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WAYNECOMBUSTION
SYSTEMS
801GLASGOWAVE.
FORTWAYNE,IN 46803
)#
0lt
BIJANERS
PublicationDate3124n1o3
ELECTRIC
SHOCKHAZARD
c
Manual22019-003
Flevision
D
OVERHEATING
HAZARD
OCCUR:
SHOULDOVERHEATING
HIGHVOLTAGES
ARE PRESENT
IN THISEQUIPMENT,
A Shutoffthe manualoil valveto theappliance.
FOLLOWTHESERULESTOAVOIDELECTBIC
SHOCK.
A Do not shutoff the controlswitchto the oumoor blower.
grounded
A Useonlya properly
circuit.
A groundfault
interrupter
is recommended.
NEVER
ATTEMPT
TOUSE
A Do notspraywaterdirectlyon burner.
GASOLINE
ASA FUELFOR
A Turnoff powerbeforeservicing.
THISBURNER,
AS IT ISMORECOMBUSTIBLE
AND
RESULT
INA SERIOUS
EXPLOSION.
COULD
A Readthe owner'smanualbeforeusing.
FOR VOUR SAFETY
MODET
MSRSPECIFIGATIOI{S
FIRING CAPACITIES MODEL MSR
DO NOTSTOREOR USEGASOLINE
OR
VAPORS
OTHERFLAMMABLE
AND LIQUIDSIN THEVICINITY
OF THISOR ANY
OTHER
APPLIANCE.
O.5O
TO 2.75GALLONSPERHOUR
70,000To 385,000BTU/HRTNPUT
FUELS
UseNo.1 or No.2 Heating
Oil (ASTMD-396),
Kerosene,
Diesel& JP8Jet Fuel.
and couldresultin a serias a fuelfor yourburner,as it is morecombustible
- NEVERattemptto usegasoline
ousexplosion.
ELECTRICAL
Pow erSu p p ly
Motor.....,...
lgnition.......
..........tt
5 V I 6 O HZ /1 P H
Protection
48 Flange,
ManualResetOverload
,..........,..3450
RPM,N.E.M.A.
Duty-Shielded,
Interrupted
Continuous
,.,..,..,..,..10,000V
I 23MAsecondary,
or Solid-State
lgnitionSystem,
DutyShielded
Transformer,
(STANDARDI
DTMENSTONS
HEIGHT.....
wlDrH
FUEL PUMPS
..............11%"
Suntecor Danfoss- SingleStageStandard
.............
....tsvj:'
DEPTH......
MOUNTTNG
.... . . . . . . . . . . . . 6 % " "
RigidFlange,Adjustable
Flange,or BaseMount
INSTALLATION OF BURNER
INSTALLATIONOF THE BURNER MUST BE DONE BY A QUALIFIEDINSTALLERIN ACCORDANCEWITH REGULATIONSOF THE NATION.
AL FIRE PROTECTIONSTANDARDFOR OIL-BURNINGEOUIPMENT,NFPA NO. 31, AND IN COMPLETEACCORDANCEWITH ALL LOCAL
CODES AND AUTHORITIESHAVINGJURISDICTION.
A QUALIFTEDINSTALLER tS THE PERSON WHO IS RESPONSIBLEFOR THE INSTALLATIONAND ADJUSTMENTOF THE EQUIPMENT
ANQ WHO lS LTCENSEDTO TNSTALLO|L-BURNTNGEOUIPMENTtN ACCORDANCEWrTH ALL CODES AND ORDINANCES.WARRANTY
IS VOIDED IF NOT INSTALLEDBY SERVICEPEHSON.
THESE INSTRUCTIONSSHOULD BE AFFIXEDTO THE BUHNER
OR ADJACENTTO THE HEATINGAPPLIANCE.
\ APPROVALS
me burneris U.L.listed,for usewithGroupI or Groupll primarysafetycontrols.Stateand localapprovals
areshown
/ll
on
burner
rating
label.
All
burners
should
be
installed
in
Fire
Protection
Association,
accordance
with
National
and in
V
withall localcodes,and authorities
of theseauthorities
havingjurisdiction.Regulations
take
l.*:Mcomplete accordance
'--- precedent
providedin thismanual.
overgeneralinstructions
GENERAL INFORMATION
HeatingPlant- Beforeinstalling
this burnerin a conversion
installation,
try to provideadequatespaceto servicethe
burnerproperly.The heatingsystemshouldbe carefullyinspected
for defectsand cleanliness,
so properperformance
is obtained.An oil burneris onlya meansof supplyingheatto the fireboxand fromtherethe heatingsystemmust
surfacesmustbe cleanto assuremaximumheat
absorbandcirculatethe heat.Thefluepassagesandheatabsorbing
transferto thefurnaceor boiler.Sootandfly ashactas insulators,
retardingthe transferof heat, All doors,openings,
cracks
should
eliminate
and
be cementedair-tightto
air infiltration
inlo the heatingplant,causingheatinglosses.
pipe
chimney
for
of
leaks
Be sureof adequate
smoke
and
elimination
and obstructions.
chimneysizeand
lnspect
pipe
(seecolumnunderdraftregulators).
Install
mechanical
if
needed
size
height.
a
draftadjuster,
same
as smoke
COMBUSTION CHAMBER
The purposeof a combustion
chamberis to maintain
a highflametemperature
by reflecting
the heatbackintothe
flame.A hightemperature
etficiency
and lowerstacklosses.An insulating
refractory
or
assuresgreatercombustion
a FiberFaxtypechambercan be usedwiththisburner.lt is important
to selectandinstall,if necessary,
the correct
job (seechart).Onthe Flamelock
sizechamberon theconversion
conversion
burnerstheatomized
oil burnsjustoff
or smokewillresult.
theflamelock.On all oil burnerstheatomized
oilmustnottouchthe sidesor bottomof chamber,
and lowercombustioneffiTo eliminatethe smoke,excessair will be required,resultingin high stacktemperature
ciency. lnstallburnerso the faceof air coneof burneris set 1/8"lo 114"behindthe insidefrontwall of the chamber
(seediagram).Cautionon installing
Flamelock
burnersin stainless
steelchambershouldbe takenbecauseof the
mayexceedthe
highertemperature
levelsproduced
flameretention
burners.Thetemperatures
by highperformance
a
temperature
ratingsof the stainless
steelchamber,
andcan resultin chamberburnout. Whereyou are replacing
precautions:
(1)Use"WetPac"CeramicLiner
standardburnerwitha flameretention
burner,
takeoneof thefollowing
(2)Adjustburner(seeFinalAdjustments
to linethe insideof chamber,
Column).
FUEL UNITS AND OIL LINES
ConversionBurnersare providedwithsinglestage3450RPMfuelunitswiththe by-passplugremovedfor singlepipe
gravityflowof
installations.
Thisis satisfactory
wherethefuelsupplyis on thesamelevelor aboveburnerpermitting
to the suctionsideof fuelunit. A pressureof overI PSImaycausedamage
oil. Neverexceedover8 PSIpressure
to the shaftsealand allowit to leakoil. Whenit is necessary
to liftthe oil to the burner,a returnlineshouldbe run
betweenfuelunitand oil supply.(lf liftexceeds10feet,a two-stage
fuelunitmustbe usedwitha returnline).When
a two-linesystemis usedthe by-passplugmustbe installed.Thisplugis supplied
alongwiththeburnerattachedto
pumpdatasheetin a plasticbag. Whenoil linesare installed,
fuelunitalongwithan information
continuous
runsof
heavywallcoppertubingare recommended.
Be surethatall connections
are absolutely
airtight.Checkall connectionsandjoints.Flaredfittingsare recommended.
Do not use compressionfittings. Seepumpdatasheetfor sizing,lift and lengthfor tubingrecommendations.
Installfilters
Usean oil filterof adequatesizefor all installations.
insidethe building
locatetheshut-offvalveand
betweenthetankshutoffvalveandtheburner.Foreaseof servicing,
filternearthe burner.
TANKS AND PIPING
Localcodesand regulations
mustbe adheredto regarding
tankand burnerinstallation.
WIRING
All wiringmustcomplywiththe NationalElectric
withburneror
Codeandlocalordinances,
referto diagramsupplied
controls,makingsurethe burnerand controlsarewiredcorrectly
fusedto burner.
andthatthe lineswitchis properly
AIR SUPPLY FOR COMBUSTION
Do not installin roomswith insufficient
air to supportcombustion.Occasionally
it is necessaryto installwindowsor
cut holesin a doorto theseroomsto obtainsufficientair and to preventless than atmospheric
air pressurein the
room. lf thereis a lackof combustion
air in the room,the burnerflamewill be yellowand formationof sootwill occur
in theheatingunit. In buildings
of conventional
frame,brickor stoneconstruction
withoututilityrooms,basement
winprovide
dows,or stairdoors,infiltration
is normallyadequate
air
for
and
for
operation
of
the
to
combustion
barom'etricdraftcontrol.Forinstallation
in an enclosed
utilityroomwithoutan outsidewall,a freshair openingto the outside
witha freecrosssectionareaof 2Osquareinchespereachgallonper hourfiringis recommended.
Foreach1,000
feet abovesea level,increasethe freshair openingby at leastfour (4) per cent. The roomshouldbe isolatedfiom
any areaservedby exhaustfans. Do not installan exhaustfan in this room.
2
CIIIMNEY
\
/r)
Followthe recommendations
designed
andof adequate
sizeand lttl
of theheatingunitmanufacturer.
lt mustbe properly
withno obstructions
and be in goodstateof repair.The smoke E'
shouldbe abovethe surrounding
objects,tile-lined,
pipeshouldsetflushwiththe insideof thetileandcemented
in place.All cleanoutdoorsshouldbe sealed.
w[M
DRAFT REGULATIONS
in the smokepipe. Usea draftgauge
Theuseof a draftregulator
is recommended
be mounted
andshouldpreferably
chamberdraftwillbe
the combustion
to adjustto properopening.Whenthe burnerair supplyis properlyadjusted,
thegreaterthe
approximately
-. 01 to -. 02 WC andthestackdraftwillbe -.02to -.04WC, Thelargerthe installation,
chamber.
at the stackto obtainthe-.01,to -.02WC at thecombustion
draftwill be required
hrozzLEs
recommend;
in somecasesof upgrading
or
Usethe propersize,typeand spraypatternthatheatermanufacturers
installations,
the useof an 80( Hollowor SolidNozzlearethe bestto startwith.
conversion
STARTING PROCEDURE
STARTING BURNER
aboveroomtemperature,
the oil tank
is substantially
Be suremainswitchis in "off"positionand be surethermostat
the lockingscrew
Adjustairsupplyon burnerby loosening
is filled,allvalvesareopenandcontrolssetfor operation.
to the
doorandturnon switch. Primepumpaccording
on outerair band,and openpartially.Openthe inspection
pumpmanufacturer's
recommendations
andcheckpressure.lf safetylockoutoccursresetafter1 or 2 minutes(caumakea temporary
lor
airadjustment
tion). Do notrunfuelunitdryfor morethan5 minutes.Whenfireis established
a cleancombustion
flame,reduceair supplyuntilflametipsappearslightlysmoky,thenreadjustso flametipsare
are reached,close
cleanlooking.Leaveinspection
door openuntilchamberis dry. Whennormaltemperatures
inspection
doorandadjustdraftregulator,
seecolumnunder"DRAFTREGULATIONS".
FTNAL ADJUSTMENTS
10 minutes
TESTKlT. Afteroperating
At this pointa finaladjustment
shouldbe usedby the useof a COMBUSTION
to warmup unit,a smoketestershouldbe usedto takea smokereading.We arewantingnogreaterthana #1; (Shell
mqretimethanthis
Bacharach
a newheatingunitrequires
Scale).Andlessthana #1 smokeis desired.Sometimes
to burncleandue to the oilfilmon the newheaterunitsurfaces.Recheck
draftandtakea COzreadingoverthefire
and in the stack. lf a largerdifferential
betweenCOzreadingsis noted,air leakageis the mostcommoncause(see
in the
PLANT).CO, readingsmustall be takenaheadof draftcontrol.TheCOzmeasured
:olumnunderHEATING
stackshouldbe at least9o/"tor oil rates1.00G. P H. or below,andat least10%for oil ratesover1.00G.P.H. Unit
shouldbe startedand stoppedseveraltimesto assuregoodoperation.Openinspectiondoor,turn off oil valveand
Checkfor oil leaks.
checkout safetytimingof combustion
of limitcontrolsandthermostat.
control.Checkoperation
Note:All installations
shouldbe reinspected
after1 or 2 weeksof normaloperation.
FTNA[- CHECKS
in accordance
Be sureairbandanddraftcontroladjustments
on heatingunitareadjusted
arelocked,andthecontrols
withthe HeaterandControlManufacturer's
chart(page4) to finalizeset-up.
Instruction
Sheets.Useefficiency
M A INTEN ANCE
onlya fewdropsof a non-detergent
OILfNGMOTOR- By properoilingtwiceayeat,the motorlifewillbe increased;
typeof oil at bothmotorholesis needed.
andplug
FILTER- Theoilfiltercartridge
oncea yearso thefueloilwillnotbecomecontaminated
shouldbe replaced
pump
up fuel
and nozzleof oil burner.
NOZZLE- The nozzleshouldbe changedat leastoncea yearbeforethe start-upof the heatingseason.Replace
with propernozzle.HandleNozzlesby hexonly. Oil fromthe fingerson the faceor filterof nozzlemayadversely
affectspraycharacteristics,
alwaysusepartsrecommended
by
COMPONENTS
- lf for any reasonany of the burnerpanshaveto be replaced,
the manufacturer.Specifypart numbers,and description,
when ordering.(lN ALL COMMUNICATIONS
STATE
B U RN ERM O D EL,
E R).
S E RTANUMB
L
ER
A NDS PE Ct F I CA T I NUMB
ON
ELECTRODE
for reliableignitionof the oil;checktheseoncea yearin accorSETTINGS
- This is veryimportant
provided
dancewiththe instructions
in thismanual.
FAN& BLOWERHOUSING
to checkfan bladesfor
This
must
be keptclean,freeof dirtandlint. Opentransformer
is openedfor the inspection.
above. Be surethe electricpoweris off on burnerwhentransformer
3
d
}g!U[LE
EFFICIENCY GHART FOR NO. 2 FUEI OIL
NET STACK TEMPERATURE (DEGREES F")
30q'
350"
400"
450'
500"
550"
600"
650"
87%
87%
87%
87
861l
84]l
83]l
82
81
86%
86
85Y^
85
84
83
813/4
84"/o
82"/o
82sA
853/4
B4'A
B3t(
86"/q
85]l
B4/4
82tt
82
81y,
81%
86]l
86%
86
85Y4
B4
85
8331
83%
83%
82N
84%
83%
Bs%
84],l
84
B3
B2:A
85%
811l
80%
801l
700'
750'
79"/q
7834
843/4
79Y4
77%
77%
8OY4
79
78y,
78
80
7B%
7714
79b
7By,
79
7BY"
77%
77%
77
76%
76%
76%
75%
800"
850'
900"
76%
75%
74%
76
75i4
75
74%
73%
75%
73
72y,
71%
7416
74
73'A
75%
74%
7331
7231
71
73
71%
70%
72Y4
7031
6914
82
81y,
80%
79Y4
78
76%
80%
78/o
77Y4
7531
75%
74%
733/o
81%
73
71t{
70
68tt
B1
791t
7B
76rt
75
73%
72
7otn
69
67%
78%
78
77Y4
753/4
74/4
723/4
7'l
69b
6B
66Y4
761t
75
73%
71s/q
7A
6BY4
66%
65
74
72Y4
63rt
6714
67
651l
65]u
71Y^
7034
691l
68%
73
633/4
62
60
5B
79"/o
753/4
85
83v, 82
BO1A
B4TA
84
B3
81/,
82%
803/o
79%
79
77Y4
831l
813/q
80
78Y4
76%
75%
74%
83
81
79%
77%
75%
733/o
71%
70
6B
66
64
82v,
7gti
761l
74tt
72%
70rt
68]A
6616
64y,
62%
77Y4
71
69
67
60Y4
573/4
55%
7 1 3/q
6914
67Y4
65
64%
62%
62v,
76Y4
75%
74
73Y4
80%
80%
79%
78%
62
60
601l
57s/4
5514
79"/o
72%
71
70
67%
65/4
6231
6OY4
5711
55%
52tA
53
50
68
65t4
63
60
601l
57%
54%
51%
49
461l
6531
57
51
47
4514
42:A
53ll
54
501l
48
56%
4316
4OY4
52
481l
45
41%
37%,
334/q
36%
30
81'A
77Y4
75
78%.
76
73t6
77Y4
74tt
713/a
75%
72%
73%
69%
69
69
66U
63
63
60
66%
6231
5gY4
55"/c
ATTAC}IING AIR TUBE COMBINATIONS FOR
CHASSIS PLAN ONLY
.\
/al
u
tffi
Whenthe Oil BurnerChassisandtheAir Tubecombination
are packedseparately,the Burnermustbe assembled
as follows:
1 - InstalltheAirTubeAssembly
to the BurnerChassisas shown.Thiscanbe
doneby settingthe BurnerChassison its backand placingthe assembled
Air Tubeon the Chassis.(IMPOHTANT:
Makesurethe Oil Dripholein Air
cone(seeFig.1) is at the six o'clockposition.)Secureairtubeto chassis
with3 HEXHEADSCREWS,
2 - lnstallpropernozzlein DrawerAssembly.Loosenthe Transformer
retainer Screwsandswingopento inserlthe DrawerAssembly(SeeFig.2.) into
the air tubeto positionnozzle.Onceinstalledand adapterfittingis in positionin BurnerChassisslotand slideplacehole,adjustgunassembly,
either
backor foruardto positionnozzlefromhead. Forcorrectpositioning
(See
Fig. 3). Securethe slideplateby tightening
screwat side of housing.
Securethedrawerassemblywiththe locknutprovided.Attachflarednutof
Oil LineAssembly,(CopperOil Line)to the end of this adapterfittingas
shown.
Installarrowdecalas shownso positionof DrawerAssembly,is always
known,(SeeFig.4)
Rechecklor nozzlecenteringbeforeburneris installed(SeeFig.1). Make
sureelectrode
tipsclearretention
head.
FIG. 1
INSERT"SR"SERIESGUNSETTING
GAUGE(AS SHOWN
BELOW)TO CHECKNOZZLEPOSITTON
AND ELECTRODE
SETTING.
FLAMELOCK
CONE
"SR"SERIES
GUNSETTING
GAUGE
FIG.3
5/16"
BETWEEN
CENTER
OF ELECTRODE
AND
CENTER
OF NOZZLE
1/8"FROM
ENDOF
NOZZLE
TO TIP
OF
ELECTRODES
(TOPV|EWOF BURNER)
ARROW
DECAL
SLIDE
PLATE
SCREW
5
BURNER COMPONENTS . MODEL MSR
7C
{,
7A
,/6
,"N
\n,
q
'"^[\r,
AND PARTI,IUMBERWHENORDERINGPARTS
MSR BURNERMODEL,PARTDESCRTPTTON
NO.
NO.
31841.036
21319
20627
13
14
AIH TUBE & GUNASSM.
GASKET
15
FLANGE
ADJUSTABLE
2689-011
16
PEDESTALMOUNT
21760-011
17
ELBOW
BURNERHOUSING
JUNCTIONBOX ASM
MOTOR1/8 H.P.
4
BLOWERWHEEL3 1/8X 4 114 20673
BLOWER
WHEEL3 1/2X 4 1/4 21427
MOTORCORDCOVER
13029
TRAN SFORME R
1 1 5 V 231 0 1 -M
230V 23103-M
.
FRANCE|GN|TOR
115V 1010s0-001
CARLINIGN|TOR
230V 31812-002
COVER
21723-002
COVER
21723-003
COVER
100730-001
COUPLTNG
13424
FUELUNITMODELA
13495
FUELUNITMODELB
13634
SUNTECCOMBOUN|T 115V 101128-001
SUNTECCOMBOUN|T 230V 101128-002
68
6C
7A
78
7C
8
9A
98
9C
10
.I1
12
PARTNO.
PARTNO.
1
2
3
5
6A
6
DESCRIPTION
6" OIL LINEASSEMBLY
B" OIL LINEASSEMBLY
INNERAIR BAND
14451
14452
2060.I.002
OUTERAIR BAND
20602-002
DESCRIPTION
*
12484
13494
*PART NUMBER SEE PAGE 7
Gombustion Ghamber Dimensions
Gonversion or Upgrading
Ghamber Dimensions (ln Inches)
Suggested
Firing
Square
Rate
fG_H_pr Utidth
Lenoth
0.85
1.00
1.25
1.35
't.50
1.65
2.00
2.50
3.00
8.5
I
10
'lota
t.5
11
1 1 'A
12%
14U
t1
l 1 'a
t2%
t4%
t5t1
1E1t
I
t0
tor.{
Round
I
10"6
11ll
11%
123,1
Height
Flool
to
2
5-6
zn
c-o
214
5-6
5-6
231
3
6-A
IJ
J/1
14v,
Jh
o-I
to
4
7-8
7-8
lllz
AIR TUBE & GUN ASSEMBTY DETAILS MODEL MSR
\
'
t9,I
t3,
v
rffiE
NOTE:BACKSIDE
TO NOZZN.E
FACE,
OF FLAMEIOCK
TO DETERMINE
THEAIRTUBELENGTH
FRONTFACEOF HEATINGUNIT
5/16" ABOVEq
ELECTRODE
ADJUSTMENTS
NO.
17
DESCRIPTION
PARTNO.
HEAD
0.85-0.75#SC
100060
0.75-1.00 #1A
14157
1.00-1.35 #24
14158
2.OO-2.25#44
14160
18
AIRTUB E
S E ENO T E
19
NOZZLEADAPTER
219.13-SEH
20
RIGHTELECTRODE
ASSY.
SEE NOTE
21
LEFTELECTRODEASSY.
SEENOTE
22
ELECTRODESUPPORTASSY.
SEE NOTE
23
OIL PIPEASSY.
SEE NOTE
24
CAD CELL BRACKET
13078
25
BUSS BAR SUPPORT
13276-002
26
CADCELZIPTIE
100850-001
THEAIF TUBE LENGTH(DIMA) IS THE DISTANCEFROMTHE FBONT
OF AIB TUBE RETAINERFLANGETO FACEOF AIR CONE,
NOTE:ADJUSTAALEFLANGE WIDTH.
STANDARD AIR TUBE DIMENSIONS
AIR TUBE LGT.
DIM.-A- 0.7s-1.00 1.00-1.50 1.50-2.00 2.00-2.75
4"
31844-005 31845-005 31846-005 31847-005
6"
31844-021 31845-021 31846-021 31847-021
9'
31844-045
31845-045 31846-045 31847-045
12',
31844-069
31845-069 31846-069 31847-069
15"
31844-093
31845-093 31846-093 31847-093
1R "
31A44j 117
31845-117
31846-117
31447-117
AIRTUBE
NOTE:WHENORDERING
STATEBURNERMODELMSR,SPEC#, PARTDESCRIPTION,
(DtM- iStONA),ANDFIRINGRATE.
coMBtNATtON,
WHATUSABLE
AIRTUBELENGTH,
7
MODEL
MSR.DC
olt
As.tatuCnp{d
BURNER
MODET
MSR.DC
SPECIFICATIONS
FI RIN G C AP A C IT IE S - MO D E L MSR.DC
0.50To 2.75 GALLONSPER HOUR
7O,OOO
TO 385,OOO
BTU/HRINPUT
FUELS . MODEL MSR-DC
UseNo.1 or No.2 Heating
Oil(ASTMD-396),
Kerosene,
Diesel
or JpBJetFuel.
NEVERattemptto use gasolineas a fuel for your burner,as it is more combustibleand could resultin a serious explosion.
NEVERburn garbageor refusein the heatingunit.
NEVERtry to igniteby tossingburningpaperor othermaterialsinto the heatingunit.
NEVER burn waste or crankcaseoil in the heatingunit.
ELECTRICAL . MODEL MSR-DG
Powersupply
Motor
lgnition
13.0VDCMinimum(at Battery)
4500RPM(Std)or 3950RPM(lowRPM),BallBearing,Permanent
Magnet
20,000V/28MA/50VA
Intermittent
Duty
Electronic
lgnitor
Secondary,
F UE L UNI T
Suntecand DanFossbrands
M OUNTING
RigidFlange,AdjustableFlangeor Base mount.
DC OIL BURNER ETEGTRICALCONSIDERATIONS
" Not all generatorsare equallycapable. A minimumof 13.0volts must be providedat the battery.
* Generatorsshouldbe operated the maximum
at
ratedRPM duringburneroperation.
* Good qualitybatteries
are stronglysuggested. Batterieswith higherCold CrankingAmp (CCA) ratingand deep
draw/marinetype batteriesare recommended.
* Use automotiveratedbattery
cabling. All otherwiringshouldbe OEM suggestedwire type and gauge.
* Protectall wiringconnectionpoints
with dielectricgrease.
* Ambienttemperatureimpacts
electricalrequirements.Highertemperatureswill resultin higheramp draws.
* Increasedpump operatingpressure
settingswill increaseamp draw.
* Highergallonrate nozzles
and accompanyingwider air band openingswill increaseamp draw,
INSTATLATION OF BURNER
INSTALLATION
OF THE BURNEHMUSTBE DONEBY A QUALIFIEDINSTALLERIN ACCORDANCEWITH REGULATIONS
OF THE NATION.
AL FIRE PFOTECTIONSTANDARDFOR OIL.BURNINGEOUTPMENT,
NFPANO. 31, AND IN COMPLETEACCORDANCEWITHALL LOCAL
CODESAND AUTHORITIESHAVINGJURISDICTION.
A QUALIFIEDINSTALLERIS THE PERSONWHO IS RESPONSIBLEFOR THE INSTALLATION
AND ADJUSTMENTOF THE EQUIPMENT
AND WHO IS LICENSEDTO INSTALLOIL-BURNINGEOUTPMENT
IN ACCORDANCEWITHALL CODESAND ORDINANCES.
WARRANTY
IS VOIDEDIF NOT INSTALLEDBY SERVICEPERSON.
I
THESEINSTRUCTIONS
SHOULDBE AFFIXEDTO THE BURNER
OR ADJACENTTO THEHEATING
APPLIANCE.
TO THE GLEANING EQI'IPMENT OWNER
industry
withoil burners.You
washercleaningequipment
Since1970,Waynehassuppliedthe hotwaterpressure
product
lt
willprovideyou with
development.
quality
designand
in engineering
burnerunsurpassed
a
are obtaining
properly
this
manualcarefully.
if
installed
andserviced.Pleaseread
trouble-free
operation,
manyyearsof efficient
yourdealer.lf, in any
it for resale,including
to thosewho havepurchased
Waynewarrantsits burnersspecifically
you shouldcontactyourdealeror the cleaningequipcase,you havea problemwithyourburner,or its installation,
for assistance.
mentmanufacturer
FUEL UNITS AND OIt LTNES
The modelMSR-DCoil burneris providedwitha singlestage3450RPMfuelunitwithby-passplugremovedfor a
the by-passplugfor two pipe(inletand return)is providedin the plasticbagattachedto the
singlepipeinstallation;
fuelunit.
and leakage.Useonly
Checksupplytankfor sludgeaccumulation
of fuelfiltersare recommended.
The installation
the systemrunning,
leak.
With
piping
will
eventually
fittings
and connections
flarefittingson all
sincecompression
installa
ease
of
servicing,
shutoffvalvenear
thevacuumshouldnotexceed12"mercuryfor singlestageunits. For
burner.
W I R I NG
with localcodesor in their
in accordance
wiredand GROUNDED
The MSR-DCoil burnermustbe electrically
edition.
withNationalElectricCodeANS/NFPA
No.7O-latest
absence,
Thisoil burnerrequiresa 12-voltDC powersource.Usecopperwireonlynot lighterthan#12 awg. lf a f useddisconnectis used,it shouldbe fusedfor a minimumof 20 amps. Referto the wiringdiagramin thismanualor cleaningequipment
manufacturers
manualmakingsurethe burnerand controlsarewiredcorrectly.
UI{IE
AIR SUPPLY FOR COMBUSTION
The oil burnerfired hot water pressurewashershall not be installedin an area wherefacilitiesfor normalair circulation or infiltrationare so limitedas to interferewith readyattainmentof all necessaryfor propercombustionand venting. When the heatingapplianceis installedin a confinedspace, two permanentopeningsshall be provided. One
near the top of the enclosureand one near the bottom. Each openingshall have a free area of not less than one
in the enclosquareinchper 1000BTU per hour(140squareinchpergph)of the totalinputratingof all the appliances
sure. When the buildingis of unusuallytight construction,has an air ventilatingsystem,exhaustfans, processdryer
or ventedfireplaces,it is recommendedthat combustionair be suppliedthroughtwo permanentopenings.The openings shall communicatedirectly,or by means of ducts,with outdoorsor such spaces(atticor crawl)that freely communicatewith outdoors. Avoid linty environments.For additionalventinginformation,referto the regulationsof the
NationalFire ProtectionStandardfor oil burningequipment,ANSI/NFPAN0. 31-latestedition,or the cleaningequipment manufacturersrecommendations.
NOZZLE AND AIB HANDLING PARTS SE!.ECTION
IMPORTANTThoroughcombustionand performancetestingwas done to establishthe correctnozzletype and air
handlingparts on this MSR-DCoil burner. Under circumstanceattemptto replaceor alterthe oil burnernozzletype
or air handlingparts (stainlesssteelflamelock,air cone,electrodesupportstylestaticdisc, blowerwheelor slottedair
circumstancesattemptto fire the MSR-DCoil burnerunderits 1.00 gph minimumor over its 2.75 gph maximuminput
rating.
I
the gun assemblyoncethe burnerhas beeninstalledon the apptianceremovethe ignitor/housing
cover
. \ I:,::.T:::
screw
and
loosenthe screwin the hold-down
721
clipand swingopenthetransformer.
Next,disconnect
the copperoil
attacheswitha 7/16"hexflarenut on the gun assembtyoit tineadaprerfittingand remove g/16,,
the
hex
V
I
':?Yfl:
locknut. Now,graspthe rearof the gun assemblywherethe oit tinefiuingadaprerexitsthrough
the
Wm*Eflllj:"^Tlly
no'iE'lbhousingand pulloil linefittingadapterto the rightoutof the housingslotandslotplate
covlr. Genly tift,do notforce,
the rearof the gunassembly,
rotating
theoil linefittingadapterupa +s degreespullingthe entiregun assemblyoul
of the airtubeandhousingopening.
The iecommended
can be installedintothe nozzlebodyadapterusingthe followingsteps. Withthe gun assembly
removedfromthe burner,loosenthe electrodeclampscrewand rotatethe electrodes
up, out of the way of a nozzle
wrench' Now,threadthe nozzleintothe adapterfingertightthentightensecurelyw1h
a nozzlewrench.CAUTTON:
Do not overtighten.Next,reposition
the electrodesal shownin fig;re 1. At thistime reinstarrgre
g;,n-;;ffi,i;;
the burnerusing.the precedingstepsin reverseorder.Positionthe nozzlefacefonryard
to a 5/16"ietting behindthe
stainlesssteelair coneas shownin figure1. once in the requiredposition,
replacethe g/16,,hex locknut and the
7116"hexflarenuton the gunassembly
andtightenthe slotcoverscrew(seefigure2).
CAUTIoN:Closethe ignitorandobservefor springcontactwiththe brassbussbars,taking
carenotto pinchthe ignitiontransformer
leadwiresbetween
thehousingandcoverplate.Reinstall
the ignitor/housing
coverscrewandtighten the screwin the holddownclip(seefigure2).
STAINLESSSTEEL
AIR CONE
ELECTRODE
5/16"
ABOVE q
TRANSFORMERiHOUSIG
COVERSCREW
SLOTCOVERSCREW
SLOT PLATECOVER
LOCK NUT
I/8" GAP
HOLD.DOWNCLIP
NOZZLE
5/16" BACK
1/8"AHEAD
F IGU R E1
FIGU R E2
STARTIiIG
PRIICEDURE
PREPARATION STEPS
1' Calibrateand checkoperationof combustion
analysisequipment,
COz(carbondioxide)or Oa(oxygen)analyzer,
smokepumptester,fuelgasthermometer
and oil pressure,/vacuum
gages. Followthe manufacture
recommendationfor propercalibration
andcheckout.
2' lnstalloil pressuregageandvacuumgagein the outletpressure
andinletportsof the fuelunit.
3. Set oil burnerslottedair bandshutterZS7"open.
STARTING BURNER
1. Turnoff the mainpowerswitchto the burnerand appliance.
2' Be suremainfueltankis filledandall manualvalvesare openbetween
thefueltankandthe burner.
3. Turnon the mainpowerswitchto theburnerandappliance.
4' Primethe fuel pumpper its manufacturers
recommendations,
checkfuel unitfor 100
'-- psi
r-' deliverypressureand
checksystemvacuum(seeparagraphs
underFuelunitsand oil Lines).
CAUTIoN:Do notrunfuelunitdryfor morethanfiveminutesor damageto thefuelunitcouldresult.
10
closethe bleedport. Burnerwill
5. Oncethe fuel unit is primed(no signsof air in oil bleederpoft discharge),
ignite.
\
\
to the slottedair bandfor a visuallycleancombus- E
makea temporary
air adjustment
6. Whenflameis established,
fiveminutesor untill#llhlf
vent.Allowtheappliance
to warmup approximately
fromthe appliance
tionsmokeobserved
manufacture
reachesthatrecommended
by the cleaningequipment
thewatertemperature
scale)is obtainedat the appliance
7. Adjustthe slottedair bandshutteruntila #1 to#2 smoke(ShellBacharach
vent.
percentages
vent. In
andsmokein thefluegasat the appliance
8. CheckCO,(carbondioxide)and/orO, (oxygen)
general,COzreadingsshouldbe in the 10%to 12/" rangeandOzreadings
inthe7.4o/oto
4.7'/"range.
resultsareattained,
securely
tightenslottedairbandscrewandcheckthatcontrols
9. Oncethedesiredcombustion
instruction
sheets.Removeoil pressure
on the applianceare adjustedperthe cleaningequipmentmanufactures
pipe
plug
fittings,
andvacuumgagesfromthe fuelunitandreinstall
thenallowburnerandappliance
to sutficiently
cool. Thencheckburner
10. Checkburnerlightingwithhotchamber,
lightingwitha coldchamber.
shouldbe reinspected
afterone or two weeksof normaloperation,
all newinstallations
SUGGESTION:
MAINTENANGE
OILING MOTOR- The MSR_DCoil burneris providedwith a ball bearingshaft motor. Ball-bearingmotorsdo not
requireoilingunder normalserviceconditions.
FILTER- The oil filtercartridgeshouldbe replaced,or sedimentcleaned,periodicallyso the fuel oil will not become
contaminatedand plug up the fuel pump and nozzleof oil burner.
NOZZLE- The nozzleshouldbe changedat leastonce each year or twice a year if the cleaningequipmentis used
daify through the year and should poor combustionoccur. Replacewith the proper nozzle.
COMPONENTS- lf for any reasonany of the burnerparts have to be replaced,alwaysuse parls recommendedby
STATEBURNthe manufacturer.
Specifypart numbersand descriptionwhen ordering. ilN ALL COMMUNICATIONS
NUMBER).
ER MODELANDSIX DtGtTSPECtF|CAT|ON
ELECTRODESETTINGS- This is very importantfor reliableignitionof the oil; check these once a year in accordance with the instructionsprovidedin this manual. Replaceelectrodesif worn excessivelyor if porcelaininsulator
is oil soakedor cracked(See Figure1).
FAN & BLOWER HOUSING- This must be kept clean,free of dirt and lint; open transformerto check fan blades
from above. Be surethe electricpoweris off on burnerwhen the transformeris openedup for this inspection.Should
the blowerwheel be removedfor replacementor cleaning,reinstallas shown in figure3.
BURNERMOTOR/ADAPTER
P/N 21993-001
FIGU R E3
BLOWER WHEEL
P/N 20673
11
BURhIERGOMPONENTS. MODEL MSR.DC
,.\
6=t
w
v
EMgBtr
i Tlr
6*r\.
U&
12
''$
16
17
19
AND
STATEBURNERMODEL,PARTDESCRTPTTON
PARTNUMBERWHENORDERING
PARTS
NO.
1
DESCRIPTION
2
MOTOR1/8STANDARD
MOTOR1/BLOWAMP
MOTORADAPTOR
3
BLOWERWHEEL31/2X 4114
4
BURNERHOUSING
5
6
7
|GN|TOR-12VDC
MOUNTING
BASE
HOUSTNG
COVER
8
SLOT COVER PLATE
9 INNERAIR BAND
10 OUTERAIR BAND
11 CO UP L TNG
12
134
138
13C
14
15
16
PART NO.
21993.005
21993-006
100761-001
21427
NO.
DESCRIPTION
17 AtRCONE- #3A
AIRCONE- #4A
18 GASKET
19
20
21
31812-003
1OO73O-OO1 22
23
21723-002
SEE NOTE
14159
14160
12484
CONNECTOR(USEWITH 138. 13C) 14222
14289
63355-001
100889-002
62899
cAD CELL
BOX
CONTROL
TIMER.DROPOUT
BOX
COVER.CONTROL
13392
Suggested Combustion Ghamber Dimensions
20601-002
Gonversion or Upgrading
Ghamber Dimensions lln lnchesl
20602-002
1 0 1 1 1 9 -0 0 1 Firing
Round
Height
Floor
Square
OIL LINEASSEMBLY6"
14451
Rate
fG-H-pl
OIL LINE ASSEMBLY8"
14452
0.85
1.00
1.25
'1.35
FUELUNIT:SUNTEC
COMBO
FUELUNITSUNTEC
FUELSOLENOTD
ELBOW(USEWITH13A)
GUNASSEMBLY
AIRTUBE/FLANGE
ASM
PARTNO.
101128-005
13495
100610-005
13494
SEENOTE
SEENOTE
1.50
1.65
2.00
2.50
3.00
Width
8.5
99
10
10tt
' t1
11'l
12%
14'A
15h
Lenqth
8.5
10
10]l
11
1',\'A
125/6
14%
15il
8.5
10'a
11%
1134
12%
13
14'A
to
17%
8. 5
12it
1214
123/o
13
13y,
1314
14
15
to
Nozzle
8.5
5-6
5-6
5-6
5-6
5-6
6-7
7-8
7-8
NOTE:WHENORDERING
STATE
BURNER
MODEL
MSR,SPEC#.
WHATUSABLE
ANDFIRINGRATE.
AIRTUBELENGTH.
12
AIR TUBE & GUN AS$EMBLY DETAILS MODEL MSR.DC
,-r\
ltEl
v
]s[tr
NO.
24
DESCRIPTION
ADAPTOR.NOZZLESUPPORT
SUPPORTASM
25 ELECTRODE
PART NO.
21913-OO1
FRONTFACEOF HEATINGUNIT
SEENOTE
SEE NOTE
27
ELECTRODE(RH)
ELECTRODE(LH)
28
OIL PIPE/FITTING
SEE NOTE
29
DISC/BAFFLEPLATE
SEE NOTE
30
CAST STABILIZER
214O8.SER
STAMPEDSTABILIZER
1OO7O4-OO1
26
TO DETEBMINETHE AIR TUBE LENGTH
INSIDEFACEOF C]IAMBER
SEE NOTE
THE AIR TUBE LENGTH(DIMA) IS THE DISTANCEFROM THE FRONT
OF AIR TUBE RETAINEBFLANGETO FACEOF AIR CONE
NOTE ADJUSTABLEFLANGEWIDTH.
VT
sno"neove q J
NOZZLE
ELECTROOE
ADJUSTMENTS
NOTE: WHEN ORDERINGSTATEBURNERMODEL MSR, SPEC #, PARTDESCRIPTION,AIR TUBE
coMBtNATtON,WHAT USABLEAtR TUBE LENGTH,(D|MENSIONA), AND FIRINGRATE.
13
@
UWM
14
Notes
Notes
0
urunE
15
WAYNI
E COMBUSTION
SYS-TEMS
801GLASGOWAVE.
FORTWAYNE,IN 48803
E-ENfiTTES
WARffiANTIHS FOR O[t AND
BY ItrAYNEAroD
GAS BURh!ERS,ruHADH
qN RESIDENTEALIT{STAT-I-ATIONS
&"BSED
("WAVNE")
WAYNECOMBIJSTION
SYSTEMS
warrants
to thosewhopurchase
its Oil BurnerModelsfor resaleor
for incorporation
intoa productof resale,thatits burneris freefromdefectsin material
and workmanship
undernormal use and servicefor thirty-six(36)monthsfromthe dateof manufacture.
ALL GAS BURNERSmanufactured
by
"WAYNE"willbe similarly
warranted
for eighteen(18)
monthsfromdateof manufacture
exceptwhereoriginalmanufactureoffersa greaterwarranty.
(Reference
#6 below)THESELIMITED
WARRANTIES
DO NOTAPPLYUNLESS
THE BURNERCOVEREDBY IT IS PROPERLY
INSTALLED
BY A QUALIFIED,
TECHNICIAN,
WHO
COMPETENT
IS LICENSED
WHERESTATE
AND/OR
LOCALCODESPREVAIL,
ANDWHOIS EXPERIENCED
IN MAKINGSUCH
INSTALLATIONS.
INACCORDANCE
WITHNFPA#31 OFTHENATIONAL
FIREPROTECTION
ASSOCIATION
AND
INACCORDANCE
WITHALLLOCAL,STATE
ANDNATIONAL
CODES.
Any IN-WARRANTY
whichis defectivein materialor workmanship
burnercomponent
will be eitherrepairedor
replacedas follows:
gasvalves,andcontrolsshouldbe returned
1. Fuelunits,motors,lransformers,
to an authorized
servicestationor
distributor
of WAYNEfor determination
of applicability
of this LIMITEDWAHRANTY
as to eitherrepairor
replacement,
wheresaid servicestationor distributoris reasonablyavailablein the customer'slocality. The
publishanddistribute
manufacturers
of burnercomponents
regularly
listings
showing
the locations
of theirnetwork
of servicestations.
Wheresuchlocalserviceis NOTavailable
fortheburnercomponents
described
aboveor other
burnerpartsare involved,theseitemsshouldbe returned,freightprepaid,to WAYNEServiceDepadment,
801
Glasgow
Ave,FortWayne,Indiana46803.
2. Burnersand/orcomponent(s)
determined
to be coveredunderthis LIMITEDWARRANTY
by WAYNEshallbe
repairedor replacedat WAYNE'ssoleoption.
3. WAYNEis notresponsible
for anylaborcostfortheremoval
andreplacement
of saidburneror burnercomponents
andequipment
associated
therewith.
portionof the original
4. A burnerso repairedwill then carrythe LIMITEDWARRANTY
equalto the unexpired
burnerLIMITEDWARRANTY.
5. lf inspection
by WAYNEdoes NOTdiscloseany defectcoveredby this LIMITEDWARRANTYthe burneror
will be eitherrepairedor replacedat the expenseof the customerand WAYNE'sregular
burnercomponent(s)
chargeswillapply.
6. lf the originalmanufacturer
of a burnercomponentoffersa warrantygreaterthan eitherof our LIMITED
WARRANTIES
described
above,thenthisportionwillbe addedto ourLIMITED
WARRANTY.
products
LIMITED
This
WARRANTY
doesNOTcover
whichhavebeendamaged
as theresultof accident,
abuse,misuse,neglect,improperinstallations,
improper
maintenance
or failureto operatein accordance
withWAYNE's
written
instructions.
TheseLIMITEDWARRANTIES
at retailandonlywhenthe burner
do notextendto anyoneexceptthefirstpurchaser
is in the originalinstallation
site.
IMPLIEDWARRANTIES
OF MERCHANTABILITY
ANDFITNESS
FORA PARTICULAR
PURPOSE
SHALLBE LIM.
ITEDTO THEDURATION
OF THELIMITEDEXPRESS
WARRANTIES
HEREIN.WAYNEEXPRESS.
CONTAINED
LY DISCLAIMS
AND EXCLUDES
ANY LIABILITYFORCONSEQUENTIAL
OR INCIDENTAL
DAMAGESOF ANY
NATUREFORBREACHOFANY EXPRESS
OR IMPLIEDWARRANTY.
Somestatesdo notallowlimitation
on howlongan impliedwarranty
lasts,so theabovelimitation
maynotapplyto you.
Also,somestatesdo notallowthe exclusion
or limitation
of incidental
or consequential
damages,
so the abovelimitationor exclusion
maynotapplyto you. WAYNEneitherassumes
or authorizes
anypersonto assumefor WAYNEany
givesyou specificlegalrights,
otherliability
or obligation
in connection
withthe saleof theseproducts.
Thiswarranty
and you mayalsohaveotherrightswhichvaryfromstateto state,
16
MSR& MSR-DC22019-003
Rev.D 03124/a3