Corporate Overview
Yokogawa Corporation of America
The acute angle and sharp straight edges of the top half of the diamond
symbol represent Yokogawa's cutting-edge technology while the gentle
curvature of the bottom half represents the warm-hearted nature of
Yokogawa's people. By balancing these two elements, Yokogawa aims to
contribute toward the realization of a thriving global society in much the same
way as the sun. This property is reflected in the bright yellow of the diamond.
3
THE YOKOGAWA PHILOSOPHY
As a company, our goal is to contribute to society
through broad-ranging activities in the areas of
measurement, control, and information.
Together facing a brighter tomorrow
At Yokogawa, we believe the sky’s the limit.
And to reach beyond today’s horizons, we work
step-by-step with you to make the unimagined
a reality. That’s how we move forward, through
the synergy of co-innovation partnership. Join hands
with us, and together we can sustain a brighter future.
Yokogawa: Building a better tomorrow with you today.
Yokogawa Core Values
Individually,
we aim to combine good citizenship
Create
Value
Yokogawa
Europe B.V.
withcreate
the courage
to innovate.
We
value together
with customers
providing superior performance and
developing customer loyalty.
Since its founding in 1915, Yokogawa Electric Corporation has contributed
Yokogawa Middle East & Africa
B.S.C.(c)
Collaboration
to society by supplying industry with cutting-edge products based on
We
collaborate with
ourand
stakeholders
to
its measurement,
control,
information technologies.
Always sensitive
achieve mutual objectives.
to changing customer needs, Yokogawa has continued to transform itself
and has become a leading company in the global industrial automation
Respect
for Individuals
and control field.
While striving to enhance our corporate value,
We respect and trust each individual.
we remain committed to doing our part as a trustworthy industry
partner to realize a more prosperous society.
Integrity
Our business practices are fair and open.
Gratitude
HISTORY
We
show appreciation and recognize effort.
1915
1920
1925
1930
1935
1940
1945
1950
1955
1960
1950
1915
1933
1948
Developed Japan’s first elec Tamisuke Yokogawa, Doctor of
Started research and manu Made public offering of the
tronic recorder
Architectural Engineering,
facture of aircraft instru Company’s stock
Corporate
Social
established
an electric
meter Responsibility
ments and flow, temperature,
1955
research
institute
in
Shibuya,
and pressure
The Yokogawa Philosophy, which states,
“As controllers
a company, our goal is to contribute to
society
through
Signed
a technical
assistance
Tokyo, with Ichiro Yokogawa and
agreement for
industrial instru broad-ranging
activities
in
the
areas
of
measurement,
control,
and
information,”
provides
the
Shin Aoki
with Foxboro,
underlying basis for our efforts to fulfill our Corporate Social Responsibility (CSR). ments
Yokogawa
has USA
1917
1957
established
department
at its head office that oversees CSR activities throughout the Yokogawa
First
to produce andasell
electric
Established Yokogawa Electric
Group.
At the same time, Yokogawa companies around the world are promoting CSR
initiatives that
meters
in Japan
Works, Inc. as North American
take into consideration
the unique attributes of each country and region. Throughsales
these
means, we
1920
office
as Yokogawa
are makingIncorporated
every effort
to contribute to the sustainable development of local communities.
Yokogawa
1964
Electric Works Ltd.
has also established
the compliance guidelines, which provide employees with a roadmap
for
Made a full-scaleconduct
entry into the
industrial analyzer market
in such areas as human rights, legal compliance, and occupational safety and health.
1966
Developed and started manu facture and sale of vortex
flowmeters
CORPORATE DATA
Corporate Name
President and CEO
Headquarters
Founded
Incorporated
Paid-in Capital
Number of Employees
Subsidiaries and Affiliates
Yokogawa Electric Corporation
Takashi Nishijima
2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan
September 1, 1915
December 1, 1920
43,410 million yen*
19,601 (consolidated) 2,871 (non-consolidated)*
73 Overseas*
14 Japan*
* As of March 31, 2015
4
5
Table of Contents
Yokogawa Global
09 Worldwide Business Operations
10 Yokogawa North America
11 Market Leadership
12 Segment Sales Trends
Sales by Business Segment
13 Global DCS Market Share
Breakdown of Yokogawa by Business
6
Breakdown of Yokogawa by Market
Capabilities and Solutions
15 Engineering, Solutions, Services & Training
16 Control, Safety & Engineering Solutions
18 Main Automation Contractor (MAC)
20 Lifecycle Services & Support
22 Integration Capabilities
Products, Services & Solutions
28 Distributed Control Solutions
30 History of Reliability
31 Safety Solutions
32 Supervisory Control & Data Acquisition
33 Process Information Management Solutions
34 Simulation & Training
35 Analyzer Systems
36 Field Instrumentation
37 Environmental & Analytical Monitoring
38 Data Acquisitions & Controllers
39 Test & Measurement
7
Worldwide Business Operations
Yokogawa Corporation
of America Headquarters
(Sugar Land, TX USA)
Yokogawa Corporation
of America
(Newnan, GA USA)
Yokogawa Europe
(Netherlands)
Yokogawa Russia
(Moscow)
Yokogawa Middle East
(Bahrain)
Yokogawa
Engineering Asia
(Singapore)
Yokogawa China
(China)
Yokogawa Electric
Korea (Seoul)
Yokogawa World
Headquarters
(Tokyo, Japan)
Global Network
Supporting Business
Growth
■
■
Yokogawa
Canada
(Calgary)
14 subsidiaries and
affiliates in Japan
73 subsidiaries and
affiliates outside Japan
Main Factories in Japan
Yokogawa de Mexico
(Mexico City)
North American Network
United States
800+ Employees
Newnan, GA
250 Independent
Field Instruments
Manufacturers
Panel Meters
Representatives
Test & Measurement
Analytical Instruments
Sugar Land, TX
Analyzer Systems
VigilantPlant® Solutions
Clear Lake, TX
Advanced Analytical
Coldspring, TX
Freeport, TX
Analyzer Services
Dallas, TX
Software Development
8
Kanazawa
Life Sciencerelated
Equipment
India
Control Systems
Singapore/Indonesia
Control Systems
Netherlands
Analytical Instruments
Brazil
Measuring Instruments
Germany
Field Instruments
Kofu
Field Instruments
Measuring
Instruments
Analytical
Instruments
Controllers
Sagamihara
Optical
Communications
Equipment
Komine
Semiconductor Testers
Analytical Instruments
Control Systems
China (Sichuan)
Field Instruments
China (Xian)
Control Panels
China (Suzhou)
Field Instruments
Recorders
China (Shanghai)
Field Instruments
Manufacturing
Organizations
Our 25 manufacturing
facilities span 10 countries
9
Market Leadership
Yokogawa North America
1957
Yokogawa Electric Works, Inc. is established in New York as
Yokogawa's origin of business in North America, becoming
ON THE WEB
Enterprise System
Connectivity —
Are We There Yet?
Top
Dogs
The company is renamed Yokogawa
Corporation of America
1980
Nice
Ice
ARC and Control Name the
Top 50 Suppliers in Process
Automation.
VPN System
Harnesses
Cow Power
Control Talk: Inspiring
Future Engineers
Readers pick the gems among
automation products and suppliers.
JANUARY 2013
Yokogawa Corporation of America
(Newnan, GA USA)
The Usual
Suspects Win the
2005
Yokogawa Corporation of America opens the Systems
Operations Center in Houston, Texas
Our 19th Survey!
Control Readers Pick Their Preferences
in More than 100 Process Automation
Control Readers Report Their Solution Provider Preferences
in More than 100 Process Automation Technology Categories
2006
Yokogawa Canada, Inc. is established in Calgary, Alberta
This year’s Control Readers Choice Awards represent unprecedented levels of both breadth and detail.
The most ambitious effort to date, our 17th annual effort represents the expressed brand preferences of more
than 1,000 process automation professionals. Those surveyed include the print magazine’s U.S.-centric read-
2007
2008
Establishes a Laser Analytical Division
and acquires Analytical Specialties Inc.
(ASI)
Béla Lipták
Tells How to Select
an Analyzer
te
ers Fe ship
Read Leader l
gy
Annua
nolo
Tech r 22nd Awards
in ou Choice
ers
Read
Measurementation, an engineering, consulting, and
fabrication company specializing in all aspects of analyzer
system integration, becomes fully integrated with Yokogawa
Corporation of America
Yokogawa de Mexico is established in Mexico City
25 Years of Trying
to Connect the
Enterprise
NO FIELDBUS
LOVE CHILD FOR
HART AND FOUNDATION
1975
2002
A New Fashion in
Enclosures?
USE INFERENTIAL
MEASUREMENTS
TO
FILL IN THE BLANKS IN
PROCESS ANALYSIS
Yokogawa's first overseas affiliate
Yokogawa Corporation of America opens its first regional
manufacturing facility in Newnan, Georgia
PLCs’ Excellent
Adventures
THE DCS: FROM
DISTRIBUTED TO
CENTRALIZED TO
NETWORK-CENTRIC
Yokogawa Corporation of America
USA Headquarters
(Sugar Land, TX USA)
Technologies.
ership as well as subscribers to our increasingly international digital media outlets anchored at our website,
ControlGlobal.com.
And, while the results certainly still reflect a North
American bias (more than 90% of respondents hail from
the 50 U.S.), the increased participation of industry profes-
Welcome to the Annual Control Readers’ Choice Awards, our
19th edition. We’ve surveyed our readers, and we asked them, in a
series of unaided (that means no preselected choices in dropdown
boxes) surveys for their selections among all the solution providers
they regularly work with. As we have for the past several years, we
surveyed not only the print magazine’s readers, but also subscribers to our digital media outlets: email newsletters, webinars, podcasts and all of the other media you can find at ControlGlobal.
com. This year’s awards represent the collective opinion of over
1000 automation professionals.
The results still reflect a North American bias. However, each year we see
more responses from automation professionals from outside the United
States. This has made some clear
changes in the standings.
Chemicals
Manufacturing
Electric Power
Generation
Food & Beverage
Manufacturing
Metals, Minerals
& Mining
Oil & Gas
Extraction
Petroleum
Refining
Pharmaceuticals & Life
Sciences
Plastics & Rubber
Manufacturing
Pulp & Paper
Manufacturing
Water & Wastewater
Processing
Continuous Regulatory
Control
Emerson Process
Management
Emerson Process
Management
Rockwell
Automation
Rockwell
Automation
Emerson Process
Management
Honeywell
Emerson Process
Management
Emerson Process
Management
Emerson Process
Management
Rockwell
Automation
Batch Process
Automation
Emerson Process
Management
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Emerson Process
Management
Emerson Process
Management
Emerson Process
Management
Rockwell
Automation
Rockwell
Automation
Emerson Process
Management
Continuous Sheet/Web
Monitoring & Control
Honeywell
-
-
Rockwell
Automation
-
-
-
Honeywell
ABB
-
Safety/Emergency
Shutdown
Invensys Process
Systems
Invensys Process
Systems
Rockwell
Automation
Siemens
Invensys Process
Systems
Invensys Process
Systems
Rockwell
Automation
Rockwell
Automation
Invensys Process Systems
Rockwell
Automation
Sequential Logic Control
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Rockwell
Automation
Table II. “Best in Control” Readers Choice Awards by Process Automation Discipline and Industry
Readers’
Choice
Awards!
The question isn’t who won,
but rather why do they win
and how do they do it.
by Keith Larson and Walt Boyes
Welcome to the 20th Annual Control Readers’ Choice
Awards. It seems to us to be fascinating that we’ve made it
with this award survey for 20 years. We are pleased with the
response of readers and vendors, and we know how important this survey has become because we get the phone calls.
We’ve surveyed our readers and we are pleased to present the
collective opinion of over 1000 automation professionals on
over 100 process automation technologies.
The survey continues to have, as we noted last year, a
North American bias, but the number of responses from outside North America continues to grow. As we have for the
past several years, we surveyed not only the print magazine’s
readers, but also subscribers to our digital media outlets:
email newsletters, webinars, podcasts and all of the other
media you can find at ControlGlobal.com.
dropdown boxes) surveys for their selections among all the
solution providers they regularly work with.
This means that Control’s staff has to make sure that all
the various ways to name an ABB or a Rockwell or an Emerson product are counted correctly. This is time consuming and requires significant knowledge of the history of the
industry. Did you know that there are over 17 different ways
to list what is now an ABB product, for example? One of the
things this indicates is the persistence of original brands in
the minds of the end users, even after name-changes, acquisitions, and the passage of time.
Since this is a private survey, we have control over the responses, and we take great care to make sure that the survey
is reasonable and accurate.
Why is this survey important?
For the fourth year, we’ve broken out control platform awards
by discipline, and also by industry vertical. Each category
represents end-user selections in the six basic process control disciplines (see Table 1: “Overall ‘Best in Control’ Winners by Application Type”): Continuous Regulatory Control,
Batch Process Automation, Safety/Emergency Shutdown,
Sequential Logic, Continuous Sheet/Web Monitoring and
This survey and the resulting Readers’ Choice Awards are
the only completely unaided brand preference survey in the
process automation industries.
As always, we pulled a random sample of end users from
our databases, and we asked them, in a series of unaided
(they have to write in the names—no preselected choices in
What You’re Going to See
2009
The headquarters of Yokogawa
Corporation of America is relocated
to Houston, Texas
2012
2008
Yokogawa Corporation of America
expands Analytical Solutions Systems
facility in Coldsprings, Texas
2014
Yokogawa Corporation of America expands
manufacturing for fast ship
Yokogawa Canada
(Calgary)
2015
Yokogawa Global Centennial
Yokogawa de Mexico
(Mexico City)
10
11
Leading Supplier of DCS Systems to Petrochemical Market
Segment Sales Trend
2013 - 1,219 Million US Dollars
Industrial Automation Business continues to sustain Yokogawa’s overall growth
473
US$ MILLION
492
3,000
868
700
420
338
438
446
437
466
408
691
605
307
212
Emerson Process Management
16.6 %
212
ABB
2717
3066
3144
3268
3157
4.7%
Rockwell Automation
3132
2831
3.5%
0
10
20
30
40
Market Shares in %
2223
Breakdown of Yokogawa by Business in North America
0
FY03
FY04
*AVIATION & OTHERS
FY05
FY06
MEASUREMENT
FY07
FY08
FY09
FY10
FY11
FY12
FY13
FY14
INDUSTRIAL AUTOMATION & CONTROL
*Formerly known as the "Other Businesses" segment change took effect at the beginning of fiscal
year 2015
39%
Measurement & Control
20%
Systems & Engineering
18%
Advanced Analytical Solutions
13%
Test & Measurement
Sales by Business Segment
FY14 Sales by Segment (US$ million)
Measurement
5.9%
Aviation &
Others
5.9%
Industrial Automation & Control $3,157
Measurement $212
New & Others $212
MEASUREMENT
INDUSTRIAL AUTOMATION & CONTROL
Test &
Measurement
13%
Advanced
Analytical
Solutions
18%
Measurement &
Control
39%
Systems &
Engineering
20%
Breakdown of Yokogawa by Market in North America
36%
Chemical
Others
38%
7%
Upstream
6%
Power
*AVIATION & OTHERS
Advanced Solutions
& Services
10%
10%
Advanced Solutions & Services
13%
Downstream
Industrial Automation & Control
88.2%
12
11.2%
Invensys
3509
2031
238
268
347
3280
1908
16.9%
757
905
2,000
1,000
248
39.1%
Honeywell
290
4,000
401
Yokogawa
Power
6%
Downstream
13%
Upstream
7%
Chemical
36%
38%
Others
13
Yokogawa Capabilities & Solutions
Creating Value
Delivering Value
Maximizing Value
Engineering
Products & Solutions
Services
Training
Main Automation Contractor
Measuring Instruments
Preventative Maintenance
Engineering Systems
Project Management
Analytical Systems
Maintenance Agreements
Maintenance Methods
Agile Project Execution
Distributed Control Systems
Bench Repair Service
Plant and Equipment Operations
Systems Configuration
SCADA Systems
Spares Management
Advanced Process Applications
Instrumentation
Safety Systems
Remote Maintenance Service
Plant Simulation Training
Control Room Design
Network Control Systems
Operator Training Simulator
Commissioning
Programmable Logic Controllers
Complete Maintenance
Outsourcing
Information Technology
Advanced Operations
Applications
Consulting Services
Plant Audits
SIL Assessment
Energy Efficiency
14
Advanced Control
MES and IT Applications
Software/Hardware Update
Service
Analyzer Training
Engineering Software Support
Emergency Breakdown 24 Hour
Service
Instrument Calibration
15
Control, Safety & Engineering Solutions
DCS/PIMS Engineering Resources
Major Industries served by
Yokogawa Corporation of America
Design Consultants
FEED, MAC
System Architects
Network design and security; MES/ERP integration
Application Specialists
Model based control design, optimisation & APC
Chemicals and Polymers
Specialty Chemical (Batch)
Strong Brownsfield & Offshore Experience
DCS/PCS/PIMS
Configuration & System Engineers
Oil and Gas
Upstream
Downstream
■ Midstream
■
Site, Installation & Commissioning Engineers
■
LNG, GTL, NGL
SIS/ESD/F&G Engineering Resources
Design Consultants
HAZOPs, SIL Selection, SIS Safety Assessment
and Verification
IEC 61508/61511 Compliant Functional Safety
Management System
Traceable to TÜV certified FSM system in parent company
Dedicated Safety System Engineering Team
Specialists in safety system engineering and
applications- BPS/TPS/ESD/FGS
Energy - Fossil, Renewable & Nuclear
PMP Certified
Yokogawa Corporation of America's
project and program managers who
are certified by the Project Management
Institute, demonstrate the experience,
education and competency to successfully
lead and execute direct projects.
External certification
TUV FS Eng certified Safety Specialists
SIS Systems/Configuration Engineers
SIF design, verification and validation
Site, Installation & Commissioning Engineers
Yokogawa Corporation of America operates
to ISO9001:2008 under an accredited LRQA
SCADA Engineering Resources
independent assurance of management systems.
Design Consultants
FEED, MAC
System Architects
Network design and security; PIMS/ERP integration
Application Specialists
Pipeline control & management
Terminal control & management
O+G Gas Production
Communication Systems
Configuration & System Engineers
Over 22,000 DCS Projects
Site, Installation & Commissioning Engineers
16
17
Agile Project Execution
Main Automation Contractor (MAC)
Yokogawa provides highly-qualified and well-resourced control systems specialists to engineer, supply/
procure and manage instrumentation, control systems, safety instrumented systems, and associated
interfaces for all project components and facilities.
Services
Deliverables
Project Management
Cost & Schedule Control
FEED & Detail Engineering
Procurement Support
Vendor Package Interfaces
System Integration & Programming
Construction Support
Commissioning Support
Training
Operations Support
Process Control & SCADA Systems
Process & Emergency Shutdown Systems
Fire & Gas Detection
Information Systems
Communication Systems
Selected Instrumentation
Transmitters
Control Valves
Level Instruments
Selected Packages
Metering Skids
Instrument Buildings
Training Simulator
Historian/MES
Capital Spare Parts
Yokogawa paves way for a new engineering paradigm for the next-generation. It is not uncommon for
a project to experience backsliding and significant rework, all of which affects the TCO (Total Cost of
Ownership). Yokogawa's smart engineering and Agile Project Execution model prevents these inefficiencies
and ensures our customers reap maximum benefits and cost-savings throughout a plant's lifecycle.
Feed &
Engineering
Operations &
Maintenance
Installation &
Commissioning
MAC Project Organization
Project specific scope determined uniquely for each project
18
Integration
Engineer
DCS Lead
Engineer
Safety Lead
Engineer
Hardware
Lead
Engineer
Integration
Engineer
DCS Lead
Engineer
Safety Lead
Engineer
Hardware
Lead
Engineer
Subsystem
Engineering
DCS
Engineering
ESD
Engineering
Hardware
Engineering
Subsystem
Engineering
DCS
Engineering
ESD
Engineering
Hardware
Engineering
Graphics
Engineering
F&G
Engineering
Graphics
Engineering
F&G
Engineering
Smart
Engineering
Intelligent
Operation
System
Agility
Integrated engineering
enviroment
Visualize & optimize
future performance
Flexibility, adaptability
and extensibility
for business needs
Sustainable Platform
• Improved system performance
• Enhanced system reliability
• Lifecycle performance care service
19
Lifecycle Services & Support
Lifecycle Services & Support
Service & Support
24/7 response
3rd party equipment support
On-site resident support
Single point contact for all customer service
needs
Maintenance Management
Vigorous maintenance plans & support for
automation & plant network system needs
Pinpoint identification of problems
Condition Based Maintenance
Operator Effectiveness
Wide range of training courses to meet
all needs
Inventory Management
Consulting | Training | Predictive | Preventative | Emergency
Support services sustain and enhance existing automation assets to ensure
reliability, increase availability, and provide the path to the next generation
of platform and solutions.
Lifecycle Service Agreements
Evolution Planning
Upgrades, Additions, and Expansions
Remote Systems Health Monitoring
Cybersecurity and Endpoint Security
Comparative Effective Analysis - Benchmarking
Parts Management
Asset Management
Technical Assistance and Global Support
Parts stocking for emergencies
Minimize capital investment by parts
management program
Operate your plant(s) and equipment with the latest hardware and software using
Technology Refresh program
Migration Support
Minimize the threat of diminishing resources
and parts obsolesence
Reduce the risk of operating older control
systems with the proven Migration Roadmap
Safety Improvement
Rationalize Plant Alarms via Comprehensive
Alarm Management solutions
Assure that the systems are well protected
by Yokogawa network service consultation &
solutions
Productivity Improvement
Standardization of instruments & controls
Improve asset performance, enhance
operational efficiency and maximize
productivity throughout the lifecycle of the
plant
Track improvement performance
Optimizing decision support
20
21
Yokogawa Integration Capabilities
Manufacturing Capabilities
Yokogawa Integrated Solutions
Machining SMT Injection Molding Engineering Laser Engraving
Pad Printing Assembly Testing/Calibration Flow Facility
A turnkey operation for both mechanical and electrical products,
Integrated Solutions can produce your products, parts or assemble
them with the highest quality at a competitive price. We can deliver
directly to you or your customer anywhere in the world.
OEM and Subassembly Manufacturer
Process control instrumentation, Meters, and Environmental
products (Contract Mfg.)
Seventeen CNC and manual machining centers
Color Pad Printer
Flow test facility
170,000 sq. ft. manufacturing facility and 50,000 sq. ft. warehouse
Three surface mount machines
Machine shop: milling, turning, welding, and painting
Four semi-automatic insertion machines
SMT: through hole, surface mount and testing
Six injection molding machines
Injection molding: specializing in clear materials and secondary
processes.
Two laser engraving machines and pad printing Professional assembly staff
Laser engraving and pad printing on all materials, plus assembly
Assembly team senior staff trained to build quality into every unit,
on time, every time
Flow Test Facility
Design and manufacturing support
Pick and Place Machine
ISO9001 certified
Flow facility to test any flow meter to NIST standards
Meter Production Line
Large engineering staff
Instrument Manufacturing,
Modification and Calibration
We support our North American
instrumentation customers through
Enclosure Design and Assembly
Let Yokogawa Integrated Solutions design an
enclosure to meet your needs, be it indoor, outdoor
or hazardous areas. We have the expertise to provide
you with exactly what you need.
our manufacturing facility near Atlanta,
Georgia, where we employ more than
300 employees. This facility provides a
broad range of capabilities including
complete product manufacturing, product
modification, product customization and
full-service calibration.
22
23
Yokogawa Integration Capabilities
Yokogawa Integration Capabilities
Mandated Compliance Monitoring
Since the 1970’s, the Environmental Protection Agency (EPA) has been establishing and enforcing
environmental protection standards in the United States. An important part of these standards
is the mandated monitoring requirements to verify the standards are being met; especially for
emissions into the atmosphere. So for many industrial plants, Continuous Emission Monitoring
Systems (CEMS) are a key component of a plant’s compliance responsibilities.
In addition to federal mandates, state and local environmental regulations may exist that cover
a number of emissions ranging from the measurement of Highly Reactive Volatile Organic
Compounds (HRVOCs) to the monitoring of sulfur emissions. To assist plants in meeting these
diverse mandated measurements, Yokogawa Corporation has the expertise to customize analytical
measurement solutions for nearly any requirement.
Advanced Analytical Laser Analyzer Division
O2
CO
H2O
O2
H2O
H2O
CO2
CO
O2
CH4
TDLS8000
TDLS220
Customized Solutions for Environmental Measurements
The Measurementation division of Yokogawa has been providing on-line analytical measurement
solutions for over 40 years to the process industries. Decades of experience in complete system design
make Measurementation the perfect one-stop solution provider for all of your on-line analytical
measurement needs.
Services available from Measurementation cover the entire spectrum of analytical system design,
equipment selection, and system manufacture. With extensive experience in the analytical products from
other manufacturers, each system can be tailored with the optimum selection of equipment to provide
the most cost-effective solution.
Products and services available from Advanced Analytical Measurementation Division include:
Gas Chromatographs
Tunable Diode Laser Spectroscope (TDLS) to measure O2, CO, CH4, CO2, H20, NH3, etc
Field audits of installation site
Selection of analyzer types to perform the measurements
Complete sample system and automated calibration design
Packaging of the analyzer system in cabinets or shelters
CEMS Cabinet
24
Data acquisition systems to automatically
gather and report the data needed for
both federal and state agencies
anyProcess
anyAnalyzer
anyWhere
25
Products and Solutions
VigilantPlant® Solutions
Field Solutions
RotaMASS Coriolis Flowmeters
digitalYEWFLO Vortex Flowmeters
AXF Magnetic Flowmeters
EJA and EJX Pressure Transmitters
YTA Temperature Transmitters
Data Acquisition
Analytical
STARDOM
Gas Density Analyzer and Detector
Panel Mount
CENTUM VP
Zirconia Oxygen Analyzers and Detectors
ProSafe
Process Gas Chromatograph
Data Acquisition Display
Station
PRM
Tunable Diode Laser Spectroscopy Analyzer
FastTools
Liquid Analyzers and Sensors
Controllers and Indicators
ISO Wireless
Fiber Optic Sensors
FieldMate
Meters &
Instruments
Test & Measurement
MAC Project Services
Lifecycle Services
Training Center
Digital Oscilloscopes
Project Management
Opportunity Identification Services
Over 45 different classes
Analog Panel Meters
ScopeCorders
Cost & Schedule Control
Solution Implementation Services
Digital Panel Meters
Data Acquisition
FEED & Detail Engineering
Lifecycle Effectiveness Services
Training conducted in our
factory or on your site
Portable Power Monitors
Power Analyzers
Procurement Support
Portable Test Instruments
Optical Instruments
Vendor Package Interfaces
CEUs issued with Yokogawa
Corporation of America classes
System Integration & Programming
Web Based Training for
CENTUM VP
Construction Support
Operator benchmarking
Commissioning Support
Training
Operation’s Support
26
27
Yokogawa Distributed Control
Release 6
Distrubuted Control Systems
n
High Performance 99.99999% (seven 9s) Availability
n
40 years of Progressive Compatibility
n
Intuitive & Integrated Operator
Unified Architecture
for Systems Integration
n
28
Integration of diagnostic data from
intelligent field devices
n
Integration of subsystems
n
Integration of operational information
29
Yokogawa Safety Solutions
History of Control Systems Reliability
n
Proven Reliability
ProSafe RS
n
Dual Redundancy at all Levels
Safety Instrumented Systems [SIS]
n
Scalable for any Application
n
Tight Integration of Fieldbus Systems
n
Evolution Path [Evergreen Installations]
TÜV Certified according to IEC61508
and IEC61511 for:
2008
CENTUM VP
2011
CENTUM VP R5
2014
Emergency Shutdown Systems [ESD]
CENTUM VP R6
Fire & Gas Systems [F&G]
Burner Management Systems [BMS]
2001
2005
CENTUM CS 3000 R3
1993
CENTUM CS
HCIS
ENG
V net I/P
1998
1Gbps
Dual
Redundant
CENTUM CS 3000
EWS ICS PICS
HIS
HCIS
ENG
AVR
FFCS-L
FFCS-V
N-IO
V net
10 MBPS
Dual
Redundant
Token Pass
PFCS
1983
CENTUM V
1988
CENTUM-XL
EOPS
COPS2
COPSV
HF-Bus
1MBPS
Dual
Redundant
Token Pass
CFFS
1975
CENTUM
F-Bus
250 KBPS
Dual
Redundant
Token Pass
30
FFCS
LFCS KFCS
CPOS
CFCS2
CFCD2
ENGS
CFCS EFCD
ABC
SAFETY & AVAILABILITY
SAFETY: Single SIL3
Integration: Tight integration with CENTUM
SIL3 achieved in single Input-CPU-Output module
Separation of functions; integration of operator
configuration.
interface with CENTUM with no engineering. Shared
or separate networking.
AVAILABILITY: Redundant Module Option
Low false Trip achieved by Versatile Modular
Redundancy [VMR] based on proven “Pair & Spare”
technology. Safety functionality [SIL3] is maintained
even when an internal failure is diagnosed.
CFCS CFCD
31
Yokogawa Supervisory Control and Data Acquisition
Yokogawa Process Information Management Solutions
Plant Information Management Systems [PIMS]
InsightSuiteAE
logo (red)
A.KOUNO
24 Nov. 2005
◆InsightSuiteAE ロゴ
（赤）
n
n
Well Field Supervision & Control
Pipeline Operations & Leak Detection
Getting the most out of
your pipeline
n
Process Historians
n
Data Reconciliation
n
Operations Activity Management
n
Condition-Based Maintenance
n
Emissions / Environmental Monitoring
n
Energy Management
n
Performance Calculations & Monitoring
n
Inventory Management
n
Material Tracking
n
Mass/Energy Balance
n
Production Accounting
DESIGN
PLANNING
CENTER
Yokogawa’s FAST/TOOLS SCADA System which is
developed since 1978, is based on the requirements
n
Power Management & Distribution
n
Water Treatment & Distribution
of oil/gas gathering, transportation and
distribution. There are many advantages of using
highlight some of the key advantages as follow.
white paper
n
Infrastructure & Transportation
Alternative / Renewable Energy Solutions
n
Modular Procedural Automation
n
Alarm Management
n
Human Centric Operations
n
Modeling & Simulation
Technical Advantage
proven reliability
n
Advanced Operator Assistance [AOA]
Yokogawa SCADA solutions, and we would like to
The magnitude of the FAST/TOOLS installed base
are in critical applications, especially for oil & gas,
nuclear, infrastructure and monitoring industry. For
more details on the projects, delivered in the 25
years of history, please refer to our FAS/TOOLS
Project Reference List.
high scalability
We have delivered FAST/TOOLS systems in a range
from 50 I/O points to more than 1 million I/O points.
Field inputs can be easily organized as unique items
based on its `Installation’, `Unit’ and `Tag’ name.
This allows identical tag names to reside in the
same SCADA database, but with different
installation areas, and/or unit areas. Each item can
be `blocked’ to disable nuisance alarms when the
related field equipment is on maintenance, or can be
put `off-scan’ to allow future equipment to be
engineered into the SCADA system without actual
scanning of the related field signals.
true SCADA communication capability
FAST/TOOLS has many dedicated PLC/RTU driver
protocols developed for data acquisition, to enhance
communication performance and reliability.
FAST/TOOLS can provide direct communication
links to various makes of DCS/PLC/RTU on the
same SCADA server. It also has many proven
communication interfaces through Fibre Optics,
serial lines, radio, satellite, PSTN, etc.
Furthermore FAST/TOOLS uses industry
(embedded) standards such as OPC, XML, ODBC,
SOAP, HTML etc. to connect to 3rd party products.
Also industrial field busses are supported.
> page 2
Page 1 ][ white paper Technical Advantage ][ All rights reserved © Yokogawa System Center Europe B.V.
FAST/TOOLS SCADA suite integrated with STARDOM family of intelligent RTUs
quantum
pilot
DIC283
Advanced Process Control [APC]
n
Advanced Regulatory Control
n
Multivariable Control
n
Inferred Property Calculations
n
Process Optimization
Standards-based Integration
32
n
SAP / ERP Integration
n
OPC/XML
33
Yokogawa Simulation & Training
Yokogawa Analyzer Systems
TechComm Simulation
Creative Solutions for
Power Generation Utilities & Industrial Business
Your Resource Development Partners
Training Simulation Operation Software
Solutions
Education Planning Industry Environment
Process Simulation
n
High/Medium Fidelity Plant Simulators
n
Process Modeling
Operator Training
n
Operating Training Simulation [OTS]
n
On-site/offsite classroom training
n
Computer based training
n
Medium/Low Fidelity Training Simulators
n
Continuous Emission Monitoring Systems [CEMS]
n
Water & Steam Analysis [Wet Racks]
n
LNG/HC Sampling Systems
n
Grab/In situ Sampling Systems
n
Pre-fabricated Analyzer Shelters
n
Analyzer Houses, Enclosures & Racks
n
Third Party Analyzer Integration
n
Project Analyzer Engineering Design & Management
Process Analyzer Services: Installation, Commissioning,
maintenance and out sourced Lifecycle Agreements
n
Engineering Training
n
Custom OAM Manuals
Operations Management
34
n
Mentoring & Coaching
n
Operator Guidance Software
35
Yokogawa Field Instrumentation
Yokogawa Environmental & Analytical Monitoring
Pressure, Temperature, Level & Flow
n
n
pH/ORP Analyzers
High Accuracy & Stability [Pressure]
n
n
Conductivity Analyzers
n
Noise Reduction Technologies [Flow]
n
Near Infrared Analyzers
n
Adhesion & Blockage Detection [Flow]
n
Turbidity Analyzers
n
Digital Technologies
n
Dissolved Oxygen Analyzers
n
Chlorine Analyzers
n
Liquid Density Analyzers
n
Oxygen Analyzers
n
Stack Gas Analyzers
[HART, Profibus, FOUNDATION™ fieldbus]
n
n
Advanced/Predictive Diagnostics
Dual Frequency
Over 5 Million DPHarp Transmitters
installed Worldwide
36
37
Yokogawa Data Acquisition & Controllers
38
Yokogawa Test & Measurement
n
Paper & Paperless Recording
n
Power Analyzers
n
Single Loop, Program Pattern & Advanced Controllers
n
Digital Oscilloscopes
n
Data Acquisition
n
High-Speed Data Aquisition
n
PLC
n
Optical Test Equipment
n
Communication Test Equipment
n
Panel Meters
n
Hand-Held Testers
39
Through “Process Co-Innovation,”
Yokogawa creates new value
with our clients for a brighter future.
Yokogawa Corporation of America
Yokogawa Canada, Inc.
Yokogawa de Mexico, SA de CV
12530 W. Airport Blvd.,
Sugar Land, TX 77478
Bay 4, 11133 40th Street SE,
Calgary, AB T2C 2Z4
Phone: 281-340-3800
Fax: 281-340-3838
Phone: 403-258-2681
Fax: 403-258-0182
Urbina No. 18
Parque Industrial Naucalpan
Naucalpan de Juarez, Estado de México
C.P. 53370
yokogawa.com/us
yokogawa.com/ca
Phone: +52 (55) 5955-7400
Fax: +52 (55) 5955-7417
yokogawa.com/mx
The contents of this document are subject to change without prior notice. All rights reserved. Copyright © 2016 Yokogawa Corporation of America.
[Ed:01] Printed in USA 2016-04-1822