Engine Exhaust Silencers A wide range of silencers to address many applications IAC Acoustics Making the World a Quieter Place Founded on an unrivalled history of engineering with some of the most pioneering discoveries in the industry, the IAC Acoustics brand is synonymous with technological innovation. From controlling noise at a power station to tuning the sound in a TV or radio studio, IAC Acoustics has had a positive impact on society and helped to shape what can be achieved to make speech more intelligible, music more enjoyable, reduce the impact of industrial noise and protect people’s sense of hearing. The continual success of our products and services over the decades has brought the brand a reputation for quality and reliability among customers, whether they are multinational corporations or independent family businesses. This is supported by the expertise and passion of our workforce, the people behind the products, including designers, engineers and industry specialists. Page 2 IAC Acoustics Overview 4 Markets 5 Applications 6 Sound proofing technologies 7 Range & application 8 Exhaust silencer “ES range” 13 Exhaust silencer “SM range” 21 Optional equipment 24 Selection tool 25 Some of our customers 26 Contacts To face the ever increasing noise reduction demands of the future, we will strive to further enhance our ability to reduce excessive noise. We aim to focus on developing tomorrow’s solution today, innovating faster and delivering solutions that meet the requirements of the next generation. In doing so, we will stay true to our key values and founding philosophy to make the world a quieter place. 2 3 Markets Applications Our engine exhaust silencers are designed to reduce the exhaust noise of internal combustion engines of all types (diesel or gas). Power Plants UPS (Uninterruptible Power Systems) Industrial Applications Cogeneration Emergency Supply Designs • Cylindrical silencers • Box silencers • Hockey puck (other shape available) • Catalytic silencers • Spark arrestors • Other shapes and functionalities available on demand Material • Carbon steel • Stainless steel • Other grade available on demand Applications • Power plants • Biogas and Waste to Heat plants… • Engine test beds • Any operation with reciprocating engines Mobile Applications (Civil and military) • Cogeneration plants • Emergency supply • Marine • Railways Key factors • Performance guarantee from 10 up to 50 dB(A) and more • Wide range of aeraulic performance • Ability to reduce skin temperature • IAC Acoustics offer adaptable products that take into account specific requirements: Nuclear environment, ATEX ... Acoustic expertise and competences» enable IAC Acoustics to propose optimized solutions. Marine Applications 4 A wide range of accessories are also available in “3AC“ range of “Accessories catalog“. 5 Sound proofing technologies Range and application Generic term for soundproofing through reflecting and interfering waves. Cogeneration Power plants Absorptive Sound attenuation broadband device with low pressure drop. Acoustic absorption by infill. Fibre SM RANGE Reactive Industrial Applications Mobile Applications (Civil and military) Two ranges to cover any request ES Range Standard pressure loss Marine Applications (Military, transport, off-shore, sailing) N oi se re d UPS (uninterruptible power systems) SM Range Low pressure loss Emergency supply 10 6 ES RANGE uc tio n dB (A ) Reactive 50 Absorptive 7 ES-IN Exhaust silencer “ES range” Noise reduction range: 8 - 12 dB (A) 63 Frequency (Hz) 70 0 80 0 30 0 35 0 40 0 45 0 50 0 55 0 60 0 17 5 20 0 22 5 25 0 15 0 12 5 10 0 80 65 50 500 400 300 200 Use area Noise reduction (dB) Pressure loss in 10Pa or mm WC Silencer nominal diameter choice Bore 100 70 50 40 30 20 10 For T=450°C 5 Q 100 P 200 10 300 20 500 700 1000 30 50 70 100 2000 3000 200 5000 300 10000 500 1000 20000 50000 2000 100000 5000 200000 10000 Gaz flow Q in m3/hr. Power P in kW. Table of dimensions Bore Ø ØDE 100 125 150 200 250 300 350 114 140 168 219 246 324 356 ØD 254 254 305 457 559 660 762 LT 914 1067 1067 1245 1575 1600 1930 LE 787 940 914 1041 1270 1295 1549 E 85 100 110 110 110 110 120 PE 203 229 229 330 381 432 483 LC 744 867 847 1025 1355 1380 1690 Weight 24 27 35 110 164 259 346 Options: flanges, counter-flanges, gaskets and bolts ØD ØDE PE LE E LC LT 8 These figures are indicative Dimensions are given in mm Weight in Kg. Dimensions are given without flanges, add 5 mm for each welded flange Tolerance on length below 400 mm ± 4 mm. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs 9 ES-RE ES-CR Noise reduction range: 12 - 15 dB (A) Noise reduction range: 25 - 30 dB (A) Frequency (Hz) 50 40 30 20 10 For T=450°C 5 Q 100 P 200 10 300 20 500 700 1000 30 50 2000 3000 70 100 200 5000 300 10000 500 1000 20000 2000 50000 100000 5000 63 Frequency (Hz) 200000 E PE LC Weight 70 152 774 13 70 178 927 21 21 70 178 927 85 203 998 29 100 229 1172 34 110 229 1152 43 110 330 1329 124 110 381 1660 182 110 432 1685 299 120 483 2300 413 120 559 2656 585 120 559 2960 733 130 635 3271 1008 Options: flanges, counter-flanges, gaskets and bolts ØDE ØD PE LE E LC LT Bore Ø 50 65 80 100 125 150 200 250 300 350 400 450 500 ØDE 60 76 89 114 140 168 219 246 324 356 406 457 508 ØD 203 203 254 305 356 406 508 610 711 762 914 1067 1067 LT 787 1041 1067 1397 1549 1854 1905 2515 2540 3454 3531 3581 4166 200 10 300 20 500 700 1000 30 Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs 50 LE 686 940 940 1245 1372 1651 1676 2235 2235 3099 3124 3124 3683 2000 3000 70 100 200 30 0 35 0 40 0 45 0 50 0 55 0 60 0 70 0 80 0 5 20 0 22 5 25 0 0 5000 300 10000 500 1000 20000 2000 50000 100000 5000 200000 10000 E PE LC Weight 70 178 647 24 70 178 901 33 70 203 927 42 85 254 1227 68 100 279 1349 92 110 305 1634 131 110 356 1685 220 110 406 2295 365 110 457 2320 513 120 483 3214 808 120 559 3291 987 120 660 3341 1176 130 660 3906 1382 Options: flanges, counter-flanges, gaskets and bolts LE E LC LT 10 17 For T=450°C 5 Table of dimensions These figures are indicative Dimensions are given in mm Weight in Kg. Dimensions are given without flanges, add 5 mm for each welded flange Tolerance on length below 400 mm ± 4 mm. 5 10 PE LE 838 965 965 1041 1219 1219 1346 1575 1575 2159 2464 2743 3023 ØD LT 914 1067 1067 1168 1372 1372 1549 1880 1905 2540 2896 3200 3531 15 0 20 Gaz flow Q in m3/hr. Power P in kW. ØDE ØD 152 203 203 254 254 305 457 559 660 762 914 914 1067 12 50 40 30 P Table of dimensions ØDE 60 76 89 114 140 168 219 246 324 356 406 457 508 10 70 Gaz flow Q in m3/hr. Power P in kW. Bore Ø 50 65 80 100 125 150 200 250 300 350 400 450 500 80 100 Q 100 10000 65 200 Use area 70 Noise reduction (dB) 100 Bore 500 400 300 50 30 0 35 0 40 0 45 0 50 0 55 0 60 0 70 0 80 0 17 5 20 0 22 5 25 0 15 0 12 5 10 0 80 65 50 200 Pressure loss in 10Pa or mm WC 63 Bore 500 400 300 Silencer nominal diameter choice Use area Noise reduction (dB) Pressure loss in 10Pa or mm WC Silencer nominal diameter choice These figures are indicative Dimensions are given in mm Weight in Kg. Dimensions are given without flanges, add 5 mm for each welded flange Tolerance on length below 400 mm ± 4 mm. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs 11 Exhaust silencer “SM range” Product referencing for ES range 3 ES IN M 0150 RE Product group CR SIEO 0 SISO EIEO 1 2 EISO Family Inlet pipe nominal diameter (DN) Acoustic performance Metric SIEO Side Inlet End Outlet EIEO End Inlet End Outlet Orientation SISO EISO Flange 0 No flange 1 2 Flanges Flanges counter-flanges gaskets and bolts Side Inlet Side Outlet End Inlet Side Outlet Installation, operating and maintenance manuals available upon requests 12 13 SM 15P SM 25P Noise reduction range: 15 - 20 dB (A) Noise reduction range: 20 - 27 dB (A) Frequency (Hz) 100 70 50 40 30 Use area 20 10 For T=450°C 5 Q 100 P 200 10 300 20 500 700 1000 30 50 2000 3000 70 100 200 5000 300 10000 500 20000 1000 2000 50000 100000 5000 63 Frequency (Hz) ØD 158 158 209 208 260 300 304 360 400 456 500 550 655 758 858 958 1108 1208 1308 LT 456 556 651 767 876 1087 1206 1345 1534 1720 1900 2165 2446 2700 2930 3120 3120 3575 3900 LC 356 456 551 667 776 957 1086 1215 1314 1500 1680 1925 2176 2500 2730 2920 2820 3275 3600 Bore Ø 50 65 80 100 125 150 175 200 225 250 300 350 400 450 500 550 600 700 800 Weight 4 4 8 9 16 26 27 36 49 57 80 109 169 288 317 435 557 704 875 ØDE 60 76 89 114 140 168 194 219 246 274 324 356 406 457 508 557 609 710 812 14 0 80 0 70 30 0 35 0 40 0 45 0 50 0 55 0 60 0 0 17 5 20 0 22 5 25 0 15 10 For T=450°C 5 200 10 300 20 500 700 1000 30 50 2000 3000 70 100 200 5000 300 10000 500 20000 1000 2000 50000 100000 5000 200000 10000 ØD 158 158 209 208 260 300 304 360 400 456 500 550 655 758 858 958 1108 1208 1308 LT 456 556 651 767 876 1087 1206 1345 1534 1720 1900 2165 2446 2700 2930 3120 3120 3575 3900 LC 356 456 551 667 776 957 1086 1215 1314 1500 1680 1925 2176 2500 2730 2920 2820 3275 3600 Weight 4 4 9 11 18 29 30 42 56 67 92 125 190 314 377 488 682 857 1106 Options: flanges, counter-flanges, gaskets and bolts These figures are indicative. Dimensions are given in mm. Weight in Kg. Dimensions are given without flanges, add 5 mm for each welded flange. Tolerance on length below 400 mm ± 4 mm. Dimensions are given without flanges, add 5 mm for each welded flange. Tolerance on length below 400 mm ± 4 mm. Above characteristics are given for end inlet and end outlet arrangement. Other arrangements available upon request. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs ØD These figures are indicative. Dimensions are given in mm. Weight in Kg. ØDE ØD ØDE LC LT 0 20 Table of dimensions Options: flanges, counter-flanges, gaskets and bolts E 12 50 40 30 Gaz flow Q in m3/hr. Power P in kW. Table of dimensions ØDE 60 76 89 114 140 168 194 219 246 274 324 356 406 457 508 557 609 710 812 10 70 Gaz flow Q in m3/hr. Power P in kW. Bore Ø 50 65 80 100 125 150 175 200 225 250 300 350 400 450 500 550 600 700 800 65 100 P 10000 80 200 Q 100 200000 50 Bore 500 400 300 Use area 80 0 200 Noise reduction (dB) 70 0 Pressure loss in 10Pa or mm WC 30 0 35 0 40 0 45 0 50 0 55 60 0 0 0 17 5 20 0 22 5 25 0 5 15 0 12 10 65 80 50 Pressure loss in 10Pa or mm WC Noise reduction (dB) 63 Bore 500 400 300 5 Silencer nominal diameter choice Silencer nominal diameter choice E LC LT Above characteristics are given for end inlet and end outlet arrangement. Other arrangements available upon request. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs 15 SM 30P SM 40P Noise reduction range: 28 - 33 dB (A) Noise reduction range: 34 - 44 dB (A) 70 50 40 30 20 10 Frequency (Hz) For T=450°C 5 Q 100 P 200 10 300 20 500 700 1000 30 50 70 100 2000 3000 200 5000 300 10000 500 20000 1000 2000 50000 100000 5000 Noise reduction (dB) 100 63 Frequency (Hz) 200000 16 PE 70 0 80 0 40 0 45 0 50 0 55 0 60 0 30 0 35 0 20 0 22 5 25 0 0 5 For T=450°C 5 200 10 300 20 500 700 1000 30 50 ØDE 60 76 89 114 140 168 194 219 246 274 324 356 406 457 508 557 609 710 812 ØD 305 355 405 455 455 608 608 639 708 758 799 908 960 1008 1108 1210 1210 1510 1610 Above characteristics are given for side inlet and end outlet arrangement. Other arrangements available upon request. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs LT 890 1100 1255 1440 1755 2065 2210 2600 2800 3125 3505 3500 3895 4295 4590 4680 4920 5435 5900 LE 760 970 1080 1260 1550 1795 1945 2305 2430 2700 3060 3115 3465 3825 4100 4175 4375 4765 5180 70 100 2000 3000 200 5000 300 10000 500 1000 20000 2000 50000 100000 5000 200000 10000 E 70 70 70 70 100 100 110 110 110 110 110 120 120 130 130 140 150 150 170 PE 225 250 275 300 330 405 415 440 465 490 525 575 600 635 685 745 760 910 975 Weight 23 36 47 60 76 145 175 225 260 340 415 583 672 828 1009 1192 1307 1979 2315 Options: flanges, counter-flanges, gaskets and bolts These figures are indicative. Dimensions are given in mm. Weight in Kg. LT Dimensions are given without flanges, add 5 mm for each welded flange. Tolerance on length below 400 mm ± 4 mm. E PE ØD ØDE LE Bore Ø 50 65 80 100 125 150 175 200 225 250 300 350 400 450 500 550 600 700 800 These figures are indicative. Dimensions are given in mm. Weight in Kg. Dimensions are given without flanges, add 5 mm for each welded flange. Tolerance on length below 400 mm ± 4 mm. E 17 10 Table of dimensions LE E PE Weight 440 70 165 7 590 70 175 10 710 70 210 16 880 85 230 26 1025 100 300 43 1250 130 330 69 1440 110 330 88 1670 110 375 115 1880 110 405 149 2260 110 450 187 2500 110 475 255 2850 120 550 334 3300 120 575 486 3670 120 625 720 4045 130 685 900 4175 135 740 1042 4370 145 800 1246 5150 150 905 1716 5650 165 975 2342 Options: flanges, counter-flanges, gaskets and bolts LT 15 0 20 Gaz flow Q in m3/hr. Power P in kW. ØD LT 560 740 900 1100 1250 1540 1750 2050 2300 2650 2980 3350 3850 4300 4750 4950 5200 6000 6850 12 50 40 30 ØDE ØD 180 200 250 300 400 450 500 550 600 650 750 850 900 1008 1108 1208 1310 1510 1612 10 70 P Table of dimensions ØDE 60 76 89 114 140 168 194 219 246 274 324 356 406 457 508 557 609 710 812 65 100 Gaz flow Q in m3/hr. Power P in kW. Bore Ø 50 65 80 100 125 150 175 200 225 250 300 350 400 450 500 550 600 700 800 80 200 Q 100 10000 50 Bore 500 400 300 Use area Pressure loss in 10Pa or mm WC 70 0 80 0 30 0 35 0 40 0 45 0 50 0 55 0 60 0 15 0 17 5 20 0 22 5 25 0 10 0 12 5 65 80 50 200 Use area Pressure loss in 10Pa or mm WC Noise reduction (dB) 63 Bore 500 400 300 5 Silencer nominal diameter choice Silencer nominal diameter choice LE Above characteristics are given for side inlet and end outlet arrangement. Other arrangements available upon request. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs 17 SM 40C SM 50P Noise reduction range: 37 - 44 dB (A) Noise reduction range: 45 - 50 dB (A) 63 100 70 50 40 30 20 63 10 Frequency (Hz) P 200 10 300 20 500 700 1000 30 50 2000 3000 70 100 200 5000 300 10000 500 20000 1000 2000 50000 100000 5000 70 0 80 0 30 0 35 0 40 0 45 0 50 0 55 0 60 0 100 70 50 40 30 20 10 For T=450°C 5 Q 100 P For T=450°C Q 100 17 5 20 0 22 5 25 0 200 Frequency (Hz) 5 Bore 500 400 300 Use area Pressure loss in 10Pa or mm WC 200 Noise reduction (dB) 30 0 35 0 40 0 45 0 17 5 20 0 22 5 25 0 12 5 15 0 10 0 80 65 50 Bore 500 400 300 Use area Noise reduction (dB) Pressure loss in 10Pa or mm WC Silencer nominal diameter choice 15 0 Silencer nominal diameter choice 200 10 300 20 500 700 1000 30 50 2000 3000 70 100 200 5000 300 10000 500 20000 1000 50000 2000 100000 5000 200000 10000 Gaz flow Q in m3/hr. Power P in kW. 200000 10000 Gaz flow Q in m /hr. Power P in kW. 3 ØDE Table of dimensions PS C Bore Ø 150 175 200 225 250 300 350 400 450 500 550 600 700 800 Table of dimensions LE ØDE LT LC Bore Ø 50 65 80 100 125 150 175 200 225 250 300 350 400 450 ØDE 60 76 89 114 140 168 194 219 246 274 324 356 406 457 ØD 305 305 355 406 456 555 555 605 705 755 856 956 1008 1108 LT LE C PS Weight LC 770 190 700 50 275 31 770 200 700 50 275 32 900 210 830 60 310 35 1050 220 980 70 350 45 1300 260 1200 90 420 60 1465 280 1365 110 490 100 1530 310 1420 110 500 105 1770 320 1660 125 540 135 1890 340 1780 150 615 190 2060 350 1950 160 650 280 2260 380 2150 185 730 330 2520 410 2400 200 810 460 2710 440 2590 220 845 530 2965 490 2845 245 920 660 Options: flanges, counter-flanges, gaskets and bolts ØDE 168 194 220 246 274 324 356 406 457 508 557 609 710 812 ØD 658 658 708 758 800 908 958 1008 1008 1110 1200 1308 1510 1608 ØD 18 Above characteristics correspond to the given sketch. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs LE 2285 2505 2630 2775 2955 3915 4070 4330 4640 4810 4860 5255 5585 5785 E 110 110 110 110 110 120 120 120 130 130 140 150 150 170 PE 415 440 465 490 525 575 600 620 630 685 755 760 905 975 Weight 260 280 330 380 430 690 750 860 965 1110 1450 1780 2230 2540 Options: flanges, counter-flanges, gaskets and bolts These figures are indicative. Dimensions are given in mm. Weight in Kg. LT E PE ØD ØDE These figures are indicative. Dimensions are given in mm. Weight in Kg. Dimensions are given without flanges, add 5 mm for each welded flange. Tolerance on length below 400 mm ± 4 mm. LT 2550 2800 3000 3200 3400 4300 4500 4800 5130 5300 5505 5800 6300 6600 LE Dimensions are given without flanges, add 5 mm for each welded flange. Tolerance on length below 400 mm ± 4 mm. Above characteristics are given for side inlet and end outlet arrangement. Other arrangements available upon request. Above information are given for proper product selection within standard range IAC Acoustics can’t be held responsible in case of improper choice IAC Acoustics remain available to advise you for proper product selection to your needs 19 Product referencing for SM range 3 SM 15 M Optional equipments 0150 SIEO 0 30 SISO EIEO 1 2 40 EISO 25 Product group Family 4C Inlet pipe nominal diameter (DN) (SM40C) 50 Acoustic performance Orientation Flange 0 No flange 1 2 Flanges Flanges counter-flanges gaskets and bolts Metric SIEO Side Inlet End Outlet EIEO End Inlet End Outlet SISO EISO Side Inlet Side Outlet End Inlet Side Outlet Standard arrangement: SM15 & SM25: end inlet - end outlet (EIEO) SM30, SM40 & SM50: side inlet - end outlet (SIEO) Other arrangements available upon request Installation, operating and maintenance manuals available upon requests 20 21 Add-ons Accessories Raincap Thimble Elbow Horizontal supports: type H Flex - Bellows - Y connection Vertical supports: type V Refer to “3AC Accessories range“ catalog Horizontal supports: type HC • Special inlet and oulet connections OPTIONAL FEATURES • Catalyst (refer to “3EC Emission control“ product catalog) • Integrated spark arrestors (refer to “3EC Emission control“ product catalog) • Special outdoor protection (metal spray...) • Other material (Stainless steel, corten steel…) • Flanges, counter-flanges, gaskets, bolts • Supports Vertical supports: type VP 22 For any special equipment, please contact IAC Acoustics. • Flanges according to ANSI, ISO, DIN, BS ... standards • Sliding rings • Drain • Mounting brackets • Pipe hangers • Clamps & half clamps • Rain guards • Elbows - Mitred & formed • Rain caps - Standard & Heavy duty • Tube couplers • Nut/Bolt/Gasket kits • Horizontal supports • Corrugated flex connections • Thimbles • Vertical mounting legs • Bellows • Weathershields • Horizontal mounting saddles • “Y“ pieces • Thermal wrap Refer to “AVM“ catalog • Anti-vibration mounts • Spring mounts 23 Selection tool Pressure drop Some of our customers Residual noise level Mass flow rate Skin temperature Selection tool • 2H energy • ADV Altares • AEEN • Bombardier • Caterpillar • Clarke Energy • CNIM • COFELY GDF Suez • Cummins • Daihatsu • Dalkia • Deutz • EDF • Eiffage Energie • Eneria • Eurodiesel • Euro power techno • FG Wilson • FPT • Ingersoll Rand • Kohler • Man • Moteurs Baudouin • MTU • Perkins • SDMO • SNCF Contact IAC Acoustics to receive your unique username and password, then visit: http://power.iac-acoustics.com 24 25 Contacts Warrington, UK T: +44 (0) 1925 653 423 F: +44 (0) 1925 635 770 E: warrington@iac-acoustics.com Spain T: +34 93 321 6684 F: +34 93 321 6249 E: espana@iac-acoustics.com Australia T: +61 (0) 2 8781 0400 F: +61 (0) 2 9725 2939 E: australia@iac-acoustics.com UAE - Dubai T: +971 42 517 456 F: +971 42 517 457 E: dubai@iac-acoustics.com Brazil T: +55 21 2584 6549 F: +55 21 2584 2457 E: brasil@iac-acoustics.com USA - Houston T: +1 (832) 554 0980 F: +1 (832) 554 0990 E: houston@iac-acoustics.com Canada T: +1 (905) 612 4000 F: +1 (905) 612 8999 E: toronto@iac-acoustics.com USA - Lincoln T: +1 (402) 323 7272 F: +1 (402) 323 7271 E: lincoln@iac-acoustics.com China T: +86 (0) 769 89899966 802 F: +86 (0) 769 89899966 810 E: china@iac-acoustics.com USA - New York T: +1 (718) 931 8000 F: +1 (718) 863 1138 E: newyork@iac-acoustics.com Denmark T: +45 36 77 88 00 F: +45 36 78 12 30 E: nordic@iac-acoustics.com France T: +33 (0) 3 20 05 88 88 F: +33 (0) 3 20 05 88 99 E: france@iac-acoustics.com Germany T: +49 (0) 2163 9991 0 F: +49 (0) 2163 9991 23 E: deutschland@iac-acoustics.com Italy T: +39 02 48 44 22 1 F: +39 02 48 44 22 22 E: italia@iac-acoustics.com making the world a quieter place 26 3SM-ES EU EN 2014-04 www.iac-acoustics.com