2010 Nissan Murano 14-AUG-2014 Repair of Failed Tailgate Release Switches Explanation of How This “Fix” works: The 2009-2010 Murano tailgate release system has several methods to open, or ‘release,’ that door. Some models also have an automatic tailgate opener. Low end models have a pair of manual pushbutton switches in the tailgate, just above the license plate. High end models also have an additional manual pushbutton switch on the dash, below and to the left of the steering column. NOTE: Other model years may not function the same as the 2010. I have no information on those model years, so you will need to find the electrical controls schematics for your model year to determine if your system works as the 2010 described below. This repair procedure only deals with the manual opener version, and more specifically, with the two pushbutton switches mounted in the tailgate. These two switches are mounted in a plastic module above the license plate and are not repairable. The only way to correct this failure, as Nissan advises, is to purchase a new tailgate. This repair procedure costs less than $10 and can be performed by anyone who is reasonably competent with hand tools, i.e. one who knows which end of a screwdriver to reach for. I found the most difficult part of the repair was trying to put the interior trim panel back on the tailgate, by my self. It is much easier when 2 people work together. A word of caution… It is possible for the release system to fail because the release “motor” has failed. My car did not suffer this type of failure, but I have included some instructions to confirm such a failure. Almost everything involved in repairing the failed switches is also required to get to the release motor. So if it must be replaced, you are already there. 1 How does the tailgate release system work electrically? The Murano uses a package of electronics called the Body Control Module (BCM) to monitor and actuate almost everything in the passenger part of the vehicle, including the door locks, windows, and releases. In the case of the tailgate release, the BCM sends out a very low voltage (less than a AAA battery) to the two switches in the tailgate. When you press one of the two switches, the wire from the BCM is momentarily connected to the car’s frame, or ‘ground.’ The BCM senses this change and interprets it as a command to actuate the tailgate latch release. The BCM then sends a strong 12V signal to the tailgate release motor, on a different heavy wire, which causes the release to actuate. If the switches fail to function properly the BCM never gets the message to operate the tailgate release. So in order to repair this problem, we will disconnect the BCM signal wires from the two failed, original switches, and connect one of those BCM signal wires to a new switch. NOTE: To confirm which has failed; the two pushbuttons or the release ‘motor,’ a simple test is required, and will be explained later. First, let’s get everything ready. Tools Needed: 1. 2. 3. 4. 5. 6. 7. 6” Flat screw driver and/or a 10” pry bar Needle nose pliers Wire Stripper / Cutters Small to Medium Soldering Iron + Rosen Core solder (NOT acid core.) 3M Electrical Tape (don’t skimp… get the 3M brand) Hand Drill with set of drill bits up to 3/8” (See Caution Note on page 9.) Volt-Ohm meter for use during testing. Parts: 1. Momentary contact pushbutton switch, SPST, Normally Off (or Normally Open) right angle switch, $5.42 at Lowe (online here.) (Lowes Item #: 543143 - Servalite switch # 1904U/ H#39326 Electrical.) 2. 4-5 feet - 16 Ga, single conductor, stranded DO NOT use solid copper wire. 3. 5-6 Feet of light duty rope and an ‘S’ hook to hold the tailgate while you work. 2 Repair Instructions: 1. For safety during this repair, disconnect the negative (-) power cable from the 12V battery in the engine compartment, and make sure it cannot re-contact the battery negative terminal. 2. Tailgate Hold Down Rope: Later, once you have removed the interior panel, it will be very helpful to have a rope to hold the tailgate at the ½ raised position. Buy, or make, an “S” hook and secure one end of the rope to this hook. The other end will be tied to something convenient under the rear bumper, on the passenger side. The ‘S’ hook can be hooked in one of the openings in the tailgate fame. 3. Remove the tailgate pull down handles (white arrows in Fig. 1) using a flat screw driver to pry under the edge until the handle pops out of the trim panel. Fig. 1 4. Remove the four retaining buttons from the interior trim panel. (red arrows in Fig 1.) These buttons are released by pushing in the small center pin. 3 Fig. 2 Push IN to Remove Button Pull Out to Insert Button 5. The trim panel is held in place by 6 or 8 clips, located across the rear of the panel. They hold the panel to the tailgate rather tightly, and must be pulled free one at a time. Starting at one of the lower corners of the panel, use a wide flat screw driver, or a small pry bar, to separate the panel from the tailgate. Work the panel loose until you can get your fingers under the trim panel, then pull firmly to pop free each of the retaining clips. I was trying to go too fast and managed to break off one of the plastic pins on the trim panel. 6. Once all the clips are free, lower the bottom the trim panel toward the bumper and observe how the top, side sections are retained (the ‘horns’ on each side of the window as marked by the white arrow.) Study the way the panel is retained. When it’s time to go back together, you will need to get these side ‘horns’ back into this position first. Fig. 3 4 The trim panel may now be removed from the tailgate. And install the “tie down” rope so the tailgate is at a comfortable position to work . 7. Study the interior face of the tailgate and Fig. 4 below, to become familiar with where the various components are located. Fig. 4 Latch Release Motor 8. Opening “A” allows access to the rear of the Release Switch Module, and the wires to the 1st connector out of the switch module. 9. As noted earlier, there are several possible failure modes: 1) the switches have failed, or, 2) the release motor has failed. If you are certain, that the release motor is OK, go to Step 10. Otherwise, test the release motor, as follows: a. Re-install the Negative cable to the battery “-“ post. 5 b. Remove the 1st Connector (see Fig.4) from the tailgate frame and disconnect the plug-in section from the switch module. This will give you electrical access to the two white and two black wires coming from the Body Control Module (BCM.) c. Using a standard paper clip, or 4” of thin wire, bend it into a long “U” shape, so that each leg of the “U” is the same length and about ¼” apart. Note which of the 4 connector pins is attached to the white and to the black wires. Gently insert the 2 legs of the wire ‘U’ into the plug so it connects one white wire to a black wire. (The switches do exactly this.) Make sure to try both white wires. d. If the latch release motor is working, you should immediately hear the motor operate. If connecting any white wire to any black wire in the plug does not cause the release motor to operate, there are three possible reasons: 1) the release motor is bad, or, 2) there is a break in ONE OR BOTH of the white wires, between the BCM and the connector plug, or, 3) the BCM module is bad. (No.’s 2 and 3 are possible, but not likely.) NOTE: If you prefer not to get into the detailed tests that follow, leave everything as it is and take the car to a reputable repair shop, and ask them to help you test the release motor. If it has to be replaced, let them do it, and then come back and continue at step 10. e. An additional test can help confirm where the problem is located. Locate the electrical connector plug on the release motor (see Fig. 4) and disconnect the plug. You will need an assistant for the next few steps. f. Position the assistant so they have access to the release switch connector with the 2 white and 2 black wires, and show them how to gently insert the paper clip to connect the white and black wires. g. When they are ready, set your volt meter to DC Volts, and connect the negative (black) lead to a grounded, bare metal part of the vehicle. As your assistant connects black to white with the paper clip, use the volt meter to 6 check for 12V on at least one of the wires in the half-connector that connects the wiring harness to release motor. (Don’t test the connector half attached to the release motor.) At least one of these wires you test should indicate 12V when your assistant makes a black-white connection. If not, the problem is either faulty wiring or a bad BCM. Take the car to a reputable shop to help find the problem. Let’s assume you find the 12V coming on at the release motor harness connector. This most likely means the release motor is faulty. Release motors are available thru the Nissan dealers, ebay, and several other businesses. I cannot help on this since I did not need to replace the motor in my Murano. 10. At this point you should have a working release motor and have proven the wiring and BCM are working properly, meaning the original release switches are faulty. So we can proceed with installation of a replacement switch for the release circuit. First, again remove the negative cable from the battery. 11. Secure the half of the 1st connector that is attached to the release switch module. Use a good quality Duct tape or packing tape. This will prevent it from rattling against the tailgate frame. 12. Cut 2 - 24” long pieces of 16 Ga wire for ‘jumpers’ to extend the switch wires. Strip 1” of insulation from one end of each jumper. Next, strip 1” of insulation from the new switch wires. Twist the ends of a switch wire and a jumper as if you were going to install a wire nut, then solder the twist together. Repeat for the other switch wire. (Wire nuts can fall off.) 13. Fold the soldered connection away from the switch so the jumper is folded, then insulate the solder joint with 3M electrical tape, or heat-shrink tube. This is very low voltage so the insulation does not need to be thick. 14. The switch I used is shown right. I selected this switch because the wires exit the body at a 90° angle, which allows a little easier installation. If you select a different switch just make sure in advance that there is sufficient space on the inside of the tailgate. 7 Fig. 5 Interior View Splice of Jumpers to switch wires. Fig. 6 Exterior View Drill hole for new release Switch – drill hole on cross mark. 1-3/8” 1/2” 8 15. Next, carefully locate the center of the switch mounting hole per the dimensions shown in Fig. 6. and drill a hole in the plastic release switch module just large enough for the threaded stem of the new switch. CAUTION !!! Be very careful when drilling the hole, the Switch Module is made of soft plastic. If you use a conventional twist drill bit as I did, the soft plastic will give way to the drill bit unexpectedly. When this happens the drill bit suddenly becomes a screw and will quickly jump into the plastic the full length of the bit. I was lucky because the bit did not strike anything inside the tailgate. Be prepared to stop the drill. A better choice, even if you must purchase one, is a hole saw (like this.) These bits will help smooth the transition as the bit breaks through the plastic, but might leave a rough hole in the plastic. 16. Mount the switch after routing the jumper wires along the path to the connector. I used a small touch of silicone seal on the mounting face of the switch and the threaded stem to both hold the retaining nut tightly and to help keep water out. Tighten the retaining nut hand tight and then 1/8 turn more using pliers. Do Not over tighten. NOTE: This switch is not waterproof, but after using it for two months in lots of rain, I think it will hold up for several years. 17. Next, the jumper wires must be connected to the black and white wires at the 1st connector. Starting 2” to 3” away from the plastic connector, use a sharp pocket knife to carefully strip about 1” of insulation from one of the black wires and one white. Try not to cut the strands of the metal wire. 18. Route the jumpers around the metal frame of the tailgate and cut to length for the connections, leaving 3” to 4” of slack. Strip 1” of insulation from the ends of the two jumpers, and wrap one jumper wire around the exposed black wire, and the other jumper around the exposed white wire. Solder the connections, then wrap each with3M electrical tape. Re-install the plastic connector in its mounting clip on the tailgate frame. 9 19. Return the battery negative cable to its post on the battery. Test the tailgate release switch and connections by closing the tailgate and them pressing the new release switch. 20. When you are satisfied everything works properly, check for any loose tools left in the tailgate frame. Then, get an assistant and re-install the interior trim panel starting with the capture points on the upper edges of the ‘horns’ at the rear window (see Fig. 3.) I found the panel went into place easily when held up by two people. These capture points also serve to align the panel so the 68 retaining clips are in proper position to snap together. 21. Snap the panel into the retaining clips, and install the four capture buttons. Pull the button’s stem out until the button will go completely in, then push the stem in until it is flush. 22. Reinstall the two tailgate pull down hand holds, and the job is complete. 10