Recent Researches in Circuits and Systems Graphical Analytical Method to estimate Energy Coordination of Two Varistors connected in parallel Hitoshi Kijima, Koreyuki Taketani, Ryu Tobisawa, Susumu Sakamoto Electrical Department Polytechnic University 4-1-1 Hashimotodai Sagamihara 229-1196 Kanagawa JAPAN Abstract: Surge Protective Devices (SPDs) are used for protecting apparatus against overvoltage or overcurrent caused by lightning surge. Typical SPD is a varistor (variable resistor). Varistors can restrict to almost constant voltage across terminals, and response time is fast, but current capability is small. Therefore two varistors are normally connected in parallel. It is difficult to analyze the coordination of energy injected into a varistor when two varistors are installed in parallel on the same line. Because varistor has non linear V-I characteristics, energy coordination has so far been confirmed only by experimental methods. We propose a new graphic analytical method to estimate energy coordination in the case of installing two varistors in parallel on the same line. Key-Words: Lightning, Overvoltage, Surge protective device, Energy Coordination, Varistor important requirement for designing and implementing overvoltage protection of apparatus is energy coordination between a Class I SPD (current waveform specifying discharge capacity with wavehead/wavetail ratio equal to 10/350 μs) installed on the incursion input (initial stage) of a lightning surge and a Class II SPD (current waveform specifying discharge capacity with wavehead/wavetail ratio equal to 8/20 μs) installed near the protected apparatus. The Class I SPD (10/350 μs) mainly discharges most of the impulse current to the earth to ease the stress caused by the impulse current flowing into the Class II SPD (8/20 μs). The discharge capacity of the Class II SPD (8/20 μs) is smaller than that of the Class I SPD (10/350 μs), but the limiting voltage (protection level) is low. Therefore, its role is to limit the incursion overvoltage to an acceptable value. In this case, it is necessary to set conditions for current division between the Class I SPD (10/350 μs) and the Class II SPD (8/20 μs) so that a current exceeding the discharge capacity does not flow through the Class II SPD (8/20 μs). 1 Introduction Both the characteristics of lightning surge and overvoltage protection technologies have been introduced in the articles [1]-[17]. Surge Protective Devices (SPDs) are used for protecting apparatus against overvoltage or overcurrent caused by lightning surge. Typical SPD is a varistor. Varistor is a ceramic made of Zinc Oxide powder. The V-I characteristic of a varistor is non-linear. Varistors can restrict to almost constant voltage across terminals, and response time is fast, but current capability is small. Therefore two varistors are normally connected in parallel [18] - [26]. However there is no standard for the coordination behavior of a multistage protective circuit where two SPDs are installed in parallel. Therefore, each manufacturer selects its own SPDs to form protective circuits. However, some combinations of the characteristics of these SPDs may cause an incursion lightning surge current to concentrate only in one SPD with low operation voltage. . Therefore it is necessary to establish a systematic idea for the application of both SPDs. In this study, when two voltage-limiting SPD’s are connected in parallel, we propose a graphical analytical method for the energy coordination of both SPD’s. From the standpoint of EMC, it is necessary to construct systems in which multiple SPD’s are installed in parallel with coordinated energy to design and implement appropriate overvoltage protection. An ISBN: 978-1-61804-108-1 2 Problems on the Energy Coordination of Two Varistors connected in parallel 2.1 Coordination between voltage limiting SPD’s 72 Recent Researches in Circuits and Systems decoupling. The following shows why a resistor is used as a decoupling element. Normally an inductor is used as decoupling element in the case of installing SPD in power line due to the reason that the impedance of an inductor is low for the 50/60Hz current flowing through the line. On the other hand, normally a resistor is used as decoupling element in the case of installing SPD in telecommunication line due to the reason that the signaling current flowing through the line is very small so that a voltage drop is negligible. When an inductor L is used as decoupling element for power line, lightning current waveform (10/350 μs or 8/20 μs) should be considered. In particular, in the case of waveform 10/350 μs, the decoupling effect of the inductor is limited to the range of the wave front only. In the long wave tail portion, the voltage drop Ldi/dt is small, that is, the decoupling cannot be realized. In the case of two voltage limiting SPD’s connected in parallel, when a discharge current starts to flow through the SPD’s, the amount of divided impulse current that flows through each SPD depends on its voltage and current characteristics, that is, the current is inversely proportional to the SPD resistance value (which is variable). In this case, coordination must be improved by the impedances (long wires, inductors, resistors) connected between them. Considering low-voltage power system or telecommunication system of buildings, apparatus located near the entrance is generally characterized by a high impulse withstand voltage. Deeper into the building, the impulse withstand voltage of the apparatus tends to become lower and more sensitive to overvoltages. Therefore, an SPD installed at downstream of a low-voltage power system or telecommunication system usually has lower operation voltage than an SPD installed at upperstream of a low-voltage power system or telecommunication system, and has a smaller current discharge capacity. To coordinate both, the upstream SPD must operate as early as possible and bear most of the current, and the downstream SPD must not be overloaded. Therefore, in order to achieve coordination between the SPD's so that the voltage applied to the protected apparatus does not exceed the tolerance and the SPD's do not suffer overload, an SPD installed near the entrance of a building must have a large discharge capacity, whereas an SPD installed deeper inside must have a smaller discharge capacity. However, the latter must have a low operating voltage so that impulse currents are distributed according to the characteristics of each SPD. Thus, it becomes necessary to connect a decoupling impedance. lightning current SPDa SPDb Fig. 1 Multistage SPD consisting of SPDa, SPDb and Rd Therefore, the following numerical expression is used on the assumption that resistor is used as a decoupling element. The meanings of the symbols of the numerical expression are as follows: V1: Voltage across SPDa terminals i1: Current flowing through SPDa R1: Instantaneous V1 / i1 ratio in SPDa V2: Voltage across terminals of decoupling resistance Rd i2 : Current flowing through Rd V3: Voltage across terminals of SPDb i3: Current flowing through SPDb R3: Instantaneous of V3 / i3 ratio in SPDb 2.2Numerical expression of energy coordination when two voltage limiting (voltage clamping type) SPD’s are used Figure 1 shows the basic combination of two SPD's (hereinafter referred to as “multistage SPD”) using two varistors as voltage limiting SPD's. It is basically shown below that the energy coordination of SPDa and SPDb can be analytically determined based on their voltage-current characteristics. In Figure 1, the discharge capacity and limitation voltage Ures of SPDa are high, and in SPDb, the discharge capacity is smaller and limitation voltage Ures is lower than SPDa. Rd is a resistor for ISBN: 978-1-61804-108-1 Rd 73 Recent Researches in Circuits and Systems V1 = R1・i1 V2 = Rd・i2 V3 = R3・i3 where i2=i3 V1 = V2 +V3 When all currents are i0 i0=i1+i2 = i1+i3 From (1) to (6) i1 = {(R3+Rd) / (R1 + R3+Rd )}i0 i2 = {R1 / (R1 + R3+Rd )}i0 (1) (2) (3) (4) (5) (6) (7) (8) Therefore, it is possible to find how the lightning waveform current i0 is split between SPDa and SPDb. In this case, however, R1 and R3 are constants. The voltage-current characteristics of these elements are in general non-linear. That is, since R1 is a function of i1 and R3 is a function of i3, it is difficult to carry out an analytical solution. Therefore, in this paper, we propose a graphical analytical method and show an example of calculation as follows. Fig.2 V-I characteristics of SPDa , SPDb and Rd By obtaining Ia and Ib for various Vc’s in Figure 2, the V-I characteristics of the multistage SPD formed by the combination of SPDa and SPDb can be found as shown in Figure 3. 3 Evaluation by the graphical analytical method for energy coordination using voltage-limiting SPD In Figure 1, the limiting voltage Ures must be large at the initial stage SPDa and small at the latter stage SPDb, and must be kept lower than the impulse withstand voltage of the protected apparatus. In addition, the surge current waveform and energy distribute between both SPD’s must be lower than the value tolerated by each SPD. Figure 2 shows an example of the voltage-current characteristics curve A of voltage limiting SPDa at the initial stage and an example of the voltage-current characteristics curve B of voltage limiting SPDb at the latter stage. In addition, the figure shows curve D describing the voltage-current characteristics when a decoupling resistor Rd of 0.5 Ω - which is suitable for their coordination - is used, and also curve C, which is the sum of B and D. Since the terminal voltage of SPDa and the terminal voltage of SPDb+Rd are always equal, drawing a constant voltage line Vc parallel to the horizontal axis in Figure 2, we can obtain currents Ia and Ib flowing through the terminal voltages of SPDa and SPDb from the intersections with curve A and curve B. ISBN: 978-1-61804-108-1 Fig.3 V-I characteristics in the case of multistage SPD From Figure 3, for example, it is possible to obtain the current waveform flowing through SPDa and SPDb when the lightning peak current of 15 kA (10/350 μs) shown in curve I of Figure 4 strikes directly and flows into this multistage SPD. 74 Recent Researches in Circuits and Systems 4 An example of graphical analysis of tolerance limit energy Using the above procedure, we analyzed the tolerance limit energy for a lightning current with peak value of 700 to 5000 A. Table 1 shows specifications of each SPD. The tolerance limit energy of SPDa and SPDb are 50J and 27J respectively. Table 1 Specifications of each SPD Current(kA) Fig. 4 Current waveform which flows to each SPD when a direct lightning current (15kA:10/350) flows into multistage SPD Energy (J) V1mA(V) SPDa 40 50 250 SPDb 40 27 135 For the decoupling resistance Rd, we examined the cases Rd=0.1 Ω and Rd=0.5 Ω in addition to Rd=2Ω. That is, by obtaining Ia and Ib corresponding to values of current from curve I at each time and re-plotting them at their respective times on the time axis of Figure 4, it is possible to obtain the current waveform curve II flowing through SPDa and the current waveform III flowing through SPDb. After obtaining the currents Ia and Ib flowing through SPDa and SPDb, the voltage V across terminals of SPDa and SPDb corresponding to each current value can be obtained from Figure 2. Using the voltage V across terminals and current i (Ia,Ib) above and plotting the instantaneous power (W) = V×I at each time instant, the injected power × time waveform can be obtained for each SPD as shown in Figure 5. The area under the curve in Figure 5 (that is, the value obtained by integrating the instantaneous power in Figure 5 with respect to time) shows the energy (in Joule) injected into the SPD. (1) For Rd=2Ω Figure 6 shows the result of tolerance limit energy analysis when the decoupling resistance value is set to 2 Ω. Fig.6 Tolerance limit energy in the case of Rd= 2 Ω In this case, the energy injected into SPDa exceeds the tolerance limit energy at 600 A. On the other hand, SPDb has still sufficient tolerance limit energy. Therefore, it can be found that the discharge capacity of both SPD’s is not used well from the standpoint of energy coordination. In this case, since the decoupling resistance is too large, the load on SPDa becomes too large. Fig. 5 Power–time characteristics in the case of multistage SPD ISBN: 978-1-61804-108-1 75 Recent Researches in Circuits and Systems In this case, the energy injected into SPDa exceeds the tolerance limit energy at 950 A, while the corresponding tolerance limit energy for SPDb occurs at 800 A. Consequently, it can be said that proper energy coordination has been achieved. (2) For Rd=0.1Ω Figure 7 shows the result of analyzing tolerance limit energy when decoupling resistance value is set to 0.1Ω. 5 Conclusions In this paper, we considered energy coordination when two SPD’s are connected in parallel. Major results are shown below. (1) We proposed that instantaneous power and energy can be obtained graphically from the value of the current flowing through each voltage limiting SPD. (2) For the energy coordination of two SPD’s, it is important to specify a decoupling resistance value so as to allow surge currents up to their respective tolerance limits. References: [1] H. Kijima, K. Murakawa, Lightning surge response improvement by combinations of varistors and GDTs, WSEAS Transactions on power systems, Issue 2, vol. 7, pp60-69, 2012 [2] H. Kijima, K.Takato, K. Murakawa, Lightning protection for gas-pipelines installed under the ground, International Journal of systems, Issue 1, vol. 5, pp117-126, 2011 [3] H. Kijima, T. Hasegawa, Electrical force analyzed results on switchgear, WSEAS Transactions on power systems, Issue 1, vol. 5, pp32-41, 2010 [4] H. Kijima, M. Shibayama, Circuit breaker type disconnector for SPD, WSEAS Transactions on power systems, Issue 5, vol. 4, pp167-176, 2009 [5] H. Kijima, A development of earthing resistance estimation instrument, International Journal of geology, Issue 4, vol. 3, pp112-116, 2009 [6] H. Kijima, Lightning surge response improvement by combinations of varistors and GDTs, 15th WSEAS Int. Conf. on circuits, pp132-137, 2011 [7] H. Kijima, K. Ochi, Lightning protection for gas-pipelines, 10th WSEAS Int. Conf. on power systems, pp171-176, 2010 [8] H. Kijima, M. Shibayama, Disconnector for SPD, 13th WSEAS Int. Conf. on systems, pp434-44,2009 [9] H. Kijima, Experimental results on earth potential rise when arrestor operating, 12th WSEAS Int. Conf. on communications, pp311-315, 2008 [10] Vemon Cooray, The Institution of Engineering and Technology, p1036, ISBN 978-0-86341-744-3, 2010 Fig.7 Tolerance limit energy in the case of Rd= 0.1 Ω In this case, the energy injected into SPDb exceeds the tolerance limit energy at 500 A, but SPDa has sufficient tolerance limit energy. (3) For Rd=0.5Ω Figure 8 shows the result of analyzing tolerance limit energy when decoupling resistance value is set to 0.5Ω. Fig.8 Tolerance limit energy in the case of Rd= 0.5Ω ISBN: 978-1-61804-108-1 76 Recent Researches in Circuits and Systems [11] H. Kijima “Overvoltage protective device and method of overvoltage protection, Japanese patent No.3854305, 2006 [12] H. Kijima, Overvoltage protective device and method of overvoltage protection, Korean patent No. 10-0845224, 2008 [13] H. Kijima, Overvoltage protective device and method of overvoltage protection, Australian patent No.2006246468, 2008 [14] H. Kijima, Overvoltage protective device and method of overvoltage protection, Chinese patent No.ZL20068000361.X, 2010 [15] H. Kijima, Overvoltage protective device and method of overvoltage protection, USA patent No.7764481, 2010 [16] H. Kijima, H. Sumiya, Power distribution board, Japanese patent No.3141491, 2008 [17] H. Kijima, Disconnector and overvoltage protection device, USA patent No.7983014, 2011 [18] Application notes, Combining GDTs and MOVs for Surge Protection of AC Power Lines, Circuit protection specialists, Littelfuse Inc. [19] Application notes TAN1001, Lightning surge protection for electronic equipment - a practical guide, MTL Surge Technologies [20] Application notes TAN1009, Surge protection for electrical power installations, MTL Surge Technologies [21] M. Loboda, Overvoltage hazard for international installations and equipment, 28th Int. Conf. on lightning protection, pp1081-1085, 2006 [22] J. Schimanski, Discharge capability and residual voltage of class I and class Ⅱ SPDs, 28th Int. Conf. on lightning protection, pp1160-1164, 2006 [23] V. Murko, Coordinating SPDs with MOV varistors at direct lightning stroke, 28th Int. Conf. on lightning protection, pp1174-1179, 2006 [24] M. Shiozaki, Experimental study for the application of zinc oxide type class I SPD, 28th Int. Conf. on lightning protection, pp1155-1159, 2006 [25] C. Avendano, Design of SPDs class I for low voltage systems using combination of varistoros, 28th Int. Conf. on lightning protection, pp1165-1168, 2006 [26] IEC 61643-1, Surge protective devices connected to low voltage power distribution systems, Requirements and test methods, 2005 ISBN: 978-1-61804-108-1 77