TE
ECHNICAL
L SPECIFIC
CATION – LABORA
ATORY Auttoclaves
Be
enchtop and Verttical Seriies
STA
ANDARD C
CONFIGUR
RATION SUMMARY













TIONAL FE
EATURE SUMMARY
S
Y
OPT














DE
EVICE PIC
CTURE
Ch
hamber volum
me from 28 to 160
1 liters
Working pressure meets ASM
ME and PED requirements
Working at presssures of 0-325
5 kPa absolutte
Te
emperature range 105 °C (2
221 °F) to 137 °C (279 °F)
Us
ser friendly control system with
w multi-colo
or display
Up
p to 30 cycle
e programs (p
preset progra
ams according
g to
se
elected optionss)
US
SB and Ethern
net communication ports
Ind
dependent prressure gauge
e in front pan
nel (not for 28xx
2
mo
odel)
316Ti stainless steel chamber
Tw
wo PT100 sen
nsors
Co
onforms to PE
ED 97/23 EEC
Co
onforms to sta
andards: ASME, UL
Co
ompany Quality System Co
ompliance with
h ISO 9001:20
008
an
nd ISO 13485:2003
Fa
ast Cooling byy cooling coil (n
not for 2840 EL-D)
E
Su
uper Fast coolling by fan and
d cooling
co
oil (not for 2840
0 EL-D)
Va
acuum pump for pre-vaccuum air rem
moval and po
ostva
acuum moisturre removal for fast drying
F0 control for se
ensitive loads
Ind
dependent built-in steam ge
enerator
Disinfection/Isotthermal cycle 60°C (140°F) to 94°C (201°°F)
Warming Cycle 95°C (203°F) to 104°C (219°F)
ohazard system with a 0.2µm biollogical filter for
Bio
de
econtaminating
g discharged air
a from the stterilizer
Bu
uilt-in printer
Ex
xternal Indepe
endent Record
der
Us
ser remote mo
onitoring
Ad
dvanced reporrting system
IQ
Q, OQ, PQ
Sp
pecial Cycles ffor material te
esting
2840EL-D Be
enchtop Autocclave
ODUCT DE
ESCRIPTIO
ON
PRO
This autoclave
a
series is designed to be highlyy customizable
e in
order to cover a la
arge range off applications for laboratorries,
and biotechno
ology facilities..
research institutes a
The autoclave serie
es has a cham
mber volume ra
ange from
ers to 160 literss. The autoclave is heated by a heating
28 lite
plate on
o the outer cchamber wall for
f Bench-top or heating
eleme
ent inside the cchamber for Vertical.
V
Optio
onally the
autocllave can be eq
quipped with a steam generrator. All mod
dels
have a temperature
e range from 105 °C (221 °F
F) to 137 °C
(279°F
F) and a working pressure that
t
meets AS
SME and PED
requirrements.
PLICATION
NS
APP
Laborratory
Resea
arch Institutess
Biotec
ch Facilities
Food laboratories
Materrial Stress Tessting
Laborratory QA
Pharm
maceutical Lab
boratory
Rev.. 28-11-2012
2840ELV-D Vertical
V
Autocllave
Info
ormation provided
d by Tuttnauer is
i believed to be accurate and reliable.
How
wever, no responssibility is assumed
d by Tuttnauer for its use.
Thiss specification is subject
s
to change without notice.
T
Tuttnauer
- Your Sterilization
S
& Inffection Control Partners
P
Page 1 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
PRO
ODUCT SP
PECIFICAT
TION
ST
TANDARDS AND CODE
ES
CHAM
MBER VOLU
UME & SIZE
E
Ou
ur high quality laboratory au
utoclaves are designed to comply
c
witth the strictest international directives and
d standards.
MODEL
M
CHAMBER DIIMENSIONS
VOLUME (liter)
Diameter ǿ
(mm)
Depth (mm)
2840
0 EL-D
280
400
28
2840
0 ELV-D
280
460
31
3840
0 EL-D
3840
0 ELV-D
380
400
52
3850
0 EL-D
3850
0 ELV-D
380
500
65
3870
0 EL-D
3870
0 ELV-D
380
690
85
5050
0 EL-D
5050
0 ELV-D
500
500
110
5075
5 EL-D
5075
5 ELV-D
500
750
160
Dirrectives & Gu
uidelines:
Pre
essure Equipm
ment Directive
e – PED 97/23
3 EEC
EM
MC Directive 89/336
8
EEC
Ro
oHS Directivess – 2002/96 EE
EC
Low
w Voltage Dire
ective 73/23 EEC
E
Ma
achine Directiv
ve 2006/42
Sta
andards:
DIN
N 58951-2:200
03 Steam Sterilizers for Lab
boratory use
AS
SME Code, Se
ection VIII, Divvision 1, Unfire
ed Pressure Vessels
EN
N 13445:2009 for Pressure Vessels
V
EN
N 14222:2003 for Stainless Steel
S
Shell Bo
oilers
EN
N 13060 (only Annex
A
C) - Water
W
Quality
Safety and EMC
C Standards:
IEC
C/UL/EN 6101
10-1, IEC 6101
10-2-040, EN 61326
Go
ood Practice Standards:
S
ISO
O 17665-1 and
d ST79
Qu
uality System Compliance:
ISO
O 9001:2008 (Quality
(
Syste
ems)
ISO
O 13485:2003
3 (Quality Systtems for Mediccal Devices)
ELEC
CTRICAL SA
AFETY AND COMPONENTS
CH
HAMBER CO
ONSTRUCTIION
All co
omponents are
e safety appro
oved and cerrtified by natio
onal
and in
nternational orrganizations lik
ke UL, CE and
d others.
Ma
aterials
The sterilizer ch
hamber is con
nstructed from
m solid, high quality
aterials.
ma
Ch
hamber
Sta
andard Chamb
ber Material: 316Ti
3
LANG
GUAGE
The operator displa
ay is available in the followin
ng 26 languages:
Bulgarian
ese
Chine
Croatiian
Czech
h
Dutch
h
Danish
sh
Englis
Estonian
ch
Frenc
Georg
gian
German
k
Greek
Hunga
arian
Korea
an
Latvia
an
Lithua
anian
Polish
h
Portug
guese
Roma
anian
Russian
an
Serbia
Slovakian
Spanish
Swedish
Thai
sh
Turkis
Vietna
am
Rev. 28-11-2012
2
De
esign Pressurre
Ch
hamber is designed for 2.8 Bar(a)/142°C.
B
Do
oor Gasket
A silicone
s
gaske
et is permanen
ntly fixed in the
e door.
Su
urface Treatm
ment
A passivation
p
layyer is applied to the internal surface throu
ugh an
ele
ectro-chemicall treatment wh
hich results in a smooth and
d shiny
sta
ainless steel su
urface. The surface
s
is polisshed to a Ra value
v
<
0.8
8 µm which is highly protective against co
orrosion.
HAMBER HE
EATING
CH
Sta
andard
Benchtop autocllave: is heated by a heating plate on the
e outer
cha
amber wall.
Vertical autoclavve: is heated by an immerssed heating element
insside the chamb
ber at the botttom.
Op
ptional Advan
nced Heating (Steam Gene
erator)
An integrated stteam generattor and a coiled pipe around the
e used for he
eating benchtop or
outter chamber wall can be
verrtical autoclaves.
Ins
sulation
The autoclave chamber
c
is completely insullated with a chloride
eping the auttoclave cool on
o the
free glass wooll thereby kee
sulation reduces the enerrgy consumpttion by
outtside. The ins
kee
eping the heatt inside the ch
hamber.
Page 2 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
SAFE
ETY FEATUR
RES
Door Safety Syste
ems
The laboratory autoclaves are designed wiith a numberr of
endent mecha
anical and elecctronic safety features.
indepe





A safety devicce prevents the operator from
f
opening the
door
d
when the
e chamber is pressurized
p
Steam
S
will no
ot to enter the chamber when
w
the doo
or is
open
o
A cycle canno
ot start if the door is open
n or not properly
locked
The
T controllerr will not allow
w the door to be
b unlocked until
u
liquid temperature reaches the pred
determined end
temperature
t
The
T
controllerr will not allow
w the door to be opened until
u
chamber
c
presssure reaches room pressure
atures
General Safety Fea

Safety
S
Valvess: The cham
mber is equip
pped with safety
valves
v
– if th
he pressure exceeds
e
the allowed limit the
safety
s
valves will
w discharge.

Built-in
B
Steam
m Generator Safety: A waterr level monitoring
system
s
mainta
ains a constan
nt water level and
a ensures safe
s
operation
o
of th
he heaters.
VALV
VES
The piping
p
system
m of the autocclave uses electrical solen
noid
valves
s to control th
he condensate
e and steam flow
f
in and ou
ut of
the ch
hamber, to control the vacu
uum, and to co
ontrol the air inlet
valve.
VALIDATION PO
ORT
The chamber
c
is provided
p
with
h a threaded
d connection for
option
nal vacuum/pre
essure gauges and test sen
nsors.
WATER RING VA
ACUUM PUM
MP
Preva
acuum Air Re
emoval & Pos
st vacuum Mo
oisture Remo
oval
The optional
o
vacuu
um pump effectively remove
es up to 99%
% air
and moisture
m
from the chamberr. The pump is mounted on
o a
shock
k absorber (da
amping mech
hanism) to miinimize vibrattion.
For model
m
2840EL
L pre & postt vacuum is achieved with a
memb
brane pump.
FAST
T LIQUID COO
OLING (OPTIO
ON)
Imporrtance of Cooling - The chamber
c
consstruction includes
internal water coils (for benchtop
p autoclave) an
nd external wa
ater
autoclave) wh
hich rapidly reduce
r
the liq
quid
coils (for vertical a
erature by the injection of co
old water into these coils. This
T
tempe
option
n is particularly useful for sterilizing
s
senssitive liquid loads
requirring reduced h
heat exposure time.
Cooling Process - Fast cooling is achievved by replaccing
m with compre
essed air to equalize
e
presssure and passsing
steam
water through the cooling coils thereby reduccing cooling time
t
ults in safe co
ooling preventing
by as much as 75%. This resu
ng, damaging
g loads and
d reducing high
h
breaking, deformin
erature exposu
ure time. Also
o, more sterilization cycles per
tempe
day ca
an be perform
med.
The in
nstallation site
e must includ
de a separate
e compressed air
utility to operate the
e cooling syste
em.
Rev. 28-11-2012
2
SU
UPER FAST LIQUID
L
COOLING (OPTION
N)
In addition to fa
ast cooling, an optional fan
n can be app
plied to
e the compre
essed air in the chamberr. This
furtther circulate
spe
eeds up the heat exchange
e during the co
ooling stage in
n order
to safely achievve super fast cooling of th
he liquid load under
essure. This can
c reduce cyccle time up to 90% and min
nimizes
pre
loa
ad exposure to
o high tempera
atures
Wa
ater and Air supply
s
for all Fast Cooling
g Options
Wa
ater supply required
r
for superfast co
ooling: 2 to 3 Bar
pre
essure with a ½”
½ diameter pipe.
p
ompresses airr required for superfast cooling:
c
6 to 8 bar
Co
pre
essure with a ½”
½ diameter pipe.
p
DR
RYING OPTIONS
Ac
ctive Drying with
w
Post Vac
cuum
For benchtop autoclaves, an
n optional vaccuum pump can
c
be
ed for post vacuum
v
drying
g, at the end
d of the sterillization
use
cyccle, ensuring improved dryying of porous loads and hollow
insstruments such as pipette tips. The benchtop autoclave is
equ
uipped with a heating plate attached und
der the chamb
ber that
hea
ats the chamb
ber during the
e drying phase
e. The low pressure
in the
t autoclave chamber, cau
used by the vacuum,
v
reducces the
boiiling temperatture forcing moisture
m
to eva
aporate rapidlly. The
vap
pour is then re
emoved from the chamber by vacuum re
esulting
in a dry load.
Co
omplete Dryin
ng with Cham
mber Heating and Post Va
acuum
Hig
ghly efficient drying is ach
hieved by un
niformly heatin
ng the
cha
amber wall of
o the benchto
op or verticall autoclave. This
T
is
ach
hieved by hea
ating the cham
mber from stea
am passed thro
ough a
coiiled pipe aro
ound the cha
amber. The post
p
vacuum stage
red
duces the boiling point whicch speeds up drying. This results
in fast
f
and comp
plete drying, and guaranteess that even the most
diffficult loads succh as textiles, porous loadss, hollow instru
uments
and
d tips, will dry.
PR
REVACUUM CYCLE (OP
PTION)
The prevacuum cycle is a fasst and effective
e cycle for rem
moving
ore than 99% of the air from
m the chambe
er in order to ensure
e
mo
goo
od steam penetration and fa
ast heating up
p.
BIO
O-HAZARD SYSTEM OPTION (OPT
TION)
Tutttnauer’s Bio-H
Hazard system
m provides an
n effluent sterillization
cyccle. Prior to sterilization, during the airr removal sta
age, all
efflluent is passe
ed through a 0.2µm biolog
gical filter thatt filters
the
e exhaust airr. During the sterilization phase, condensate
doe
es not leave the autoclave chamber where
w
it is ste
erilized
durring the cyc
cle together with the bio
ological filter. After
ste
erilization the
e sterilized effluent is cooled
c
to a safe
tem
mperature befo
ore being disccharged to dra
ain.
F0 CONTROL OPTION (OP
PTION)
F0 control enables reduc
ced media exposure to high
tem
mperatures th
hereby reduccing cycle tim
me and prevventing
dam
mage to temp
perature sensitive media. Provisions
P
are
e made
to ccontrol the ste
erilization proc
cess by insertiion of a tempe
erature
sen
nsor (PT100) in the load. The exposure time meassure is
callculated using
g algorithm ba
ased software
e from the tim
me the
tem
mperature sen
nsor in the loa
ad has reached a predeterrmined
sett point until th
he end of the heat up stag
ge. The F0 va
alue is
reccorded in the sterilization
s
printout after the
e cycle comple
etes.
Page 3 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
GRAV
VITY CYCLE
E
Non-p
porous goods,, liquids and media in clossed vented gllass
contaiiners are suita
able to be sterilized by a grravity cycle. The
T
gravity
y cycle uses the gravity air displacement principle.
DISIN
NFECTION/IS
SOTHERMA
AL CYCLE (O
OPTION)
This cycle
c
is design
ned to enable disinfection (““low” temperatture
isothe
ermal treatme
ent) typically used for preparing agar and
other biological media.
m
The temperature
t
g is
range setting
4°C (201°F).
flexible within 60°C (140°F) to 94
WARM
MING CYCLE
E (OPTION)
The warming
w
cycle has a temperrature range frrom 95°C (203
3°F)
to 104
4°C (219°F).
VA
ACUUM SYS
STEM AND
D DRAIN CO
OOLING WA
ATER
QU
UALITY
Citty tap water su
upply:
 Hardness be
etween 0.7 and
d 2 mmol/l
ater pressure should be in
i the range of
 The tap wa
2 – 5 bar (30
0 - 72 psi)
ded temperature: 15°C
 Recommend
WA
ATER CONS
SUMPTION OF
O MINERA
AL FREE
WA
ATER PER CYCLE
C
TWO
O PT100 SEN
NSORS
Two flexible
f
PT100
0 temperature
e sensors insside the cham
mber
are provided to mo
onitor load te
emperature fo
or sensitive liq
quid
mperature and
d heat expossure
loads which requirre precise tem
contro
ol.
y is an importa
ant concern. Safety
S
is ensu
ured by using two
Safety
PT100
0’s to compare
e liquid tempe
eratures betwe
een liquids in two
vesse
els. If the tem
mperature is different
d
then it means a gllass
vesse
el may have brroken.
Model
EL-D
D / ELC-D
(L
Liters)
ELV-D / ELVC-D
(Liters))
2840
0.8
3
3840
1.4
8
3850
1.5
8
3870
2
8
5050
3
20
5075
5
20
ermore, two PT100s ensu
ure glass vesssels of differrent
Furthe
volum
mes in the chamber are sterrilized and rea
ach specified end
e
tempe
erature.
PLY OPTIO
ON
STEAM SUPP
CO
ONTROL SYSTEM
S
Steam
m Generator
The optional
o
indep
pendent built--in steam ge
enerator supp
plies
steam
m for the sterillization processs. The stain
nless steel ste
eam
generrator is an electrically hea
ated type gen
nerator equipped
with im
mmersion hea
aters.
The main board controls and monitors the physical param
meters
ation process
s and performs the ope
eration
of the steriliza
quence of th
he machine, according to
o a user se
elected
seq
pro
ogram, and inc
cludes the following features:
ectrical Speccifications” prrovides deta
ailed
The section “Ele
mation about the electrical requirements
r
for the autoclave
inform
when using an interrnal steam gen
nerator.
S
Generrator
Waterr Source for Steam
Waterr to the steam
m generator is
i supplied byy a single-phase
pump which is con
nnected to de
e-mineralized water source
e or
RO water source.
Steam
m Generator Water
W
Quality
y
Variou
us water systtems can be
e used to sup
pply mineral-ffree
water to the steam generator such as Reverse Osmosis (R
RO),
ed water, etc. Water sup
pplied to the steam genera
ator
distille
should
d be in comp
pliance with th
he EN 13060
0 (only Annex
x C)
standa
ard which includes the
e following hardness and
condu
uctivity require
ements:











Fo software control
c
(option
nal)
PID (Proportional Integral Differential) pressure contro
ol
f sterilizer co
ontrol
Digital inputss and outputs for
Analog inputss for control and
a reading tem
mperature and
d
pressure
fo external de
evices and an optional barco
ode
A USB port for
feature. Direcct connection to an internal thermal printe
er. An
Ethernet com
mmunication port.
p
Measures ch
hamber pressu
ure and steam
m generator pre
essure
FLASH mem
mory and real-ttime clock bacckup store cyccle
data for the last 100 cycles
s even if there
e is a power fa
ailure
In/Out test
ement notificattion based on number of cy
ycles
Filter replace
s all system functions, monitors
The control sysstem controls
ons, visually alerts the operator of cycle
sysstem operatio
ma
alfunctions and
d, on demand
d, provides vissual indication of the
cha
amber temperrature and pre
essure.
ons of alkaline
e earth) < 0.02
2 mmol/l
Hardness
H
(∑ Io
Conductivity
C
< 15 µS/cm (at 20 °C)
Note: Soft water sh
hould not be used
u
since its use may result in
corros
sion of the steam generator and chamberr.
Rev. 28-11-2012
2
Page 4 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
TEMP
PERATURE AND PRESSURE SENS
SORS
The temperature
t
a
and pressure
e measuring circuits
c
are both
b
linearr and designed
d with components having a high precision.
ors conform to Class A of the IEC751
The PT100 senso
61010-2-040).
standard (ISO/EN 6
c
system
m allows for the
t
calibration
n of temperatture
The control
and pressure
p
to be performed dig
gitally.
d with individ
dual constantss to
Each sensor circuiit is calibrated
ct the deviation in manufacturing and agin
ng.
correc
FLASH memorry in which the
e offset and gain
g
The system uses F
o the sensorss are stored. This data mayy be entered into
data of
the sy
ystem, through
h programming
g or through th
he autoclave
contro
ol panel.
TROL PANE
EL
CONT
Contrrol and Monittoring
The control
c
system is operated via
v the Bacsofft fully automa
ated
menu driven pane
el, consolidated into a 3 button circcuit,
o easily operatte, browse pro
ograms or set the
allowing the user to
autocllave
entification Co
odes and Passswords are prrovided to con
ntrol
30 ide
acces
ss/operation o
of the mach
hine preventin
ng unauthorized
acces
ss. These acccess levels are
e customizable
e. Access con
ntrol
can be
e applied to fu
unctions, such
h as running te
est cycles, settting
param
meters, calibrration, servicce and maintenance, cyycle
selecttion, cycle starrt and door co
ontrol.
d factory con
nfiguration, ca
alibration of the
With the standard
erature circuitts and calibra
ation of the pressure circcuits
tempe
requirre an access ccode.
MULT
TI-COLOR D
DISPLAY
User interface (UII) has been designed wiith the follow
wing
featurres:





Color is ussed to indicate
e each stage of
o the cycle
Quick acce
ess to importa
ant information
n
Built-in vie
ew of historical cycle data
Graphical display of tem
mperature and pressure grap
phs
Multiple languages
The following infformation is displayed:
 Temperature
e and pressure
e in the chamb
ber
 Door status
t
count dow
wn
 Sterilization time
 Autoclave sttatus: standby, ready, prre-vacuum, heating,
sterilization, exhaust, dry time, air inlet, cycle ended
AL
LARMS
The autoclave uses visual ala
arm indicators.. Automatic process
ecking and failure
fa
detection are provided by the control
che
sysstem. In the event
e
of a faillure during the sterilization cycle,
the
e system ente
ers an alarm phase which will safely end the
pro
ocess automattically. The ran
nge of alarms includes:






Temperature
e & pressure sensor
s
failure
Phase time-o
outs
Door(s) not properly
p
closed
d
Power failure
e
No water in the
t water rese
ervoir
Optional utilitty alarms: no
o water / no steam
s
/ no air
YCLE DOCU
UMENTATION - PRINTER
R
CY
The autoclave can
c be equipp
ped with an op
ptional printerr which
nts a detaile
ed history of each cycle performed by
b the
prin
insstrument. The printing forma
at is 24 characcters per line.
nformation is printed whe
en the autoclave is
The following in
turned on:


Time & date when autoclave last turned off (powered down)
Time & date when autoclave last turned on (powered up)
ormation and set paramete
ers are
The following prreliminary info
nted when the
e sterilization cycle
c
begins:
prin
Cyycle Start:
 Date
 Time
er
 Serial numbe
 Model name
 Software verrsion
er
 Cycle numbe
 Cycle name
Ste
erilization Para
ameters
 Sterilization temperature
t
t
 Sterilization time
ature
 End tempera
odels with prevvacuum and steam generato
or)
 Dry time (mo
arts performin
ng the sequence of
Thereafter, the autoclave sta
erations of the cycle. The measured va
alues of tempe
erature
ope
and
d pressure are
e printed at 1 minute time in
ntervals. All interval
tim
mes can be us
ser defined. Furthermore,, the custome
er may
req
quest customizzed time intervvals prior to order delivery.
nted beginning with the da
ate and endin
ng with
The data is prin
YCLE ENDED
D” for a complete cycle or “CYCLE FAILE
ED” for
“CY
an aborted cycle
e.
Rev. 28-11-2012
2
Page 5 of
o 14
TEC
CHNICAL S
SPECIFICA
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
DOCUMEN
NTATION
STERILIZER D
W
WARRANTY
Y
Two copies
c
of the m
manuals are provided
p
in En
nglish. Techn
nical
manuals include ele
ectrical and piping diagram.
Tutttnauer warra
ants that ea
ach device is carefully tested,
t
insspected and that it leaves
s the factory in proper working
w
con
ndition.
CE / SERV
VICE PLAN
N
MAINTENANC
A glo
obal network of skilled se
ervice specialists can provvide
period
dic inspectionss and adjustm
ments to help
p assure low-ccost
peak performance.
p
A detailed se
ervice and ma
aintenance pla
an is
includ
ded in the operrator manual.
PAC
CKAGING FOR SHIP
PMENT
The sterilizer
s
is pa
acked in a wooden
w
crate or rigid box for
shippiing/transportation.
es that the devvice is guaran
nteed to be fre
ee from
Tutttnauer certifie
deffects in material and wo
orkmanship, for
f
one yearr from
insstallation date but not more
e than 18 mo
onths from sh
hipping
datte, against fa
aulty compon
nents and assembly. Exttended
wa
arranty periods
s are optional.
oes not includ
de and does not replace routine
r
The warranty do
treatment and preventive maintenance to be perfformed
dical Mainten
nance"
acccording to "Preventive and Period
insstructions men
ntioned in the device's
d
accom
mpanying man
nual.
The user must ensure that all utilities u
used, includin
ng the
ater, meet all
a the spec
cifications mentioned
m
in the
wa
operator manua
al.
atement found in the
The user is subjject to the full warranty sta
d
with the equipmen
nt.
doccumentation delivered
LITY DATA
A / REQUIREMENTS
S
UTIL
Drainage (Sewage
e)
1. At least 1/ 2" se
ewage pipe.
he sewage sha
all be able to withstand
w
conttinuous
2. Th
tem
mperature of 8
80 °C. The dra
ain/sewage syystem should be
b
ab
ble to withstand 120 °C in ca
ase of malfuncction.
Note: Local nationa
al regulations may require that the drain be
b
nected to other drains which
h
tapped and vented, and not conn
c
back pre
essure or obsttruct flow. An air break mayy
may cause
also be
b necessary.
Comp
pressed Air (ffor fast coolin
ng)
1. At least 1/2" hosse to supply th
he compresse
ed air
ompressed air pressure 6 – 8 Bar
2. Co
3. Bu
uilding compre
essed air supp
ply line require
es shut-off valvve
3. Prressure: 6 barr, free from liquid water drop
plets, filtered to
t
25
5 µm, free from
m oil droplets greater
g
than 2 µm
Ambie
ent Temperatture
Room
m temperature should be in the
t range from
m 5 to 40 °C an
nd
85% RH
R (relative hu
umidity).
Rev. 28-11-2012
2
Min
neral-Free Fe
eed Water forr Steam Gene
erator
Wa
ater supplied to
t the steam generator
g
shou
uld have the
folllowing hardne
ess and condu
uctivity requirements;


∑ Ions of alkaline earth) < 0.02 mmol/l
Hardness (∑
Conductivityy < 15 µS/cm (at 20 °C)
1. Water intend
ded for the stea
am generator must have a water
w
quality in acccordance with EN 13060 (on
nly Annex C)
2. Install 1/2" piipe with a shut-off valve at its end
3. Regulations may require a Back-Flow prrotection devicce
ote: Soft waterr should not be
e used since its use may re
esult in
No
corrrosion of the steam genera
ator and chamber.
Tap Water
1. Intended for vacuum pump
p and cooling
off valve at its end
2. Install 1/2" piipe with shut-o
3. Supply presssure 2 – 3 bar at approximattely 15 °C
temperature
uire a Back-Fllow protection
4. Local regulattions may requ
device
ee of alkaline earth ions) sh
hould be betwe
een
5. Hardness (fre
0.7 mmol/l and 2.0 mmol/ll
Page 6 of
o 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
ELE
ECTRICAL SPECIFIC
CATION
Benchtop Models
Mo
odel
Verrtical Models
Voltage
Phases
Power (kW
W)
M
Model
V (50/60 Hz)
Voltage
Phas
ses
Powerr (kW)
V (50/60 Hzz)
2840 EL
208 / 230
1
2.2
28
840 ELV
208 / 230
1
2.4
3840 EL
208 / 230
1
3.2
38
840 ELV
20
08 / 230 / 380--400
3
6
385
50 EL
208 / 230
1
3.2
38
850 ELV
20
08 / 230 / 380--400
3
6
3870 EL
208 / 230 / 380-400
0
3
4.8
38
870 ELV
20
08 / 230 / 380--400
3
6
505
50 EL
208 / 230 / 380-400
0
3
4.8
50
050 ELV
20
08 / 230 / 380--400
3
9
5075 EL
208 / 230 / 380-400
0
3
6.6
50
075 ELV
20
08 / 230 / 380--400
3
9
Notess:
1) With
W or withoutt neutral for 3--phase supplyy
2) 3-phase autocllaves can be converted
c
to 1-phase using a switch box (optional). Mo
odels 3850/70
0 ELV have a current
c
consumption of 27A with a 1-phase conne
ection. The ele
ectric current for models 50
050/5075 is 40
0A.
TERNAL DIMENSION
NS
EXT
Mode
els WITHOUT internal stea
am generator:
M
Vertical Models
Benchtop Models
2840 EL-D
External
Dimens
sions
W x H x D (mm)
530 x 440
0 x 630
3840 EL-D
720 x 540
0 x 765
3850 EL-D
720 x 540
0 x 765
3870 EL-D
720 x 540
0 x 940
5050 EL-D
860 x 740
0 x 890
5075 EL-D
860 x 740 x 1120
Model
Model
Extern
nal
Dimensiions
W x H x D (mm)
284
40 ELV-D
540 x 980 x 440
384
40 ELV-D
730 x 1000
0 x 540
3850 ELV-D
730 x 1000
0 x 540
3870 ELV-D
730 x 1000
0 x 540
5050 ELV-D
870 x 860 x 770
5075 ELV-D
870 x 1090
0 x 770
Mode
els WITH interrnal steam ge
enerator:
Benchtop Models
Vertical Models
M
284
40 ELCG-D
Extern
nal
Dimens
sions
W x H x D (mm)
530 x 440
0 x 760
385
50 ELCG-D
730 x 1366
6 x 1190
387
70 ELCG-D
730 x 1366
6 x 1190
505
50 ELCG-D
870 x 1578
8 x 1175
507
75 ELCG-D
870 x 1578
8 x 1175
Model
Rev. 28-11-2012
2
Model
Extern
nal
Dimensiions
W x H x D (mm)
2840
0 ELVCG-D
540 x 980 x 440
3840
0 ELVCG-D
730 x 1000
0 x 700
3850
0 ELVCG-D
730 x 1000
0 x 700
3870
0 ELVCG-D
730 x 1000
0 x 700
5050
0 ELVCG-D
870 x 1090
0 x 770
5075
5 ELVCG-D
870 x 1090
0 x 770
Page 7 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
FLA
ASK LOAD
DING CAPA
ACITY
ERLENME
EYER FL
LASKS
Rev. 28-11-2012
2
Page 8 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
SCHOTT D
DURAN FLASK
KS
Loadiing configura
ation example
e:
Loading capacity 38
850 ELV-D with 2 x 19 Scottt Duran 250 ml
m bottles
Rev. 28-11-2012
2
Page 9 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
CYC
CLE TIMES
S
Note:: Temperaturre measured
d in reference
e container
Model
Loading
Capacity
Heatin
ng Time
121 ºC
C
Co
ooling Time
80
0ºC without Cooling
C
Co
ooling Time
Co
ooling Time
80
0ºC with rapid
d cooling 80ºC with Rapiid
Co
ooling
an
nd Radial Fan
n
22 min
29 min
24 min
30 min
47 min
42 min
44 min
50 min
52
2 min
13
38 min
72
2 min
12
25 min
28
80 min
17
70 min
27
74 min
31
14 min
16
6 min
25
5 min
61 min
37
7 min
46
6 min
73
3 min
26
6 min
52
2 min
29
9 min
48
8 min
10
06 min
68
8 min
95
5 min
13
32 min
31 min
41 min
25 min
25 min
35 min
33 min
44 min
87
7 min
16
61 min
13
30 min
15
51 min
27
70 min
26
63 min
23
30 min
24
4 min
26
6 min
45
5 min
51 min
48
8 min
38
8 min
53
3 min
48
8 min
50
0 min
95
5 min
98
8 min
94
4 min
Ben
nchtop A
Autoclaves
s
2840
0 EL
3850
0 EL
3870
0 EL
5050
0 EL
5075
5 EL
1 x 250 ml
8 x 500 ml
1 x 500 ml
10 x 500 ml
8 x 2000 ml
10 x 1000 ml
m
20 x 1000 ml
m
15 x 2000 ml
m
Verrtical Auto
oclaves
2840
0 ELV
3850
0 ELV
3870
0 ELV
5050
0 ELV
5075
5 ELV
Rev. 28-11-2012
2
1 x 1000 ml
10 x 500 ml
12 X 500 ml
m
6 x 1000 ml
18 x 1000 ml
m
6 x 2000 ml
42 x 500 ml
Page 10
0 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
PRO
OGRAM CY
YCLE DAT
TA
PROG
GRAMS 1 TO 6
Prog
gram 1
Glass (Fa
ast Exhaust)
Models
Parameterrs
1. Sterilizattion Temperature
2. Sterilizattion Time
3. Exhaust Mode
Notes:
Par 1, 2
EL-D
D
ELC--D
ELV--D
ELVC
C-D
P 3
Par
Prog
gram 2
Parameterrs
1. Sterilizattion Temperature
2. Sterilizattion Time
3. Exhaust Mode
Notes:
Par 1,
1 2
Par 3
Prog
gram 3
Parameterrs
1. Sterilizattion Temperature
2. Sterilizattion Time
3. Exhaust Mode
Notes:
Par 1, 2
Par 3
Prog
gram 4
Parameterrs
1. Sterilizattion Temperature
2. Sterilizattion Time
3. Exhaust Mode
Notes:
Par 1, 2
EL-D
D
ELC--D
ELV--D
ELVC
C-D
P 3
Par
Prog
gram 5
ELC--D
ELVC
C-D
Parameterrs
1. Sterilizattion Temperature
2. Sterilizattion Time
3. Exhaust Mode
Notes:
Parr 3
Factory Setting
F
121
15
Slow
Units
U
ºC
min
Factory Setting
F
121
30
Slow
Units
U
ºC
min
Factory Setting
F
121
15
Fast Cooling
Units
U
ºC
min
Factory Setting
F
121
30
Fast Cooling
Liquid B – Fast Cooling
g
Par 1, 2
ELC--D
ELVC
C-D
Par 3
Rev. 28-11-2012
2
Units
U
ºC
min
Liquid A – Fast Cooling
g
Par 1, 2
Prog
gram 6
Models
Factory Setting
F
121
15
Fast
Liquids B / Waste (Slow
w Exhaust)
Models
Models
Units
U
ºC
Min
Liquid A (Slow Exhaustt)
Models
EL-D
D
ELC--D
ELV--D
ELVC
C-D
Factory Setting
F
134
3
Fast
Plastic (F
Fast Exhaust)
Models
EL-D
D
ELC--D
ELV--D
ELVC
C-D
Units
U
ºC
Min
Parameterrs
1. Sterilizattion Temperature
2. Sterilizattion Time
3. Exhaust Mode
Notes:
Page 11
1 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
PROG
GRAMS 7 TO 12
Progrram 7
Glass
Models
s
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
Par 1, 2
ELC-D
D-PV
ELVC--D-PV
ELC-D
D-PVG
ELVC--D-PVG
Pa
ar 3
Plastic
Models
s
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
Par 1, 2
Factory Setting
F
121
15
Fast
Notes:
Residual air is displaced by 1 vacuum
v
pulses (d
down to 25 kPa). When
W
the pressure
e
ospheric pressure
e the vacuum pum
mp is activated until the pressure dro
ops to
reaches atmo
25 kPa.
Liquids A: slow exhaustt
Models
s
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
Notes:
Par 1, 2
Un
nits
ºC
C
m
min
Factory Setting
F
121
15
Slow
Par 3
Residual air is displaced by 1 vacuum
v
pulses (d
down to 25 kPa). When
W
the pressure
e
reaches atmo
ospheric pressure
e the vacuum pum
mp is activated until the pressure dro
ops to
25 kPa. Exha
aust time is depen
ndent on load volu
ume and configura
ation of bottles/flassks.
Progrram 10
Liquids B: slow exhaustt
Models
s
Par 1,
1 2
EL-D-P
PV
ELV-D
D-PV
ELC-D
D-PV
ELVC--D-PV
EL-D-P
PVG
ELV-D
D-PVG
Par 3
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
Notes:
Un
nits
ºC
C
m
min
Factory Setting
F
121
30
Slow
Residual air is displaced by 1 vacuum
v
pulses (d
down to 25 kPa). When
W
the pressure
e
reaches atmo
ospheric pressure
e the vacuum pum
mp is activated until the pressure dro
ops to
25 kPa. Exha
aust time is depen
ndent on load volu
ume and configura
ation of bottles/flassks.
Liquids A – Fast Cooling
g
Slow exhaust
Progrram 11
Models
s
ELC-D
D-PV
ELVC--D-PV
ELC-D
D-PVG
ELVC--D-PVG
Un
nits
ºC
C
M
Min
Par 3
Progrram 9
EL-D-P
PV
ELV-D
D-PV
ELC-D
D-PV
ELVC--D-PV
EL-D-P
PVG
ELV-D
D-PVG
Factory Setting
F
134
3
Fast
Notes:
Residual air is displaced by 1 vacuum
v
pulses (d
down to 25 kPa). When
W
the pressure
e
reaches atmo
ospheric pressure
e the vacuum pum
mp is activated until the pressure dro
ops to
25 kPa.
Progrram 8
EL-D-P
PV
ELV-D
D-PV
ELC-D
D-PV
ELVC--D-PV
ELC-D
D-PVG
ELVC--D-PVG
Un
nits
ºC
C
M
Min
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
Notes:
Par 1, 2
Par 3
Un
nits
ºC
C
m
min
Factory Setting
F
121
15
Fast Cooling
Residual air is displaced by 1 vacuum
v
pulses (d
down to 25 kPa). When
W
the pressure
e
reaches atmo
ospheric pressure
e the vacuum pum
mp is activated until the pressure dro
ops to
25 kPa.
Liquids B – Fast Cooling
g
Slow exhaust
Progrram 12
Models
s
Par 1,
1 2
ELC-D
D-PV
ELVC--D-PV
ELC-D
D-PVG
ELVC--D-PVG
Rev. 28-11-2012
2
Par 3
Parameters
Un
nits
F
Factory
Setting
1. Sterilizatio
on Temperature
ºC
C
121
30
2. Sterilizatio
on Time
m
min
Fast Cooling
3. Exhaust Mode
M
Notes:
Residual air is displaced by 1 vacuum
v
pulses (d
down to 25 kPa). When
W
the pressure
e
reaches atmo
ospheric pressure
e the vacuum pum
mp is activated until the pressure dro
ops to
25 kPa.
Page 12
2 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
PROG
GRAMS 13 T
TO 17
Progrram 13
Waste
Models
s
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
4. Drying Tim
me (Post-Vacuum))
Par 1, 2
ELC-D-PVG
ELVC-D-PVG
Par 3, 4
Progrram 14
Notes:
Residual air is
i displaced by 4 vacuum
v
pulses (down to 25 kPa) an
nd 3 steam pulses
s up to
160 kPa. When the pressure re
eaches atmosphe
eric pressure the vacuum
v
pump is activated
a
until the presssure drops to 25 kPa.
k
Exhausts effluents to Bio-Haza
ard system.
Parameters
1. Sterilizatio
on Temperature
2. Sterilizatio
on Time
3. Exhaust Mode
M
4. Drying Tim
me (Post-Vacuum))
Par 1, 2
ELC-D-PVG
ELVC-D-PVG
Par 3, 4
Air Leakag
ge/Vacuum Tes
st
Models
s
Parameters
1. Stabilizing Time
2. Test Time
EL-D-P
PV
ELV-D-PV
ELC-D-PV
ELVC-D-PV
ELC-D-PVG
ELVC-D-PVG
Par 1, 2
Units
ºC
C
min
min
Factory Setting
F
121
15
Fast
15
Notes:
Residual air is
i displaced by 4 vacuum
v
pulses (down to 25 kPa) an
nd 3 steam pulses
s up to
160 kPa. When the pressure re
eaches atmosphe
eric pressure the vacuum
v
pump is activated
a
until the presssure drops to 25 kPa.
k
Progrram 15
Un
nits
m
min
m
min
Factory Setting
F
5
10
Notes:
Chamber vaccuum is brought to
o 10 kPa. Thereafter all valves and
d motors are close
ed for 5
minutes enab
bling pressure stabilization.
5 min
Optio
onal for
all Models
M
min
Factory Setting
F
134
7
Fast
15
Hollow Loa
ad
Models
s
Progrram 16
Units
ºC
C
Min
10 min
Isothermall
Parameters
1. Isothermall Temperature
2. Isothermall Time
Units
ºC
C
min
Factory Setting
F
85
15
Units
ºC
C
min
Factory Setting
F
60
15
Notes:
Progrram 17
Optio
onal for
all Models
M
Warm Up
Parameters
1. Warm Up T
Temperature
2. Warm Up T
Time
Notes:
Rev. 28-11-2012
2
Page 13
3 of 14
TEC
CHNICAL SPECIFICA
S
ATION – LABORAT
L
ORY Auto
oclaves
Ben
nchtop and Vertic
cal Serie
es
SPE
ECIAL OPT
TIONS AND ACCESSORIES
CONT
TROL SYSTEM OPTIONS
Indep
pendent Temp
perature Prob
be (PT100)
Independent probe
e that can be connected to an extern
nal
endent device
e.
indepe
ARDWARE OPTIONS
O
HA
No
ote: Other hardware option
ns such as va
acuum pump, steam
ge
enerator, etc.. have been
n mentioned above in re
elevant
se
ections.
Exterrnal Independ
dent Recorder
This external recorder, with independent microprocess
sor
ol and power supply, is su
uitable for ind
dependent cycle
contro
docum
mentation. This multi-range
e input recorder can record
d 4
chann
nels at once from PT100s and/or presssure transduccer.
Simple operation w
with an easy-tto-view displa
ay allows one to
n various ite
ems of set data.
The unit operattes
key-in
indepe
endently of the autoclave.
Aiir Compresso
or
Introduces presssurized air in
nto the chamb
ber for rapid cooling
c
odels with a fa
ast cooling sysstem.
off liquids for mo
No
ot needed if air pressure so
ource is available on site.
Speciial Custom Cycles
Other special prog
grams like: glass-test,
g
rep
peating progra
am
m
stress test, Durham program,
run, material
long term
t
test (dayys long), aging
g test, varnish
h test, and oth
her
appliccation related p
programs are optionally ava
ailable.
SOFT
TWARE OPTIO
ONS
R.PC..R (Remote P
PC Reporting))
PC so
oftware for gen
nerating reporrts which include:

graph of the cyycle data

numeric data o
of the cycle

copy of cycle p
print-outs

ta
able of all mea
asured values

ta
able of all para
ameters

option
o
to save all reports in PDF
P
file forma
at
o
The software allowss 2 modes of operation:
e mode
Online
Up to 8 autoclavess may be acc
cessed using a PC within the
t
organization via an
n Ethernet co
onnection. Th
hese autoclavves
ely monitored at the same time showing all
can each be remote
a automaticcally download
ded
reportts and graphs. History files are
from the
t autoclave.
Prrinter
Internal therma
al printer for cycle
c
documentation. During the
er records temperature, prressure, time, date,
cyycle the printe
cyycle status, en
nd of cycle.
Mobile Lifting Device
Th
he mobile lifting device fo
or vertical auttoclave baske
et with
he
eavy sterilisattion load up to 150 kg. The lift is mobile
eq
quipped with an integrated swivel arm
a
for maximum
maneuverabilityy and can serv
vice a few autoclaves. Con
ntrolled
ndset. Equippe
ed with
byy push buttonss on a movable control han
a maintenance free electrical battery.
IQ
Q, OQ, PQ
Installation Qua
alification (IQ) - documentarry evidence to
o verify
ment has been
n built and installed in comp
pliance
that the equipm
ecifications.
wiith design spe
Q
minary Operrational
Operational Qualification
(OQ) Prelim
OQ) - docume
entary evidencce to verify th
hat the
Qualification (O
quipment op
perates in accordance with its design
eq
sp
pecifications in
n its normal operating
o
rang
ge and perforrms as
inttended throug
ghout all anticipated operatin
ng ranges.
erformance Qualification (P
PQ) - docum
mentary
Prreliminary Pe
evvidence which verifies that the
t equipmentt or system op
perates
co
onsistently and
a
gives reproducibilitty within defined
d
sp
pecifications and
a parameterrs for prolonge
ed periods.
Sw
witch Box
Sw
witch box from
m 3-phases to 1-phase, requ
uested currentt 40A.
e mode
Offline
Data is transferred from the auto
oclave using a standard US
SB
ory device. Th
his data can th
hen be viewed
d with the rep
port
memo
generrator software on a PC.
C
CONTACT
INFORMA
ATION
In
nternational Sales
S
and Marrketing
E--mail: info@tu
uttnauer-hq.co
om
W
Website:
www..tuttnauer.com
m
Tu
uttnauer Euro
ope b.v.
Ho
oeksteen 11, 4815
4
PR
P..O.B. 7191, 48
800 GD Breda
a
Th
he Netherland
ds
Te
el: +31 (0) 765
5 423 510 Fa
ax: +31 (0) 765
5 423 540
E--mail: info@tu
uttnauer.nl
Rev. 28-11-2012
2
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