© Siemens AG 2008 SIRIUS . SENTRON . SIVACON Catalog News LV 1 N • April 2008 Low-Voltage Controls and Distribution © Siemens AG 2008 3RW Soft Starters General data ■ Overview The advantages of the SIRIUS soft starters at a glance: • Soft starting and smooth ramp-down1) • Stepless starting • Reduction of current peaks • Avoidance of mains voltage fluctuations during starting • Reduced load on the power supply network Rated current up to 40 °C Rated operational voltage Motor rating at 400 V • Inline circuit • Inside-delta circuit Ambient temperature 6 Soft starting/ramp-down Voltage ramp Starting/stopping voltage Starting and ramp-down time Torque control Starting/stopping torque Torque limit Ramp time SIRIUS 3RW30 Standard applications SIRIUS 3RW40 Standard applications SIRIUS 3RW44 High-Feature applications A V 3 ... 106 200 ... 480 12.5 ... 432 200 ... 600 29 ... 1214 200 ... 690 kW kW °C 1.5 ... 55 --25 ... +60 5.5 ... 250 --25 ... +60 15 ... 710 22 ... 1200 0 ... +60 ✔1) ✔ 40 ... 100 0 ... 20 ----- ✔ ✔ 40 ... 100 0 ... 20 ----- ✔ ✔ 20 ... 100 1 ... 360 ✔ 20 ... 100 20 ... 200 1 ... 360 ✔ --------------------1 -2 controlled phases ✔ ✔ ✔ ✔ -- ✔ ✔ ✔ ✔2) ✔3) ✔ ---------------1 -2 controlled phases ✔ ✔ ✔ ✔ -- ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔4) ✔4) 5) ✔4) 5) ✔ With PROFIBUS DP (optional) (optional) ✔ ✔ ✔ ✔ ✔6) ✔ 3 ✔ 3 controlled phases ✔ ✔ ✔ ✔ ✔4) % s % % s Integral bypass contact system Intrinsic device protection Motor overload protection Thermistor motor protection Integrated remote RESET Adjustable current limiting Inside-delta circuit Breakaway pulse Creep speed in both directions of rotation Pump ramp-down DC braking Combined braking Motor heating Communication External display and operator module Operating measured value display Error logbook Event list Slave pointer function Trace function Programmable control inputs and outputs Number of parameter sets Parameterization software (Soft Starter ES) Power semiconductors (thyristors) Screw terminals Spring-loaded terminals UL/CSA CE marking Soft starting under heavy starting conditions Configuring support Win-Soft Starter, electronic selection slider ruler, Technical Assistance ++49 911 895 5900 ✔ Function is available; -- Function is not available. 1) 2) 3) Only soft starting available for 3RW30. Optional up to size S3 (device variant). Available for 3RW40 2. to 3RW40 4.; optional for 3RW40 5. and 3RW40 7.. 6/2 Siemens LV 1 N · 04/2008 • Reduction of the mechanical load in the operating mechanism • Considerable space savings and reduced wiring compared with conventional starters • Maintenance-free switching • Very easy handling • Fits perfectly in the SIRIUS modular system 4) 5) 6) Calculate soft starter and motor with size allowance where required. Not possible in inside-delta circuit. Trace function with Soft Starter ES software. You can find more information on the Internet at: http://www.siemens.com/softstarter © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications ■ Overview The SIRIUS 3RW30 soft starters reduce the motor voltage through variable phase control and increase it in ramp-like mode from a selectable starting voltage up to mains voltage. During starting, these devices limit the torque as well as the current and prevent the shocks which arise during direct starts or wye-delta starts. In this way, mechanical loads and mains voltage dips can be reliably reduced. Soft starting reduces the stress on the connected equipment and results in lower wear and therefore longer periods of troublefree production. The selectable start value means that the soft starters can be adjusted individually to the requirements of the application in question and unlike wye-delta starters are not restricted to two-stage starting with fixed voltage ratios. The SIRIUS 3RW30 soft starters are characterized above all by their small space requirements. Integrated bypass contacts mean that no power loss has to be taken into the bargain at the power semiconductors (thyristors) after the motor has started up. This cuts down on heat losses, enabling a more compact design and making external bypass circuits superfluous. ■ Application The 3RW30 soft starters are suitable for soft starting of three-phase asynchronous motors. Due to two-phase control, the current is kept at minimum values in all three phases throughout the entire starting time. Due to continuous voltage influencing, current and torque peaks, which are unavoidable in the case of wye-delta starters, for instance, do not occur. Application areas • Pumps • Heat pumps • Hydraulic pumps • Presses • Conveyors • Roller conveyors • Screw conveyors Various versions of the SIRIUS 3RW30 soft starters are available: • Standard version for fixed-speed three-phase motors, sizes S00, S0, S2 and S3, with integrated bypass contact system • Version for fixed-speed three-phase motors in a 22.5 mm enclosure without bypass 6 Soft starters rated up to 55 kW (at 400 V) for standard applications in three-phase networks are available. Extremely small sizes, low power losses and simple start-up are just three of the many advantages of this soft starter. Siemens LV 1 N · 04/2008 6/3 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications ■ Selection and ordering data 3RW30 18-1BB14 3RW30 28-1BB14 3RW30 38-1BB14 Ambient temperature 40 °C Ambient temperature 50 °C Rated Rated power of inducoperation motors for rated tional cur- operational voltage Ue 1) rent Ie Rated Rated power of induction operamotors for rated operational tional cur- voltage Ue 1) rent Ie A 230 V 400 V 500 V kW kW kW A 200 V 230 V 460 V 575 V hp hp hp hp 3RW30 47-1BB14 Size DT Order No. 3RW30 03-2CB54 Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. Rated operational voltage Ue 200 ... 480 V2) • With screw terminals 3.6 6.5 9 0.75 1.5 2.2 1.5 3 4 ---- 3 4.8 7.8 0.5 1 2 0.5 1 2 1.5 3 5 ---- S00 S00 S00 } } } 3RW30 13-1BB@4 3RW30 14-1BB@4 3RW30 16-1BB@4 1 1 unit 131 1 1 unit 131 1 1 unit 131 0.580 0.580 0.580 12.5 17.6 3 4 5.5 7.5 --- 11 17 3 3 3 3 7.5 10 --- S00 S00 } } 3RW30 17-1BB@4 3RW30 18-1BB@4 1 1 unit 131 1 1 unit 131 0.580 0.580 • With spring-loaded terminals 3.6 6.5 9 0.75 1.5 2.2 1.5 3 4 ---- 3 4.8 7.8 0.5 1 2 0.5 1 2 1.5 3 5 ---- S00 S00 S00 B B B 3RW30 13-2BB@4 3RW30 14-2BB@4 3RW30 16-2BB@4 1 1 unit 131 1 1 unit 131 1 1 unit 131 0.580 0.580 0.580 12.5 17.6 3 4 5.5 7.5 --- 11 17 3 3 3 3 7.5 10 --- S00 S00 B B 3RW30 17-2BB@4 3RW30 18-2BB@4 1 1 unit 131 1 1 unit 131 0.580 0.580 ---- 23 29 34 5 7.5 10 5 7.5 10 15 20 25 ---- S0 S0 S0 } } } 3RW30 26-1BB@4 3RW30 27-1BB@4 3RW30 28-1BB@4 1 1 unit 131 1 1 unit 131 1 1 unit 131 0.690 0.690 0.690 23 29 34 5 7.5 10 5 7.5 10 15 20 25 ---- S0 S0 S0 B B B 3RW30 26-2BB@4 3RW30 27-2BB@4 3RW30 28-2BB@4 1 1 unit 131 1 1 unit 131 1 1 unit 131 0.690 0.690 0.690 15 20 20 30 40 40 ---- S2 S2 S2 B B B 3RW30 36-@BB@4 3RW30 37-@BB@4 3RW30 38-@BB@4 1 1 unit 131 1 1 unit 131 1 1 unit 131 1.200 1.200 1.200 25 30 50 75 --- S3 S3 B B 3RW30 46-@BB@4 3RW30 47-@BB@4 1 1 unit 131 1 1 unit 131 1.710 1.710 1 1 unit 131 1 1 unit 131 0.207 0.188 6 • With screw terminals 25 32 38 5.5 7.5 11 11 15 18.5 • With spring-loaded terminals 25 32 38 5.5 7.5 11 11 15 18.5 ---- • With screw terminals or spring-loaded terminals 45 63 72 11 18.5 22 22 30 37 ---- 42 58 62 10 15 20 • With screw terminals or spring-loaded terminals 80 106 22 30 45 55 --- 73 98 20 30 Order No. supplement for connection types • With screw terminals • With spring-loaded terminals3) 1 2 Order No. supplement for rated control supply voltage Us • 24 V AC/DC • 110 ... 230 V 0 1 Soft starters for easy starting conditions and high switching frequency Rated operational voltage Ue 200 ... 400 V Rated control supply voltage Us 24 ... 230 V AC/DC 3 0.55 1.1 -- 2.6 0.5 0.5 -- • With screw terminals • With spring-loaded terminals 1) 2) 3) Stand-alone installation. Soft starter with screw terminals: delivery time } (preferred type). Main circuit connection: screw terminals. -- 22.5 mm } A 3RW30 03-1CB54 3RW30 03-2CB54 Note: Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW30 solid-state soft starters are designed for easy starting conditions. JLoad < 10 x JMotor . In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures > 40 °C, see technical specifications (see Technical Information LV 1 T). * You can order this quantity or a multiple thereof. 6/4 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Accessories For soft starters Motor starter protector Type Size Size DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Auxiliary terminals Auxiliary terminals, 3-pole 3RW30 4. B 3RT19 46-4F 1 1 unit 101 0.035 } } 3RT19 36-4EA2 3RT19 46-4EA2 1 1 1 unit 1 unit 101 101 0.020 0.025 } 3RT19 46-4EA1 1 1 unit 101 0.040 S0 } 3RA19 21-1A 1 10 units 101 0.028 S3 Covers for soft starters Terminal covers for box terminals Additional touch protection to be fitted at the box terminals (2 units required per device) 3RW30 3. 3RW30 4. S2 S3 Terminal covers for cable lugs and busbar connections For complying with the phase clearances and as touch protection if box terminal is removed (2 units per contactor required) 3RW30 4. S3 Link modules to motor starter protectors 3RW30 13, 3RW30 14, 3RW30 16, 3RW30 17, 3RW30 18 S00 3RW30 26 S0 3RW30 27, 3RW30 28 3RW30 36 S2 3RW30 37, 3RW30 38 3RW30 46, 3RW30 47 S3 S0 } 3RA19 21-1A 1 10 units 101 0.028 S2 D 3RA19 31-1D 1 5 units 101 0.041 S2 } 3RA19 31-1A 1 5 units 101 0.033 S3 D 3RA19 41-1D 1 5 units 101 0.042 S3 } 3RA19 41-1A 1 5 units 101 0.072 6 Operating instructions1) For soft starters 3RW30 1. 3RW30 2. 3RW30 3. 3RW30 4. 1) 3ZX10 12-0RW30-2DA1 S00 S0 S2 S3 The operating instructions are included in the scope of supply. Version Functionality Functions Use DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Covers and push-in lugs (only for 3RW30 03) 3RP1 902 Sealable covers For securing against For devices unauthorized adjust- with 1 or ment of setting knobs 2 CO contacts } 3RP1 902 1 5 units 101 0.004 For devices with 1 or 2 CO contacts } 3RP1 903 1 10 units 101 0.002 Push-in lugs For screw fixing 3RP1 903 * You can order this quantity or a multiple thereof. Siemens LV 1 N · 04/2008 6/5 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications ■ Overview ■ Application SIRIUS 3RW40 soft starters have all the same advantages as the 3RW30 soft starters. The SIRIUS 3RW40 soft starters are characterized above all by their small space requirements. Integrated bypass contacts mean that no power loss has to be taken into the bargain at the power semiconductors (thyristors) after the motor has started up. This cuts down on heat losses, enabling a more compact design and making external bypass circuits superfluous. At the same time this soft starter comes with additional integrated functions such as adjustable current limiting, motor overload and intrinsic device protection, and optional thermistor motor protection. The higher the motor rating, the more important these functions because they make it unnecessary to purchase and install protection equipment such as overload relays. Internal intrinsic device protection prevents the thermal overloading of the thyristors and the power section defects this can cause. As an option the thyristors can also be protected by semiconductor fuses from short-circuiting. Thanks to integrated status monitoring and fault monitoring, this compact soft starter offers many different diagnostics options. Up to four LEDs and relay outputs permit differentiated monitoring and diagnostics of the operating mechanism by indicating the operating state as well as for example mains or phase failure, missing load, non-permissible tripping time/class setting, thermal overloading or device faults. Soft starters rated up to 250 kW (at 400 V) for standard applications in three-phase networks are available. Extremely small sizes, low power losses and simple start-up are just three of the many advantages of the SIRIUS 3RW40 soft starters. 6 "Increased safety" type of protection EEx e according to ATEX directive 94/9/EC The 3RW40 soft starter sizes S6, S10 and S12 are suitable for the starting of explosion-proof motors with "increased safety" type of protection EEx e. See "Appendix" –> "Standards and approvals" –> "Type overview of approved devices for potentially explosive areas (ATEX explosion protection)". 6/6 Siemens LV 1 N · 04/2008 The SIRIUS 3RW40 solid-state soft starters are suitable for soft starting and stopping of three-phase asynchronous motors. Due to two-phase control, the current is kept at minimum values in all three phases throughout the entire starting time and disturbing direct current components are eliminated in addition. This not only enables the two-phase starting of motors up to 250 kW (at 400 V) but also avoids the current and torque peaks which occur e.g. with wye-delta starters. Application areas • Pumps • Heat pumps • Hydraulic pumps • Presses • Conveyors • Roller conveyors • Screw conveyors • Escalators • Piston compressors • Screw compressors • Small fans • Centrifugal blowers • Bow thrusters • Stirrers • Extruders • Lathes • Milling machines © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications ■ Selection and ordering data 3RW40 28-1BB14 3RW40 38-1BB14 Ambient temperature 40 °C Ambient temperature 50 °C Rated Rated power of induction operatio- motors for rated operational cur- nal voltage Ue rent Ie1) Rated Rated power of induction operatio- motors for rated operational nal cur- voltage Ue rent Ie1) A 230 V 400 V 500 V kW kW kW Size 3RW40 47-1BB14 DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. 200 V 230 V 460 V 575 V A hp hp hp hp kg Rated operational voltage Ue 200 ... 480 V2) • With screw terminals 12.5 25 32 38 3 5.5 7.5 11 5.5 11 15 18.5 ----- 11 23 29 34 3 5 7.5 10 3 5 7.5 10 7.5 15 20 25 ----- S0 S0 S0 S0 } } } } 3RW40 24-1BB@4 3RW40 26-1BB@4 3RW40 27-1BB@4 3RW40 28-1BB@4 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 11 23 29 34 3 5 7.5 10 3 5 7.5 10 7.5 15 20 25 ----- S0 S0 S0 S0 B B B B 3RW40 24-2BB@4 3RW40 26-2BB@4 3RW40 27-2BB@4 3RW40 28-2BB@4 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 15 20 20 30 40 40 ---- S2 S2 S2 B B B 3RW40 36-@BB@4 3RW40 37-@BB@4 3RW40 38-@BB@4 1 1 1 1 unit 131 1 unit 131 1 unit 131 1.350 1.350 1.350 25 30 50 75 --- S3 S3 B B 3RW40 46-@BB@4 3RW40 47-@BB@4 1 1 1 unit 131 1 unit 131 1.900 1.900 • With spring-loaded terminals 12.5 25 32 38 3 5.5 7.5 11 5.5 11 15 18.5 ----- • With screw terminals or spring-loaded terminals 45 63 72 11 18.5 22 22 30 37 ---- 42 58 62 10 15 20 • With screw terminals or spring-loaded terminals 80 106 22 30 45 55 --- 73 98 20 30 Rated operational voltage Ue 400 ... 600 V 12.5 25 32 38 ----- 5.5 11 15 18.5 6 • With screw terminals 7.5 15 18.5 22 11 23 29 34 ----- ----- 7.5 15 20 25 10 20 25 30 S0 S0 S0 S0 B B B B 3RW40 24-1BB@5 3RW40 26-1BB@5 3RW40 27-1BB@5 3RW40 28-1BB@5 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 11 23 29 34 ----- ----- 7.5 15 20 25 10 20 25 30 S0 S0 S0 S0 B B B B 3RW40 24-2BB@5 3RW40 26-2BB@5 3RW40 27-2BB@5 3RW40 28-2BB@5 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 ---- 30 40 40 40 50 60 S2 S2 S2 B B B 3RW40 36-@BB@5 3RW40 37-@BB@5 3RW40 38-@BB@5 1 1 1 1 unit 131 1 unit 131 1 unit 131 1.350 1.350 1.350 --- 50 75 60 75 S3 S3 B B 3RW40 46-@BB@5 3RW40 47-@BB@5 1 1 • With spring-loaded terminals 12.5 25 32 38 ----- 5.5 11 15 18.5 7.5 15 18.5 22 • With screw terminals or spring-loaded terminals 45 63 72 ---- 22 30 37 30 37 45 42 58 62 ---- • With screw terminals or spring-loaded terminals 80 106 --- 45 55 55 75 73 98 --- 1 ST 1 ST 131 131 1,900 1,900 Order No. supplement for connection types • With screw terminals • With spring-loaded terminals3) 1 2 Order No. supplement for rated control supply voltage Us • 24 V AC/DC • 110 ... 230 V AC/DC 1) Stand-alone installation without auxiliary fan. 2) Soft starter with screw terminals: delivery time } (preferred type). 3) Main circuit connection: screw terminals. 0 1 Note: Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW40 solid-state soft starters are designed for easy starting conditions. Jload < 10 x Jmotor. In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures > 40 °C, see technical specifications (see Technical Information LV 1 T). * You can order this quantity or a multiple thereof. Siemens LV 1 N · 04/2008 6/7 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications 3RW40 28-1TB04 3RW40 38-1TB04 Ambient temperature 40 °C Ambient temperature 50 °C Rated Rated power of induction operatio- motors for rated operational cur- nal voltage Ue rent Ie1) Rated Rated power of induction operatio- motors for rated operational nal cur- voltage Ue rent Ie1) A 230 V 400 V 500 V kW kW kW Size 3RW40 47-1TB04 DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. 200 V 230 V 460 V 575 V A hp hp hp hp kg Rated operational voltage Ue 200 ... 480 V2) With thermistor motor protection Rated control supply voltage Us 24 V AC/DC • With screw terminals 12.5 25 32 38 3 5.5 7.5 11 5.5 11 15 18.5 ----- 11 23 29 34 3 5 7.5 10 3 5 7.5 10 7.5 15 20 25 ----- S0 S0 S0 S0 } } } } 3RW40 24-1TB04 3RW40 26-1TB04 3RW40 27-1TB04 3RW40 28-1TB04 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 11 23 29 34 3 5 7.5 10 3 5 7.5 10 7.5 15 20 25 ----- S0 S0 S0 S0 B B B B 3RW40 24-2TB04 3RW40 26-2TB04 3RW40 27-2TB04 3RW40 28-2TB04 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 15 20 20 30 40 40 ---- S2 S2 S2 B B B 3RW40 36-@TB04 3RW40 37-@TB04 3RW40 38-@TB04 1 1 1 1 unit 131 1 unit 131 1 unit 131 1.350 1.350 1.350 25 30 50 75 --- S3 S3 B B 3RW40 46-@TB04 3RW40 47-@TB04 1 1 1 unit 131 1 unit 131 1.900 1.900 • With spring-loaded terminals 12.5 25 32 38 3 5.5 7.5 11 5.5 11 15 18.5 ----- • With screw terminals or spring-loaded terminals 45 63 72 11 18.5 22 22 30 37 ---- 42 58 62 10 15 20 • With screw terminals or spring-loaded terminals 6 80 106 22 30 45 55 --- 73 98 20 30 Rated operational voltage Ue 400 ... 600 V With thermistor motor protection Rated control supply voltage Us 24 V AC/DC • With screw terminals 12.5 25 32 38 ----- 5.5 11 15 18.5 7.5 15 18.5 22 11 23 29 34 ----- ----- 7.5 15 20 25 10 20 25 30 S0 S0 S0 S0 B B B B 3RW40 24-1TB05 3RW40 26-1TB05 3RW40 27-1TB05 3RW40 28-1TB05 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 11 23 29 34 ----- ----- 7.5 15 20 25 10 20 25 30 S0 S0 S0 S0 B B B B 3RW40 24-2TB05 3RW40 26-2TB05 3RW40 27-2TB05 3RW40 28-2TB05 1 1 1 1 1 unit 1 unit 1 unit 1 unit 131 131 131 131 0.770 0.770 0.770 0.770 ---- 30 40 40 40 50 60 S2 S2 S2 B B B 3RW40 36-@TB05 3RW40 37-@TB05 3RW40 38-@TB05 1 1 1 1 unit 131 1 unit 131 1 unit 131 1.350 1.350 1.350 --- 50 75 60 75 S3 S3 B B 3RW40 46-@TB05 3RW40 47-@TB05 1 1 1 unit 131 1 unit 131 1.900 1.900 • With spring-loaded terminals 12.5 25 32 38 ----- 5.5 11 15 18.5 7.5 15 18.5 22 • With screw terminals or spring-loaded terminals 45 63 72 ---- 22 30 37 30 37 45 42 58 62 ---- • With screw terminals or spring-loaded terminals 80 106 --- 45 55 55 75 73 98 --- Order No. supplement for connection types • With screw terminals • With spring-loaded terminals3) 1) Stand-alone installation without auxiliary fan. 2) Soft starter with screw terminals: delivery time } (preferred type). 3) Main circuit connection: screw terminals. 1 2 Note: Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW40 solid-state soft starters are designed for easy starting conditions. Jload < 10 x Jmotor. In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures > 40 °C, see technical specifications (see Technical Information LV 1 T). * You can order this quantity or a multiple thereof. 6/8 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications 3RW40 56-6BB44 3RW40 76-6BB44 Ambient temperature 40 °C Ambient temperature 50 °C Rated Rated power of induction operatio- motors for rated operational cur- nal voltage Ue rent Ie1) Rated Rated power of induction operatio- motors for rated operational nal cur- voltage Ue rent Ie1) A 230 V 400 V 500 V kW kW kW Size DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. 200 V 230 V 460 V 575 V A hp hp hp hp kg 40 50 75 100 --- S6 B B 3RW40 55-@BB@4 3RW40 56-@BB@4 1 1 1 unit 131 1 unit 131 4.900 6.900 S12 B B 3RW40 73-@BB@4 3RW40 74-@BB@4 1 1 131 131 8.900 8.900 B B 3RW40 75-@BB@4 3RW40 76-@BB@4 1 1 1 unit 1 unit 1 unit 1 unit 131 131 8.900 8.900 Rated operational voltage Ue 200 ... 460 V2) • With screw terminals or spring-loaded terminals 134 162 37 45 75 90 --- 117 145 30 40 • With screw terminals or spring-loaded terminals 230 280 75 90 132 160 --- 205 248 60 75 75 100 150 200 --- 356 432 110 132 200 250 --- 315 385 100 125 125 150 250 300 --- --- 75 100 100 150 S6 B B 3RW40 55-@BB@5 3RW40 56-@BB@5 1 1 1 unit 131 1 unit 131 4.900 6.900 --- --- 150 200 200 250 S12 B B 3RW40 73-@BB@5 3RW40 74-@BB@5 1 1 131 131 8.900 8.900 --- --- 250 300 300 400 B B 3RW40 75-@BB@5 3RW40 76-@BB@5 1 1 1 unit 1 unit 1 unit 1 unit 131 131 8.900 8.900 Rated operational voltage Ue 400 ... 600 V3) • With screw terminals or spring-loaded terminals 134 162 --- 75 90 90 110 117 145 --- • With screw terminals or spring-loaded terminals --- 132 160 160 200 205 248 356 432 --- 200 250 250 315 315 385 Order No. supplement for connection types 4) 6 230 280 • With screw terminals • With spring-loaded terminals Order No. supplement for the rated control supply voltage Us 6 2 5) • 115 V AC • 230 V AC 1) Stand-alone installation. 2) Soft starter with screw terminals: delivery time } (preferred type). 3) Soft starter with screw terminals: delivery time A. 4) Main circuit connection: busbar connection. 5) Control by way of the internal 24 V DC supply and direct control by means of PLC possible. 3 4 Note: Selection of the soft starter depends on the rated motor current. The SIRIUS 3RW40 solid-state soft starters are designed for easy starting conditions. Jload < 10 x Jmotor. In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. Siemens recommends the use of the selection and simulation program Win-Soft Starter. For information about rated currents for ambient temperatures > 40 °C, see technical specifications (see Technical Information LV 1 T). * You can order this quantity or a multiple thereof. Siemens LV 1 N · 04/2008 6/9 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Accessories For soft starters Type Version DT Order No. Size Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Box terminal blocks for soft starters For round and ribbon cables 3RW40 5. S6 • Up to 70 mm2 • Up to 120 mm2 } } 3RT19 55-4G 3RT19 56-4G 1 1 1 unit 101 1 unit 101 0.230 0.260 3RW40 7. S12 • Up to 240 mm2 } 3RT19 66-4G 1 1 unit 101 0.676 B 3RT19 46-4F 1 1 unit 101 0.035 0.020 0.025 Auxiliary terminals Auxiliary terminals, 3-pole 3RW40 4. S3 Covers for soft starters Terminal covers for box terminals Additional touch protection to be fitted at the box terminals (2 units required per device) 3RW40 3. 3RW40 4. S2 S3 } } 3RT19 36-4EA2 3RT19 46-4EA2 1 1 3RW40 5. 3RW40 7. S6 S12 } } 3RT19 56-4EA2 3RT19 66-4EA2 1 1 1 unit 101 1 unit 101 1 unit 101 1 unit 101 For complying with the phase clearan- } ces and as touch protection if box ter- } minal is removed } (2 units per device required) 3RT19 46-4EA1 1 1 unit 101 0.040 3RT19 56-4EA1 3RT19 66-4EA1 1 1 1 unit 101 1 unit 101 0.070 0.130 0.030 0.040 Terminal covers for cable lugs and busbar connections 3RW40 4. S3 3RW40 5. 3RW40 7. S6 S12 Sealing covers S0, S2, S3 } 3RW49 00-0PB10 1 1 unit 131 0.005 3RW40 5. and S6, 3RW40 7. S12 } 3RW49 00-0PB00 1 1 unit 131 0.010 } } } 3RU19 00-2AB71 3RU19 00-2AF71 3RU19 00-2AM71 1 1 1 1 unit 101 1 unit 101 1 unit 101 0.066 0.067 0.066 3RU19 00-1A 1 1 unit 101 0.038 3SB30 00-0EA11 1 1 unit 102 0.020 3SX13 35 1 1 unit 102 0.004 3RU19 00-1B 3RU19 00-1C 1 1 1 unit 101 1 unit 101 0.063 0.073 6 3RW40 2. to 3RW40 4. Modules for RESET1) Modules for remote RESET, electrical Operating range 0.85 ... 1.1 x Us Power consumption AC 80 VA, DC 70 W On period 0.2 s ... 4 s Switching frequency 60/h 3RW40 5. and S6, 3RW40 7. S12 • 24 ... 30 V AC/DC • 110 ... 127 V AC/DC • 220 ... 250 V AC/DC Mechanical RESET comprising 3RW40 5. and S6, 3RW40 7. S12 • Resetting plungers, holders and for- } mers • Suitable pushbutton IP65, Ø 22 mm, B 12 mm stroke • Extension plunger A Cable releases with holder for RESET For Ø 6.5 mm holes in the control panel; max. control panel thickness 8 mm 3RW40 5. and S6, 3RW40 7. S12 1) • Length 400 mm • Length 600 mm } } Remote RESET already integrated in the 3RW40 2. to 3RW40 4.. soft starters * You can order this quantity or a multiple thereof. 6/10 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications For soft starters Motor starter protectors Type Size Size DT Order No. Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Link modules to motor starter protectors 3RW40 24, 3RW40 26 S0 3RW40 27, 3RW40 28 3RW40 36 S2 3RW40 37, 3RW40 38 3RW40 46, 3RW40 47 S3 S0 } 3RA19 21-1A 1 10 units 101 0.028 S2 D 3RA19 31-1D 1 5 units 101 0.041 S2 } 3RA19 31-1A 1 5 units 101 0.033 S3 D 3RA19 41-1D 1 5 units 101 0.042 S3 } 3RA19 41-1A 1 5 units 101 0.072 Fans (to increase switching frequency and for device mounting in positions different from the normal position) 3RW40 2. S0 } 3RW49 28-8VB00 1 1 unit 131 0.010 3RW40 3., 3RW40 4. S2, S3 } 3RW49 47-8VB00 1 1 unit 131 0.020 Operating instructions1) For soft starters 1) 3RW40 2. 3RW40 3. 3RW40 4. S0 S2 S3 3ZX10 12-0RW40-1AA1 3RW40 5. 3RW40 7. S6 S12 3ZX10 12-0RW40-2DA1 The operating instructions are included in the scope of supply. For soft starters Type Version Size DT Order No. Rated control supply voltage Us Price per PU PU PS* (UNIT, SET, M) PG Weight per PU approx. kg Fans Fans 3RW40 5.-.BB3. 3RW40 5.-.BB4. S6 S6 115 V AC 230 V AC } } 3RW49 36-8VX30 3RW49 36-8VX40 1 1 3RW40 7.-.BB3. 3RW40 7.-.BB4. S12 S12 115 V AC 230 V AC } } 3RW49 47-8VX30 3RW49 47-8VX40 1 1 1 unit 131 1 unit 131 1 unit 131 1 unit 131 0.300 0.300 0.500 0.500 * You can order this quantity or a multiple thereof. Siemens LV 1 N · 04/2008 6/11 6 Spare parts © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications ■ Function The space required by the compact SIRIUS 3RW30 soft starter is often only about one third of that required by a contactor assembly for wye-delta starting of comparable rating. This not only saves space in the control cabinet and on the standard mounting rail but also does away completely with the wiring work needed for wye-delta starters. This is notable in particular for higher motor ratings which are only rarely available as fully wired solutions. At the same time the number of cables from the starter to the motor is reduced from six to three. Compact dimensions, short start-up times, easy wiring and fast commissioning make themselves felt as clear-cut cost advantages. The bypass contacts of these soft starters are protected during operation by an integrated solid-state arc quenching system. This prevents damage to the bypass contacts in the event of a fault, e.g. brief disconnection of the control voltage, mechanical shocks or life-related component defects on the coil operating mechanism or main contact spring. The new series of devices comes with the "polarity balancing" control method, which is designed to prevent direct current components in two-phase controlled soft starters. On two-phase controlled soft starters the current resulting from superimposition of the two controlled phases flows in the uncontrolled phase. This results for physical reasons in an asymmetric distribution of the three phase currents during the motor ramp-up. This phenomenon cannot be influenced, but in most applications it is non-critical. method used for these soft starters eliminates these direct current components during the ramp-up phase and prevents the braking torque which they can cause. It creates a motor ramp-up that is uniform in speed, torque and current rise, thus permitting a particularly gentle, two-phase starting of the motors. At the same time the acoustic quality of the starting operation comes close to the quality of a threephase controlled soft starter. This is made possible by the on-going dynamic harmonizing and balancing of current half-waves of different polarity during the motor ramp-up. Hence the name "polarity balancing". • Soft starting with voltage ramp; the starting voltage setting range Us is 40 % to 100 % and the ramp time tR can be set from 0 s to 20 s. • Integrated bypass contact system to minimize power loss • Setting with two potentiometers • Simple mounting and start-up • Mains voltages at 50/60 Hz, 200 to 480 V • Two control voltage versions 24 V AC/DC and 110 to 230 V AC/DC • Wide temperature range from -25 °C to +60 °C • The built-in auxiliary contact ensures user-friendly control and possible further processing within the system (for status graphs see Page 6/37) Controlling the power semiconductors results not only in this asymmetry, however, but also in the previously mentioned direct current components which can cause severe noise generation on the motor at starting voltages of less than 50 %. The control Type 3RW30 1. , 3RW30 2. 3RW30 3., 3RW30 4. V % 24 ±20 110 ... 230 -15/+10 24 ±20 110 ... 230 -15/+10 Rated control supply current • STANDBY • During pick-up • ON mA mA mA < 50 < 100 < 100 6 15 15 20 < 4000 20 < 50 < 500 < 50 Rated frequency • Tolerance Hz % 50/60 ±10 Control input IN Power consumption with version • 24 V DC • 110/230 V AC mA mA 6 ■ Technical specifications Control electronics Terminal A1/A2 Rated values Rated control supply voltage • Tolerance Relay outputs Output 1 Rated operational current ON/OFF ON 13/14 Approx. 12 AC: 3/6; DC: 1.5/3 Operating indication (NO) A A 3 AC-15/AC-14 at 230 V, 1 DC-13 at 24 V Protection by means of varistor through contact 4 A gL/gG operational class; 6 A quick (fuse is not included in scope of supply) Protection against overvoltages Short-circuit protection LED Off Start Bypass Green Green Green STATE/BYPASSED/ FAILURE Off Green flashing Green Error signals • 24 V DC: U < 0.75 x Us or U > 1.25 x Us • 110 ... 230 V AC: U < 0.75 x Us or U > 1.15 x Us Off Off Red Red Off Off Red Red Yellow Red -- -- Green Red Red Red Green Red Red Red Operating indications Electrical overloading of bypass (reset by removing IN command) Missing mains voltage, phase failure, missing load Device fault DEVICE DEVICE Green Green Green STATE/BYPASSED/ FAILURE Off Green flashing Green Siemens LV 1 N · 04/2008 6/27 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Type 3RW30 1. ... 3RW30 4. Factory default Control times and parameters Control times Closing delay (with connected control voltage) Closing delay (automatic/mains contactor mode) ms ms < 50 < 300 Mains failure bridging time Control supply voltage ms 50 Mains failure response time1) Load current circuit ms 500 Starting parameters • Starting time • Starting voltage s % 0 ... 20 40 ... 100 No Start-up detection Operating mode output 13/14 Rising edge at Falling edge at 1) 7.5 40 Start command Off command ON Mains failure detection only in standby state, not during operation. Type 3RW30 1.-.BB.4 ... 3RW30 4.-.BB.4 Power electronics Rated operational voltage Tolerance V AC % 200 ... 480 -15/+10 Rated frequency Tolerance Hz % 50/60 ±10 Continuous duty at 40 °C (% of Ie) % 115 Minimum load (% of Ie) % 10 (at least 2 A) Maximum cable length between soft starter and motor m 300 Permissible installation height m 5000 (derating from 1000, see characteristic curves); higher on request 6 Permissible ambient temperature Operation Storage 10° °C °C 10° 10° 10° NSB0_01897 Permissible mounting position (auxiliary fan not available) -25 ... +60; (derating from +40) -40 ... +80 Degree of protection IP20 for 3RW30 1. and 3RW30 2.; IP00 for 3RW30 3. and 3RW30 4. Type 3RW30 13 3RW30 14 3RW30 16 3RW30 17 3RW30 18 A A A 3.6 3.3 3 6.5 6 5.5 9 8 7 12.5 12 11 17.6 17 14 W 0.25 0.5 1 2 4 W 6 13 20 20 29 - Rated motor current IM2), starting time 3 s - Starts per hour3) A 1/h 3.6 200 6.5 87 9 50 12.5 85 17.6 62 - Rated motor current IM2), starting time 4 s - Starts per hour3) A 1/h 3.6 150 6.5 64 9 35 12.5 62 17.6 45 Power electronics Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • During starting with 300 % IM (40 °C) Permissible rated motor current and starts per hour For normal starting (Class 10) 1) Measurement at 60 °C according to UL/CSA not required. 2) With 300 % IM. 3) For intermittent duty S4 with ON period = 30 %, Tu = 40 °C, stand-alone installation vertical. The quoted switching frequencies do not apply for automatic mode. 6/28 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Type 3RW30 26 3RW30 27 3RW30 28 A A A 25.3 23 21 32.2 29 26 38 34 31 W 8 13 19 W 47 55 64 - Rated motor current IM2), starting time 3 s - Starts per hour3) A 1/h 25 23 32 23 38 19 - Rated motor current IM2), starting time 4 s - Starts per hour3) A 1/h 25 15 32 16 38 12 Power electronics Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • During starting with 300 % IM (40 °C) Permissible rated motor current and starts per hour For normal starting (Class 10) 1) Measurement at 60 °C according to UL/CSA not required. 2) With 300 % IM. 3) Type For intermittent duty S4 with ON period = 30 %, Tu = 40 °C, stand-alone installation vertical. The quoted switching frequencies do not apply for automatic mode. 3RW30 36 3RW30 37 3RW30 38 3RW30 46 3RW30 47 A A A 45 42 39 65 58 53 72 62.1 60 80 73 66 106 98 90 W 6 12 15 12 21 W 79 111 125 144 192 - Rated motor current IM2), starting time 3 s - Starts per hour3) A 1/h 45 38 63 23 72 22 80 22 106 15 - Rated motor current IM2), starting time 4 s - Starts per hour3) A 1/h 45 26 63 15 72 15 80 15 106 10 Power electronics Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • During starting with 300 % IM (40 °C) 1) Measurement at 60 °C according to UL/CSA not required. 2) With 300 % IM. 3) For intermittent duty S4 with ON period = 70 %, Tu = 40 °C, stand-alone installation vertical. The quoted switching frequencies do not apply for automatic mode. Siemens LV 1 N · 04/2008 6 Permissible rated motor current and starts per hour For normal starting (Class 10) 6/29 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Soft starters Type 3RW30 1. 3RW30 2. 3RW30 3. 3RW30 4. Conductor cross-sections Main conductors Front clamping point connected • Solid mm2 2 x (1 ... 2.5); 2 x (2.5 ... 6) according to IEC 60947 2 x (1 ... 2.5); 2 x (2.5 ... 6) according to IEC 60947; max. 1 x 10 2 x (1.5 ... 16) 2 x (2.5 ... 16) • Finely stranded with end sleeve mm2 2 x (1.5 ... 2.5); 2 x (2.5 ... 6) 2 x (1 ... 2.5); 2 x (2.5 ... 6) 1 x (0.75 ... 25) 1 x (2.5 ... 35) • Stranded mm2 -- -- 1 x (0.75 ... 35) 1 x (4 ... 70) • AWG cables - Solid - Solid or stranded - Stranded AWG AWG AWG 2 x (16 ... 12) 2 x (14 ... 10) 1x8 2 x (16 ... 12) 2 x (14 ... 10) 1x8 1 x (18 ... 2) -- 1 x (10 ... 2/0) -- NSB00479 Screw terminals NSB00480 Rear clamping point connected NSB00481 Both clamping points connected • Solid mm2 -- -- 2 x (1.5 ... 16) 2 x (2.5 ... 16) • Finely stranded with end sleeve mm2 -- -- 1 x (1.5 ... 25) 1 x (2.5 ... 50) • Stranded mm2 -- -- 1 x (1.5 ... 35) 1 x (10 ... 70) • AWG cables - Solid or stranded AWG -- -- 1 x (16 ... 2) 1 x (10 ... 2/0) • Solid mm 2 -- -- 2 x (1.5 ... 16) 2 x (2.5 ... 16) • Stranded mm2 -- -- 2 x (1.5 ... 25) 2 x (10 ... 50) • Finely stranded with end sleeve mm2 -- -- 2 x (1.5 ... 16) 2 x (2.5 ... 35) • AWG cables - Solid or stranded AWG -- -- 2 x (16 ... 2) 2 x (10 ... 1/0) Nm lb.in 2 ... 2.5 18 ... 22 2 ... 2.5 18 ... 22 4.5 40 6.5 58 Tools PZ 2 PZ 2 PZ 2 Allen screw 4 mm Degree of protection IP20 IP20 IP20 IP20 (terminal compart- (terminal compartment IP00) ment IP00) • Tightening torque 6 Spring-loaded terminals Main conductors Busbar connections Soft starters • Solid mm2 1 ... 4 1 ... 10 -- -- • Finely stranded with end sleeve mm2 1 ... 2.5 1 ... 6, end sleeves without plastic collar -- -- • AWG cables - Solid or stranded (finely stranded) - Stranded AWG AWG 16 ... 14 16 ... 12 16 ... 10 1x8 --- --- Tools DIN ISO 23801A0; 5 x 3 DIN ISO 23801A0; 5 x 3 -- -- Degree of protection IP20 IP20 -- -- • With cable lug according to DIN 46234 or max. 20 mm wide - Stranded mm2 - Finely stranded mm2 --- --- --- 2 x (10 ... 70) 2 x (10 ... 50) • AWG cables, solid or stranded -- -- -- 2 x (7 ... 1/0) Main conductors AWG Type 3RW30 1. ... 3RW30 4. Conductor cross-sections Auxiliary conductors (1 or 2 conductors can be connected): Screw terminals • Solid • Finely stranded with end sleeve mm2 mm2 2 x (0.5 ... 2.5) 2 x (0.5 ... 1.5) • AWG cables - Solid or stranded - Finely stranded with end sleeve AWG AWG 2 x (20 ... 14) 2 x (20 ... 16) Nm lb.in 0.8 ... 1.2 7 ... 10.3 mm2 mm2 AWG 2 x (0.25 ... 2.5) 2 x (0.25 ... 1.5) 2 x (24 ... 14) • Terminal screws - Tightening torque Spring-loaded terminals • Solid • Finely stranded with end sleeve • AWG cables, solid or stranded 6/30 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Type 3RW30 03 Control electronics Rated values Rated control supply voltage • Tolerance V % 24 ... 230 AC/DC ± 10 Rated control supply current mA 25 ... 4 Rated frequency at AC • Tolerance Hz % 50/60 ± 10 Starting time s 0.1 ... 20 (adjustable) Starting voltage % 40 ... 100 (adjustable) Ramp-down time s 0 ... 20 (adjustable) Rated operational voltage Tolerance V AC % 200 ... 400 ± 10 Rated frequency Tolerance Hz % 50/60 ±10 Continuous duty (% of Ie) % 100 Minimum load1) (% of Ie); at 40 °C % 9 Maximum conductor length between soft starter and motor m 1002) Power electronics IP20 (IP00 terminal compartment) 5000 (derating from 1000, see characteristic curves); higher on request Permissible mounting position 10° 10° 10° 10° Permissible ambient temperature Operation Storage °C °C -25 ... +60; (derating from +40) -40 ... +80 Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C A A A 3 2.6 2.2 • According to IEC and UL/CSA1), for butt-mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C A A A 2.6 2.2 1.8 W 6.5 W 3 Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • At utilization of max. switching frequency 6 m NSB0_01897 Degree of protection according to IEC 60529 Permissible installation height Permissible starts per hour • For intermittent duty S4, Tu = 40 °C, stand-alone installation vertical • ON period = 70 % 1/h 1500 % Ie/s 300/0.2 Conductor cross-sections Screw terminals (1 or 2 conductors can be connected) For standard screwdriver size 2 and Pozidriv 2 • Main conductors - Solid mm² AWG 1 x (0.5 ... 4); 2 x (0.5 ... 2.5) 1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5) -2 x (20 ... 14) Nm lb.in M3, PZ2 0.8 ... 1.2 7.1 ... 8.9 mm² - Finely stranded with end sleeve mm² - Stranded - AWG cables solid or stranded - Terminal screws - Tightening torque • Auxiliary conductors - Solid mm² - Finely stranded with end sleeve mm² - AWG cables, AWG solid or stranded - Terminal screws - Tightening torque Nm lb.in Spring-loaded terminals 1) 1 x (0.5 ... 4); 2 x (0.5 ... 2.5) 1 x (0.5 ... 2.5); 2 x (0.5 ... 1.5) 2 x (20 ... 14) M3, PZ2 0.8 ... 1.2 7 ... 8.9 Main and auxiliary conductors • Solid mm2 2 x (0.25 ... 1.5) • Finely stranded with end sleeve mm2 2 x (0.25 ... 1) • AWG cables, solid or stranded mm2 2 x (24 ... 16) The rated motor current (specified on the motor's name plate) should at least amount to the specified percentage of the SIRIUS soft starter unit's rated operational current Ie. 2) If this value is exceeded, problems with line capacities may arise, which can result in false firing. Siemens LV 1 N · 04/2008 6/31 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Standard Parameters Electrostatic discharge (ESD) EN 61000-4-2 ±4 kV contact discharge, ±8 kV air discharge Electromagnetic RF fields EN 61000-4-3 Frequency range: 80 ... 2000 MHz with 80 % at 1 kHz Degree of severity 3: 10 V/m Conducted RF interference EN 61000-4-6 Frequency range: 150 kHz ... 80 MHz with 80 % at 1 kHz Interference 10 V • Burst EN 61000-4-4 ±2 kV/5 kHz • Surge EN 61000-4-5 ±1 kV line to line ±2 kV line to earth EMC interference field strength EN 55011 Limit value of Class A at 30 ... 1000 MHz, limit value of Class B with 3RW30 2.; 24 V AC/DC Radio interference voltage EN 55011 Limit value of Class A at 0.15 ... 30 MHz, limit value of Class B with 3RW30 2.; 24 V AC/DC Electromagnetic compatibility according to EN 60947-4-2 EMC interference immunity RF voltages and RF currents on cables EMC interference emission Radio interference suppression filters Degree of noise suppression A (industrial applications) Degree of noise suppression B (applications for residential areas) Control voltage • 230 V AC/DC • 24 V AC/DC 1) Not available1) Not necessary with 3RW30 1. and 3RW30 2.; Necessary with 3RW30 3. and 3RW30 4. (see Table) Degree of noise suppression B cannot be obtained through the use of filters as the strength of the electromagnetic field is not attenuated by the filter. Soft starter type Rated current Recommended filters1) Soft starters Voltage range 200 ... 480 V Filter type A 6 Not required Rated current filter Terminals A mm2 3RW30 36 3RW30 37 3RW30 38 45 63 72 4EF1512-1AA10 4EF1512-2AA10 4EF1512-3AA10 50 66 90 16 25 25 3RW30 46 3RW30 47 80 106 4EF1512-3AA10 4EF1512-4AA10 90 120 25 50 1) The radio interference suppression filter is used to remove the conducted interference from the main circuit. The field-related emissions comply with degree of noise suppression B. Filter selection applies under standard conditions: 10 starts per hour, start time 4 s at 300 % Ie. 6/32 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Fuse assignment The type of coordination to which the motor feeder with soft starter is mounted depends on the application-specific requirements. Normally, fuseless mounting (combination of motor starter protector/circuit breaker and soft starter) is sufficient. If type of coordination "2" is to be fulfilled, semiconductor fuses must be fitted in the motor feeder. Fuseless version Q1 NSB0_01935 Q11 M 3~ Motor starter protectors1) Soft starters Rated current Q11 Type A 400 V +10 % Rated current Q1 Iq max Type kA A 3RW30 03 3 3RV10 11-1EA10 50 4 3RW30 13 3RW30 14 3.6 6.5 3RV10 21-1FA10 3RV10 21-1HA10 10 10 5 8 3RW30 16 3RW30 17 3RW30 18 9 12.5 17.6 3RV10 21-1JA10 3RV10 21-1KA10 3RV10 21-4BA10 10 10 10 10 12.5 20 3RW30 26 3RW30 27 3RW30 28 25 32 38 3RV10 21-4DA10 3RV10 31-4EA10 3RV10 31-4FA10 55 55 55 25 32 40 3RW30 36 3RW30 37 3RW30 38 45 63 72 3RV10 31-4GA10 3RV10 41-4JA10 3RV10 41-4KA10 20 20 20 45 63 75 3RW30 46 3RW30 47 80 106 3RV10 41-4LA10 3RV10 41-4MA10 11 11 90 100 1) The rated motor current must be considered when selecting the devices. 2) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". Fused version (line protection only) F1 Q21 M 3~ Soft starters Line protection, maximum Rated current Q11 Type NSB0_01936 Q11 F1 Type A Line contactor Rated current Size (optional) Q21 A Type of coordination 11): Iq = 65 kA at 480 V 10 % 3RW30 032) 3 3NA3 8053) 20 000 3RT10 15 3RW30 13 3RW30 14 3.6 6.5 3NA3 803-6 3NA3 805-6 10 16 000 000 3RT10 15 3RT10 15 3RW30 16 3RW30 17 3RW30 18 9 12.5 17.6 3NA3 807-6 3NA3 810-6 3NA3 814-6 20 25 35 000 000 000 3RT10 16 3RT10 24 3RT10 26 3RW30 26 3RW30 27 3RW30 28 25 32 38 3NA3 822-6 3NA3 824-6 3NA3 824-6 63 80 80 00 00 00 3RT10 26 3RT10 34 3RT10 35 3RW30 36 3RW30 37 3RW30 38 45 63 72 3NA3 130-6 3NA3 132-6 3NA3 132-6 100 125 125 1 1 1 3RT10 36 3RT10 44 3RT10 45 3RW30 46 3RW30 47 80 106 3NA3 136-6 3NA3 136-6 160 160 1 1 3RT10 45 3RT10 46 1) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". 2) Iq = 50 kA at 400 V. 3) 3NA3 805-1 (LV HRC 00), 5SB2 61 (DIAZED), 5SE2 201-6 (NEOZED). Siemens LV 1 N · 04/2008 6/33 6 Type of coordination 12) © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Fused version with 3NE1 SITOR fuses (semiconductor and line protection) F’1 Q21 M 3~ Soft starters All-range fuses Rated current Q11 Type NSB0_01937 Q11 F'1 Type A Line contactors Rated current Size (optional) Q21 A 6 Type of coordination 21): Iq = 65 kA at 480 V 10 % 3RW30 032) 3 3NE1 813-03) 16 000 3RT10 15 3RW30 13 3RW30 14 3.6 6.5 3NE1 813-0 3NE1 813-0 16 16 000 000 3RT10 15 3RT10 15 3RW30 16 3RW30 17 3RW30 18 9 12.5 17.6 3NE1 813-0 3NE1 813-0 3NE1 814-0 16 16 20 000 000 000 3RT10 16 3RT10 24 3RT10 26 3RW30 26 3RW30 27 3RW30 28 25 32 38 3NE1 803-0 3NE1 020-2 3NE1 020-2 35 80 80 000 00 00 3RT10 26 3RT10 34 3RT10 35 3RW30 36 3RW30 37 3RW30 38 45 63 72 3NE1 020-2 3NE1 820-0 3NE1 820-0 80 80 80 00 000 000 3RT10 36 3RT10 44 3RT10 45 3RW30 46 3RW30 47 80 106 3NE1 021-0 3NE1 022-0 100 125 00 00 3RT10 45 3RT10 46 1) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". The type of coordination "2" refers only to soft starters, not to any components in the feeder. 2) Iq = 50 kA at 400 V. 3) No SITOR fuse required! Alternatively: 3NA3 803 (LV HRC H00), 5SB2 21 (DIAZED), 5SE2 206 (NEOZED). 6/34 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Fused version with 3NE3 SITOR fuses (semiconductor protection by fuse, line and overload protection by motor starter protector; alternatively, installation with contactor and overload relay possible) F1 F3 Q21 Q1 F3 Q11 Soft starters Semiconductor fuses, minimum Rated current A Q11 Type M 3~ Rated current F3 Type NSB0_01939 M 3~ NSB0_01938 Q11 Semiconductor fuses, maximum Size A Rated current F3 Type A Semiconductor fuses, minimum Size Rated current F3 Type Size A Type of coordination 21): Iq = 65 kA at 480 V 10 % 3RW30 032) 3 -- -- -- -- -- -- 3RW30 13 3RW30 14 3.6 6.5 --- --- --- --- --- --- 3NE4 101 3NE4 101 32 32 0 0 3RW30 16 3RW30 17 3RW30 18 9 12.5 17.6 ---- ---- ---- --3NE3 221 --100 --1 3NE4 101 3NE4 101 3NE4 101 32 32 32 0 0 0 3RW30 26 3RW30 27 3RW30 28 25 32 38 ---- ---- ---- 3NE3 221 3NE3 222 3NE3 222 100 125 125 1 1 1 3NE4 102 3NE4 118 3NE4 118 40 63 63 0 0 0 3RW30 36 3RW30 37 3RW30 38 45 63 72 --3NE3 221 --100 --1 3NE3 224 3NE3 225 3NE3 227 160 200 250 1 1 1 3NE4 120 3NE4 121 -- 80 100 -- 0 0 -- 3RW30 46 3RW30 47 80 106 3NE3 222 3NE3 224 125 160 1 1 3NE3 225 3NE3 231 200 350 1 1 --- --- --- Soft starters Q11 Type Semiconductor fuses max. Rated current A Semiconductor fuses min. Rated current Size F3 Type F3 Type A Semiconductor fuses max. Rated current Size F3 Type A Cylindrical fuses Rated current Size F3 Type A Rated current A 3RW30 032) 3 -- -- -- 3NE8 015-1 25 00 3NE8 015-1 25 00 3NC1 010 10 3RW30 13 3RW30 14 3.6 6.5 --- --- --- 3NE8 015-1 3NE8 015-1 25 25 00 00 3NE8 015-1 3NE8 015-1 25 25 00 00 3NC2 220 20 3NC2 220 20 3RW30 16 3RW30 17 3RW30 18 9 12.5 17.6 ---- ---- ---- 3NE8 015-1 3NE8 015-1 3NE8 003-1 25 25 35 00 00 00 3NE8 015-1 25 3NE8 018-1 63 3NE8 021-1 100 00 00 00 3NC2 220 20 3NC2 250 50 3NC2 263 63 3RW30 26 3RW30 27 3RW30 28 25 32 38 3NE4 117 3NE4 118 3NE4 118 50 63 63 0 0 0 3NE8 017-1 3NE8 018-1 3NE8 020-1 50 63 80 00 00 00 3NE8 021-1 100 3NE8 022-1 125 3NE8 022-1 125 00 00 00 3NC2 263 63 3NC2 280 80 3NC2 280 80 3RW30 36 3RW30 37 3RW30 38 45 63 72 3NE4 120 3NE4 121 -- 80 100 -- 0 0 -- 3NE8 020-1 80 3NE8 021-1 100 3NE8 022-1 125 00 00 00 3NE8 024-1 160 3NE8 024-1 160 3NE8 024-1 160 00 00 00 3NC2 280 80 ----- 3RW30 46 3RW30 47 80 106 --- --- --- 3NE8 022-1 125 3NE8 024-1 160 00 00 3NE8 024-1 160 3NE8 024-1 160 00 00 --- Soft starters Rated current Q11 Type Line contactors Motor starter protectors (optional) 400 V +10 % Rated current Q21 Q1 Type A A 6 Type of coordination 21): Iq = 65 kA at 480 V 10 % --- Line protection, maximum Rated current Size F1 Type A 1) Type of coordination 2 : Iq = 65 kA at 480 V 10 % 3RW30 032) 3 3RT10 15 3RV10 11-1EA10 4 3NA3 8053) 20 000 3RW30 13 3RW30 14 3.6 6.5 3RT10 15 3RT10 15 3RV10 21-1FA10 3RV10 21-1HA10 5 8 3NA3 803-6 3NA3 805-6 10 16 000 000 3RW30 16 3RW30 17 3RW30 18 9 12.5 17.6 3RT10 16 3RT10 24 3RT10 26 3RV10 21-1JA10 3RV10 21-1KA10 3RV10 21-1BA10 10 12.5 20 3NA3 807-6 3NA3 810-6 3NA3 814-6 20 25 35 000 000 000 3RW30 26 3RW30 27 3RW30 28 25 32 38 3RT10 26 3RT10 34 3RT10 35 3RV10 31-4DA10 3RV10 31-4EA10 3RV10 31-4FA10 25 32 40 3NA3 822-6 3NA3 824-6 3NA3 824-6 63 80 80 00 00 00 3RW30 36 3RW30 37 3RW30 38 45 63 72 3RT10 36 3RT10 44 3RT10 45 3RV10 31-4GA10 3RV10 41-4JA10 3RV10 41-4KA10 45 63 75 3NA3 130-6 3NA3 132-6 3NA3 132-6 100 125 125 1 1 1 160 160 1 1 3RW30 46 80 3RT10 45 3RV10 41-4LA10 90 100 3RW30 47 106 3RT10 46 3RV10 41-4MA10 1) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". The type of coordination "2" refers only to soft starters, not to any components in the feeder. 3NA3 136-6 3NA3 136-6 2) Iq = 50 kA at 400 V. 3) 3NA3 805-1 (LV HRC 00), 5SB2 61 (DIAZED). Siemens LV 1 N · 04/2008 6/35 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications ■ Characteristic curves Permissible installation height NSB0_01704 105 Operational rated current I e in % 100 95 90 85 80 75 70 0 1000 2000 3000 4000 Mounting height in m 5000 At an installation height above 2000 m, the max. permissible operational voltage is reduced to 460 V. ■ More information Application examples for normal starting (Class 10) Normal starting Class 10 (up to 20 s with 300 % In motor), The soft starter rating can be selected to be as high as the rating of the motor used Application Conveyor belt Roller conveyor Compressor Small fan Pump Hydraulic pump 70 10 60 10 50 20 40 20 40 10 40 10 Starting parameters 6 • Voltage ramp and current limiting - Starting voltage - Starting time % s Note: These tables present sample set values and device sizes. They are intended only for the purposes of information and are not binding. The set values depend on the application in question and must be optimized during start-up. The soft starter dimensions should be checked where necessary with the Win-Soft Starter software or with the help of Technical Assistance. 6/36 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW30 for standard applications Configuration Status graphs If necessary, an overload relay for heavy starting must be selected where long starting times are involved. PTC sensors are recommended. In the motor feeder between the SIRIUS 3RW soft starter and the motor, no capacitive elements are permitted (e.g. no reactivepower compensation equipment). In addition, neither static systems for reactive-power compensation nor dynamic PFC (Power Factor Correction) must be operated in parallel during starting and ramp-down of the soft starter. This is important to prevent faults arising on the compensation equipment and/or the soft starter. All elements of the main circuit (such as fuses, controls and overload relays) should be dimensioned for direct starting, following the local short-circuit conditions. Fuses, controls and overload relays must be ordered separately. Please observe the maximum switching frequencies specified in the technical specifications. Note: When induction motors are switched on, voltage drops occur as a rule on starters of all types (direct starters, wye-delta starters, soft starters). The infeed transformer must always be dimensioned such that the voltage dip when starting the motor remains within the permissible tolerance. If the infeed transformer is dimensioned with only a small margin, it is best for the control voltage to be supplied from a separate circuit (independently of the main voltage) in order to avoid the potential switching off of the soft starter. U UN US t R on t t R on t ON 13/14 NSB0_01941 The 3RW solid-state motor controllers are designed for easy starting conditions. In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. For accurate dimensioning, use the Win-Soft Starter selection and simulation program. Win-Soft Starter selection and simulation program With this software, you can simulate and select all Siemens soft starters, taking into account various parameters such as mains properties, motor and load data, and special application requirements. The software is a valuable tool, which makes complicated, lengthy manual calculations for determining the required soft starters superfluous. You can order the CD-ROM under the following order number: Order No. E20001-D1020-P302-V2-7400. You can find more information on the Internet at: http://www.siemens.com/softstarter 6 Power electronics schematic circuit diagram L2 L3 T1 T2 T3 NSB0_01940 L1 A bypass contact system is already integrated in the 3RW30 soft starter and therefore does not have to be ordered separately. Siemens LV 1 N · 04/2008 6/37 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications ■ Function The space required by the compact SIRIUS 3RW40 soft starter is often only about one third of that required by a contactor assembly for wye-delta starting of comparable rating. This not only saves space in the control cabinet and on the standard mounting rail but also does away completely with the wiring work needed for wye-delta starters. This is notable in particular for higher motor ratings which are only rarely available as fully wired solutions. At the same time the number of cables from the starter to the motor is reduced from six to three. Compact dimensions, short start-up times, easy wiring and fast commissioning make themselves felt as clear-cut cost advantages. The bypass contacts of these soft starters are protected during operation by an integrated solid-state arc quenching system. This prevents damage to the bypass contacts in the event of a fault, e.g. brief disconnection of the control voltage, mechanical shocks or life-related component defects on the coil operating mechanism or main contact spring. 6 The starting current of particularly powerful operating mechanisms can place an unjustifiable load on the local supply system. Soft starters reduce this starting current by means of their voltage ramp. Thanks to the adjustable current limiting, the SIRIUS 3RW40 soft starter takes even more pressure off the supply system. It leaves the set start ramp during the ramp-up – the ramp gradient is fixed by the starting voltage and the ramp time – as soon as the selected current limit is reached. From this moment the voltage of the soft starter is controlled so that the current supplied to the motor remains constant. This process is ended either by completion of the motor ramp-up or by tripping by the intrinsic device protection or the motor overload protection. As the result of this function the actual motor ramp-up can well take longer than the ramp time selected on the soft starter. Thanks to the integrated motor overload protection according to IEC 60947-4-2 there is no need of an additional overload relay on the new soft starters. The rated motor current, the setting of the overload tripping time (Class times) and the reset of the motor overload protection function can be adjusted easily and quickly. Using a 4-step rotary potentiometer it is possible to set different overload tripping times on the soft starter. In addition to Class 10, 15 and 20 it is also possible to switch off the motor overload protection if a different motor management control device is to be used for this function, e.g. with connection to PROFIBUS. Device versions with thermistor motor protection evaluation are available up to a rating of 55 kW (at 400 V). A "Thermoclick" measuring probe can be connected directly, as can a PTC of type A. Thermal overloading of the motor, open circuits and short-circuits in the sensor circuit all result in the direct disconnection of the soft starter. And if ever the soft starter trips, various reset options are available the same as with intrinsic device protection and motor load protection: manually with the reset button, automatically or remotely through brief disconnection of the control voltage. The new series of devices comes with the "polarity balancing" control method, which is designed to prevent direct current components in two-phase controlled soft starters. On two-phase controlled soft starters the current resulting from superimposition of the two controlled phases flows in the uncontrolled phase. This results for physical reasons in an asymmetric distribution of the three phase currents during the motor ramp-up. This phenomenon cannot be influenced, but in most applications it is non-critical. 6/38 Siemens LV 1 N · 04/2008 Controlling the power semiconductors results not only in this asymmetry, however, but also in the previously mentioned direct current components which can cause severe noise generation on the motor at starting voltages of less than 50 %. The control method used for these soft starters eliminates these direct current components during the ramp-up phase and prevents the braking torque which they can cause. It creates a motor ramp-up that is uniform in speed, torque and current rise, thus permitting a particularly gentle, two-phase starting of the motors. At the same time the acoustic quality of the starting operation comes close to the quality of a three-phase controlled soft starter. This is made possible by the on-going dynamic harmonizing and balancing of current half-waves of different polarity during the motor ramp-up. Hence the name "polarity balancing". As an option the thyristors can also be protected by SITOR semiconductor fuses from short-circuiting so that the soft starter is still functional after a short-circuit (coordination type 2). Three LEDs are used to indicate the operating state as well as possible errors, e.g. non-permissible tripping time (CLASS setting), mains or phase failure, missing load, thermal overloading or device faults. • Soft starting with voltage ramp; the starting voltage setting range Us is 40 to 100 % and the ramp time tR can be set from 0 to 20 s. • Smooth ramp-down with voltage ramp; the running down time toff can be set between 0 s to 20 s. • Solid-state motor overload and intrinsic device protection • Optional thermistor motor protection (up to size S3) • Remote reset (integrated up to size S3, optional for size S6 and larger) • Adjustable current limiting • Integrated bypass contact system to minimize power loss • Setting with potentiometers • Simple mounting and start-up • Integrated status monitoring and fault monitoring • Mains voltages 50/60 Hz, 200 ... 600 V • Various control voltage versions - Sizes S0 to S3: 24 V AC/DC and 110 to 230 V AC/DC - sizes S6 to S12: 115 V AC and 230 V AC. Control by way of the internal 24 V DC supply and direct control by means of PLC possible. • Wide temperature range from -25 to +60 °C • Built-in auxiliary contacts ensure user-friendly control and possible further processing within the system (for status graphs see Page 6/51). © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications ■ Technical specifications Type 3RW40 2. 3RW40 3., 3RW40 4. Control electronics Terminal A1/A2 Rated values Rated control supply voltage • Tolerance V % 24 ±20 110 ... 230 -15/+10 24 ±20 110 ... 230 -15/+10 Rated control supply current • STANDBY • During pick-up • ON without fan • ON with fan mA mA mA mA < 150 < 200 < 250 < 300 < 50 < 100 < 50 < 70 < 200 < 5000 < 200 < 250 < 50 < 1500 < 50 < 70 Rated frequency • Tolerance Hz % 50/60 ±10 3/6 1.5/3 Approx. 12 Approx. 12 3/6 1.5/3 Control inputs IN ON/OFF Rated operational current • AC • DC Relay outputs Output 1 Output 2 Output 3 mA mA ON/RUN mode1) 13/14 BYPASSED 23/24 OVERLOAD/FAILURE 95/96/98 Rated operational current Approx. 12 Approx. 12 Operating indication (NO) Bypass indication (NO) Overload/error signal (NC/NO) A A 3 AC-15/AC-14 at 230 V, 1 DC-13 at 24 V Protection against overvoltages Protection by means of varistor through contact Short-circuit protection 4 A gL/gG operational class; 6 A quick (fuse is not included in scope of supply) 1) Factory default: ON mode. Type 3RW40 5. 3RW40 7 . Control electronics Terminal A1/A2 Rated values Rated control supply voltage • Tolerance V AC % 115 -15/+10 Rated control supply current STANDBY Rated control supply current ON1) Rated frequency • Tolerance mA mA Hz % 15 440 50/60 ±10 Control inputs IN Rated operational current Rated operational voltage mA V DC ON/OFF Approx. 10 according to DIN 19240 24 from internal supply dc+ or external DC voltage (according to DIN 19240) through terminals and IN Relay outputs Output 1 Output 2 Output 3 ON/RUN mode2) 13/14 BYPASSED 23/24 OVERLOAD/FAILURE 95/96/98 Rated operational current 230 15 660 50/60 ±10 360 6 200 115 -15/+10 Operating indication (NO) Bypass indication (NO) Overload/error signal (NC/NO) A A Protection against overvoltages Short-circuit protection 1) 230 3 AC-15/AC-14 at 230 V, 1 DC-13 at 24 V Protection by means of varistor through contact 4 A gL/gG operational class; 6 A quick (fuse is not included in scope of supply) 2) Values for the coil power consumption at +10 % Un, 50 Hz. Type Factory default: ON mode. 3RW40 2., 3RW40 3., 3RW40 4. Control electronics Operating indications Off Start Bypass Ramp-down LED DEVICE Green Green Green Green STATE/BYPASSED/FAILURE Off Green flashing Green Green flashing OVERLOAD Off Off Off Off Green Yellow flashing Not relevant Not relevant Red flashing Off Off Off Red Red Off Off Motor protection shut-down (overload thermistor) Thermistor defective (open circuit, short-circuit) Green Green Green Red Off Off Red flashing Red Red flickering Thermal overloading of the thyristors Missing mains voltage, phase failure, missing load Device fault Yellow Green Red Red Red Red Off Off Off Alarm signals Ie/class setting not permissible Start inhibited/thyristors too hot Error signals • 24 V: U < 0.75 x Us or U > 1.25 x Us • 110 ... 230 V: U < 0.75 x Us or U > 1.15 x Us Non-permissible Ie/Class setting for edge 0 –> 1 on input IN Siemens LV 1 N · 04/2008 6/39 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Type 3RW40 5. and 3RW40 7. Control electronics LEDs Operating indications Off Start Bypass Ramp-down DEVICE Green Green Green Green STATE/BYPASSED Off Green flashing Green Green flashing FAILURE Off Off Off Off OVERLOAD Off Off Off Off Green Yellow flashing Not relevant Not relevant Not relevant Not relevant Red flashing Off Off Off Red Off Green Green Off Off Red Off Red flashing Red Thermal overloading of the thyristors Missing mains voltage, phase failure, missing load Device fault Yellow Green Red Off Off Off Red Red Red Off Off Off Type 3RW40 . . Alarm signals Ie/class setting not permissible Start inhibited/thyristors too hot Error signals U < 0.75 x Us or U > 1.15 x Us Ie/class setting not permissible for edge 0 –> 1 on input IN Motor protection shut-down Factory default Protection functions Motor protection functions Trips in the event of Trip class to IEC 60947-4-1 Phase failure sensitivity Class % Thermal overloading of the motor 10/15/20 > 40 min No Yes1) Manual/automatic/remote reset2) (MAN/AUTO/REMOTE2)) 5 Overload warning Thermistor protection according to IEC 60947-8, type A/IEC 60947-5-1 Reset option after tripping Recovery time Device protection functions Trips in the event of Thermal overloading of the thyristors or bypass3) Manual/automatic/remote reset2) (MAN/AUTO/REMOTE2)) Reset option after tripping Recovery time • During overloading of the thyristors • During overloading of the bypass 6 10 s s 30 60 Control times Closing delay (with connected control voltage) Closing delay (automatic/mains contactor mode) Recovery time (closing command in active ramp-down) ms ms ms < 50 <300 100 Mains failure bridging time Control supply voltage ms 50 Mains failure response time Load current circuit ms 500 min 5 s s 30 60 s % 0 ... 20 40 ... 100 1.3 ... 5 x Ie 7.5 40 5 x Ie s Control times and parameters Reclosing lockout after overload trip Motor protection trip Device protection trip • During overloading of the thyristors • During overloading of the bypass Starting parameters Starting time Starting voltage Starting current limit Ramp-down parameters Ramp-down time 0 ... 20 0 Reset mode parameters (for motor/device protection shut-down) Manual reset LEDs Automatic reset LEDs Remote reset (REMOTE)2) LEDs Off Yellow Green Off Start-up detection Yes Operating mode output 13/14 Rising edge at Falling edge at Start command Off command Ramp-down end 1) Optional up to size S3 (device variant). 2) Integrated remote reset (REMOTE) available only for 3RW40 2. to 3RW40 4.; remote reset with 3RU19 accessory module available for 3RW40 5. and 3RW40 7. 3) Bypass protection up to size S3. 6/40 Siemens LV 1 N · 04/2008 ON RUN ON © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Type 3RW40 2.-. .B.4, 3RW40 2.-. .B.5, 3RW40 5.-.BB.4, 3RW40 5.-.BB.5, 3RW40 3.-. .B.4, 3RW40 3.-. .B.5, 3RW40 7.-.BB.4 3RW40 7.-.BB.5 3RW40 4.-. .B.4 3RW40 4.-. .B.5 Power electronics Rated operational voltage Tolerance V AC % 200 ... 480 -15/+10 400 ... 600 -15/+10 200 ... 460 -15/+10 400 ... 600 -15/+10 Rated frequency Tolerance Hz % 50/60 ±10 Continuous duty at 40 °C (% of Ie) % 115 Minimum load (% of minimum selectable rated motor current IM) % 20 (at least 2 A) Maximum cable length between soft starter and motor m 300 Permissible installation height m 5000 (derating from 1000, see characteristic curves); higher on request • With auxiliary fan (for 3RW40 2. ... 3RW40 4.) 2 2 ,5 ° 2 2 ,5 ° 9 0 ° • Without auxiliary fan (for 3RW40 2. ... 3RW40 4.) Permissible ambient temperature Operation Storage 10° °C °C 10° -- (fan integrated in the soft starter) 10° 10° NSB0_01897 9 0 ° N S B 0 _ 0 0 6 4 9 Permissible mounting position -25 ... +60; (derating from +40) -40 ... +80 Degree of protection IP20 for 3RW40 2.; IP00 for 3RW40 3. IP00 and 3RW40 4. Type 3RW40 24 3RW40 26 3RW40 27 3RW40 28 Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C A A A 12.5 11 10 25.3 23 21 32.2 29 26 38 34 31 Smallest adjustable rated motor current IM For the motor overload protection A 5 10 17 23 W 2 8 13 19 W 17 47 55 64 A 1/h 12.5 50 25 23 32 23 38 19 - Rated motor current IM2)4), starting time 4 s - Starts per hour3) A 1/h 12.5 36 25 15 32 16 38 12 • For heavy starting (Class 15) - Rated motor current IM2), starting time 4.5 s - Starts per hour3) A 1/h 11 49 23 21 30 18 34 18 - Rated motor current IM2)4), starting time 6 s - Starts per hour3) A 1/h 11 36 23 14 30 13 34 13 A 1/h 10 47 21 21 27 20 31 18 A 1/h 10 34 21 15 27 14 31 13 Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • During starting with current limit set to 300 % IM (40°C) 6 Power electronics Permissible rated motor current and starts per hour • For normal starting (Class 10) - Rated motor current IM2), starting time 3 s - Starts per hour3) • For heavy starting (Class 20) - Rated motor current IM2), starting time 6 s - Starts per hour3) - Rated motor current IM2)4), starting time 8 s - Starts per hour3) 1) Measurement at 60 °C according to UL/CSA not required. 2) Current limit on soft starter set to 300 % IM. 3) For intermittent duty S4 with ON period = 30 %, Tu = 40 °C, stand-alone installation vertical. The quoted switching frequencies do not apply for automatic mode. 4) Maximum adjustable rated motor current IM, dependent on CLASS setting. Siemens LV 1 N · 04/2008 6/41 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Type 3RW40 36 3RW40 37 3RW40 38 3RW40 46 3RW40 47 Power electronics Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C A A A 45 42 39 63 58 53 72 62.1 60 80 73 66 106 98 90 Smallest adjustable rated motor current IM For the motor overload protection A 23 26 35 43 46 W 6 12 15 12 21 W 79 111 125 144 192 A 1/h 45 38 63 23 72 22 80 22 106 15 - Rated motor current IM2)4), starting time 4 s - Starts per hour3) A 1/h 45 26 63 15 72 15 80 15 106 10 • For heavy starting (Class 15) - Rated motor current IM2), starting time 4.5 s - Starts per hour3) A 1/h 42 30 50 34 56 34 70 24 84 23 - Rated motor current IM2)4), starting time 6 s - Starts per hour3) A 1/h 42 21 50 24 56 24 70 16 84 17 A 1/h 38 30 46 31 50 34 64 23 77 23 A 1/h 38 21 46 22 50 24 64 16 77 16 Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • During starting with current limit set to 300 % IM (40°C) Permissible rated motor current and starts per hour • For normal starting (Class 10) - Rated motor current IM2), starting time 3 s - Starts per hour3) • For heavy starting (Class 20) - Rated motor current IM2), starting time 6 s - Starts per hour3) - Rated motor current IM2)4), starting time 8 s - Starts per hour3) 1) Measurement at 60 °C according to UL/CSA not required. 2) Current limit on soft starter set to 300 % IM. 3) For intermittent duty S4 with ON period = 30 %, Tu = 40 °C, stand-alone installation vertical. The quoted switching frequencies do not apply for automatic mode. 4) Maximum adjustable rated motor current IM, dependent on CLASS setting. Type 3RW40 55 3RW40 56 3RW40 73 3RW40 74 3RW40 75 3RW40 76 6 Power electronics Load rating with rated operational current Ie • According to IEC and UL/CSA1), for individual mounting, AC-53a - At 40 °C - At 50 °C - At 60 °C A A A 134 117 100 162 145 125 230 205 180 280 248 215 356 315 280 432 385 335 Smallest adjustable rated motor current IM For the motor overload protection A 59 87 80 130 131 207 W 60 75 75 90 125 165 W 1043 1355 2448 3257 3277 3600 A 1/h 134 20 162 8 230 14 280 20 356 16 432 17 A 1/h 134 7 162 1.4 230 3 280 8 356 5 432 5 A 1/h 134 11 152 8 210 11 250 13 341 11 402 12 A 1/h 134 1.2 152 1.7 210 1 250 6 341 2 402 2 A 1/h 124 12 142 9 200 10 230 10 311 10 372 10 A 1/h 124 2 142 2 200 1 230 5 311 1 372 1 Power loss • In operation after completed starting with uninterrupted rated operational current (40 °C) approx. • During starting with current limit set to 350 %2) IM (40°C) Permissible rated motor current and starts per hour • For normal starting (Class 10) - Rated motor current IM2), starting time 10 s - Starts per hour3) - Rated motor current IM2)4), starting time 20 s - Starts per hour3) • For heavy starting (Class 15) - Rated motor current IM2), starting time 15 s - Starts per hour3) - Rated motor current IM2)4), starting time 30 s - Starts per hour3) • For heavy starting (Class 20) - Rated motor current IM2), starting time 20 s - Starts per hour3) - Rated motor current IM2)4), starting time 40 s - Starts per hour3) 1) Measurement at 60 °C according to UL/CSA not required. 2) Current limit on soft starter set to 350 % IM. 3) For intermittent duty S4 with ON period = 70 %, Tu = 40 °C, stand-alone installation vertical. The quoted switching frequencies do not apply for automatic mode. 4) Maximum adjustable rated motor current IM, dependent on CLASS setting. 6/42 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Soft starters Type 3RW40 2. 3RW40 3. 3RW40 4. Conductor cross-sections Main conductors Front clamping point connected • Solid mm2 2 x (1.5 ... 2.5); 2 x (2.5 ... 6) according to IEC 60947; max. 1 x 10 2 x (1.5 ... 16) 2 x (2.5 ... 16) • With end sleeve mm2 2 x (1.5 ... 2.5); 2 x (2.5 ... 6) 1 x (0.75 ... 25) 1 x (2.5 ... 35) • Stranded mm2 -- 1 x (0.75 ... 35) 1 x (4 ... 70) - Solid AWG 2 x (16 ... 12) - Solid or stranded AWG 2 x (14 ... 10) 1 x (18 ... 2) 2 x (10 ... 1/0) - Stranded AWG 1x8 -- -- • Solid mm2 -- 2 x (1.5 ... 16) 2 x (2.5 ... 16) • With end sleeve mm2 -- 1 x (1.5 ... 25) 1 x (2.5 ... 50) • Stranded mm2 -- 1 x (1.5 ... 35) 1 x (10 ... 70) NSB00479 Screw terminals • AWG cables NSB00480 Rear clamping point connected NSB00481 Both clamping points connected • AWG cables AWG -- 1 x (16 ... 2) 2 x (10 ... 1/0) • Solid - Solid or stranded mm2 -- 2 x (1.5 ... 16) 2 x (2.5 ... 16) • With end sleeve mm2 -- 2 x (1.5 ... 16) 2 x (2.5 ... 35) • Stranded mm2 -- 2 x (1.5 ... 25) 2 x (10 ... 50) AWG -- 2 x (16 ... 2) 1 x (10 ... 2/0) Nm lb.in 2 ... 2.5 18 ... 22 4.5 40 6.5 58 Tools PZ 2 PZ 2 Allen screw 4 mm Degree of protection IP20 IP20 (terminal compartment IP00) IP20 (terminal compartment IP00) • AWG cables - Solid or stranded • Tightening torque Spring-loaded terminals Main conductors mm2 1 ... 10 -- • Finely stranded with end sleeve mm2 1 ... 6 end sleeves without plastic collar -- - Solid or stranded (finely stranded) AWG 16 ... 10 -- - Stranded AWG 1x8 -- 6 • Solid • AWG cables Busbar connections Tools DIN ISO 2380-1A0; 5 x 3 -- Degree of protection IP20 -- Main conductors • With cable lug according to DIN 46234 or max. 20 mm wide - Stranded mm2 -- 2 x (10 ... 70) - Finely stranded mm2 -- 2 x (10 ... 50) AWG -- 2 x (7 ... 1/0) • AWG cables, solid or stranded Siemens LV 1 N · 04/2008 6/43 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Soft starters Type 3RW40 5. 3RW40 7. Conductor cross-sections Screw terminals Main conductors 3RT19 55-4G (55 kW) 3RT19 66-4G • Finely stranded with end sleeve • Finely stranded without end sleeve • Stranded mm2 mm2 mm2 16 ... 70 16 ... 70 16 ... 70 70 ... 240 70 ... 240 95 ... 300 • Ribbon cable conductors (number x width x thickness) • AWG cables, solid or stranded mm AWG Min. 3 x 9 x 0.8, max. 6 x 15.5 x 0.8 Min. 6 x 9 x 0.8 Max. 20 x 24 x 0.5 6 ... 2/0 3/0 ... 600 kcmil • Finely stranded with end sleeve • Finely stranded without end sleeve • Stranded mm2 mm2 mm2 16 ... 70 16 ... 70 16 ... 70 120 ... 185 120 ... 185 120 ... 240 • Ribbon cable conductors (number x width x thickness) • AWG cables, solid or stranded mm AWG Min. 3 x 9 x 0.8, Max. 6 x 15.5 x 0.8 6 ... 2/0 Min. 6 x 9 x 0.8 Max. 20 x 24 x 0.5 250 ... 500 kcmil • Finely stranded with end sleeve • Finely stranded without end sleeve • Stranded mm2 mm2 mm2 Max. 1 x 50, 1 x 70 Max. 1 x 50, 1 x 70 Max. 2 x 70 Min. 2 x 50; max. 2 x 185 Min. 2 x 50; max. 2 x 185 Max. 2 x 70; max. 2 x 240 • Ribbon cable conductors (number x width x thickness) • AWG cables, solid or stranded mm Max. 2 x (6 x 15.5 x 0.8) Max. 2 x (20 x 24 x 0.5) AWG Max. 2 x 1/0 Min. 2 x 2/0 Max. 2 x 500 kcmil Nm lb.in M10 (hexagon socket, A/F4) 10 ... 12 90 ... 110 M12 (hexagon socket, A/F5) 20 ... 22 180 ... 195 With box terminal NSB00479 Front clamping point connected NSB00480 Rear clamping point connected NSB00481 Both clamping points connected • Terminal screws - Tightening torque Screw terminals Main conductors 3RT19 56-4G With box terminal mm2 mm2 mm2 16 ... 120 16 ... 120 16 ... 120 • Ribbon cable conductors (number x width x thickness) • AWG cables, solid or stranded mm AWG Min. 3 x 9 x 0.8 Max. 6 x 15.5 x 0.8 6 ... 250 kcmil • Finely stranded with end sleeve • Finely stranded without end sleeve • Stranded mm2 mm2 mm2 Max. 1 x 95, 1 x 120 Max. 1 x 95, 1 x 120 Max. 2 x 120 • Ribbon cable conductors (number x width x thickness) • AWG cables, solid or stranded mm Max. 2 x (10 x 15.5 x 0.8) AWG Max. 2 x 3/0 mm2 mm2 AWG 16 ... 951) 25 ... 1201) 4 ... 250 kcmil 50 ... 2402) 70 ... 2402) 2/0 ... 500 kcmil mm 17 M8 x 25 (A/F13) 10 ... 14 89 ... 124 25 M10 x 30 (A/F17) 14 ... 24 124 ... 210 NSB00479 NSB00480 Front or rear clamping point • Finely stranded with end sleeve connected • Finely stranded without end sleeve • Stranded NSB00481 6 Both clamping points connected Screw terminals Main conductors Without box terminal/busbar connection • Finely stranded with cable lug • Stranded with cable lug • AWG cables, solid or stranded • Connecting bar (max. width) • Terminal screws - Tightening torque 1) When connecting cable lugs to DIN 46235, use 3RT19 56-4EA1 terminal cover for conductor cross-sections from 95 mm² to ensure phase spacing. Soft starters Nm lb.in 2) Type When connecting cable lugs to DIN 46234, the 3RT19 66-4EA1 terminal cover must be used for conductor cross-sections of 240 mm² and more as well as DIN 46235 for conductor cross-sections of 185 mm² and more to keep the phase clearance. 3RW40 . . Conductor cross-sections Auxiliary conductors (1 or 2 conductors can be connected): Screw terminals • Solid • Finely stranded with end sleeve mm2 mm2 2 x (0.5 ... 2.5) 2 x (0.5 ... 1.5) • AWG cables - Solid or stranded - Finely stranded with end sleeve AWG AWG 2 x (20 ... 14) 2 x (20 ... 16) Nm lb.in 0.8 ... 1.2 7 ... 10.3 • Solid - 3RW40 2. ... 3RW40 4. - 3RW40 5., 3RW40 7. mm2 mm2 2 x (0.25 ... 2.5) 2 x (0.25 ... 1.5) • Finely stranded with end sleeve • AWG cables, solid or stranded mm2 AWG 2 x (0.25 ... 1.5) 2 x (24 ... 14) for 3RW40 2. ... 3RW40 4.; 2 x (24 ... 16) for 3RW40 5. and 3RW40 7. • Terminal screws - Tightening torque Spring-loaded terminals 6/44 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Standard Parameters Electrostatic discharge (ESD) EN 61000-4-2 ±4 kV contact discharge, ±8 kV air discharge Electromagnetic RF fields EN 61000-4-3 Frequency range: 80 ... 1000 MHz with 80 % at 1 kHz Degree of severity 3: 10 V/m Conducted RF interference EN 61000-4-6 Frequency range: 150 kHz ... 80 MHz with 80 % at 1 kHz Interference 10 V • Burst EN 61000-4-4 ±2 kV/5 kHz • Surge EN 61000-4-5 ±1 kV line to line ±2 kV line to earth EMC interference field strength EN 55011 Limit value of Class A at 30 ... 1000 MHz, limit value of Class B with 3RW40 2. 24 V AC/DC Radio interference voltage EN 55011 Limit value of Class A at 0.15 ... 30 MHz, limit value of Class B with 3RW40 2. 24 V AC/DC Electromagnetic compatibility according to EN 60947-4-2 EMC interference immunity RF voltages and RF currents on cables EMC interference emission Radio interference suppression filters Degree of noise suppression A (industrial applications) Not required Degree of noise suppression B (applications for residential areas) Control voltage • 110 ... 230 V AC/DC • 115/230 V AC • 24 V AC/DC Not available1) Not available1) Not required for 3RW40 2.; required for 3RW40 3. and 3RW40 4. (see Table) Degree of noise suppression B cannot be obtained through the use of filters as the strength of the electromagnetic field is not attenuated by the filter. Soft starter type Rated current Recommended filters1) Soft starters Voltage range 200 ... 480 V Filter type A Rated current filter Terminals A mm2 3RW40 36 3RW40 37 3RW40 38 45 63 72 4EF1512-1AA10 4EF1512-2AA10 4EF1512-3AA10 50 66 90 16 25 25 3RW40 46 3RW40 47 80 106 4EF1512-3AA10 4EF1512-4AA10 90 120 25 50 1) 6 1) The radio interference suppression filter is used to remove the conducted interference from the main circuit. The field-related emissions comply with degree of noise suppression B. Filter selection applies under standard conditions:10 starts per hour, start time 4 s at 300 % Ie. Siemens LV 1 N · 04/2008 6/45 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Fuse assignment The type of coordination to which the motor feeder with soft starter is mounted depends on the application-specific requirements. Normally, fuseless mounting (combination of motor starter protector/circuit breaker and soft starter) is sufficient. If type of coordination "2" is to be fulfilled, semiconductor fuses must be fitted in the motor feeder. Fuseless version Q1 NSB0_01902 Q11 M 3~ Motor starter protectors/circuit breakers1) Soft starters Rated current Q11 Type A 400 V +10 % 400 V +10 % Rated current 575 V +10 % Rated current Q1 Q1 Iq max Q1 Iq max Type Type kA A Type kA A Type of coordination 12) 3RW40 24 3RW40 26 3RW40 27 3RW40 28 12.5 25 32 38 3RV1 021-1KA10 3RV1 021-4DA10 3RV1 031-4EA10 3RV1 031-4FA10 3RV1 321-1KC10 3RV1 321-4DC10 3RV1 331-4EC10 3RV1 331-4FC10 55 55 55 55 16 25 32 40 ----- ----- ----- 3RW40 36 3RW40 37 3RW40 38 45 63 72 3RV1 031-4GA10 3RV1 041-4JA10 3RV1 041-4KA10 3RV1 331-4GC10 3RV1 341-4JC10 3RV1 341-4KC10 20 20 20 45 63 75 ---- ---- ---- 3RW40 46 3RW40 47 80 106 3RV1 041-4LA10 3RV1 041-4MA10 3RV1 341-4LC10 3RV1 341-4MC10 11 11 90 100 --- --- --- 3RW40 55 3RW40 56 134 162 3VL3 720-2DC36 3VL3 720-2DC36 35 35 200 200 3VL3 720-1DC36 3VL3 720-1DC36 12 12 200 200 3RW40 73 3RW40 74 3RW40 75 3RW40 76 230 280 356 432 3VL4 731-2DC36 3VL4 731-2DC36 3VL4 740-2DC36 3VL5 750-2DC36 65 65 65 65 315 315 400 500 3VL5 731-3DC36 3VL5 731-3DC36 3VL5 740-3DC36 3VL5 750-3DC36 35 35 35 35 315 315 400 500 6 1) The rated motor current must be considered when selecting the devices. 2) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". Fused version (line protection only) F1 Q21 M 3~ Soft starters NSB0_01904 Q11 Line protection, maximum Rated current Q11 Type A Line contactor Rated current Size F1 Type (optional) Q21 A Type of coordination "1"1): Iq = 65 kA at 600 V +5 % 3RW40 24 3RW40 26 3RW40 27 3RW40 28 12.5 25 32 38 3NA3 820-6 3NA3 822-6 3NA3 824-6 3NA3 824-6 50 63 80 80 00 00 00 00 3RT10 24 3RT10 26 3RT10 34 3RT10 35 3RW40 36 3RW40 37 3RW40 38 45 63 72 3NA3 130-6 3NA3 132-6 3NA3 132-6 100 125 125 1 1 1 3RT10 36 3RT10 44 3RT10 45 3RW40 46 3RW40 47 80 106 3NA3 136-6 3NA3 136-6 160 160 1 1 3RT10 45 3RT10 46 3RW40 55 3RW40 56 134 162 3NA3 244-6 3NA3 244-6 250 250 2 2 3RT10 55-6A.36 3RT10 56-6A.36 3RW40 73 3RW40 74 3RW40 75 3RW40 76 230 280 356 432 2 x 3NA3 354-6 2 x 3NA3 354-6 2 x 3NA3 365-6 2 x 3NA3 365-6 2 x 355 2 x 355 2 x 500 2 x 500 3 3 3 3 3RT10 65-6A.36 3RT10 66-6A.36 3RT10 75-6A.36 3RT10 76-6A.36 1) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". 6/46 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Fused version with 3NE1 SITOR fuses (semiconductor and line protection) F’1 Q21 M 3~ Soft starters All-range fuses Rated current Q11 Type A NSB0_01905 Q11 Line contactors Rated current Size F'1 Type (optional) Q21 A Type of coordination 21): Iq = 65 kA at 600 V +5 % 3RW40 24 3RW40 26 3RW40 27 3RW40 28 12.5 25 32 38 3NE1 814-0 3NE1 803-0 3NE1 020-2 3NE1 020-2 20 35 80 80 000 000 00 00 3RT10 24 3RT10 26 3RT10 34 3RT10 35 3RW40 36 3RW40 37 3RW40 38 45 63 72 3NE1 020-2 3NE1 820-0 3NE1 820-0 80 80 80 00 000 000 3RT10 36 3RT10 44 3RT10 45 3RW40 46 3RW40 47 80 106 3NE1 021-0 3NE1 022-0 100 125 00 00 3RT10 45 3RT10 46 3RW40 55 3RW40 56 134 162 3NE1 227-2 3NE1 227-2 250 250 1 1 3RT10 55-6A.36 3RT10 56-6A.36 3RW40 73 3RW40 74 3RW40 75 3RW40 76 230 280 356 432 3NE1 331-2 3NE1 333-2 3NE1 334-2 3NE1 435-2 350 450 500 560 2 2 2 3 3RT10 65-6A.36 3RT10 66-6A.36 3RT10 75-6A.36 3RT10 76-6A.36 The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feeders". The type of coordination "2" refers only to soft starters, not to any components in the feeder. 6 1) Siemens LV 1 N · 04/2008 6/47 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Fused version with 3NE3 SITOR fuses (semiconductor protection by fuse, line and overload protection by motor starter protector; alternatively, installation with contactor and overload relay possible) F1 F3 Q21 Q1 F3 Q11 Soft starters Q11 Type M 3~ Semiconductor fuses, minimum Rated current A Rated current F3 Type NSB0_01906 M 3~ NSB0_01903 Q11 Semiconductor fuses, maximum Size A Rated current F3 Type A Semiconductor fuses, minimum Size Rated current F3 Type A Size Type of coordination 21): Iq = 65 kA at 600 V +5 % 3RW40 24 3RW40 26 3RW40 27 3RW40 28 12.5 25 32 38 ----- ----- ----- -3NE3 221 3NE3 224 3NE3 224 -100 160 160 -1 1 1 3NE4 101 3NE4 102 3NE4 118 3NE4 118 32 40 63 63 0 0 0 0 3RW40 36 3RW40 37 3RW40 38 45 63 72 --3NE3 221 --100 --1 3NE3 224 3NE3 225 3NE3 227 160 200 250 1 1 1 3NE4 120 3NE4 121 -- 80 100 -- 0 0 -- 3RW40 46 3RW40 47 80 106 3NE3 222 3NE3 224 125 160 1 1 3NE3 225 3NE3 231 200 350 1 1 --- --- --- 3RW40 55 3RW40 56 134 162 3NE3 227 3NE3 227 250 250 1 1 3NE3 335 3NE3 335 560 560 2 2 --- --- --- 3RW40 73 3RW40 74 3RW40 75 3RW40 76 230 280 356 432 3NE3 232-0B 3NE3 233 3NE3 335 3NE3 337-8 400 450 560 710 1 1 2 2 3NE3 333 3NE3 336 3NE3 336 3NE3 340-8 450 630 630 900 2 2 2 2 ----- ----- ----- Soft starters Q11 Type Semiconductor fuses max. Rated current A Semiconductor fuses min. Rated current Size F3 Type A Semiconductor fuses max. Rated current Size F3 Type A 25 50 63 80 Cylindrical fuses Rated current Size F3 Type A 00 00 00 00 3NE8 017-1 3NE8 021-1 3NE8 022-1 3NE8 024-1 50 100 125 160 F3 Type Rated current A 00 00 00 00 3NC2 240 3NC2 263 3NC2 280 3NC2 280 40 63 80 80 6 Type of coordination 21): Iq = 65 kA at 600 V +5 % 3RW40 24 3RW40 26 3RW40 27 3RW40 28 12.5 25 32 38 3NE4 117 3NE4 117 3NE4 118 3NE4 118 50 50 63 63 0 0 0 0 3NE8 015-1 3NE8 017-1 3NE8 018-1 3NE8 020-1 3RW40 36 3RW40 37 3RW40 38 45 63 72 3NE4 120 3NE4 121 -- 80 100 -- 0 0 -- 3NE8 020-1 80 3NE8 021-1 100 3NE8 022-1 125 00 00 00 3NE8 024-1 160 3NE8 024-1 160 3NE8 024-1 160 00 00 00 3NC2 280 80 ----- 3RW40 46 3RW40 47 80 106 --- --- --- 3NE8 022-1 125 3NE8 024-1 160 00 00 3NE8 024-1 160 3NE8 024-1 160 00 00 --- --- 3RW40 55 3RW40 56 134 162 --- --- --- --- --- --- --- --- --- --- --- 3RW40 73 3RW40 74 3RW40 75 3RW40 76 230 280 356 432 ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- ----- Soft starters Rated current Q11 Type Line contactors Motor starter protectors/circuit breakers (optional) 400 V +10 % Rated current 575 V +10 % Q21 Q1 Type A Q1 Type A F1 Type A A Line protection, maximum Rated current Rated current Size Type of coordination 21): Iq = 65 kA at 600 V +5 % 3RW40 24 3RW40 26 3RW40 27 3RW40 28 12.5 25 32 38 3RT10 24 3RT10 26 3RT10 34 3RT10 35 3RV1 031-4AA10 3RV1 031-4DA10 3RV1 031-4EA10 3RV1 031-4FA10 55 55 55 55 ----- ----- 3NA3 820-6 3NA3 822-6 3NA3 824-6 3NA3 824-6 50 63 80 80 00 00 00 00 3RW40 36 3RW40 37 3RW40 38 45 63 72 3RT10 36 3RT10 44 3RT10 45 3RV1 031-4GA10 3RV1 041-4JA10 3RV1 041-4KA10 20 20 20 ---- ---- 3NA3 130-6 3NA3 132-6 3NA3 132-6 100 125 125 1 1 1 3RW40 46 3RW40 47 80 106 3RT10 45 3RT10 46 3RV1 041-4LA10 3RV1 041-4MA10 11 11 --- --- 3NA3 136-6 3NA3 136-6 160 160 1 1 3RW40 55 3RW40 56 134 162 3RT10 55-6A.36 3RT10 56-6A.36 3VL3 720-1DC36 3VL3 720-1DC36 200 200 3VL3 720-1DC36 3VL3 720-1DC36 200 200 3NA3 244-6 3NA3 244-6 250 250 2 2 3RW40 73 3RW40 74 3RW40 75 3RW40 76 230 280 356 432 3RT10 65-6A.36 3RT10 66-6A.36 3RT10 75-6A.36 3RT10 76-6A.36 3VL4 731-1DC36 3VL4 731-1DC36 3VL4 740-1DC36 3VL5 750-1DC36 315 315 400 500 3VL5 731-1DC36 3VL5 731-1DC36 3VL5 740-1DC36 3VL5 750-1DC36 315 315 400 500 2 x 3NA3 354-6 2 x 3NA3 354-6 2 x 3NA3 365-6 2 x 3NA3 365-6 2 x 355 2 x 355 2 x 500 2 x 500 3 3 3 3 1) The types of coordination are explained in more detail in Catalog LV 1, "Load Feeders, Motor Starters and Soft Starters" ––> "Fuseless Load Feed- 6/48 Siemens LV 1 N · 04/2008 ers". The type of coordination "2" refers only to soft starters, not to any components in the feeder. © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications ■ Characteristic curves Motor protection tripping characteristics for 3RW40 (with asymmetry) 2 6 4 NSB0_01705 103 [s] 4 NSB0_01488a [s] 6 Tripping time 10 Tripping Time Motor protection tripping characteristics for 3RW40 (with 3symmetry) 2 10 2 10 2 6 6 4 4 2 2 10 1 101 1 2 4 Class 10 Class 15 6 x e Class 20 10 0,1 1,0 10 x Class 10 Class 15 e Class 20 Permissible installation height NSB0_01704 105 95 6 Operational rated current I e in % 100 90 85 80 75 70 0 1000 2000 3000 4000 Mounting height in m 5000 At an installation height above 2000 m, the max. permissible operational voltage is reduced to 460 V. Siemens LV 1 N · 04/2008 6/49 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications ■ More information Application examples for normal starting (Class 10) Normal starting Class 10 (up to 20 s with 350 % In motor), The soft starter rating can be selected to be as high as the rating of the motor used. Application Conveyor belt Roller conveyor Compressor Small fan Pump Hydraulic pump % s 70 10 5 x IM 60 10 5 x IM 50 10 4 x IM 40 10 4 x IM 40 10 4 x IM 40 10 4 x IM s 5 5 0 0 10 0 Starting parameters • Voltage ramp and current limiting - Starting voltage - Starting time - Current limit value Ramp-down time Application examples for heavy starting (Class 20) Heavy starting Class 20 (up to 40 s with 350 % In motor), The soft starter has to be selected at least one rating class higher than the motor used. Application Stirrer Centrifuge 40 20 4 x IM 40 20 4 x IM 0 0 Starting parameters • Voltage ramp and current limiting - Starting voltage - Starting time - Current limit value Ramp-down time % s 6 Note: These tables present sample set values and device sizes. They are intended only for the purposes of information and are not binding. The set values depend on the application in question and must be optimized during start-up. The soft starter dimensions should be checked where necessary with the Win-Soft Starter software or with the help of Technical Assistance. 6/50 Siemens LV 1 N · 04/2008 © Siemens AG 2008 3RW Soft Starters 3RW40 for standard applications Configuration Status graphs US tR on tR off t tR on tR off t ON 13/14 RUN 13/14 BYPASSED 23/24 I xIe Ie tR on t Win-Soft Starter selection and simulation program With this software, you can simulate and select all Siemens soft starters, taking into account various parameters such as mains properties, motor and load data, and special application requirements. The software is a valuable tool, which makes complicated, lengthy manual calculations for determining the required soft starters superfluous. You can order the CD-ROM under the following order number: Order No. E20001-D1020-P302-V2-7400. You can find more information on the Internet at: http://www.siemens.com/softstarter 6 Note: When induction motors are switched on, voltage drops occur as a rule on starters of all types (direct starters, wye-delta starters, soft starters). The infeed transformer must always be dimensioned such that the voltage dip when starting the motor remains within the permissible tolerance. If the infeed transformer is dimensioned with only a small margin, it is best for the control voltage to be supplied from a separate circuit (independently of the main voltage) in order to avoid the potential switching off of the soft starter. U UN NSB0_01486 The 3RW solid-state soft starters are designed for easy starting conditions. In the event of deviating conditions or increased switching frequency, it may be necessary to choose a larger device. For accurate dimensioning, use the Win-Soft Starter selection and simulation program. Where long starting times are involved, the integrated solid-state overload relay for heavy starting should not be disconnected. PTC sensors are recommended. This also applies for the smooth ramp-down because during the ramp-down time an additional current loading applies in contrast to free ramp-down. In the case of high switching frequencies in S4 mode, Siemens recommends the use of PTC sensors. For corresponding device versions with integrated thermistor motor protection or separate thermistor evaluation devices see Catalog LV 1. In the motor feeder between the SIRIUS 3RW soft starter and the motor, no capacitive elements are permitted (e.g. no reactivepower compensation equipment). In addition, neither static systems for reactive-power compensation nor dynamic PFC (Power Factor Correction) must be operated in parallel during starting and ramp-down of the soft starter. This is important to prevent faults arising on the compensation equipment and/or the soft starter. All elements of the main circuit (such as fuses and controls) should be dimensioned for direct starting, following the local short-circuit conditions. Fuses, controls and overload relays must be ordered separately. Please observe the maximum switching frequencies specified in the technical specifications. Power electronics schematic circuit diagram L2 L3 T1 T2 T3 NSB0_001485a L1 A bypass contact system and solid-state overload relay are already integrated in the 3RW40 soft starter and therefore do not have to be ordered separately. Siemens LV 1 N · 04/2008 6/51 © Siemens AG 2008 3RW Soft Starters Project planning aids ■ Dimensional drawings 3RW30 for standard applications 3RW30 1. ... 3RW30 4. b d e h f c a 35 m l g NSB0_01945 k i d e f g h 3RW30 1.-1. 3RW30 1.-2. 95 95 45 45 62 62 146 146 126 126 14.4 14.4 63 63 5 5 6.5 6.5 35 35 85 85 3RW30 2.-1. 3RW30 2.-2. 125 125 45 45 92 92 146 146 126 126 14.4 14.4 63 63 5 5 6.5 6.5 35 35 115 115 125 150 3RW30 3. 3RW30 4. 160 170 55 70 110 110 163 181 140 158 18 22.5 63 85 5 5 6.5 10 30 60 150 160 144 160 Distances to grounded parts (mm) Lateral Top Bottom Fixing screws Tightening torques (Nm) 3RW30 1. 3RW30 2. 3RW30 3. 3RW30 4. 5 5 30 30 60 60 60 60 40 40 40 40 M4 M4 M4 M4 1 1 1 2 b c 3RW30 03-1. (screw terminals) i k l m 95 117.2 3RW30 03-2. (spring-loaded terminals) 3,1 81,6 101,6 ca. 71 ca. 91 8 0 1 0 0 7 3 ,5 6 2 1 1 0 1 2 0 NSC00482 1 0 2 8 2 1) 1 ) 5 1 5 2 ) 2 2 ,5 5 2 8 ,5 2 6 ,2 1 2 0 N S C 0 _ 0 0 4 3 9 e 6 Type/Dimension (mm) a 1) For mounting onto standard mounting rail TH 35 according to EN 60715. 2) Dimension for screw fixing. Screw fixing with two 3RP1 903 push-in lugs per 3RW30 03 device. 6/52 Siemens LV 1 N · 04/2008 7,2 22,5 5 120 © Siemens AG 2008 3RW Soft Starters Project planning aids 3RW40 for standard applications b d e h f m c a 35 l g NSB0_01891a k i Type/Dimension (mm) a d e f g h i k l m 3RW40 2.-1. 3RW40 2.-2. 125 125 b 45 45 c 92 92 149 149 126 126 14.4 14.4 63 63 5 5 6.5 6.5 35 35 115 115 125 150 3RW40 3. 170 55 110 165 140 18 63 5 6.5 30 150 144 3RW40 4. 170 70 110 183 158 22.5 85 5 10 60 160 160 Lateral Top Bottom Fixing screws Tightening torques (Nm) 3RW40 2. 5 60 40 M4 1 3RW40 3. 30 60 40 M4 1 3RW40 4. 30 60 40 M4 2 6 Distances to grounded parts (mm) b h f g n d i e a o k l c N S B 0 _ 0 1 4 8 0 q m p Type/Dimension (mm) a b c d e f g h i k l m n o p q 3RW40 5. 180 120 37 17 167 100 223 250 180 148 6.5 153 7 198 9 M6, 10 Nm 3RW40 7. 210 160 48 25 190 140 240 278 205 166 10 166 9 230 11 M8, 15 Nm Siemens LV 1 N · 04/2008 6/53 © Siemens AG 2008 3RW Soft Starters Project planning aids ■ Schematics 3RW30 . . connection examples for control circuit Control using switches Automatic mode N(L-) L1 (L +) N(L-) L1(L+) ON/OFF 1 A2 NSB0_01914 A2 A1 1) Q11 A1 1 NSB0_01895 ON/OFF 1) Q11 NSB0_01916a Us ON >5 min OFF Control by pushbutton t Control of a main contactor N(L-) L(L+) Q21 OFF N(L-) L1(L+) ON ON/ 1) OFF A2 A1 1 13 NO 14 A2 A1 1 13 NO 14 ON 3RW30 connection examples for main circuit2) 3RW30 – 3-phase motor with 3NA/3NE fuse F1 3NA/3NE Q21 3RT Q11 3RW30 3RV Q11 3RW30 M 3~ NSB0_01944 NSB0_01943 M 3~ 3RV motor starter protectors 1) Note: Risk of starting! When operating with a switch (ON/OFF) a new, automatic restart will take place automatically if the start command is still active at terminal 1. 2) As an alternative, the motor feeder can also be installed as a fuseless or as a fused version. For fuse and switching device coordination, see "Technical specifications". The wiring diagrams are provided only as examples. 6/54 Siemens LV 1 N · 04/2008 NSB0_01997 Q11 NSB0_01942 6 Q11 ON © Siemens AG 2008 3RW Soft Starters Project planning aids Connection examples of 3RW40 2. ... 3RW40 4. for control circuit Control using switches Automatic mode Control by remote reset N(L-) L1 (L +) N(L-) L1(L+) N(L-) L1 (L +) ON/OFF ON/OFF Q11 A1 1 Q11 A2 A1 Q11 1 Us NSB0_01916a Us ON >5 min OFF NSB0_01915 A2 1) NSB0_01892 1 1) NSB0_01914 A2 A1 RESET NSB0_01895 ON/OFF 1) 100 % >1,5 s t Control of 3RW40 2. ... 3RW40 4. by pushbutton t Control of a main contactor N(L-) L(L+) Q21 OFF N(L-) L1(L+) ON 1) ON/ OFF 1 13 NO 14 24 NO 23 95 96 NC NO 98 A2 A1 1 13 NO 14 24 NO 23 95 ON 96 NC NO 98 RUN OVERLOAD FAILURE 6 Q11 NSB0 02007 OVERLOAD FAILURE Q11 NSB0_02008 A2 A1 Connection example of 3RW40 2. ... 3RW40 4. for PTC sensors (thermistor motor protection) Thermoclick PTC type A T12 T22 ϑ 1) T11/T21 T12 T22 NSB0_01894 T11/T21 Q11 NSB0_01893 Q11 ϑ Note: Risk of starting! When operating with a switch (ON/OFF) a new, automatic restart will take place automatically if the start command is still active at terminal 1. Siemens LV 1 N · 04/2008 6/55 © Siemens AG 2008 3RW Soft Starters Project planning aids Connection examples of 3RW40 5. and 3RW40 7. for control circuit 3RW40 connection examples for main circuit3) Control by switch using internal 24 V DC supply 3RW40 – 3-phase motor with 3NA/3NE fuse External power supply 3RV/3VL motor starter protectors/circuit breakers O N /O F F 1 ) A 2 1 2 3 A 1 A 2 1 2 2 ) 1 ) Control by pushbutton ON N OFF A2 1 2 3 13 NO 14 24 NO 23 95 ON 96 NC NO 98 OVERLOAD FAILURE Q11 NSB0_01483b A1 6 2) Control of a main contactor Q21 N A1 A2 ON/OFF 1) 1 2 3 13 NO 14 24 NO 23 RUN Q11 95 96 NC NO 98 OVERLOAD FAILURE NSB0_01484b L1 2) 1) Note: Risk of starting! When operating with a switch (ON/OFF) a new, automatic restart will take place automatically if the start command is still active at terminal 3. 2) Grounding necessary for fan connection to 3RW40 5... 3) As an alternative, the motor feeder can also be installed as a fuseless or as a fused version. For fuse and switching device coordination, see "Technical specifications". The wiring diagrams are provided only as examples. 6/56 Siemens LV 1 N · 04/2008 3NA/3NE Q21 3RT Q11 3RW40 M 3~ 2 ) L1 F1 3RV/3VL 3 Q 1 1 N S B 0 _ 0 1 4 8 1 a Q 1 1 O N /O F F N Q11 3RW40 M 3~ NSB0_01487c L 1 NSB0_01489b A 1 N N S B 0 _ 0 1 4 8 2 a L 1 © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Introduction ■ Application 12 ■ Overview SIRIUS ES engineering software (E-SW) The programs of the SIRIUS ES software family enable: • Clear and easily manageable setting of device functions and their parameters – online and offline • Efficient diagnostics functions and display of all key measured values • Time saving through shorter start-up times The SIRIUS ES programs such as Motor Starter ES, Soft Starter ES and SIMOCODE ES are available in three versions which differ in user-friendliness, scope of functions and price (for details see the descriptions of the individual products). SIRIUS ES Local interface on the device (system interface) Basic functions for configuring the devices Basic ✔ Standard ✔ Premium ✔ • Parameterizing ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ • Parameterizing with the integrated graphics editor1) -- ✔ ✔ • Creating typicals ---- ✔ ✔ -- ✔ ✔ ✔ ----- ----- ✔ ✔ ✔ ✔ • Operating • Diagnostics • Test Standard functionality • Exporting parameters PROFIBUS interface Complete functionality • Group function • S7 routing • Teleservice via MPI • STEP7 Object Manager 1) Depending on SIRIUS ES program. 12/2 Siemens LV 1 N · 04/2008 In addition to device-specific parameterization, the programs of the SIRIUS ES software family also provide the following functionality in a uniform look and feel. These functions are available in many SIRIUS ES programs. • Standard-conform printouts: The programs of the SIRIUS ES software family make machine documentation far easier. Parameterization printouts according to EN ISO 7200 are possible. The elements to be printed are easy to select and compile as required. • Easy creating of typicals: Typicals can be created for devices and applications with parameters which differ only slightly. These typicals contain all the parameters needed for the parameterization. In addition it is possible to specify which of these parameters are fixed default values and which can still be adapted by the start-up engineer. • Group function: For the user-friendly parameterization of numerous devices or applications of the same type, the programs of the SIRIUS ES software family provide a group function which enables the parameterization of several devices to be read out or written through PROFIBUS. In conjunction with typicals it is even possible to selectively adapt the parameters in any number of parameterizations. • Teleservice via MPI: The premium versions of the SIRIUS ES software family support the use of MPI Teleservice (consisting of the Teleservice software and various Teleservice adapters) for remote diagnostics of the devices. This facilitates diagnostics and maintenance and shortens the response time for service purposes. © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Introduction The programs of the SIRIUS ES software family are available as follows: • Floating license – the license for any one user at any one time - Authorizes any one user - Independent of the number of installations (unlike the single license which is allowed to be installed once only) - Only the actual use of the program has to be licensed - Trial license (free use of all program functions for 14 days for test and evaluation purposes, included on every product CD, available in the download file of the SIRIUS ES program in the Service&Support portal). Following delivery versions are available in addition for the programs of the SIRIUS ES software family: • Upgrade Upgrade from an old to a new version with expanded functions, e.g. upgrade from Motor Starter ES 2006 to Motor Starter ES 2007 • Powerpack Special pack for switching within the same software version to a more powerful version with more functionality, e.g. Powerpack Motor Starter ES 2007 for switching from Standard to Premium • Software Update Service To keep you up to date at all times we offer a special service which supplies you automatically with all service packs and upgrades • License download User-friendly license key download from the A&D Mall (currently only for customers from Germany) as an easy and quick way for you to receive additional licenses for your software Efficient engineering and commissioning with graphic interfaces and diagnostics options Siemens LV 1 N · 04/2008 12/3 12 Types of delivery and license © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Soft Starter ES ■ Overview 12 Efficient engineering with new program versions The Soft Starter ES software program is available in three versions which differ in user-friendliness, scope of functions and price. Easy and clearly arranged parameter setting of the 3RW44 soft starter with Soft Starter ES 2007 Soft Starter ES Access through local interface on the device Parameterizing Operating Diagnostics Creating typicals Exporting parameters Comparative functions Standard-conform printout according to EN ISO 7200 Service data (slave pointer, statistics data) Access through PROFIBUS Group function Teleservice via MPI S7 routing STEP7 Object Manager 1) Graphic presentation of measured values with the trace function (oscilloscope function) of Soft Starter ES 2007 Standard and Premium Soft Starter ES 2007 Soft Starter ES software enables the quick and easy parameterization, monitoring and service-related diagnostics of SIRIUS 3RW44 High Feature soft starters . The device parameters can be set directly on the PC and transferred through a serial cable or optional PROFIBUS connection to the soft starter. The advantages of Soft Starter ES: • Clear and easily manageable setting of device functions and their parameters – online and offline • Effective diagnostics function of the soft starter and display of all key measured values • Trace function (oscilloscope function) for recording measured values and events (in the Soft Starter ES Standard and Premium software versions) 12/4 Siemens LV 1 N · 04/2008 Basic ✔ Standard ✔ Premium ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ----- ✔1) ✔ ✔ ✔ ✔ ✔ ✔ ✔ -- ✔ ✔ ------ ------ ✔ ✔ ✔ ✔ ✔ Typicals with Service Pack 1 and higher. More functions • Standard-conform printouts The software tool makes machine documentation far easier. Parameterization printouts according to EN ISO 7200 are possible. The elements to be printed are easy to select and compile as required. • Easy creating of typicals Typicals can be created for devices and applications with parameters which differ only slightly. These typicals contain all the parameters needed for the parameterization. In addition it is possible to specify which of these parameters are fixed default values and which can still be adapted by the start-up engineer. • Group function For the user-friendly parameterization of numerous devices or applications of the same type, the programs of the SIRIUS ES software family provide a group function which enables the parameterization of several devices to be read out or written through PROFIBUS. In conjunction with typicals it is even possible to selectively adapt the parameters in any number of parameterizations. • Teleservice via MPI The Soft Starter ES premium version supports the use of MPI Teleservice (consisting of the Teleservice software and various Teleservice adapters) for remote diagnostics of the devices. This facilitates diagnostics and maintenance and shortens the response time for service purposes. © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Types of delivery and license • Powerpack Special pack for switching within the same software version to a more powerful version with more functionality, e.g. Powerpack Soft Starter ES 2007 for switching from Standard to Premium • Software Update Service To keep you up to date at all times we offer a special service which supplies you automatically with all service packs and upgrades • License download User-friendly license key download from the A&D Mall (currently only for customers from Germany) as an easy and quick way for you to receive additional licenses for your software Soft Starter ES is available as follows: • Floating license – the license for any one user at any one time - Authorizes any one user - Independent of the number of installations (unlike the single license which is allowed to be installed once only) - Only the actual use of the program has to be licensed - Trial license (free use of all program functions for 14 days for test and evaluation purposes, included on every product CD, available in the download file of the SIRIUS ES program in the Service&Support portal). Following delivery versions are available in addition for Soft Starter ES 2007: • Upgrade Upgrade from an old to a new version with expanded functions, e.g. upgrade from Soft Starter ES 2006 to Soft Starter ES 2007 New licensing procedure To make licensing easier, the three versions of Soft Starter ES are available with immediate effect with the following license: 14 day trial license for Premium functions: for test and evaluation purposes, included on every product CD, available also in the download file of the SIRIUS Soft Starter ES 2007 program in the Service&Support portal. System requirements Soft Starter ES 2007 parameterization, start-up and diagnostics software for the SIRIUS 3RW44 soft starter Basic/Standard Premium Firmware version ≥ *EO4* 1) Firmware version ≥ *EO6* 2) Operating system Windows 2000 (Service Pack 3 or 4), Windows XP Professional (Service Pack 2) Processor ≥ Pentium 800 MHz / 1 GHz (Windows VISTA) Free space on hard disk ≥ 150 MB CD-ROM/DVD drive Yes (only when installing from CD) Serial interface (COM) Yes PC cable/parameterizing cable/connection cable Yes PROFIBUS communication module (optional) -- 1) SIRIUS 3RW44 with firmware version ≥ *E04*. Installed in starters delivered after December 2005. 2) SIRIUS 3RW44 with firmware version ≥ *E06*. Installed in starters delivered after May 2006. Yes ■ Selection and ordering data Parameterization and service software for SIRIUS 3RW44 soft starters • Runs on WIN 2000/WIN XP PROF • Without PC cable Version DT Order No. Price per PU PE (UNIT, SET, M) PS* PG Weight per PU approx. kg Soft Starter ES 2007 Basic Floating license for one user E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface • License key on USB stick, Class A, including CD B 3ZS1 313-4CC10-0YA5 1 1 unit 131 0.230 • License key download, Class A, no CD } 3ZS1 313-4CE10-0YB5 1 1 unit 131 0.230 • License key on USB stick, Class A, including CD B 3ZS1 313-5CC10-0YA5 1 1 unit 131 0.230 • License key download, Class A, no CD } 3ZS1 313-5CE10-0YB5 1 1 unit 131 0.230 Soft Starter ES 2007 Standard Floating license for one user E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface You can order this quantity or a multiple thereof. Siemens LV 1 N · 04/2008 12/5 12 Soft Starter ES © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Soft Starter ES DT Order No. Price per PU Upgrade for Soft Starter ES 2006 Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 313-5CC10-0YE5 1 1 unit 131 0.230 Powerpack for Soft Starter ES 2007 Basic Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 313-5CC10-0YD5 1 1 unit 131 0.230 Software Update Service For 1 year with automatic extension, assuming the current software version is in use, E-SW, software and documentation on CD, communication through system interface } 3ZS1 313-5CC10-0YL5 1 1 unit 131 0.230 12 Version PE (UNIT, SET, M) PS* PG Weight per PU approx. kg Soft Starter ES 2007 Premium Floating license for one user E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface • License key on USB stick, Class A, including CD B 3ZS1 313-6CC10-0YA5 1 1 unit 131 0.230 • License key download, Class A, no CD } 3ZS1 313-6CE10-0YB5 1 1 unit 131 0.230 Upgrade for Soft Starter ES 2006 Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 313-6CC10-0YE5 1 1 unit 131 0.230 Powerpack for Soft Starter ES 2007 Standard Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface } 3ZS1 313-6CC10-0YD5 1 1 unit 131 0.230 Software Update Service For 1 year with automatic extension, assuming the current software version is in use, E-SW, software and documentation on CD, communication through system interface } 3ZS1 313-6CC10-0YL5 1 1 unit 131 0.230 PC cables for PC/PG communication, through the system interface on the device, for connecting to the serial interface on the PC/PG B 3UF7940-0AA00-0 1 1 unit 131 0.150 Optional PROFIBUS communication modules for SIRIUS 3RW44 A 3RW4 900-0KC00 1 1 unit 131 0.320 Accessories You can order this quantity or a multiple thereof. 12/6 Siemens LV 1 N · 04/2008 © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Motor Starter ES More functions • Standard-conform printouts The software tool makes machine documentation far easier. Parameterization printouts according to EN ISO 7200 are possible. The elements to be printed are easy to select and compile as required • Easy creating of typicals Typicals can be created for devices and applications with parameters which differ only slightly. These typicals contain all the parameters needed for the parameterization. In addition it is possible to specify which of these parameters are fixed default values and which can still be adapted by the start-up engineer • Teleservice via MPI The Motor Starter ES Premium version supports the use of MPI Teleservice (consisting of the Teleservice software and various Teleservice adapters) for remote diagnostics of the devices. This facilitates diagnostics and maintenance and shortens the response time for service purposes. Motor Starter ES for parameterization, monitoring, diagnostics and testing of motor starters Motor Starter ES is used for start-up, parameterization, diagnostics, documentation and the preventative maintenance of the High-Feature motor starters of the SIMATIC ET 200S, ET 200pro and ECOFAST product families. Interfacing is performed • either through the local interface on the device (applicable to ET 200S/ET 200pro/ECOFAST) or • with PROFIBUS DP V1 capable motor starters from any point in PROFIBUS (applies for ET 200pro/ECOFAST). Using Motor Starter ES, the communication-capable motor starters are easily parameterized during start-up, monitored during normal operation and successfully diagnosed for service purposes. Preventative maintenance is supported by a function for reading out diverse statistical data (e.g. operating hours, operating cycles, cut-off currents, etc.). The user is supported during these procedures with comprehensive Help functions and plain text displays. Motor Starter ES can either be used as a stand-alone program or it can be integrated into STEP 7 V5.1 SP3 upwards using an object manager. Motor Starter ES Access through local interface on the device Parameterizing Operating Diagnostics Creating typicals Comparative functions Standard-conform printout according to EN ISO 7200 Service data (slave pointer, statistics data) Access through PROFIBUS S7 routing Teleservice via MPI STEP7 Object Manager 1) Basic ✔ Standard ✔ Premium ✔ ✔ ✔ -- ✔ ✔ ✔ ✔ ✔ ✔ ---- ✔1) ✔ ✔ ✔ ✔ ✔ -- ✔ ✔ ----- ----- ✔ ✔ ✔ ✔ Types of delivery and license Motor Starter ES is available as follows: • Floating license – the license for any one user at any one time - Authorizes any one user - Independent of the number of installations (unlike the single license which is allowed to be installed once only) - Only the actual use of the program has to be licensed - Trial license (free use of all program functions for 14 days for test and evaluation purposes, included on every product CD, available in the download file of the SIRIUS ES program in the Service&Support portal). Following delivery versions are available in addition for Motor Starter ES 2007: • Upgrade Upgrade from an old to a new version with expanded functions, e.g. upgrade from Motor Starter ES 2006 to Motor Starter ES 2007 • Powerpack Special pack for switching within the same software version to a more powerful version with more functionality, e.g. Powerpack Motor Starter ES 2007 for switching from Standard to Premium • Software Update Service To keep you up to date at all times we offer a special service which supplies you automatically with all service packs and upgrades • License download User-friendly license key download from the A&D Mall (currently only for customers from Germany) as an easy and quick way for you to receive additional licenses for your software Typicals with Service Pack 1 and higher. Siemens LV 1 N · 04/2008 12/7 12 ■ Overview © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Motor Starter ES 12 System requirements Motor Starter ES 2007 parameterization, start-up and diagnostics software for ECOFAST motor starters, SIMATIC ET 200S High-Feature starters and SIMATIC ET 200pro starters Operating system Windows 2000 (Service Pack 3 or 4), Windows XP Professional (Service Pack 2) Processor ≥ Pentium 800 MHz / 1 GHz (Windows VISTA) ≥ 1024 x 768 Monitor resolution Free space on hard ≥ 400 MB disk1) CD-ROM/DVD drive Yes (only when installing from CD) Serial interface (COM) Yes PC cable/parameterizing cable/connection cable Yes PROFIBUS card/PROFIBUS processor Optional, with parameterization and diagnostics through PROFIBUS 1) Allow for additional free space, e.g. for swap-out files. ■ Selection and ordering data Parameterization and service software for SIRIUS motor starters ES, ECOFAST motor starters, SIMATIC ET 200S High Feature starters and SIMATIC ET 200pro starters • Runs on WIN 2000/WIN XP PROF • Without PC cable Version DT Order No. Price per PU PE (UNIT, SET, M) PS* PG Weight per PU approx. kg Motor Starter ES 2007 Basic Floating license for one user E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface • License key on USB stick, Class A, including CD B 3ZS1 310-4CC10-0YA5 1 1 unit 121 0.230 • License key download, Class A, no CD B 3ZS1 310-4CE10-0YB5 1 1 unit 121 0.230 Motor Starter ES 2007 Standard Floating license for one user E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface • License key on USB stick, Class A, including CD B 3ZS1 310-5CC10-0YA5 1 1 unit 121 0.230 • License key download, Class A, no CD B 3ZS1 310-5CE10-0YB5 1 1 unit 121 0.230 Upgrade for Motor Starter ES 2006 Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 310-5CC10-0YE5 1 1 unit 121 0.230 Powerpack for Motor Starter ES 2007 Basic Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 310-5CC10-0YD5 1 1 unit 121 0.230 Software Update Service For 1 year with automatic extension, assuming the current software version is in use, E-SW, software and documentation on CD, communication through system interface B 3ZS1 310-5CC10-0YL5 1 1 unit 121 0.230 You can order this quantity or a multiple thereof. 12/8 Siemens LV 1 N · 04/2008 © Siemens AG 2008 Engineering Software Planning and Configuration with SIRIUS Version DT Order No. Price per PU PU (UNIT, SET, M) PS* PG Weight per PU approx. kg Motor Starter ES 2007 Premium Floating license for one user E-SW, software and documentation on CD, 3 languages (German/English/French), communication through system interface • License key on USB stick, Class A, including CD B 3ZS1 310-6CC10-0YA5 1 1 unit 121 0.230 • License key download, Class A, no CD B 3ZS1 310-6CE10-0YB5 1 1 unit 121 0.230 Upgrade for Motor Starter ES 2006 Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 310-6CC10-0YE5 1 1 unit 121 0.230 Powerpack for Motor Starter ES 2007 Standard Floating license for one user, E-SW, software and documentation on CD, License key on USB stick, Class A, 3 languages (German/English/French), communication through system interface B 3ZS1 310-6CC10-0YD5 1 1 unit 121 0.230 Software Update Service For 1 year with automatic extension, assuming the current software version is in use, E-SW, software and documentation on CD, communication through system interface B 3ZS1 310-6CC10-0YL5 1 1 unit 121 0.230 • 2DI 24 V DC COM control modules, for ET 200S High-Feature starters, failsafe starters A A 3RK1 903-0CH10 1 1 unit 121 0.025 • LOGO! PC cables A 6ED1 057-1AA00-0BA0 1 1 unit 200 0.176 B 3RK1 922-2BP00 1 1 unit 121 0.330 B 3RK1 911-0BN20 1 1 unit 121 0.162 Siemens LV 1 N · 04/2008 12/9 Accessories For ET 200S High Feature motor starters For ET 200pro motor starters • RS232 interface cables, serial data connection between ET 200pro MS/FC and laptop/PC/PG or MS For ECOFAST High Feature motor starters (interface cable) • PC cables You can order this quantity or a multiple thereof. 12 Motor Starter ES © Siemens AG 2008 Appendix Conditions of sale and delivery Export regulations ■ Terms and conditions of sale and delivery By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the following terms. Please note! The scope, the quality and the conditions for supplies and services, including software products, by any Siemens entity having a registered office outside of Germany, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following terms apply exclusively for orders placed with Siemens AG. For customers with a seat or registered office in Germany The “General Terms of Payment” as well as the “General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry” shall apply. For software products, the “General License Conditions for Software Products for Automation and Drives for Customers with a Seat or registered Office in Germany” shall apply. For customers with a seat or registered office outside of Germany The “General Terms of Payment” as well as the “General Conditions for Supplies of Siemens, Automation and Drives for Customers with a Seat or registered Office outside of Germany” shall apply. For software products, the “General License Conditions for Software Products for Automation and Drives for Customers with a Seat or registered Office outside of Germany” shall apply. General The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches only apply to devices for export. Illustrations are not binding. Insofar as there are no remarks on the corresponding pages, - especially with regard to data, dimensions and weights given these are subject to change without prior notice. The prices are in € (Euro) ex works, exclusive packaging. The sales tax (value added tax) is not included in the prices. It shall be debited separately at the respective rate according to the applicable legal regulations. Prices are subject to change without prior notice. We will debit the prices valid at the time of delivery. Surcharges will be added to the prices of products that contain silver, copper, aluminum, lead and/or gold if the respective basic official prices for these metals are exceeded. These surcharges will be determined based on the official price and the metal factor of the respective product. The surcharge will be calculated on the basis of the official price on the day prior to receipt of the order or prior to the release order. The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used. The metal factor, provided it is relevant, is included with the price information of the respective products. An exact explanation of the metal factor and the text of the Comprehensive Terms and Conditions of Sale and Delivery are available free of charge from your local Siemens business office under the following Order Nos.: • 6ZB5310-0KR30-0BA1 (for customers based in Germany) • 6ZB5310-0KS53-0BA1 (for customers based outside Germany) or download them from the Internet http://www.siemens.com/automation/mall (Germany: A&D Mall Online-Help System) ■ Export regulations The products listed in this catalog / price list may be subject to European / German and/or US export regulations. Therefore, any export requiring a license is subject to approval by the competent authorities. According to current provisions, the following export regulations must be observed with respect to the products featured in this catalog / price list: AL Number of the German Export List Products marked other than “N” require an export license. In the case of software products, the export designations of the relevant data medium must also be generally adhered to. Goods labeled with an “AL“ not equal to “N” are subject to a European or German export authorization when being exported out of the EU. ECCN Export Control Classification Number Products marked other than “N” are subject to a reexport license to specific countries. In the case of software products, the export designations of the relevant data medium must also be generally adhered to. Goods labeled with an “ECCN“ not equal to “N” are subject to a US re-export authorization. Even without a label or with an “AL: N” or “ECCN: N”, authorization may be required due to the final destination and purpose for which the goods are to be used. The deciding factors are the AL or ECCN export authorization indicated on order confirmations, delivery notes and invoices. Errors excepted and subject to change without prior notice. A&D/VuL_ohne MZ/En 05.09.06 © Siemens AG 2008 Get more information Low-Voltage Controls and Distribution www.siemens.com/lowvoltage Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY www.siemens.com/automation Subject to change without prior notice PDF only: (E86060-K1002-A141-A3-7600) KG 0408 194 En / 803029 © Siemens AG 2008 The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.