g NTC THERMISTORS: TYPE CL NTC DISCS FOR INRUSH CURRENT LIMITING DESCRIPTION: Disc thermistor with uninsulated lead-wires. FEATURES: • Low cost solid state device for inrush current suppression • Excellent mechanical strength • Wide operating temperature range: -50°C to 175°C • Suitable for PCB mounting • Available as a standard with kinked leads and on tape and reel to EIA RS-468A for automatic insertion TYPE Fig. 1 CL-11 CL-21 CL-30 CL-40 CL-50 CL-60 CL-70 CL-80 CL-90 CL-101 CL-110 CL-120 CL-130 CL-140 CL-150 CL-160 CL-170 CL-180 CL-190 CL-200 CL-210 Max* Steady Res @ State Disc 25°C Current Dia. ±25% AMPS (Max) (ohms) (RMS) (in.) 0.7 1.3 2.5 5 7 10 16 47 120 0.5 10 10 50 50 5 5 16 16 25 25 30 12 8 8 6 5 5 4 3 2 16 3.2 1.7 1.6 1.1 4.7 2.8 2.7 1.7 2.4 1.7 1.5 0.77 0.55 0.77 0.77 0.77 0.77 0.77 0.77 0.93 0.93 0.40 0.40 0.45 0.45 0.55 0.55 0.55 0.55 0.55 0.55 0.40 Lead Disc Thick. Spacing (Ref.) (Max) (in.) (in.) 0.22 0.21 0.22 0.22 0.26 0.22 0.22 0.22 0.22 0.22 0.17 0.17 0.17 0.17 0.18 0.18 0.18 0.18 0.18 0.18 0.20 0.328 0.328 0.328 0.328 0.328 0.328 0.328 0.328 0.328 0.328 0.250 0.250 0.250 0.250 0.328 0.328 0.328 0.328 0.328 0.328 0.250 Lead Dia. AWG 18 18 18 18 18 18 18 18 18 18 24 24 24 24 22 22 22 22 22 22 24 Cx (max)** µFarads Equation constants for resistance under load *** @120 VAC @240 VAC X 2700 800 6000 5200 5000 5000 5000 5000 5000 4000 600 600 600 600 1600 1600 1600 1600 800 800 600 600 200 1500 1300 1250 1250 1250 1250 1250 1000 150 150 150 150 400 400 400 400 200 200 150 0.50 0.60 0.81 1.09 1.28 1.45 1.55 2.03 3.04 0.44 0.83 0.61 1.45 1.01 0.81 0.60 1.18 0.92 1.33 0.95 1.02 Approx. Res. Under Load at % Max. Rated Current Y Current Range Min. I / Max. I 25% 50% 75% 100% -1.18 -1.25 -1.25 -1.27 -1.27 -1.30 -1.26 -1.29 -1.36 -1.12 -1.29 -1.09 -1.38 -1.28 -1.26 -1.05 -1.28 -1.18 -1.34 -1.24 -1.35 4.0≤ 1≤ 12 3.0≤ 1≤ 8.0 2.5≤ 1≤ 8.0 1.5≤ 1≤ 6.0 1.5≤ 1≤ 5.0 1.2≤ 1≤ 5.0 1.0≤ 1≤ 4.0 0.5≤ 1≤ 3.0 0.5≤ 1≤ 2.0 4.0≤ 1≤ 16 0.7≤ 1≤ 3.2 0.4≤ 1≤ 1.7 0.4≤ 1≤ 1.6 0.2≤ 1≤ 1.1 1.0≤ 1≤ 4.7 0.8≤ 1≤ 2.8 0.5≤ 1≤ 2.7 0.4≤ 1≤ 1.7 0.5≤ 1≤ 2.4 0.4≤ 1≤ 1.7 0.3≤ 1≤ 1.5 14 .25 .34 .65 .96 1.09 1.55 2.94 7.80 .09 1.10 1.55 5.13 5.27 .66 .87 1.95 2.52 2.63 2.74 3.83 .06 .09 .14 .27 .40 .44 .65 1.20 3.04 .04 .45 .73 1.97 2.17 .27 .42 .80 1.11 1.04 1.18 1.50 .04 .06 .09 .16 .24 .26 .39 .71 1.75 .03 .27 .46 1.13 1.28 .16 .27 .48 .69 .60 .70 .87 .02 .04 .06 .11 .16 .18 .27 .49 1.18 .02 .18 .34 .75 .89 .11 .20 .33 .49 .41 .49 .60 OPTIONS: DATA: • For kinked leads, add suffix “A” • For tape and reel, add suffix “B” • For tape and reel, add suffix “AB” • Other tolerances in the range 0.7Ω to 120Ω • Other tolerances, tolerances at other temperatures • Alternative lead lengths, lead materials, insulations *maximum rating at 25ºC or Iderated = Diss. Time Const. Const. (mW/°C) (sec.) 25 15 25 25 25 25 25 25 30 30 8 4 8 4 15 9 15 9 15 9 8 100 60 100 100 120 100 100 100 120 120 30 90 30 90 110 130 110 130 110 130 30 √(1.1425–0.0057 x TA) x Imax @ 25°C for ambient temperatures other than 25ºC. **maximum ratings ***R0=X1Y where X and Y are found in the table above g NTC THERMISTORS: TYPE CL NTC DISCS FOR INRUSH CURRENT LIMITING RI -tº TYPICAL POWER SUPPLY CIRCUIT INRUSH CURRENT LIMITERS IN SWITCHING POWER SUPPLIES • • The problem of current surges in switch-mode power supplies is caused by the large filter capacitors used to smooth the ripple in the rectified 60Hz current prior to being chopped at a high frequency. The diagram above illustrates a circuit commonly used in switching power supplies. • • • In the circuit above the maximum current at turn-on is the peak line voltage divided by the value of R; for 120v, it is approximately 120 x 公2/RI. Ideally, during turn-on RI should be very large, and after the supply is operating, should be reduced to zero. The NTC thermistor is ideally suited for this application. It limits surge current by functioning as a power resistor which drops from a high cold resistance to a low hot resistance when heated by the current flowing through it. Some of the factors to consider when designing NTC thermistor as an inrush current limiter are: Maximum permissible surge current at turn-on Matching the thermistor to the size of the filter capacitors Maximum value of steady state current Maximum ambient temperature Expected life of the power supply Maximum Surge Current The main purpose of limiting inrush current is to prevent components in series with the input to the DC/DC convertor from being damaged. Typically, inrush protection prevents nuisance blowing of fuses or breakers as well as welding of switch contacts. Since most thermistor materials are very nearly ohmic at any given temperature, the minimum no-load resistance of the thermistor is calculated by dividing the peak input voltage by the maximum permissible surge current in the power supply (Vpeak/Imax surge).