Module J Trade Study Process CC04264140.ppt Mod J Trade Study Objectives • Support the decision needs of the system engineering process • Evaluate alternatives (requirements, functions, configurations) • Integrate and balance all considerations (cost, performance, producibility, testibiity,compatibility, supportability, etc) • Develop and refine a system concept • Determines if additional analysis, synthesis, or trade-off studies are required to make a selection Trade studies support selection of the best or most balanced solution CC04264141.ppt Mod J Purposes of Trade Study • Trade studies - General – Identify and execute trade-offs among requirements, design, schedule, and cost – Support decision needs of system engineering process – Level of study commensurate with cost, schedule, performance, and risk impact • Requirements analysis trade studies – Establish alternative performance and functional requirements – Resolve conflicts between requirements • Functional analysis/allocation trade studies – Support functional analysis and allocation – Determine preferred set of requirements for function interface – Determine requirements for lower-level functions – Evaluate alternative architectures • Synthesis trade studies – Establish system/CI configurations – Assist in selecting system concepts and design – Select HW/SW, make or by, examined proposal changes, etc. • System/cost effectiveness analysis – Develop MOEs hierarchy – Identify critical MOEs as TPMs CC04264142.ppt Mod J Trade Study Guidelines • Boeing Systems Engineering Manual – – – – Disciplined process Fair and consistent evaluations All affected aspects of program participate Trade study leader to help focus and coordinate Best balanced solution • DSMC Systems Engineering Fundamentals – Formal decision analysis method – Solve complex problems with more than one selection criterion – Provide documented decision rationale CC04264143.ppt Mod J Integrate and balance all requirements Value of Trade Study Process • Systemization of thought • Clarification of options, problem structure, and available trade-offs • Improved communication of ideas and professional judgement within the organization • Improved communication of rationale for action to others outside the organization • Confidence that all available information has been accounted for in a decision CC04264144.ppt Mod J Trade Study Functions in Each Acquisition Phase Acquisition phase Trade study emphasis Pre-Concept Exploration • Compare alternative sets of requirements to see how they meet general customer needs • Compare technologies and approaches • Evaluate concepts for meeting mission needs • Select alternate system configurations • Select preferred technologies • Reduce alternatives to a testable number • Select component/part designs • Select testing methods • Select support processes • Examine advantages of proposed design changes • Evaluate new mission requirements • Assess incorporation of new technologies Concept Exploration and Definition Program Definition & Risk Reduction Engineering & Manufacturing Development Production & Deployment Trade study emphasis areas change throughout the acquisition process CC04264145.ppt Mod J Trade Study Process Key Elements Define the problem Establish evaluation criteria Quantify downselected alternatives – Performance – Weight – Reliability – Producibility – Safety – Etc Develop alternative solutions Order alternatives relative to criteria Screen alternatives Prepare Trade Study Report Scope of application of any one step will vary depending on a program’s current acquisition phase CC04264146.ppt Mod J Trade Study Process Flow Define objectives and requirements Formulate evaluation criteria Identify alternative Select configurations Weigh the criteria Quantify evaluation criteria Prepare utility functions* Evaluate alternatives Perform sensitivity checks * Software tool is available CC04264147.ppt Mod J Execute decisions Develop costing functions QFD Identifies and Supports Trade Studies • The correlation matrix identifies the relationship between the HOWs Correlation Matrix HOW vs HOW Strong positive Positive No relation Negative Strong negative IPTs identify the conflicts or synergies between each of the HOWs in the roof of the house of quality CC04264148.ppt Mod J Establishment of Effective Evaluation Criteria • • • • CC04264149.ppt Mod J Must reflect all technical requirements Must reflect business objectives Must be closely linked to TPMs Effective screening/evaluation criteria must: – Differentiate meaningfully between alternatives without bias – Relate directly to the purpose of the trade study, i.e., they are requirements based – Be broadly based to ensure coverage of all decision factors – Be independent of each other to the greatest degree possible – Be universally understood by all trade study participants Example of Evaluation Criteria • Life Cycle Cost • Supportability • Performance Formulate a. b. c. d. e. f. g. h. i. j. k. l. m. CC04264150.ppt Mod J Weight Power Accuracy Size Cost Schedule Risk Testability Supportability Complexity Reliability Maintainability Safety Quantify a. b. c. d. e. f. g. h. i. j. k. l. m. Weight = 565 lb Power = 32 kW Accuracy = 2 m Size = 2 ft3 Cost = $1.2M Schedule = 3.5 yr Risk = Medium Testability = 99% FD/FI Supportability = 3 tools Complexity = Medium Reliability = 500 hr MTBF Maintainability = 0.5 MMH/FH Safety = 99.999% Sources of Design Trade Study Decision Criteria Business Objectives Mission Area Analysis Concept Exploration Program Definition & Risk Reduction Engineering & Manufacturing Development Production & Deployment CC04264151.ppt Mod J • • • • • • • • • • • • • • • • • • • • • Program management business plan Service mission roles Mission area plans (MAPS) Voice of the customer Justification for major system new start -Mission Need Statement (MNS) System performance requirements Acquisition decision memorandum Operational requirements Document (ORD) System specification Test and evaluation master plan Technical Performance Measurements (TPMs) Planning, programming, and budgeting system documentation Configuration Item Specifications (CIS) Requirements Allocation Document (RADs) TPMs Integrated program Summary Planning, programming, and budgeting system documentation Existing technical manuals Logistics plan Production plan Fielding plan Identification of Alternatives • Reflect widest range of different solutions • Sources include: – Predetermined, competitive bids – Developed • • • • • • CC04264152.ppt Mod J Customer Synthesis Brainstorming, all disciplines QFD Experience Suppliers Identification of Alternatives Maximum limit of affordability Cost Most tradeoffs occur in this region where decisions are difficult Minimum acceptable effectiveness Cost target (goal) Effectiveness CC04264153.ppt Mod J Effectiveness goal Screen Alternatives • Eliminate alternatives which do not appear to meet requirements (go/no-go tests or killer trades) • Eliminate alternatives with low probability of successful implementation • Eliminate alternatives which are expected to exceed cost and schedule constraints CC04264154.ppt Mod J Example of Uncoupling and Killer Trades • Evaluate and select propulsion subsystem for long range conventional cruise missile System Req’ts: • Range 2,000 NM • Launcher-ship VLS, be compatible and maintain commonality • All other requirements held constant (e.g. lethality) SOW Task: Propulsion subsystem Turbojet Type Turbofan Propfan Subsonic Speed Altitude Rocket Ramjet Rocket Scramjet Supersonic Hypersonic... Low High Low High Low High High High High High Range, NM 1,200 1,600 1,600 2,000 2,100 2,600 500 800 200 300 Meets reqt No No No Yes Yes Yes No No No No • Uncoupling allowed looking at propulsion subsystem only • Killer trade reduced concepts from 10 down to 3 for more detailed analysis CC04264155.ppt Mod J Quantify Downselected Alternatives • Performance • Weight • Reliability • Producibility • Safety • Affordability • Schedule • Risk • Etc CC04264156.ppt Mod J Sample Criteria Weighting Mission capability 0.16 Speed & endurance 0.09 0.33 Cargo capacity Logistics/ R&M 0.05 Speed at max power 0.11 Endurance at 27 kts 0.24 Safety 0.09 Max tank condition 0.17 No. of tanks No. of vehicles 0.02 No. of containers 0.36 Cargo capability 0.27 Max helo condition 0.05 CC04264157.ppt Mod J 0.06 Pierside 0.06 No. of helos 0.02 No. of vehicles 0.01 No. of containers 0.09 In-stream Sample Prioritization Input Sheet SL-7 CLASS CONVERSION TRADE-OFF STUDIES PRIORITIZATION SURVEY WHAT IS YOUR OPINION AS TO WHICH MISSION CAPABILITY ATTRIBUTE IS MORE IMPORTANT TO MISSION SUCCESS? MISSION ATTRIBUTE MISSION ATTRIBUTE CARGO CAPACITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 CARGO CAPACITY CARGO CAPACITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SPEED & ENDURANCE CARGO CAPACITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 LOGISTICS/R&M CARGO CAPACITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SAFETY CARGO CAPABILITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SPEED & ENDURANCE CARGO CAPABILITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 LOGISTICS/R&M CARGO CAPABILITY 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SAFETY SPEED & ENDURANCE 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SPEED & ENDURANCE SPEED & ENDURANCE 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SAFETY LOGISTICS/R&M 9–8–7–6–5–4–3–2–1–2–3–4–5–6–7–8–9 SAFETY CC04264158.ppt Mod J Sample Multi-Attribute System Effectiveness Model 100 System 30 20 Life cycle cost Schedule 15 Demo 10 IOC 5 RDT & E CC04264159.ppt Mod J FOC Performance 15 MTBF 5 O&M 30 Availability 5 10 Prod 20 10 CEP 5 MTTR 10 Lethality 5 Range 5 Response time Sample Utility Curves 10 8 6 Score 4 2 0 1000 500 MTBF (hr) 0 0 0.5 1.0 1.5 Air alignment time (hr) 98 99 IOC 10 8 6 Score 4 2 0 0.5 1.0 1.5 2.0 2.5 3.0 Max 0 In-flight accuracy Nuclear hardness (CEP drift rate, NM/hr) CC04264160.ppt Mod J 97 98 1st prod del 00 Sample Weighted Summary Table Alternatives Criteria [weight] Alternative 1 Alternative 2 Alternative 3 Alternative 4 Alternative 5 Score Weighted score Score Weighted score Score Weighted score Score Weighted score Score Weighted score A [15] 3.1-3.5 46.5-52.5 4.2-5.9 63.0-88.5 6.0-6.5 90.0-97.5 3.5-5.2 52.5-78.0 4.5-5.0 60.0-82.5 B [20] 3.9-4.6 78.0-92.0 7.8-8.2 156.0-164.0 8.9-9.2 178.0-184.0 6.4-6.9 128.0-138.0 7.6-8.1 152.0-162.0 C [10] 5.2-6.0 52.0-60.0 4.3-6.0 D [35] 9.0-9.5 315.0-332.5 7.0-7.3 245.0-255.5 8.5-9.0 297.5-315.0 9.7-9.9 339.5-346.5 6.7-7.2 234.5-252.0 E [20] 5.0-6.7 100.0-134.0 3.5-4.5 70.0-90.0 Total 591.5-671.0 577.0-658.0 CC04264161.ppt Mod J 43.0-60.0 7.0-8.2 70.0-82.0 7.3-8.5 73.0-85.0 9.2-9.5 92.0-95.0 5.0-6.0 100.0-120.0 6.9-7.2 138.0-144.0 7.8-8.2 156.0-164.0 735.5-798.5 731.0-791.5 694.5-755.5 Trade Study Report Ref Boeing Systems Engineering Process Manual 1. Introduction – Problem description – Ground rules/assumptions – Constraints 2. Concepts – Range of options – Procedure used – Drawings/data sheets 3. Downselected alternatives – Screening/downselection process – Evaluation criteria – Weighting factors – Results of screening CC04264162.ppt Mod J 4. Quantified technical impact – Detailed studies – Additional assumptions – Additional analysis 5. Conclusions and recommendations – Reasoning – Additional recommendations Trade Study Product Characteristics In order to meet customer quality requirements, each Trade Study conducted within Product Definition is expected to be characterized by a consistent set of elements which include . . . • Clear problem statement • Identification of requirements that must be achieved • Ground rules and assumptions • Decision criteria • Resource requirements statement (source/man hrs reqd) • Schedule to accomplish (proposed and actual) • Potential solutions and screening matrix • Comprehensive array of feasible alternatives • Comparisons of alternatives using decision criteria • Technical recommendation of trade study leader • Documentation of decisions leading to recommendation CC04264163.ppt Mod J Why Do Trade Studies? Have all the alternatives been considered? CC04264164.ppt Mod J The Name of the Game - Trade-Offs Performance requirements Technical parameters Producibility Cost Reliability Schedule Maintainability CC04264165.ppt Mod J