. Dave Stephens J.A. Controls Inc. 13118 Suzanne Stanford, TX 77477 (281) 530‑2500 Fax (281) 530‑9202 Mr. Jim Adams UTAH Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 VERMONT Walter E. Dawson dba E J Enterprises 33 Bartlett Loop Warner, NH 03278‑4500 (603) 456‑3014 Fax (603) 456‑3013 Mr. Walt Dawson WISCONSIN Metron, Inc. 3600 Woodgate Drive Wheatfield, IN 46392 (219) 765-7645 Fax (219) 956-2788 Dana Everett WYOMING Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division 4301 Cheyenne Dr. Archdale, NC 27263 (336) 434-2800 Fax (336) 434-2801 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 7 METRON INTERNATIONAL SERVICE AND SALES REPRESENTATIVES LATIN AMERICA ASIA Brazil Sao Paulo Coenger Comercio, Engenharia Ltda. Ing. Luiz Alberto Benedetti Ing. Joao de Moraes Barbosa Rua Martim Bruchard, 310 Sao Paulo, CEP 03043-020 Brazil E-Mail:coenger@ig.com.br Tel: 55 11 5571 4867 Fax: 55 11 3209 1384 Cell: 55 11 9761 8003 China & Singapore NKH Technology Thomas Ng Block 1048 Eunos Avenue 6 #01 – 143 SINGAPORE, Singapore 409627 Tel: 65 841 7088 Fax: 65 841 7077 Chile Mexico MIDDLE EAST Egypt Macam Ltda Ing. Carlos Sarquis Aracena Infanta No 188 San Joaquin Santiago, Chile Email: commacam@entelchile.net Tel: 56 2 555 0959 Fax: 56 2 556 1397 SKMOL TECHNOLOGY S.A. DE C.V. Ing. Gustavo Balboa 5 de Mayo Sur No. 212A Apodaca Centro N.L. Mexico CP 66600 www.skmol.com.mx E-Mail: gustavo.balboa@skmol.com.mx Tel: 52 (81) 1877 25 73 Cell: 52 (81) 1577 79 31 Calling Exclusively on Pemex: GRUPO ARCO DEL SURESTE, S.A. DE C.V. Abel Ramon Sector Acacia 101-D Fracc. Heriberto Keohe Vicent Villahermose, Centro, Tabasco Mexico C.P. 86030 www.grupoarcodelsureste.com E-Mail: uglade64@prodigy.net.mx Tel: 993-2546953 Israel Arabian Engineering Business ( AEB ) Metron Fire Pump Controllers UL/FM Clarke Fire Engine UL/FM Middle East Service Sole Agent Eng. Essam AbdEl-Hamid #12 Khalil Kamel St., Gesr ElSuez, Heliopolis, Cairo, Egypt Postal Code: 11351 Cell: +2 01229979993, 01113146636 Work: + 202-2634 1296 E-Mail: aebpumps@hotmail.com E. Shlomi Services Eliezer Shlomi Gonot 73 Israel 50293 Tel: 972 3 690 4260 Fax: 972 3 960 4327 United Arab Emirates Alaman Mr. Qais Khader Dubai- UAE Tel: 971-4 2580090 Fax: 971-4-2580098 Bawabat Al Aman Security and Safety Amro Ibrahim Sayed Abou Salem Dubai, UAE E-mail: Tel: +971-501-605510 PLEASE CONSULT FACTORY FOR LOCATIONS/ REGIONS NOT LISTED. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 8 METRON RECOMMENDED LONG TERM STORAGE It is recommended that controllers be inspected upon receipt at job or storage facility for any damage that may have incurred during shipment. Metron should be notified of any long term storage requirements, so the controllers can be shipped in plywood crates (completely enclosed). It is recommended that the controller be returned to its crate after inspection, resealed and stored in an environmentally controlled atmosphere (room temperature) free of moisture, splashing liquids or dust. It is also recommended when controllers are to be stored in excess of two (2) months that a moisture inhibitor (desiccant) be installed in various points within the shipping crate and replaced periodically. Prior to installation, another visual inspection should be made to insure that moisture or excessive dirt is not present within the controller. When installing conduit for wiring, extra care should be taken to insure that metal particles, cut wires, etc. do not fall into any of the components. Should a Metron serviceperson be required for repair due to inadequate storage or handling, the customer will assume all expenses for PARTS, FOOD, LODGING along with STANDARD SERVICE DEPARTMENT LABOR CHARGES for repair. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 9 METRON CONTROLLER SHIPPING WEIGHTS Controller Model FD4 FD4 with legs MP600 M15 Jockey Pump M30 (limited service) MP300 208VAC up to 75 HP 380VAC up to 125 HP 460VAC up to 125 HP 208VAC 100-150 HP 380VAC 150-300 HP 460VAC 200-400 HP 208VAC 200-250 HP 380VAC 350 HP 460VAC 500 HP MP400 208VAC up to 75 HP 380VAC up to 125 HP 460VAC up to 125 HP 208VAC 100-150 HP 380VAC 150 HP MP420 208VAC up to 75 HP 380VAC up to 125 HP 460VAC up to 125 HP 208VAC 100-150 HP 380VAC 150-300 HP 460VAC 200-400 HP 208VAC 200-250 HP 380VAC 350 HP 460VAC 500 HP MP430 208VAC up to 75 HP 380VAC up to 125 HP 460VAC up to 150 HP 208VAC 100-150 HP 380VAC 150-300 HP Weight Pounds Kilograms 193 88 220 100 1210 549 42 19 180 82 Weight with Transfer Switch Pounds Kilograms 404 183 248 248 248 365 365 365 496 496 496 112 112 112 166 166 166 225 225 225 407 407 407 703 703 703 768 768 768 185 185 185 319 319 319 348 348 348 298 298 298 415 415 135 135 135 188 188 450 450 450 743 743 204 204 204 337 337 288 288 288 395 395 395 553 553 553 131 131 131 179 179 179 251 251 251 438 438 438 746 746 746 NA NA NA 199 199 199 338 338 338 NA NA NA 302 302 302 409 409 137 137 137 186 186 468 468 468 575 575 212 212 212 261 261 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 10 METRON CONTROLLER SHIPPING WEIGHTS Controller Model 460VAC 200-400 HP 208VAC 200-250 HP 380VAC 300-400 HP 460VAC 500 HP MP435 208VAC up to 75 HP 380VAC up to 125 HP 460VAC up to 150 HP 208VAC 100 HP 380VAC 150 HP 460VAC 200 HP 208VAC 125-150 HP 380VAC 200-300 HP 460VAC 250-450 HP 208VAC 200-250 HP 380VAC 350-400 HP 460VAC 500 HP MP450 208VAC up to 20 HP 380VAC up to 40 HP 460VAC up to 50 HP 208VAC 25-75 HP 380VAC 50-125 HP 460VAC 60-150 HP 208VAC 100 HP 380VAC 150-200 HP 460VAC 200-250 HP 208VAC 125-150 HP 380VAC 250-300 HP 460VAC 300-400 HP MP700 208VAC 15-75 HP 380VAC 15-125 HP 460VAC 15-150 HP 208VAC 100-150 HP 380VAC 150-300 HP 460VAC 200-400 HP Weight Pounds Kilograms 186 409 260 573 260 573 260 573 Weight with Transfer Switch Pounds 575 930 930 930 Kilograms 261 422 422 422 342 342 342 449 449 449 573 573 573 641 641 641 155 155 155 204 204 204 260 260 260 291 291 291 509 509 509 557 557 557 658 658 658 882 882 882 231 231 231 253 253 253 298 298 298 400 400 400 352 352 352 385 385 385 452 452 452 750 750 750 160 160 160 175 175 175 205 205 205 340 340 340 518 518 518 567 567 567 623 623 623 984 984 984 235 235 235 257 257 257 283 283 283 446 446 446 365 365 365 624 624 624 166 166 166 283 283 283 527 527 527 796 796 796 239 239 239 361 361 361 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 11 DIESEL ENGINE CONTROLLERS SECTION CONTENTS: Contents: FD4 Bulletin FD4 Price Sheets FD4 Model Drawings FD4 - Diesel Driven Liquid Level Switch, AA10519E Fire Pumps Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 12 Fire Pump Controller For Diesel Driven Fire Pumps Series FD4 The Metron Model FD4 controller is designed to specifically meet the latest NFPA 20 and UL 218 standards for Diesel Engine Fire Pump Controllers. This controller implements the latest component and microprocessor logic technology available. It incorporates years of experience in the design and manufacture of fire pump control systems. The components are installed in a NEMA 2 dust and drip proof enclosure with optional NEMA 3R, 4, 4X, or 12 ratings available. The Operator Interface Device (OlD), manual start pushbuttons, stop push button and Auto-Off-Manual selector switch are located on the exterior door for easy access. The battery disconnect switches are located on the main mounting panel inside the enclosure. The controller’s logic is based on discrete components using the latest technology with high quality, highly reliable printed circuit boards (PCBs) and PCB mounted relays. The controller uses a microprocessor to control automatic engine and alternation between batteries during cranking. It also monitors and records system alarms and pressure, battery voltage and engine functions. This controller is suitable for all engine types with either ‘energized to run’ or ‘energize to stop’ fuel solenoids. Inside the controller are two independent fully automatic microprocessor controlled battery chargers rated at 10 Amps each. The battery chargers operate in such a manner as to ensure that the engine batteries are fully charged within 24 hours. PCB mounted LED’s are provided for indication of AC Power On, and Battery Power On. The controller is supplied with wall mounting brackets as standard. It may be supplied with optional 24” (609.6 mm) legs for free standing floor or skid mounting. FD4 Fire Pump Controller Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display: General Controller Description The Fire Pump Controller conforms to all requirements of the latest edition of NFPA 20, NFPA 70 and is Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller is available for either 12VDC or 24VDC operation. Included as standard, the controller is suitable for 120VAC or 208/240VAC input power at no additional cost. Controller Standard Features • The controller includes two 10 Amp battery chargers that are temperature compensated and includes integral LED’s for indication of charge AC Failure, and Battery Power On. • Two outer door mounted manual crank pushbuttons and two battery on/off switches located on the interior back panel. • Outer door mounted AUTO, OFF, MANUAL selector switch with mode condition illuminated on OID with colored LED's • Operator Interface Device (OlD) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions. English or Spanish languages are standard and selectable through the OlD. Additional languages available upon request. • The OlD includes 12 pushbuttons for easy screen navigation, system mode changes, alarm reset, horn silencing, and lamp test. • The built in annunciator includes multicolored LED’s for alarm and mode indications. The annunciation LED’s have removable labels that allow the user to easily make changes, if additional alarms and/or language changes are needed. • All controller settings are programmable through the OlD. Programming changes are protected by two levels of passwords to prevent unauthorized modification. • All features are enabled or disabled through the OlD, so no jumpers or external wires are needed, making control logic field modification very easy. • The OlD displays System Pressure, Start Pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and Battery 2 Charger Amps providing the operator instant system status, Status of Automatic Stop Setting. LED indication of Loss of DC Power. A detailed Battery Voltage and Charging Current screen is also supplied. Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start. • The state of the art microprocessor based logic includes a real time/date clock that can operate for a minimum of 14 days without DC power connected to controller. • An SD Memory card is used to record pressure log, event log, and auxiliary user programs. The pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • One RS485 data port is included as standard. • MODBUS Communication Protocol via RS485 port • If there is ever a need to change the internal components all wiring to the internal board is removable without the use of any special tools or soldering. Auxiliary alarms and contacts As standard the controller includes 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s are field programmable making it very easy to make changes to the controller in the field. Through the OlD the operator can select any 8 of the following auxiliary alarms which will be recorded in the event/alarm logs and annunciated with an LED and/or output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL HIGH ENGINE OIL TEMP LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 14 FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMP HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMP HIGH FUEL TEMP PUMP ON DEMAND Data logging: Pressure Log: The Pressure log provides a continuous pressure recording for one month of data. Each time the pressure log records a pressure it includes the time and date of the reading and is stored on the SD memory card. The data recorded in the pressure log can be searched by each sample, by minute, or by hour allowing for easy access to specific data. Event Log: The event log is also stored on the SD memory card. It will hold a maximum of 3000 events. These events include any of the following events/alarms: BATTERY 1 FAULT BATTERY 2 FAULT BATTERY 1 LOW VOLTAGE BATTERY 2 LOW VOLTAGE CHARGER 1 FAULT CHARGER 2 FAULT AC POWER FAIL ENGINE OVERSPEED ENGINE FAILED TO START ENGINE QUIT ENGINE LOW OIL PRESSURE ENGINE HIGH WATER TEMP PRESSURE DROP STOP PUSHBUTTON PRESSED SPEED SWITCH FAILURE SYSTEM AUTO MODE ENGINE LOCKOUT SIGNAL SYSTEM AUTO MODE SYSTEM MANUAL MODE SYSTEM OFF MODE SYSTEM TEST RUN ALARM RESET LOW PRESSURE CONDITION LOW PRESSURE START DELUGE START REMOTE START AC POWER FAIL START HORN SILENCED PRESSURE TRANSDUCER FAULT CONTACTOR COIL FAILURE Plus any of the 8 programmable auxiliary alarms listed above Every event or alarm that is recorded includes the following data with the recorded event or alarm: • Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status Controller Operation Automatic Mode: Starting conditions such as pressure drop, and deluge valve start, will cause the user adjustable sequential start delay timer to begin operation. After start delay is completed the engine will start and the operation will be recorded in the event log. In addition to the sequential start timer the Automatic Weekly Test Start, AC Power Fail Start are programmable by the user through the OlD. All system statistics are continuously monitored and changes are logged into the internal logs. System statistics include, but are not limited to, battery charger volts/amps, battery voltage, and system pressure are continuously monitored and changes are logged. Stopping conditions: Auto engine stop delay, engine lockout, low suction shutdown, automatic stop during automatic weekly test for low oil pressure and high water temperature are all OlD user programmable features. Manual Mode: If a control logic failure occurs, two crank pushbuttons are provided that will bypass all internal logic and allow manual operation of the engine. Options Option H: Space Heater If the ambient atmosphere is especially damp or humid, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted at no additional charge. Option N: Step-down Transformer When AC voltage exceeds 240 VAC single phase, an integral transformer may be provided for operation from 380 to 600 VAC 50/60 Hz input. Exact voltage and frequency must be specified when ordering. Option W: 24 Inch (609.6 mm) Legs Provided for free standing installations when wall mounting is not practical. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12. Fire Pump Controller For Diesel Driven Fire Pumps Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for either 12VDC or 24VDC systems. • • Controller Equipment Features • The controller shall include the following standard features: • NEMA Type 2 drip proof metal wall mount enclosure • Dual Battery chargers, 10 amp microprocessor temperature compensated with integral volt/amp digital display and integral LEDs for indication of AC Power On and Battery Power On • Two outer door mounted crank pushbuttons and two inner panel mounted battery on/off switches • Outer door mounted key operated AUTO, OFF, MANUAL, mode selector switch • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions • 12 pushbuttons for easy screen navigation, alarm reset, and horn silencing • Multicolored LED’s for alarm and mode annunciation • LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes • All controller settings shall be programmable through the OlD and shall be protected by two password levels • All features shall be enabled or disabled through the OlD, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature • The system status data shall be displayed on the OlD. The displayed items shall include: Speed Switch Failure, Contactor Coil Failure, System pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, Battery 2 Charger Amps, Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start, Status of Automatic Stop Setting. LED indication of Loss of DC Power. • Audible horn with horn silence feature for silenceable alarms • Lamp test feature • English or Spanish languages selectable through the OlD • Microprocessor based logic with real time/date • clock capable of running a minimum of 14 days without DC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED’s to provide visual indication of each discrete input’s or output’s on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB’s shall be removable type Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s shall be field programmable through the OlD. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components is not allowed. The user can select any 8 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH ENGINE OIL TEMPERATURE LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMPERATURE HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMPERATURE HIGH FUEL TEMPERATURE PUMP ON DEMAND Data logging: The controller shall have separate data logs for storing system event and pressure data that is readable through the OlD or printable on the internal printer. The data logs shall be stored on a removable SD memory card. The file format shall be standard ASCII text. These logs shall be as follows: Pressure Log: The controller shall have a Pressure log with continuous pressure recording one month of data. Each day’s data shall be in a separate file. The pressure log samples shall be time and date stamped and stored in permanent non-volatile flash memory. The pressure log shall be searchable by each sample, by minute, or by hour. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include any of the following events/alarms: BATTERY 1 FAULT BATTERY 2 FAULT BATTERY 1 LOW VOLTAGE BATTERY 2 LOW VOLTAGE CHARGER 1 FAULT CHARGER 2 FAULT AC POWER FAIL ENGINE OVERSPEED SYSTEM AUTO MODE ENGINE LOCKOUT SIGNAL SYSTEM AUTO MODE SYSTEM MANUAL MODE SYSTEM OFF MODE SYSTEM TEST RUN ALARM RESET LOW PRESSURE CONDITION LOW PRESSURE START DELUGE START ENGINE FAILED TO START ENGINE QUIT ENGINE LOW OIL REMOTE START PRESSURE ENGINE HIGH WATER AC POWER FAIL TEMP START PRESSURE TRANSDUCER HORN SILENCED FAULT STOP PUSHBUTTON PRESSURE DROP PRESSED SPEED SWITCH CONTACTOR COIL FAILURE FAILURE (PLUS ANY OF THE 8 PROGRAMMABLE AUXILIARY ALARMS LISTED ABOVE) Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: • Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status The internal logic of the controller shall be capable of operation in a temperature range of 4.4°C to 40°C and high, non-condensing, humidity levels. The controller shall be manufactured by Metron Inc. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Hubbell Industrial Inc. ‑ Metron Fire Pump Control Division | 4301∙ Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: Controls, 336-434-2801 | Email: salesmail@metroninc.com www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 16 Bulletin FD4 01/11 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 17 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 18 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 19 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 20 ELECTRIC FIRE PUMP CONTROLLERS SECTION CONTENTS: Contents: Electric Controller Option Details Across the Line Start, Type MP300 Bulletin Model MP300 Price Sheets Electric Controller MP300 Drawings Option Details High Voltage Across the Line Start, Type MP600 Bulletin Model MP600-Price Sheets Model MP300 Across the Line Start MP600 Drawings Primary Type the MP400 Bulletin ModelResistance MP600 Reduced - High Voltage VoltageStart, Across Line Start Model MP400 Price Sheets Model MP400-Drawings Model MP400 Primary Resistance Reduced Voltage Start Part Winding Reduced Voltage, Type MP420 Bulletin Model MP420-Price Model MP420 PartSheets Winding Reduced Voltage Model MP420 Drawings Wye-Delta Reduced Current, Type MP430 / MP435 Bulletin Model MP430/MP435 - Wye-Delta Reduced Current Model MP430 Price Sheets Model MP435-Price Sheets Model MP450 Autotransformer Closed Transition Reduced Model MP430 Drawings Voltage Model MP435 Drawings Autotransformer Closed-Transition Reduced Voltage, Type MP450 Bulletin Model MP700 Solid State Reduced Voltage Model MP450-Price Sheets Model MP450 Drawings Model Solid State Reduced Voltage Solid StateMP800 Reduced -Voltage, Type MP700 Bulletin Model MP700 Price Sheets Model MP700 Drawings Solid State Reduced Voltage, Type MP800 Bulletin Model MP800 Price Sheets Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 21 TYPE ‘MP’ FULL SERVICE CONTROLLERS (See Individual Bulletins For Various Motor Starting Methods) The following features are standard on all Type ‘MP’ Full Service Electric Controllers: • NEMA Type 2 Drip-proof Enclosure • Microprocessor Control Logic • Data Logging • Operator Interface Device (OID) • Pressure Transducer • Automatic Weekly Test Solenoid • Starting Contactor(s) • Manual Start and Stop Pushbuttons • Minimum Running Period Timer • Remote Start Circuit • Deluge Start Circuit • Weekly Test Solenoid Drain Valve • Dry set of form “C” N.O. and N.C. contacts and visual indication of PUMP RUNNING, PHASE REVERSAL, PRIMARY POWER AVAILABLE, and CONTROLLER NOT IN AUTO • Voltage Surge Arrester • Service Entrance Rated OPTION H: SPACE HEATER If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. OPTION W: OMIT LEGS (specify) For systems where the controller is mounted on a common skid with the pump and engine, the legs of the controller may be omitted, and 3” mounting channels or wall mounting brackets can be supplied. If specified lifting eyes may also be supplied. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 22 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 50 or 60 Hz. These controllers are for use on Across-the-Line type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP300 Fire Pump Controller Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display • NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification • The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. • Auxiliary alarm functions displayed on the OID LCD screen • Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller • SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • Input and output status LED's provide visual indication of each discrete input's or output's on/off status • One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 24 GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Options Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure Event Log: The event log will store up to 300 of the The following NEMA type enclosures are also most current events. These events can include, but is available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X not limited to, any of the following events/alarms: (304 or 316 Stainless Steel), and 12 PUMP RUNNING POWER AVAILABLE PHASE REVERSAL Model Number Designation MOTOR OVERLOAD MP300 X -XXX -XXX X REMOTE START Withstand Rating: B - 22,000 (@575 VAC) 50,000 LOCAL START (200-480 VAC) C - 100,000 (200-480 VAC) PUMP ON DEMAND Voltage Rating: 200-600 VAC SYSTEM FAULT Horsepower Rating: 15-600 PRESSURE TRANSDUCER FAULT Option Designation(s) PUMP FAILED TO START Model Type LOW INTAKE SHUTDOWN ALARM Information required with order: SUPERVISORY POWER FAILURE 1) Model Type 2) Motor Horsepower LOW PRESSURE 3) Line Voltage, phase and frequency 4) Options, if any (complete description) AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY Standard Withstand Ratings: Model MP300 LOW ZONE / HIGH ZONE 200-208 Volts 15-150 HP - 100 kA RMS Symmetrical 220-240 Volts 15-200 HP - 100 kA RMS Symmetrical CONTACTS 380-415 Volts 15-300 HP - 100 kA RMS Symmetrical HIGH DISCHARGE PRESSURE 460-480 Volts 15-400 HP - 100 kA RMS Symmetrica NO LOAD CONDITION 200-208 220-240 380-415 380-415 460-480 550-600 Volts Volts Volts Volts Volts Volts 200-250 250-300 350-350 500 500-600 15-400 HP - 50 kA RMS Symmetrical HP - 50 kA RMS Symmetrical HP - 50 kA RMS Symmetrical HP - 100 kA RMS Symmetrical FM Approved Only HP - 50 kA RMS Symmetrical HP - 50 kA RMS Symmetrical Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 25 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP300 Across‑the‑line Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380415, or 480 volt three phase power. event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated shall be searchable by each sample, by minute, or by hour. Each day’s entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD Auxiliary alarms REMOTE START Controller Equipment Features As standard the controller shall include 6 discrete LOCAL START auxiliary inputs, 9 form 'C' auxiliary relay The controller shall include the following PUMP ON DEMAND outputs. These auxiliary inputs and outputs are standard features: SYSTEM FAULT in addition to those mandated by NFPA 20. All PRESSURE TRANSDUCER FAULT NEMA Type 2 drip proof metal freestanding auxiliary inputs, outputs, and OID screens shall PUMP FAILED TO START enclosure be field programmable through the OID. This LOW INTAKE SHUTDOWN ALARM Operator Interface Device (OID) with 4 lines permits a multitude of customizable controller SUPERVISORY POWER FAILURE by 20 character display with large character configurations to meet each installations unique LOW PRESSURE backlit LCD capable of being read in both needs without adding cost to the controller. The AUTO WEEKLY TEST START direct sunlight or dark lighting conditions use of jumpers, soldering, or other external UNDER FREQUENCY 10 pushbuttons for easy screen navigation, components are not allowed. OVER FREQUENCY system test, lamp test, alarm reset, and horn LOW ZONE / HIGH ZONE CONTACTS silencing The user can select any 9 of the following HIGH DISCHARGE PRESSURE Multicolored LED's for alarm and mode auxiliary alarms that can be programmed and NO LOAD CONDITION annunciation recorded in the event log and annunciated with LEDs shall be labeled with removable labels an OID screen and output relay contact for Each event or alarm recorded in the event log to allow for easy field modification of conditions such as but not limited to: shall have the following data recorded with the language changes LOW PUMP ROOM TEMP event/alarm: All controller settings shall be programmable RESERVOIR LOW Time and Date of Event or Alarm through the OID and shall be protected by two RESERVOIR EMPTY System Pressure password levels RESERVOIR HIGH Descriptive Text Message of the Event/Alarm All features shall be enabled or disabled FLOW METER ON Motor Running Status through the OID, no jumpers or external wires RELIEF VALVE OPEN Phase to Phase Volts shall be needed or allowed to activate or deLOW SUCTION PRESSURE Phase Amps activate a feature HIGH PUMP ROOM TEMPERATURE The system status data shall be displayed on LOW FIREWATER PRESSURE The internal logic of the controller shall be the OID. The displayed items shall include: LOW PURGE PRESSURE capable of operation in a temperature range of System pressure, Phase to Phase (AB, BC, LOW GEAR OIL PRESSURE 4.4ºC to 40ºC and high, non-condensing, AC) voltage, Phase current (A, B, C), System HIGH GEAR OIL TEMPERATURE humidity levels. Events and Notifications, Current time and GAS DETECTION The controller shall be manufactured by Metron. date, Number of starts, Total motor run hours, HIGH VIBRATION Displayed countdown timers for: Sequential EMERGENCY POWER ON motor start and motor stop, Status of PUMP ROOM DOOR OPEN Automatic Stop Setting. Data logging Audible horn with silence feature for silencable alarms The controller shall have separate data logs for Lamp test feature storing system data that is readable through the Foreign languages selectable through the OID OID. Microprocessor based logic with real time/date Pressure Log: The controller shall have a clock capable of running a minimum of 14 Pressure log with continuous pressure recording days without AC power connected to of 30 days of data. The pressure log samples controller and non-volatile flash memory to shall be time and date stamped and stored on a permanently store the continuous pressure log, removable SD card memory. The pressure log HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP300 1/11 26 MSC0914 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 27 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 28 Fire Pump Controller For Electric Motor Driven Fire Pumps The Metron Series MP600 High Voltage Fire Pump Controllers are a modular concept system, which utilize “state-of-the-art” vacuum bottle technology. The primary control element in the MP600 is a fixed mount style vacuum bottle contactor with isolating disconnect switch. Integral to the disconnect switch are “R” rated current limiting cartridge style fuses. Space is provided for storage of three spare fuses on the rear of the outer door. Two fused potential/control transformers (PTs) are also contained within the cabinet. These transformers provide both input signals to the monitor circuits as well as control power for the MP600. For testing purposes, it is possible to supply 120VAC power directly to the control section through a built-in test receptacle and test switch. The MP600 has both front and rear access. Front access is for easy access to the control circuits. Rear access is provided for termination of the incoming power and termination of the motor connections. Incoming power and motor connections enter through the bottom of the controller enclosure. Locked rotor motor protection is provided by the microprocessor control unit per the requirements of NFPA. The microprocessor control unit also provides contacts for remote alarm of phase reversal, low voltage, single phase, loss of voltage, motor tripped, and motor overload. The Operator Interface Device (OID) has LED lamps for Power On, Power Failure, System Failure, Motor Overload, and Motor Tripped. The OID also displays three phase voltage and current along with system water pressure. The standard MP600 is supplied in a NEMA type 2 enclosure which is fabricated from 12 gauge steel. Minimum floor clearance of 12 inches (304.8 mm) is provided with allowances for floor anchoring. The MP600 is protected with two hinged removable, gasketed doors, equipped with a 3-point latch, one door for the control section and one door for the high voltage section. Access to the vacuum contactor is provided by a lockable and interlocked second door, which requires the contactor to be disengaged from the bus prior to opening the door. Control wiring and components are accessible behind their own access door. Access to control components does not require motor de-energization. A solid copper ground bus is provided through the incoming high voltage and motor termination compartments. MP600 Fire Pump Controller 0212 v12 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display • NEMA Type 2 drip proof metal freestanding enclosure • Vacuum Bottle Contactor • “R” Rated Current Limiting Fuses • Emergency Mechanical Start Mechanism • Rated Voltage 2300-6600 • Rated Current 400A • Built-in Spare Fuse Storage • UL Listed to 7.2Kv • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification • The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers. • Auxiliary alarm functions displayed on the OID LCD screen • Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller • SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • Input and output status LED's provide visual indication of each discrete input's or output's on/off status • RS485 Communications Port • MODBUS Communication Protocol via RS485 port Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, seven (7) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Seven (7) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 30 LOW SUCTION PRESSURE HIGH PUMP ROOM TEMP. LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMP. GAS DETECTION HIGH VIBRATION PUMP ROOM DOOR OPEN LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 3000 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD MOTOR TRIPPED REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT AUTO MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels may be substituted in lieu of standard legs. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 0212 v12 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP600 Across‑the‑line Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The fire pump controller shall be listed by Underwriters Laboratories and approved by Factory Mutual for fire pump service. The fire pump shall be completely factory wired, assembled, and tested prior to shipment. The motor contactor shall be rated at least 400 amps, 7200 VAC, be of the vacuum type, and shall be suitable for use on a circuit capable of delivering not more than 50KA at 7200 VAC short circuit current. The contactor shall be interlocked with the controller door to prohibit the door from being opened while the contactor is racked in. The main disconnect switch shall contain integral fuse clips capable of holding “R” rated motor protection type fuses. Suitable high voltage fuses shall be supplied and sized to hold motor locked rotor current as per NFPA 20. Internal space shall be provided for spare fuse storage. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing LED's for alarm and status annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed Input and output status LED's to provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 7 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 7 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as, but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION PUMP ROOM DOOR OPEN LOW INTAKE Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD MOTOR TRIPPED REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT AUTO MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP600 01/11 32 MSC0914 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 33 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 34 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 50 or 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP400 Fire Pump Controller Standard and Optional Features Standard Features Primary Resistance Fire Pump controllers incorporate heavy-duty resistors which reduce inrush current to approximately 50% of normal. An adjustable timing relay is provided to control time between reduced voltage start and full voltage operation. An emergency start lever to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this lever will bypass the reduced voltage start features and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display • The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. • Auxiliary alarm functions displayed on the OID LCD screen • Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller • SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • Input and output status LED's provide visual indication of each discrete input's or output's on/off status • One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. • NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 36 HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Options Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 0212 v12 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP400 Primary Resistance Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380415, or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the NEMA Type 2 drip proof metal freestanding Auxiliary alarms following events/alarms: enclosure As standard the controller shall include 6 discrete PUMP RUNNING The controller shall be designed for Primary POWER AVAILABLE Resistance starting. The controller shall start auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are PHASE REVERSAL the motor in two steps, using heavy-duty in addition to those mandated by NFPA 20. All MOTOR OVERLOAD starting resistors to reduce the inrush current to auxiliary inputs, outputs, and OID screens shall REMOTE START approximately 50% of normal. be field programmable through the OID. This LOCAL START Operator Interface Device (OID) with 4 lines permits a multitude of customizable controller PUMP ON DEMAND by 20 character display with large character configurations to meet each installations unique SYSTEM FAULT backlit LCD capable of being read in both needs without adding cost to the controller. The PRESSURE TRANSDUCER FAULT direct sunlight or dark lighting conditions use of jumpers, soldering, or other external PUMP FAILED TO START 10 pushbuttons for easy screen navigation, components are not allowed. LOW INTAKE SHUTDOWN ALARM system test, lamp test, alarm reset, and horn SUPERVISORY POWER FAILURE silencing The user can select any 9 of the following LOW PRESSURE auxiliary alarms that can be programmed and Multicolored LED's for alarm and mode AUTO WEEKLY TEST START recorded in the event log and annunciated with an annunciation UNDER FREQUENCY LEDs shall be labeled with removable labels to OID screen and output relay contact for OVER FREQUENCY conditions such as but not limited to: allow for easy field modification of language LOW ZONE / HIGH ZONE CONTACTS LOW PUMP ROOM TEMP changes HIGH DISCHARGE PRESSURE RESERVOIR LOW All controller settings shall be programmable NO LOAD CONDITION RESERVOIR EMPTY through the OID and shall be protected by two RESERVOIR HIGH password levels Each event or alarm recorded in the event log FLOW METER ON shall have the following data recorded with the All features shall be enabled or disabled RELIEF VALVE OPEN event/alarm: through the OID, no jumpers or external wires LOW SUCTION PRESSURE shall be needed or allowed to activate or deTime and Date of Event or Alarm HIGH PUMP ROOM TEMPERATURE activate a feature System Pressure LOW FIREWATER PRESSURE The system status data shall be displayed on Descriptive Text Message of the Event/Alarm LOW PURGE PRESSURE the OID. The displayed items shall include: Motor Running Status LOW GEAR OIL PRESSURE System pressure, Phase to Phase (AB, BC, Phase to Phase Volts HIGH GEAR OIL TEMPERATURE AC) voltage, Phase current (A, B, C), System Phase Amps GAS DETECTION Events and Notifications, Current time and HIGH VIBRATION The internal logic of the controller shall be date, Number of starts, Total motor run hours, EMERGENCY POWER ON capable of operation in a temperature range of Displayed countdown timers for: Sequential PUMP ROOM DOOR OPEN 4.4ºC to 40ºC and high, non-condensing, motor start and motor stop, Status of humidity levels. Automatic Stop Setting. Audible horn with silence feature for The controller shall be manufactured by Metron. silencable alarms Lamp test feature Foreign languages selectable through the OID HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP400 01/11 38 MSC0914 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 39 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 40 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 700 horsepower, 200 to 600 volts, 50 or 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP420 Fire Pump Controller Standard and Optional Features Standard Features Series M420 Part Winding Fire Pump controllers can be used when full voltage starting may not be desired or practical. Starting contactors operate in sequence to energize a portion of the motor windings on start which reduces inrush current to approximately 65% of normal. An adjustable timing relay is provided to control time between reduced current start and normal running operation. An emergency start lever to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this lever will bypass the reduced voltage start feature and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display • • • • • • • • • • • jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. • NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 42 HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 43 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP420 Part Winding Start Microprocessor Electric Motor Fire Pump Controller Specifications General Controller Description The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380415, or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events NEMA Type 2 drip proof metal freestanding shall include, but is not limited to, any of the enclosure following events/alarms: PUMP RUNNING The Controller shall be designed for Part POWER AVAILABLE Winding starting. The starting contactors shall PHASE REVERSAL operate in sequence to energize a portion of Auxiliary alarms MOTOR OVERLOAD the motor windings on start which reduces As standard the controller shall include 6 discrete REMOTE START inrush current to approximately 65% of auxiliary inputs, 9 form 'C' auxiliary relay LOCAL START normal. An adjustable timing relay shall be outputs. These auxiliary inputs and outputs are PUMP ON DEMAND provided to control time between reduced in addition to those mandated by NFPA 20. All SYSTEM FAULT current start and normal running operation. auxiliary inputs, outputs, and OID screens shall PRESSURE TRANSDUCER FAULT Operator Interface Device (OID) with 4 lines be field programmable through the OID. This PUMP FAILED TO START by 20 character display with large character permits a multitude of customizable controller LOW INTAKE SHUTDOWN ALARM backlit LCD capable of being read in both configurations to meet each installations unique SUPERVISORY POWER FAILURE direct sunlight or dark lighting conditions needs without adding cost to the controller. The LOW PRESSURE 10 pushbuttons for easy screen navigation, use of jumpers, soldering, or other external AUTO WEEKLY TEST START system test, lamp test, alarm reset, and horn components are not allowed. UNDER FREQUENCY silencing OVER FREQUENCY The user can select any 9 of the following Multicolored LED's for alarm and mode LOW ZONE / HIGH ZONE CONTACTS auxiliary alarms that can be programmed and annunciation HIGH DISCHARGE PRESSURE recorded in the event log and annunciated with NO LOAD CONDITION LEDs shall be labeled with removable labels an OID screen and output relay contact for to allow for easy field modification of conditions such as but not limited to: Each event or alarm recorded in the event log language changes shall have the following data recorded with the LOW PUMP ROOM TEMP All controller settings shall be programmable event/alarm: RESERVOIR LOW through the OID and shall be protected by two RESERVOIR EMPTY Time and Date of Event or Alarm password levels RESERVOIR HIGH System Pressure All features shall be enabled or disabled FLOW METER ON Descriptive Text Message of the Event/Alarm through the OID, no jumpers or external wires RELIEF VALVE OPEN Motor Running Status shall be needed or allowed to activate or deLOW SUCTION PRESSURE Phase to Phase Volts activate a feature HIGH PUMP ROOM TEMPERATURE Phase Amps The system status data shall be displayed on LOW FIREWATER PRESSURE the OID. The displayed items shall include: The internal logic of the controller shall be LOW PURGE PRESSURE System pressure, Phase to Phase (AB, BC, capable of operation in a temperature range of LOW GEAR OIL PRESSURE AC) voltage, Phase current (A, B, C), System 4.4ºC to 40ºC and high, non-condensing, HIGH GEAR OIL TEMPERATURE Events and Notifications, Current time and humidity levels. GAS DETECTION date, Number of starts, Total motor run hours, HIGH VIBRATION The controller shall be manufactured by Metron. Displayed countdown timers for: Sequential EMERGENCY POWER ON motor start and motor stop, Status of PUMP ROOM DOOR OPEN Automatic Stop Setting. Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Phone: 336-434-2800 ∙ Fax: 336-434-2801 || Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP420 01/11 MSC0914 44 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 45 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 46 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 700 horsepower, 200 to 600 volts,50 or 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP430 Fire Pump Controller Standard and Optional Features Standard Features Series MP430/MP435 Wye- Delta motors have all six leads brought out to the motor terminal box. These leads are connected by the controller first in the Wye configuration which draws only 33% of normal starting current and develops 33% of normal starting torque. After a short time delay, the controller then connects the motor winding in a Delta configuration, applying full voltage and drawing full load running current and developing full running torque. With the MP430 open transition types, there is a very short period of time where no voltage is applied to the motor during transition from Wye to Delta connections. This condition can cause current surges or disturbances being fed back into the main power source. The magnitude of the surges is proportional to the phase difference between the voltage generated by the running motor and the power source. These transients can in some instances, affect other equipment which are sensitive to current surges. The MP435 closed transition types provide a smoother transition from Wye to Delta by keeping the motor continuously energized during the transition period. This is accomplished by means of resistors which are connected in the circuit during the momentary period of transition from Wye to Delta. Metron Wye-Delta Controllers incorporate a mechanical as well as electrical interlock to prevent the Wye connecting contactor from being energized at the same time as the Delta contactor. An emergency start lever to close starting contactor independent of automatic control circuits. When used, this lever will bypass the reduced current start feature and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display • NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification • The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. • Auxiliary alarm functions displayed on the OID LCD screen • Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller • SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • Input and output status LED's provide visual indication of each discrete input's or output's on/off status • One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 48 HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 0212 v12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 50 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 51 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 52 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 53 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 50 or 60 Hz. These controllers are for use on Reduced Voltage type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP450 Fire Pump Controller MSC0212 v11 Standard and Optional Features Standard Features Series MP450 Autotransformer Fire Pump Controllers incorporate a heavy-duty autotransformer with taps available at 50%, 65%, and 80% to reduce the starting voltage to the motor. The autotransformer is factory wired to the 65% taps unless specified otherwise. The starting inrush current drawn from the power source is reduced to approximately 25% of normal when using the 50% tap, 42% of normal on 65% tap, and 64% of normal on 80% tap. Taps other than listed above are also available. Consult factory for information. An adjustable timing relay is provided to control time between reduced voltage start and full voltage operation. An emergency start handle to close starting contactor independent of automatic control circuits is also supplied as standard. When used, this handle will bypass the reduced voltage start feature and start the motor with full inrush current drawn from the power source. Operator Interface Device (OID) with LED Annunciator and Digital Display • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification • The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. • Auxiliary alarm functions displayed on the OID LCD screen • Audible horn with silence feature for silencable alarms • Lamp test feature • Foreign languages selectable through the OID • Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller • SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • Input and output status LED's provide visual indication of each discrete input's or output's on/off status • RS485 Communications Port • MODBUS Communication Protocol via RS485 port • Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. • NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 55 FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION MSC0212 v11 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP450 Autotransformer Start Microprocessor Electric Motor Fire Pump Controller Data logging The controller shall have separate data logs for storing system data that is readable through the General Controller Description OID. The Fire Pump Controller shall be factory Pressure Log: The controller shall have a assembled, wired and tested as a unit and shall Pressure log with continuous pressure recording conform to all requirements of the latest edition of 30 days of data. The pressure log samples of NFPA 20, NFPA 70 and be Third Party Listed shall be time and date stamped and stored on a by Underwriters Laboratories (UL) and removable SD card memory. The pressure log Approved by Factory Mutual (FM). The shall be searchable by each sample, by minute, or controller shall be available for 208, 230, 380by hour. Each days entries shall be stored in a 415, or 480 volt three phase power. separate file on the SD card. SD memory shall be Controller Equipment Features readable by any PC equipped with an SD memory card reader. The controller shall include the following standard features: Event Log: The event log shall be capable of storing no less than 3000 events. These events NEMA Type 2 drip proof metal freestanding shall include, but is not limited to, any of the enclosure Auxiliary alarms following events/alarms: The controller shall be designed for PUMP RUNNING As standard the controller shall include 6 discrete Autotransformer starting and shall start the POWER AVAILABLE auxiliary inputs, 9 form 'C' auxiliary relay motor using a heavy-duty motor starting PHASE REVERSAL outputs. These auxiliary inputs and outputs are autotransformer, reducing inrush current to MOTOR OVERLOAD in addition to those mandated by NFPA 20. All 42% of normal using the 65% tap. Taps of REMOTE START auxiliary inputs, outputs, and OID screens shall 25% and 80% shall be supplied. LOCAL START be field programmable through the OID. This Operator Interface Device (OID) with 4 lines PUMP ON DEMAND permits a multitude of customizable controller by 20 character display with large character SYSTEM FAULT configurations to meet each installations unique backlit LCD capable of being read in both PRESSURE TRANSDUCER FAULT needs without adding cost to the controller. The direct sunlight or dark lighting conditions PUMP FAILED TO START use of jumpers, soldering, or other external 10 pushbuttons for easy screen navigation, LOW INTAKE SHUTDOWN ALARM components are not allowed. system test, lamp test, alarm reset, and horn SUPERVISORY POWER FAILURE The user can select any 9 of the following silencing LOW PRESSURE auxiliary alarms that can be programmed and Multicolored LED's for alarm and mode AUTO WEEKLY TEST START recorded in the event log and annunciated with annunciation UNDER FREQUENCY an OID screen and output relay contact for LEDs shall be labeled with removable labels OVER FREQUENCY conditions such as but not limited to: to allow for easy field modification of LOW ZONE / HIGH ZONE CONTACTS LOW PUMP ROOM TEMP language changes HIGH DISCHARGE PRESSURE RESERVOIR LOW All controller settings shall be programmable NO LOAD CONDITION RESERVOIR EMPTY through the OID and shall be protected by two Each event or alarm recorded in the event log RESERVOIR HIGH password levels shall have the following data recorded with the FLOW METER ON All features shall be enabled or disabled event/alarm: RELIEF VALVE OPEN through the OID, no jumpers or external wires Time and Date of Event or Alarm LOW SUCTION PRESSURE shall be needed or allowed to activate or deHIGH PUMP ROOM TEMPERATURE System Pressure activate a feature LOW FIREWATER PRESSURE Descriptive Text Message of the Event/Alarm The system status data shall be displayed on LOW PURGE PRESSURE Motor Running Status the OID. The displayed items shall include: LOW GEAR OIL PRESSURE Phase to Phase Volts System pressure, Phase to Phase (AB, BC, HIGH GEAR OIL TEMPERATURE Phase Amps AC) voltage, Phase current (A, B, C), GAS DETECTION The internal logic of the controller shall be System Events and Notifications, Current HIGH VIBRATION capable of operation in a temperature range of time and date, Number of starts, Total motor EMERGENCY POWER ON 4.4ºC to 40ºC and high, non-condensing, run hours, Displayed countdown timers for: PUMP ROOM DOOR OPEN humidity levels. Sequential motor start and motor stop, Status of Automatic Stop Setting. The controller shall be manufactured by Metron. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Specifications Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP450 01-11 57 MSC0914 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 58 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 59 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. Sizes range from 15 to 600 horsepower, 200 to 600 volts, 50 or 60 Hz. These controllers are used on reduced voltage type installations using a solid state starter for “Soft” starting and “Soft” stopping of electric motors. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MP700 Fire Pump Controller MSC0212 v11 Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS MSC0212 v11 Standard and Optional Features Standard Features Function - The MP700 series Soft Start electric fire pump controllers utilizes a state of the art solid state motor controller. The motor voltage is raised to an initial torque value. This is an adjustable value of locked rotor torque. The motor voltage is gradually increased during the acceleration ramp time. The acceleration ramp time is set to 10 seconds as required by NFPA 20, but it is adjustable from approximately 3 to 30 seconds. After a minimum run period and all starting causes have returned to normal, the solid state controller will initiate a stop sequence. This function will reduce surges in the pumping system during stopping of a centrifugal pump by smoothly decelerating the motor at a selectable rate. This will reduce the possibility of surges occurring in the system. • • • • • • • Operator Interface Device (OID) with LED Annunciator and Digital Display • • • • • • • • • • The solid state unit is supplied with the following protection features: Instantaneous Overcurrent Detection; Shorted SCR Detection; Phase Loss Monitor; Heatsink Over Temperature Switch NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 62 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP700 Soft Start/Soft Stop Microprocessor Electric Motor Fire Pump Controller Specifications The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380415, or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure The controller shall be designed for Soft Start starting and shall incorporate a special Pump Control feature which eliminates excessive acceleration torque problems (water hammer) and related effects. The controller shall stop the motor by reducing the speed in a manner that prevents any sudden changes in torque and minimizes surges in the system resulting in a smooth deceleration to the pump Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed Input and output status LED's to provide visual indication of each discrete input's or output's on/off status RS485 Communications Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP700 01/11 63 MSC0914 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 64 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 65 Fire Pump Controller For Electric Motor Driven Fire Pumps Metron Fire Pump Controllers conform to the latest Metron Fire Pump Controllers conform toAssociation’s the latest requirements of National Fire Protection requirements of National Fire Protection Standard for Centrifugal Fire Pumps as adopted by Association’sLaboratories Standard forand Centrifugal Pumps Underwriters Factory Fire Mutual. as adopted by Underwriters Laboratories and Factory Mutual. Sizes range from 15 to 350 horsepower, 200 to 480 volts, 50 or 60 Hz. These controllers are used Sizes range from 50 to 350 horsepower, 200 to on reduced voltage installations using a variable 480 volts, 50 or 60 Hz. These controllers are used frequency drive to adjust the speed of the pump on reduced voltage installations using a variable to compensate for variations in suction pressure frequency drive to adjust the speed of the pump to and system demand to maintain a constant output compensate for variations in suction pressure and pressure from shutoff to full flow of the pump. system demand to maintain a constant output pressure from shutoff to full flow of the pump. Only the highest quality components, all UL listed or UL recognized, usedcomponents, throughout toall assure the best Only the highestare quality UL listed or possible reliability. The NEMA 12 standard cabinet UL recognized, are used throughout to assure the is fabricated of heavy gauge reinforced steel with dripbest possible reliability. The NEMA 12 standard proof hood. All field wiring and service connections cabinet is fabricated of heavy gauge reinforced steel may be made from the front, allowing the controller to with drip-proof hood. All field wiring and service be mounted flush against a wall. connections may be made from the front, allowing the controller to be mounted flush against a wall. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for The controller is completely wired, assembled, and immediate installation. tested at the factory before shipment, and ready for immediate installation. MP800-700 with Transfer Switch in NEMA 12 Enclosure Fire Pump Controller Standard and Optional Features Function - The MP800 series Variable Frequency Drive (VFD) electric motor fire pump controllers utilizes a state of the art VFD with Swinging Choke Filter that is suitable for operation of a motor rated for VFD operation. The controller is designed for operation of motors that operate with a 1.0 service factor. The controller compensates for the effects of changing suction pressures that result in a higher pump discharge pressure. The VFD provides soft start (ramp up) and soft stop (ramp down) to minimize water hammer. Due to the operation characteristics of the VFD the inrush current is greatly reduced. The current limit is factory default at 125% of full load current but is field adjustable. Standard Features • • • • • • Operator Interface Device (OID) with LED Annunciator and Digital Display • • • • Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silenceable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Auxiliary alarms: The controller includes as standard five (5) discrete auxiliary inputs, seven (7) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. • NEMA Type 2 drip proof metal freestanding enclosure • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions • 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing • Removable labels to allow for easy field language changes • All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification • The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Five (5) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied MSC0914 67 Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for up to 31 days. The pressure log samples are time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 3000 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Additional Options Reduced voltage bypass starting: Autotransformer Start or Solid State Soft Start/Stop. Enclosure The following NEMA 12 standard. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 68 Fire Pump Controller For Electric Motor Driven Fire Pumps Model MP800 Variable Frequency Drive (VFD) Electric Motor Fire Pump Controller Specifications The Fire Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL). The controller shall be available for 208, 230, 380-415, or 480 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 12 drip proof metal freestanding enclosure Variable Frequency Drive (VFD) electric motor fire pump controllers utilizes a state of the art VFD with Swinging Choke Filter that is suitable for operation of a motor rated for VFD operation. The controller is designed for operation of motors that operate with a 1.0 service factor only. The controller compensates for the effects of changing suction pressures that result in a higher pump discharge pressure. The VFD provides soft start (ramp up) and soft stop (ramp down) to minimize water hammer. Due to the operation characteristics of the VFD the inrush current is greatly reduced. The current limit is factory default at 125% of full load current but is field adjustable. Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silenceable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 5 discrete auxiliary inputs, 7 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 5 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a pressure log with continuous pressure recording for up to 31 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP800 01/11 MSC0914 69 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 70 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 71 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 72 Contents: TRANSFER SWITCHES SECTION CONTENTS: Full Service Power Transfer Switch Bulletin Switch Schematic FullTransfer Service Power Transfer Switches Model MP300 with Transfer Switch Price Sheet Model MP300 with Transfer Switch Drawings Model MP300 - Across the Line Start Model MP400 with Transfer Switch Price Sheet Switch Model MP400 with Transfer Switch Drawings Model MP600 - High Voltage Across the Line Start Model MP420 with Transfer Switch Price Sheet Model MP420 with Transfer Switch Drawings Model MP400 PrimarySwitch Resistance Reduced Voltage Start Model MP430 with- Transfer Price Sheet Model MP430 with Transfer Switch Drawings Model MP420 Part Winding Reduced Model MP435 with- Transfer Switch Price Sheet Voltage Model MP435 with Transfer Switch Drawings Model MP430/MP435 Wye-Delta Reduced Current Model MP450 with Transfer -Switch Price Sheet Model MP450 with Transfer Switch Drawings Model MP450 Autotransformer Model MP700 with- Transfer Switch Price Closed Sheet Transition Reduced Voltage Model MP700 with Transfer Switch Drawings Model MP700 Solid State Model MP800 with- Transfer SwitchReduced Price SheetVoltage Limited Service Model M30 with Transfer Switch Bulletin Model MP800 - SolidSwitch StatePrice Reduced Model M30 with Transfer Sheets Voltage Model M30 with Transfer Switch Drawings Limited Service with Transfer Switch Model M30 - Combined Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 73 Power Transfer Switches For Electric Motor Driven Fire Pumps Metron MTS Automatic Transfer Switch provides operation of electric fire pump motors from a alternate source of power when the normal source fails. They may be used with any Metron electric fire pump controller— Across the Line, Primary Resistance, Part Winding, Wye-Delta, Auto Transformer or Solid State Reduced Voltage Types. These transfer switches are an integral part of the fire pump controller. They are factory assembled, shipped and installed as a part of the controller. The combination fire pump controller/transfer switch is listed by Underwriters’ Laboratories’, Factory Mutual, and meets all the latest requirements of NFPA’s Standard for Installation of Centrifugal Fire Pumps. The MTS Automatic Transfer Switch is a mechanically held double throw switch with a fast acting drive mechanism. Operating coils are momentarily energized from the source to which the load is being transferred. The switch is interlocked electrically and mechanically to prevent both services form feeding the load at the same time. The transfer switch is capable of manual (non-electrical) operation. Under voltage sensing devices are supplied which monitor each phase of normal service. When the voltage of any phase falls below the pre-set level the transfer switch automatically transfers to the alternate source. Voltage and frequency sensing devices are provided to monitor one phase of the alternate source and will inhibit transfer to the alternate source until adequate voltage and frequency are available. The transfer switch provides a special circuit that de-energizes the motor control circuit five (5) second prior to transfer in either direction to prevent high current transients due to an out-of-phase condition between the motor and the source to which it is being connected. A contact is provided to actuate the engine starting circuit when normal source fails. To prevent false starts, a time delay (factory set at 1/2 to 3 seconds) is provided between normal source failure and actuation of the engine start contact. An isolation switch ahead of the alternate source input terminals of the transfer switch is provided. When the switch is opened, auxiliary contacts in the generator start circuit prevent starting if commanded to by the transfer switch. An additional auxiliary contact on the isolation switch is provided for remote annunciation of isolation switch position. An adjustable time delay (0-30 min.) prevents restoration to normal service for a pre-set period of time to assure normal line stabilization. An auxiliary N.O. contact is provided for remote annunciation of transfer to emergency. This contact is operated by the transfer mechanism as a direct indication of switch position. Pilot lights for indication of Switch in Normal position, Switch in Emergency position, and Emergency Isolation Switch in Off. Audible indication of Emergency Isolation Switch in Off is also included. A test switch is also provided which simulates loss of normal power so that the transfer switch operation can be checked without interrupting normal service to the fire pump controller. MP435 Fire Pump Controller with Automatic Transfer Switch MSC0212 v11 Power Transfer Switches For Electric Motor Driven Fire Pumps Electric Motor Fire Pump Controller with Automatic Transfer Switch Specifications The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure AUTO, MANUAL, TEST, and OFF mode buttons illuminated with colored LED's for controller mode operation Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Data logging: The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of Automatic Transfer Switch: UL Listed for Fire data. The pressure log samples shall be time and Pump Service, sized at least 115% of motor full date stamped and stored on a removable SD card load current and shall conform to all requirements memory. The pressure log shall be searchable by of NFPA 20 Chapter 10. It shall be installed in a each sample, by minute, or by hour. Each days barriered compartment of the fire pump entries shall be stored in a separate file on the SD controller. The complete assembly, controller and card. SD memory shall be readable by any PC transfer switch, shall be shipped as a single unit. equipped with an SD memory card reader. The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following 10 pushbuttons for easy screen navigation, system events/alarms: test, lamp test, alarm reset, and horn silencing MOTOR QUIT FAULT MOTOR OVERLOAD Multicolored LED's for alarm and mode PHASE REVERSAL Alternate Source Isolation Switch: Externally annunciation PUMP FAILED TO START operable, quick break type sized at least 115% of LOW VOLTAGE LEDs shall be labeled with removable labels to motor full load current. Auxiliary contacts on the HIGH VOLTAGE allow for easy field modification if additional isolation switch shall be interwired with the PRESSURE TRANSDUCER FAULT alarms and/or language changes engine start contacts to prevent starting of the PUMP ON DEMAND engine should the isolation switch be in the open LOW DISCHARGE PRESSURE All controller settings shall be programmable position. Shall be front mounted and wired for HIGH DISCHARGE PRESSURE through the OID and shall be protected by two ease of maintenance and allowing the unit to be REMOTE START SIGNAL password levels mounted flush against a wall. DELUGE VALVE START All features shall be enabled or disabled through LOW PUMP ROOM TEMPERATURE Auxiliary alarms: the OID, no jumpers or external wires shall be RESERVOIR LOW As standard the controller shall include 6 discrete needed or allowed to activate or de-activate a RESERVOIR EMPTY auxiliary inputs, 9 form 'C' auxiliary relay outputs. feature RESERVOIR HIGH These auxiliary inputs and outputs are in addition to FLOW METER ON those mandated by NFPA 20. All auxiliary inputs, The system status data shall be displayed on the RELIEF VALVE OPEN outputs, and OID LED's shall be field programmable OID. The displayed items shall include: System GAS DETECTION through the OID. This permits a multitude of pressure, Phase to Phase (AB, BC, AC) voltage, LOW SUCTION PRESSURE customizable controller configurations to meet each Phase current (A, B, C), Current time and date, LOW FIREWATER PRESSURE installations unique needs without adding cost to the Number of starts, Total motor run hours, LOW PURGE PRESSURE controller. The use of jumpers, soldering, or other Displayed countdown timers for: Sequential HIGH GEAR OIL TEMPERATURE external components are not allowed. motor start and motor stop, Status of Automatic LOW GEAR OIL PRESSURE Stop Setting. The user can select any 9 of the following auxiliary HIGH VIBRATION alarms that can be programmed and recorded in the PUMP ROOM DOOR OPEN Audible horn with silence feature for silencable event/alarm logs and annunciated with an LED and alarms Alarm Log: The Alarm Log shall be a separate output relay contact for conditions such as: subset of the event log and shall display the last 10 Lamp test feature LOW PUMP ROOM TEMP alarms recorded in the system. RESERVOIR LOW English or Spanish languages selectable through RESERVOIR EMPTY Each event or alarm recorded in the either event log the OID RESERVOIR HIGH or alarm logs shall have the following data recorded FLOW METER ON Microprocessor based logic with real time/date with the event/alarm: RELIEF VALVE OPEN clock capable of running a minimum of 14 days Time and Date of Event or Alarm GAS DETECTION without AC power connected to controller and System Pressure LOW SUCTION PRESSURE non-volatile flash memory to permanently store Descriptive Text Message of the Event/Alarm LOW HYDRAULIC PRESSURE the continuous pressure log, event log, alarm log Motor Running Status LOW FIREWATER PRESSURE and all user changeable set points and system Phase to Phase Volts LOW PURGE PRESSURE data. Battery backup of any kind not allowed. Phase Amps LOW GEAR OIL PRESSURE Input and output status LED's to provide visual HIGH VIBRATION The internal logic of the controller shall be capable indication of each discrete input's or output's EMERGENCY POWER ON of operation in a temperature range of 4.4ºC to 40ºC on/off status PUMP ROOM DOOR OPEN and high, non-condensing, humidity levels. One RS485 Serial Port The controller shall be manufactured by Metron. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 75 Bulletin MP-MTS 01/11 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 76 Limited Service Controller For Electric Motor Driven Pumps Metron MTS Automatic Transfer Switches provide operation of Limited Service Pump motors from an alternate source of power when the normal source fails. These transfer switches are a part of the Limited Service pump controller; although mounted in a separate compartment, they are factory assembled, shipped and installed as a part of the controller. The combination Limited Service controller/ transfer switch is listed by Underwriters Laboratories and meets all the latest requirements of NFPA 20 Standard for Installation of Centrifugal Fire Pumps. Use of this controller must be acceptable to the authority having jurisdiction. The MTS Automatic Transfer Switch is a mechanically held double throw switch with a fast acting drive mechanism. Operating coils are momentarily energized from the source to which the load is being transferred. The switch is interlocked electrically and mechanically to prevent both services from feeding the load at the same time. The transfer switch is capable of manual (nonelectrical) operation. Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division MSC0212 v11 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit. The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction. Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be inter-wired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied. MSC0914 78 HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent nonvolatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACT HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Motor HP 7.5-30 5-15 MTS100A Power Transfer Switches Line Voltage Catalog Number 208-575 VAC / 3 Phase MTS100 115-230 VAC / 1 Phase MTS100 MSC0212 v11 Limited Service Controller For Electric Motor Driven Pumps Model MP30 Limited Service Across‑the‑line Start Electric Motor Controller with Dual Utility Transfer Switch Specifications The Limited Service Controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure AUTO, MANUAL, TEST, and OFF mode buttons illuminated with colored LED's for controller mode operation Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or de-activate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature English or Spanish languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Automatic Transfer Switch: UL Listed for Fire Pump Service, sized at least 115% of motor full load current and shall conform to all requirements of NFPA 20 Chapter 10. It shall be installed in a barriered compartment of the fire pump controller. The complete assembly, controller and transfer switch, shall be shipped as a single unit. The Transfer Switch shall be supplied with a special circuit to prevent higher than normal starting currents when transferring from one source to the other. This circuit shall deactivate the fire pump motor five (5) seconds prior to transfer in either direction. Alternate Source Isolation Switch: Externally operable, quick break type sized at least 115% of motor full load current. Auxiliary contacts on the isolation switch shall be inter-wired with the engine start contacts to prevent starting of the engine should the isolation switch be in the open position. Shall be front mounted and wired for ease of maintenance and allowing the unit to be mounted flush against a wall. Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID LED's shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact for conditions such as: LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller shall have separate data logs for storing system data that is readable through the OID. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACT HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Alarm Log: The Alarm Log shall be a separate subset of the event log and shall display the last 10 alarms recorded in the system. Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin M30/MTS 01/11 80 MSC0914 Limited Service Controller For Electric Motor Driven Pumps These controllers are for use with squirrel cage motors, 30 horsepower or less, 575 volts or less, across-the-line type starting and must be acceptable to the authority having jurisdiction. Limited Service controllers are withstand rated and listed by Underwriters Laboratories. Construction of these controllers differs from the Electric Fire Pump controllers in that the manually operated isolation switch is not supplied and the circuit breaker is of the thermal-magnetic type. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division MSC0212 v11 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes, as standard, six (6) discrete auxiliary inputs, and nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied. MSC0914 82 HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 MSC0212 v11 Limited Service Controller For Electric Motor Driven Pumps Model MP30 Limited Service Across‑the‑line Start Electric Motor Pump Controller Specifications General Controller Description The Limited Service Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL). The controller shall be available for 208, 230, 380415, 480 or 575 volt three phase power. Controller Equipment Features The controller shall include the following standard features: NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, system test, lamp test, alarm reset, and horn silencing Multicolored LED's for alarm and mode annunciation LEDs shall be labeled with removable labels to allow for easy field modification of language changes All controller settings shall be programmable through the OID and shall be protected by two password levels All features shall be enabled or disabled through the OID, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature The system status data shall be displayed on the OID. The displayed items shall include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), System Events and Notifications, Current time and date, Number of starts, Total motor run hours, Displayed countdown timers for: Sequential motor start and motor stop, Status of Automatic Stop Setting. Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port All wiring terminals on PCB's shall be removable type Service Entrance Rated Auxiliary alarms As standard the controller shall include 6 discrete auxiliary inputs, 9 form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens shall be field programmable through the OID. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components are not allowed. The user can select any 9 of the following auxiliary alarms that can be programmed and recorded in the event log and annunciated with an OID screen and output relay contact for conditions such as but not limited to: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging The controller shall have separate data logs for storing system data that is readable through the OID. removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Each event or alarm recorded in the event log shall have the following data recorded with the event/alarm: Time and Date of Event or Alarm System Pressure Descriptive Text Message of the Event/Alarm Motor Running Status Phase to Phase Volts Phase Amps The internal logic of the controller shall be capable of operation in a temperature range of 4.4ºC to 40ºC and high, non-condensing, humidity levels. The controller shall be manufactured by Metron. Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin M30 01/11 84 MSC0914 ▪▪JOCKEY PUMP ▪▪ALARM PANELS Contents: Jockey Pump Controllers Model MP15 - Jockey Pump Controller Alarm Panels Remote Alarm Panel Electric Remote Alarm Panel Diesel Engine Remote Alarm Panel Additive Controllers Model FDF4-J - Diesel “Foam” Pump Controller Model MPF30 - Electric “Foam” Pump Controller Model MPF300 - Across the Line Start Electric “Foam” Pump Controller Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 85 A DIVISION OF HUBBELL MP15 Jockey Pump Controller Series MP15 Micro Processor Full Voltage, Across the Line Metron’s Model MP15 Jockey Pump is small, lightweight, technologically advanced microprocessor based controller intended for across-the-line starting of squirrel cage motors. MP15 controllers are for fire protection system applications where it is desirable to maintain uniform system water pressure by the use of an automatic pressure maintenance pump. The MP15 Jockey Pump Controller serves over-all system efficiency by detecting minor fire protection water system leakage. By bringing jockey or make-up pumps on line, they maintain pressure within set point limits without unnecessary cycling of the main fire pump. Bulletin MP15 V12 A DIVISION OF HUBBELL Standard and Optional Features Standard Features Solid State contactor drive for increased reliability Field updatable via USB Multilingual System pressure readout without opening the door Combination motor protector through door disconnect provides overload and short circuit protection without fuses Horsepower rated motor starter HAND-OFF-AUTO selector switch Minimum Run timer Pump Start Delay timer Power Available LED Pump Running LED Event history Data log Door mounted backlit LCD display/user interface with adjustable back lighting. Control transformer Diagnostic LED’s 0-600 PSI Transducer Options USB enhanced data logging capability Power and communications, eight channel I/O expansion board with Form C contacts Space heater with thermostat Consult factory for additional options. Suitable for use as Service Equipment 600 PSI Type 4 & 4X enclosures Tropicalization CE approved (standard on Eledyne models) Four user programmable output relays Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP15 V12 MSC0914 87 A DIVISION OF HUBBELL Specifications Features The Fire Jockey Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) 508A standards for industrial controls. The controller shall be available for 208, 230, 380-415, or 480 volt three phases and 115,208,240 single phase. Settings shall be programmable through the OID display. 3 pushbuttons for easy screen navigation All features shall be enabled or disabled through the OID The system status data shall be displayed on the OID. The displayed items shall include: System pressure, System Events and Notifications, Current time and date Short circuit rating 100KA @ 115-240VVAC, 50KA @380-480 VAC, 25KA @ 575-600 VAC The controller shall have separate data logs for storing system data that is readable through the OID The event log shall be capable of storing no less than 3000 events The internal logic of the controller shall be capable of operation in a temperature range of 5oC – 50oC and high, non-condensing, humidity levels. Approvals Listed by Underwriters Laboratories in accordance with UL508A, Standard for Industrial Controls. CE – Optional EMC Tested Ratings 120V-600V, 50/60Hz, single phase or 3 phase Short circuit rating 100KA @ 115-240VVAC, 50KA @380-480 VAC, 25KA @ 575-600 VAC Type 3R enclosure Operational temperature 42o F -122oF (5oC – 50oC) 0-600 psi pressure transducer Features System pressure readout without opening the door Combination motor protector through the door disconnect provides fuseless overload and short circuit protection Horsepower rated motor starter HAND-OFF-AUTO selector switch Minimum Run timer Pump Start Delay timer Power Available LED Pump Running LED Event history Data log Door mounted backlit LCD display/user interface with adjustable back lighting. Control transformer Diagnostic LED’s Solid State contactor drive for increased reliability Field updatable via USB Multilingual NEMA Type 3R drip proof metal freesstanding enclosure Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Bulletin MP15 V12 MSC0914 88 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 89 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 90 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 91 Rem mote Alarm Pa anels For Fire Pu ump Co ontrolle ers It features f 16 6 channel monitoring, desiggned primarrily for use with thhe Metroon range of fire puump control system ms, providin ng remote supervision s o of compplete installaations from any manneed pointt. (for exam mple; gate houses annd recepption points) The features in this modell include DIP switcches which enables e bankks of inputs to be coonfigured on n site for acctive high/loow operaation, smalleer footprint, and attractivve packaaging in a style s that will w blend innto most environm ments witthout beinng intrussive, yet imp possible to iggnore when an alarm m state is trig ggered. The indicators are identiffied by tw wo nel allocationn labels. Theese removable chann labelss may be pre-printed to order by b Metroon, or you may m decide to legend thhe panell yourself on site. One O label is intended for chaannel allocaation and thhe otherr for zone infformation. NFPA / LPC / EN Featu ures This microprocessor baased remote moniitor from Meetron is the latest versioon of a whole linee of successsful productts. This unit feaatures statte-of-the art a d dessigned arounnd microocontroller devices, the laatest UL staandards. Thee unit offers a comppact, robustt and reliaable producct, offeriing a great deal d more fllexibility thaan its prredecessors. w be the case for inttermittent, or o This will infreqquent alarm states, or faults whicch have been b clearedd. Channels that t remain in i the alaarm state, hoowever, willl return to thhe activee flashing sttate, soundinng the alarm m once more. m A Laamp test faacility is inncluded. Thiis versioon also now has a more cost effectivve integral battery baack up and charger optioon along with a new w low cost repeat alarm m outputt-card. Whenn in an alarm m state, the unit u will sounnd the alarm, a and flash the correspondinng indicator on the front panel, in order to E’ alert the operatorr. Depressingg the ‘MUTE button will silen nce the alarrm and activve ors will ceease to flassh, channnel indicato holdiing steady in n the ‘ON’ state. s Pressinng the ‘R RESET’ buttton will retuurn all inactivve fault channels to the ‘STAND DBY’ state, clear the correspo onding indiccators. Hubbeell Industrial Co ontrols, Inc. ‑ Metron M Fire Pum mp Control Divvision | 4301 Cheeyenne Dr., Archhdale, NC 272663 HubbellPhone: Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 336-434-2800 · Fax: 336-434-22801 | Email: sallesmail@metronninc.com · www..metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.comBulleetin RAP 01/11 MSC0914 92 Remote Alarm Panels For Fire Pump Controllers Maximum power rating Power supply Dimensions Enclosure Inputs Outputs <300mA 12v D.C./240v A.C. (selectable 110v) 10.3 in wide x 8 in high x 4.5 in deep Mild steel, wall mounting 16, 12v digital 1 volt-free, single pole, c/o relay o/p, 5A rated. (For remote common fault) High output audible alarm. Weight 16 l.e.d. indicators, plus A.C. status indicator. 6.5lbs approx. Voltage Supply Options 120v/110V 240v/230V When ordering please specify: No. of active channels. Normally open / normally closed standby state. Channel legend. Supply voltage. Hubbell Industrial Controls, Inc. ‑ Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 HubbellPhone: Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 336-434-2800 · Fax: 336-434-2801 | Email: salesmail@metroninc.com · www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.comBulletin RAP 01/11 MSC0914 93 Additive Pump Controller Diesel Engine Additive “Foam” Pump Controller The Metron Model FD4F-J controller is designed to specifically meet the latest NFPA 20 and UL 218 standards for Diesel Engine Additive Pump Controllers. This controller implements the latest component and microprocessor logic technology available. It incorporates years of experience in the design and manufacture of fire pump control systems. The components are installed in a NEMA 2 dust and drip proof enclosure with optional NEMA 3R, 4, 4X, or 12 ratings available. The Operator Interface Device (OlD), manual start pushbuttons, stop push button and Auto-Off-Manual selector switch are located on the exterior door for easy access. The battery disconnect switches are located on the main mounting panel inside the enclosure. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller’s logic is based on discrete components using the latest technology with high quality, highly reliable printed circuit boards (PCBs) and PCB mounted relays. The controller uses a microprocessor to control automatic engine and alternation between batteries during cranking. It also monitors and records system alarms and pressure, battery voltage and engine functions. This controller is suitable for all engine types with either ‘energized to run’ or ‘energize to stop’ fuel solenoids. Inside the controller are two independent fully automatic microprocessor controlled battery chargers rated at 10 Amps each. The battery chargers operate in such a manner as to ensure that the engine batteries are fully charged within 24 hours. PCB mounted LED’s are provided for indication of AC Power On, and Battery Power On. The controller is supplied with wall mounting brackets as standard. It may be supplied with optional 24” (609.6 mm) legs for free standing floor or skid mounting. Stainless steel plumbing is provided as standard. Hubbell Industrial Controls, Inc. Metron Fire Pump Control Division MSC0212 v11 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display: General Controller Description The Additive Pump Controller conforms to all requirements of the latest edition of NFPA 20, NFPA 70 and is Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller is available for either 12VDC or 24VDC operation. Included as standard, the controller is suitable for 120VAC or 208/240VAC input power at no additional cost. Controller Standard Features • The controller includes two 10 Amp battery chargers that are temperature compensated and includes integral LED’s for indication of charge AC Failure, and Battery Power On. • Two outer door mounted manual crank pushbuttons and two battery on/off switches located on the interior back panel. • Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting. • Outer door mounted AUTO, OFF, MANUAL selector switch with mode condition illuminated on OID with colored LED's • Operator Interface Device (OlD) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions. English or Spanish languages are standard and selectable through the OlD. Additional languages available upon request. • The OlD includes 12 pushbuttons for easy screen navigation, system mode changes, alarm reset, horn silencing, and lamp test. • The built in annunciator includes multicolored LED’s for alarm and mode indications. The annunciation LED’s have removable labels that allow the user to easily make changes, if additional alarms and/or language changes are needed. • All controller settings are programmable through the OlD. Programming changes are protected by two levels of passwords to prevent unauthorized modification. • The OlD displays System Pressure, Start Pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, and Battery 2 Charger Amps providing the operator instant system status, Status of Automatic Stop Setting. LED indication of Loss of DC Power. A detailed Battery Voltage and Charging Current screen is also supplied. Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start. • The state of the art microprocessor based logic includes a real time/date clock that can operate for a minimum of 14 days without DC power connected to controller. • An SD Memory card is used to record pressure log (feature can be turned on/off), event log, and auxiliary user programs. The pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. • One RS485 data port is included as standard. • MODBUS Communication Protocol via RS485 port • If there is ever a need to change the internal components all wiring to the internal board is removable without the use of any special tools or soldering. Auxiliary alarms and contacts As standard the controller includes 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s are field programmable making it very easy to make changes to the controller in the field. Through the OlD the operator can select any 8 of the following auxiliary alarms which will be recorded in the event/alarm logs and annunciated with an LED and/or output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL HIGH ENGINE OIL TEMP LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied. MSC0914 95 Diesel Engine Additive Pump Controller FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMP HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMP HIGH FUEL TEMP PUMP ON DEMAND Data logging: Pressure Log: The Pressure log provides a continuous pressure recording for one month of data. Each time the pressure log records a pressure it includes the time and date of the reading and is stored on the SD memory card. If the controller is set for nonpressure actuation there will not be any pressure logs provided. The data recorded in the pressure log can be searched by each sample, by minute, or by hour allowing for easy access to specific data. Event Log: The event log is also stored on the SD memory card. It will hold a maximum of 3000 events. These events include any of the following events/alarms: BATTERY 1 FAULT BATTERY 2 FAULT BATTERY 1 LOW VOLTAGE BATTERY 2 LOW VOLTAGE CHARGER 1 FAULT CHARGER 2 FAULT AC POWER FAIL ENGINE OVERSPEED ENGINE FAILED TO START ENGINE QUIT ENGINE LOW OIL PRESSURE ENGINE HIGH WATER TEMP PRESSURE DROP STOP PUSHBUTTON PRESSED CONTACTOR COIL FAILURE SYSTEM AUTO MODE ENGINE LOCKOUT SIGNAL SYSTEM AUTO MODE SYSTEM MANUAL MODE SYSTEM OFF MODE SYSTEM TEST RUN ALARM RESET LOW PRESSURE CONDITION LOW PRESSURE START DELUGE START REMOTE START AC POWER FAIL START HORN SILENCED PRESSURE TRANSDUCER FAULT Plus any of the 8 programmable auxiliary alarms listed above Every event or alarm that is recorded includes the following data with the recorded event or alarm: • Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status Controller Operation Automatic Mode: Starting conditions such as pressure drop, and deluge valve start, will cause the user adjustable sequential start delay timer to begin operation. After start delay is completed the engine will start and the operation will be recorded in the event log. In addition to the sequential start timer the Automatic Weekly Test Start, AC Power Fail Start are programmable by the user through the OlD. All system statistics are continuously monitored and changes are logged into the internal logs. System statistics include, but are not limited to, battery charger volts/amps, battery voltage, and system pressures are continuously monitored and changes are logged. Stopping conditions: Auto engine stop delay, engine lockout, low suction shutdown, automatic stop during automatic weekly test for low oil pressure and high water temperature are all OlD user programmable features. Manual Mode: If a control logic failure occurs, two crank pushbuttons are provided that will bypass all internal logic and allow manual operation of the engine. Options Option H: Space Heater If the ambient atmosphere is especially damp or humid, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted at no additional charge. Option N: Step-down Transformer When AC voltage exceeds 240 VAC single phase, an integral transformer may be provided for operation from 380 to 600 VAC 50/60 Hz input. Exact voltage and frequency must be specified when ordering. Option W: 24 Inch (609.6 mm) Legs Provided for free standing installations when wall mounting is not practical. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12. Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 96 Additive Pump Controller Diesel Engine Additive “Foam”Pump Controller Specifications General Controller Description The Additive Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for either 12VDC or 24VDC systems. Controller Equipment Features The controller shall include the following standard features: • NEMA Type 2 drip proof metal wall mount enclosure • Stainless steel plumbing. • Dual Battery chargers, 10 amp microprocessor temperature compensated with integral volt/amp digital display and integral LEDs for indication of AC Power On and Battery Power On • Two outer door mounted crank pushbuttons and two inner panel mounted battery on/off switches • Outer door mounted key operated AUTO, OFF, MANUAL, mode selector switch • Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit LCD capable of being read in both direct sunlight or dark lighting conditions • 12 pushbuttons for easy screen navigation, alarm reset, and horn silencing • Multicolored LED’s for alarm and mode annunciation • LEDs shall be labeled with removable labels to allow for easy field modification if additional alarms and/or language changes • All controller settings shall be programmable through the OlD and shall be protected by two password levels • All features shall be enabled or disabled through the OlD, no jumpers or external wires shall be needed or allowed to activate or deactivate a feature • The system status data shall be displayed on the OlD. The displayed items shall include: Pump On Demand, Contactor Coil Failure, System pressure, Battery 1 Voltage, Battery 2 Voltage, Battery 1 Charger Amps, Battery 2 Charger Amps, Current time and date, Number of starts, Total engine run hours, Displayed countdown timers for: Sequential engine start and engine stop, and Time until AC Power fail start, Status of Automatic Stop Setting. LED indication of Loss of DC Power. • Audible horn with horn silence feature for silenceable alarms • Lamp test feature • English or Spanish languages selectable through the OlD • Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without DC power connected to controller and non-volatile flash memory to permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. • Input and output status LED’s to provide visual indication of each discrete input’s or output’s on/off status • Internal variable to control dump valve. • Ability to turn on/off pressure display. • One RS485 Serial Port • MODBUS Communication Protocol via RS485 port • All wiring terminals on PCB’s shall be removable type Auxiliary alarms: As standard the controller shall include 6 discrete auxiliary inputs, 8 form ‘C’ auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OlD LED’s shall be field programmable through the OlD. This permits a multitude of customizable controller configurations to meet each installations unique needs without adding cost to the controller. The use of jumpers, soldering, or other external components is not allowed. The user can select any 8 of the following auxiliary alarms that can be programmed and recorded in the event/alarm logs and annunciated with an LED and output relay contact: ENGINE QUIT FAULT PRESSURE TRANSDUCER FAULT PUMP ON DEMAND LOW DISCHARGE PRESSURE HIGH DISCHARGE PRESSURE REMOTE START SIGNAL DELUGE VALVE START HIGH FUEL LEVEL FUEL SPILL FUEL TANK RUPTURE LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION HIGH ENGINE OIL TEMPERATURE LOW JACKET WATER FLOW LOW JACKET WATER LEVEL LOW HYDRAULIC PRESSURE GAS DETECTION LOW FIREWATER PRESSURE AIR DAMPER CLOSED AIR DAMPER OPEN LOW PURGE PRESSURE LOW GEAR OIL PRESSURE LOW COOLANT LEVEL HIGH GEAR OIL TEMPERATURE HIGH VIBRATION LOW FUEL PRESSURE HIGH EXHAUST TEMPERATURE HIGH FUEL TEMPERATURE PUMP ON DEMAND PRESSURE Data logging: The controller shall have separate data logs for storing system event and pressure data that is readable through the OlD or printable on the internal printer. The data logs shall be stored on a removable SD memory card. The file format shall be standard ASCII text. These logs shall be as follows: Pressure Log - if provided: The controller shall have a Pressure log with continuous pressure recording one month of data. Each day’s data shall be in a separate file. The pressure log samples shall be time and date stamped and stored in permanent non-volatile flash memory. The pressure log shall be searchable by each sample, by minute, or by hour. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include any of the following events/alarms: BATTERY 1 FAULT BATTERY 2 FAULT BATTERY 1 LOW VOLTAGE BATTERY 2 LOW VOLTAGE CHARGER 1 FAULT CHARGER 2 FAULT AC POWER FAIL ENGINE OVERSPEED SYSTEM AUTO MODE ENGINE LOCKOUT SIGNAL SYSTEM AUTO MODE SYSTEM MANUAL MODE SYSTEM OFF MODE SYSTEM TEST RUN ALARM RESET LOW PRESSURE CONDITION LOW PRESSURE START DELUGE START ENGINE FAILED TO START ENGINE QUIT ENGINE LOW OIL REMOTE START PRESSURE ENGINE HIGH WATER AC POWER FAIL TEMP START PRESSURE TRANSDUCER HORN SILENCED FAULT STOP PUSHBUTTON PRESSURE DROP PRESSED CONTACTOR COIL FAILURE (PLUS ANY OF THE 8 PROGRAMMABLE AUXILIARY ALARMS LISTED ABOVE) Each event or alarm recorded in the either event log or alarm logs shall have the following data recorded with the event/alarm: • Time and Date of Event or Alarm • System Pressure • Descriptive Text Message of the Event/Alarm • System Auto Mode Status • Engine Running Status • Charger 1 Status • Charger 2 Status • Battery 1 Status • Battery 2 Status The internal logic of the controller shall be capable of operation in a temperature range of 4.4°C to 40°C and high, non-condensing, humidity levels. HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 Email:salesmail@metroninc.com salesmail@metroninc.com ∙ www.metroninc.com Bulletin FDF4-J 01/11 97 MSC0914 Limited Service Controller Electric Additive “Foam” Pump Controller These controllers are for use with squirrel cage motors, 30 horsepower or less, 575 volts or less, across-the-line type starting and must be acceptable to the authority having jurisdiction. Limited Service controllers are withstand rated and listed by Underwriters Laboratories. Construction of these controllers differs from the Electric Additive Pump controllers in that the manually operated isolation switch is not supplied and the circuit breaker is of the thermalmagnetic type. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MPF30 Limited Service Controller MSC0212 v11 Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed which allows easy field modification The system status data is displayed on the OID. The displayed items include: System Pressure, Phase to Phase (AB, BC, AC) Voltage, Phase Current (A, B, C), Current Time and Date, System Events and Notifications such as Remote Start, Local Start etc., Number of Starts, Total Motor Run Hours, Time Remaining on Sequential Motor Start and Motor Stop Timers, Status of Automatic Stop Setting Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event log, and auxiliary user programs. Pressure log is stored in separate comma delimited ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes, as standard, six (6) discrete auxiliary inputs, and nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID screens can be field programmed through the OID. Nine (9) of the following auxiliary alarms can be programmed and recorded in the event/alarm logs and annunciated on the OID display screen and/or output relay contact(s). These alarm conditions include: LOW PUMP ROOM TEMPERATURE RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied. MSC0914 99 Electric Additive “Foam” Pump Controller HIGH VIBRATION GAS DETECTION EMERGENCY POWER ON PUMP ROOM DOOR AJAR LOW INTAKE Data logging: The controller includes two (2) separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. If the controller is set for non pressure actuation there will not be any pressure logs provided. The 2 data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in a permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID. This feature can be toggled on/off. Event Log: The event log will store up to 300 of the most current events. These events can include, but are not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND / FIRE CONDITION SYSTEM FAULT AUTO MODE MANUAL MODE OFF MODE PRESSURE TRANSDUCER FAULT FAILED TO START LOW INTAKE SHUTDOWN SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION HIGH VOLTS LOW VOLTS Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option T: Weekly Test Start Solenoid In some cases it may be desirable to have the electric motor run at a preset time each week for approximately 30 minutes. The controller includes a built in weekly test function. This option complements the standard function by simulating a loss of pressure. Simulation of pressure loss is accomplished by opening a solenoid valve, which reduces the system pressure below the starting pressure of the controller. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 100 Additive Pump Controller Electric Additive “Foam” Pump Controller Metron Additive Pump Controllers conform to the latest requirements of National Fire Protection Association’s Standard for Centrifugal Fire Pumps as adopted by Underwriters Laboratories and Factory Mutual. They are withstand rated and listed by Underwriters’ Laboratories and approved by Factory Mutual Research Corporation. Sizes range from 15 to 50 horsepower, 200 to 600 volts, 60 Hz. These controllers are for use on Across-the-Line type installations. Only the highest quality components, all UL listed or UL recognized, are used throughout to assure the best possible reliability. The cabinet is fabricated of heavy gauge reinforced steel with drip-proof hood. All field wiring and service connections may be made from the front, allowing the controller to be mounted flush against a wall. An internal variable has been added to control the pressure relieving dump valve. The dump valve contact must be supplied with an external power source for operation of the valve. The dump valve contact will close upon the controller receiving a start command such as a pressure drop or deluge valve signal. The dump valve will remain open after the engine starts for approximately 10 seconds. The controller is completely wired, assembled, and tested at the factory before shipment, and ready for immediate installation. MPF300 Additive Pump Controller Standard and Optional Features Standard Features Operator Interface Device (OID) with LED Annunciator and Digital Display NEMA Type 2 drip proof metal freestanding enclosure Operator Interface Device (OID) with 4 lines by 20 character display with large character backlit Liquid Crystal Display (LCD) capable of being read in both direct sunlight or dark lighting conditions 10 pushbuttons for easy screen navigation, LED lamp test, alarm reset, controller test and horn silencing Removable labels to allow for easy field language changes Includes stainless steel plumbing as well as a standard dry contact to operate a dump valve with time delay setting. All controller settings are programmable through the OID. All features are enabled or disabled through the OID, no jumpers or external wires are needed allowing easy field modification The system status data is displayed on the OID. The displayed items include: System pressure, Phase to Phase (AB, BC, AC) voltage, Phase current (A, B, C), Current time and date, System Events and Notifications such as Remote Start, Local Start etc., Number of starts, Total motor run hours, Time remaining on sequential motor start and motor stop timers, Status of automatic stop setting. Auxiliary alarm functions displayed on the OID LCD screen Audible horn with silence feature for silencable alarms Lamp test feature Foreign languages selectable through the OID Microprocessor based logic with real time/date clock capable of running a minimum of 14 days without AC power connected to controller SD Memory card used to record pressure log, event and log, and auxiliary user programs ASCII text files with each file containing data for one day. The SD card is removable and can be read by any PC equipped with an SD card reader. Input and output status LED's provide visual indication of each discrete input's or output's on/off status One RS485 Serial Port MODBUS Communication Protocol via RS485 port Service Entrance Rated Standard Auxiliary alarms: The controller includes as standard six (6) discrete auxiliary inputs, nine (9) form 'C' auxiliary relay outputs. These auxiliary inputs and outputs are in addition to those mandated by NFPA 20. All auxiliary inputs, outputs, and OID Display can be field programmed through the OID. These alarm conditions include: LOW PUMP ROOM TEMP RESERVOIR LOW RESERVOIR EMPTY RESERVOIR HIGH FLOW METER ON RELIEF VALVE OPEN LOW SUCTION PRESSURE HIGH PUMP ROOM TEMPERATURE LOW FIREWATER PRESSURE LOW PURGE PRESSURE LOW GEAR OIL PRESSURE HIGH GEAR OIL TEMPERATURE Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com All photographs and graphics are typical and may not represent actual product supplied. MSC0914 102 Electric Additive “Foam” Pump Controller GAS DETECTION HIGH VIBRATION EMERGENCY POWER ON PUMP ROOM DOOR OPEN Data logging: The controller includes separate data logs for storing system data that is readable through the OID or copied to a computer equipped with an SD card reader. If the controller is set for non pressure actuation there will not be any pressure logs provided. The data logs are as follows: Pressure Log: The pressure log provides a continuous pressure record for 30 days. The pressure log samples shall be time and date stamped and stored in permanent non-volatile SD memory card. The pressure log can be searched by each sample, by minute, or by hour through the OID.(Not used on remote applications). Event Log: The event log will store up to 300 of the most current events. These events can include, but is not limited to, any of the following events/alarms: PUMP RUNNING POWER AVAILABLE PHASE REVERSAL MOTOR OVERLOAD REMOTE START LOCAL START PUMP ON DEMAND SYSTEM FAULT PRESSURE TRANSDUCER FAULT PUMP FAILED TO START LOW INTAKE SHUTDOWN ALARM SUPERVISORY POWER FAILURE LOW PRESSURE AUTO WEEKLY TEST START UNDER FREQUENCY OVER FREQUENCY LOW ZONE / HIGH ZONE CONTACTS HIGH DISCHARGE PRESSURE NO LOAD CONDITION Options Option H: Space Heater If the ambient atmosphere is especially damp, a space heater rated at 100 watts may be supplied to reduce moisture in the cabinet. A thermostat is supplied as standard with this option. A humidistat may be substituted if specified. Option W: Omit Legs For systems where the controller is mounted on a common skid with the pump and motor, the legs of the controller may be omitted, 3” (76.2mm) channels or wall mounting brackets can be supplied. If specified, lifting eyes may also be supplied. Enclosure The following NEMA type enclosures are also available: 3R, 4, 4X (Painted Cold Rolled Steel), 4X (304 or 316 Stainless Steel), and 12 Hubbell Industrial Controls, Inc. - Metron Fire Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com MSC0914 103 Additive Pump Controller Electric Additive “Foam” Pump Controller Model MPF300 Across‑the‑line Start Microprocessor Electric Motor Additive “Foam” Pump Controller Specifications General Controller Description The Additive Pump Controller shall be factory assembled, wired and tested as a unit and shall conform to all requirements of the latest edition of NFPA 20, NFPA 70 and be Third Party Listed by Underwriters Laboratories (UL) and Approved by Factory Mutual (FM). The controller shall be available for 208, 230, 380415, or 480 volt three phase power. permanently store the continuous pressure log, event log, alarm log and all user changeable set points and system data. Battery backup of any kind not allowed. Input and output status LED's to provide visual indication of each discrete input's or output's on/off status Internal variable to control dump valve. • Ability to turn on/off pressure display. One RS485 Serial Port MODBUS Communication Protocol via RS485 port Internal variable to controle dump valve. Service Entrance Rated Pressure Log: The controller shall have a Pressure log with continuous pressure recording of 30 days of data. The pressure log samples shall be time and date stamped and stored on a removable SD card memory. The pressure log shall be searchable by each sample, by minute, or by hour. Each days entries shall be stored in a separate file on the SD card. SD memory shall be readable by any PC equipped with an SD memory card reader. Event Log: The event log shall be capable of storing no less than 3000 events. These events shall include, but is not limited to, any of the following events/alarms: Controller Equipment Features PUMP RUNNING Ability to turn on/off pressure display and The controller shall include the following POWER AVAILABLE logging. standard features: PHASE REVERSAL MOTOR OVERLOAD NEMA Type 2 drip proof metal freestanding Auxiliary alarms REMOTE START enclosure As standard the controller shall include 6 discrete LOCAL START Stainless steel plumbing. auxiliary inputs, 9 form 'C' auxiliary relay PUMP ON DEMAND Operator Interface Device (OID) with 4 lines outputs. These auxiliary inputs and outputs are SYSTEM FAULT by 20 character display with large character in addition to those mandated by NFPA 20. All PRESSURE TRANSDUCER FAULT backlit LCD capable of being read in both auxiliary inputs, outputs, and OID screens shall PUMP FAILED TO START direct sunlight or dark lighting conditions be field programmable through the OID. This LOW INTAKE SHUTDOWN ALARM 10 pushbuttons for easy screen navigation, permits a multitude of customizable controller SUPERVISORY POWER FAILURE system test, lamp test, alarm reset, and horn configurations to meet each installations unique LOW PRESSURE silencing needs without adding cost to the controller. The AUTO WEEKLY TEST START Multicolored LED's for alarm and mode use of jumpers, soldering, or other external UNDER FREQUENCY annunciation components are not allowed. OVER FREQUENCY LEDs shall be labeled with removable labels LOW ZONE / HIGH ZONE CONTACTS The user can select any 9 of the following to allow for easy field modification of HIGH DISCHARGE PRESSURE auxiliary alarms that can be programmed and language changes NO LOAD CONDITION recorded in the event log and annunciated with All controller settings shall be programmable through the OID and shall be protected by two an OID screen and output relay contact for Each event or alarm recorded in the event log conditions such as but not limited to: password levels shall have the following data recorded with the LOW PUMP ROOM TEMP All features shall be enabled or disabled event/alarm: RESERVOIR LOW through the OID, no jumpers or external wires Time and Date of Event or Alarm RESERVOIR EMPTY shall be needed or allowed to activate or deSystem Pressure RESERVOIR HIGH activate a feature Descriptive Text Message of the Event/Alarm FLOW METER ON The system status data shall be displayed on Motor Running Status RELIEF VALVE OPEN the OID. The displayed items shall include: Phase to Phase Volts LOW SUCTION PRESSURE System pressure, Phase to Phase (AB, BC, Phase Amps HIGH PUMP ROOM TEMPERATURE AC) voltage, Phase current (A, B, C), System LOW FIREWATER PRESSURE The internal logic of the controller shall be Events and Notifications, Current time and LOW PURGE PRESSURE capable of operation in a temperature range of date, Number of starts, Total motor run hours, LOW GEAR OIL PRESSURE 4.4ºC to 40ºC and high, non-condensing, Displayed countdown timers for: Sequential HIGH GEAR OIL TEMPERATURE humidity levels. motor start and motor stop, Status of GAS DETECTION Automatic Stop Setting. The controller shall be manufactured by Metron. HIGH VIBRATION Audible horn with silence feature for EMERGENCY POWER ON silencable alarms PUMP ROOM DOOR OPEN Lamp test feature Foreign languages selectable through the OID Data logging Microprocessor based logic with real time/date The controller shall have separate data logs for clock capable of running a minimum of 14 storing system data that is readable through the days without AC power connected to OID. controller and non-volatile flash memory to Industrial Controls, ‑ MetronFire FirePump Pump Control Division | 4301 Cheyenne Dr., Archdale, NC 27263 NC 27263 HubbellHubbell Industrial Controls, Inc.Inc. - Metron Control Division | 4301 Cheyenne Dr., Archdale, Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Phone: 336-434-2800 ∙ Fax: 336-434-2801 | Email: salesmail@metroninc.com ∙ www.metroninc.com Bulletin MPF300 01/11 MSC0914 104