Spherical Roller Bearings HPS, redefining the standard. Trademark registration pending Limiting Speed Life 20% higher 2the times operating life (maximum) (maximum) Des ign Techn ology Exclusive through analytical Material Technology State-of-the-art material technology through detailed analysis of raw material NSK design advanced technology Manufacturing Technology The most advanced production system guarantees outstanding quality control Continually developing products with greater strength and higher accuracy, NSK’s new HPS fully incorporate the advan tages of NSK’s world-class design, materials, and manufacturing technology, setting a new standard for bearings. 1 2 High performance in diverse applications with reduced maintenance costs and more compact design HPS spherical roller bearings meet the needs of various equipment for components with reduced maintenance costs and unsurpassed functionality. By taking full advantage of NSK’s wealth of experience and expertise, HPS spherical roller bearings realize unprecedented endurance and high limiting speeds to support downsizing while at the same time improving performance and lengthening equipment operating life. Just what you would expect from NSK, the leading bearing company. Features of HPS Spherical Roller Bearings Life Limiting Speed 2 times 20% higher the operating life (maximum) Long Life (maximum) Lower Maintenance Cost Maintenance costs are an important factor in reducing total equipment costs. HPS spherical roller bearings realize twice the operating life of conventional products, and longer operating life leads to lower maintenance costs. Flexible Applicable to a variety of applications With improved cage resistance to wear at higher speeds over longer period of operation, HPS spherical roller bearings deliver high performance to a variety of applications. Compact Contributing to equipment downsizing Achieving longer operating life can be realized together with the selection of smaller bearings. HPS spherical roller bearings allow compact design for various equipment, thereby supporting the demand for downsizing. 3 4 Long operating life reduces maintenance cost HPS spherical roller bearings demonstrate twice the operating life of conventional EA Series bearings for longer Life equipment operating life that lowers maintenance costs. Comparison HPS Life 2the times operating life 20% higher CD High-speed, long-term operability provides increased flexibility across a wide range of applications. HPS spherical roller bearings exhibit dramatically reduced cage wear at higher speeds over longer periods of operation. As a result, limiting speeds are increased to provide greater flexibility across an extensive range of applications. (maximum) Limiting speed (maximum) Limiting Speed EA HPS 5 EA CD 6 Innovative design drawing upon a variety of technologies leads to high performance in next-generation products Technology Innovative design developed through enhanced structural analysis The HPS cage incorporates a roller guide function in place of a guide ring. Eliminating the guide ring and optimizing the design of the inner and outer ring configuration facilitates the placement of additional, larger rollers. Optimized design for the internal specifications and improved press technology greatly increase load capacity, and realize longer life. Special surface treatment further strengthens the cage, reducing wear, heat and friction; it also allows for higher limiting speeds. Cage Cage Adoption of state-of-the-art materials HPS spherical roller bearings are made from NSK’s highcleanliness Z steel. This steel features greater fatigue strength. In addition, special surface treatment makes it more resistant to wear and more durable in a variety of applications. Cage design features stronger resistance to wear By utilizing the space gained from eliminating the guide ring and improving the design through advanced structural analysis, cage strength has been increased dramatically. The high-precision roller guide function in place of the guide ring, united with a special surface treatment, strengthens the cage against wear and increases the limiting speeds. Bearing Technology Center European Technology Center Advanced production system ensures outstanding quality As global leaders in the bearing industry, we have continually invested in developing and refining our manufacturing technology and quality control procedures so that we are able to manufacture bearings of exceptional quality and accuracy. Rollers Increased size and number Guide ring Outer Ring High-temperature operability Lubrication groove and holes Cage Flange High limiting speed Inner Ring High-temperature operability NSK old type bearing American Technology Center HPS Bearing Interior Design Comparison Cage High-strength pressed steel Special surface treatment Elimination of the guide ring allowed for a design change that improves cage balance and strength. 7 8 HPS Spherical Roller Bearing Table B B ra r r Fa / Fr≤e ra r φd φD φDa φd φD Nominal Outer Ring Width C Fa / Fr>e X Y X Y 1 Y3 0.67 Y2 φda Static Equivalent Load P0=Fr+Y0 Fa The values for e, Y2, Y3 and Y0 are given in the table below. Cylindrical Bore Dimensions (mm) Tapered Bore Basic Load Rating d D B r (min) Cr Cor 40 80 90 90 85 100 100 90 110 110 100 120 120 110 130 130 120 140 140 125 150 150 130 160 160 140 170 170 150 180 180 160 190 190 170 200 180 215 200 240 215 260 230 23 23 33 23 25 36 23 27 40 25 29 43 28 31 46 31 33 48 31 35 51 31 37 55 33 39 58 36 41 60 40 43 64 43 67 46 73 53 80 58 86 64 1.1 1.5 1.5 1.1 1.5 1.5 1.1 2 2 1.5 2 2 1.5 2.1 2.1 1.5 2.1 2.1 1.5 2.1 2.1 1.5 2.1 2.1 2 2.1 2.1 2 3 3 2 3 3 2.1 3 2.1 3 2.1 3 2.1 3 3 113 000 118 000 170 000 118 000 149 000 207 000 124 000 178 000 246 000 149 000 178 000 292 000 178 000 238 000 340 000 221 000 264 000 375 000 225 000 310 000 425 000 238 000 310 000 485 000 264 000 355 000 540 000 310 000 360 000 600 000 360 000 415 000 665 000 415 000 735 000 455 000 860 000 605 000 1 030 000 685 000 1 190 000 820 000 99 500 111 000 153 000 111 000 144 000 195 000 119 000 174 000 234 000 144 000 174 000 292 000 174 000 244 000 340 000 230 000 275 000 380 000 232 000 325 000 435 000 244 000 325 000 505 000 275 000 375 000 565 000 325 000 395 000 630 000 395 000 450 000 705 000 450 000 780 000 490 000 930 000 645 000 1 120 000 765 000 1 320 000 940 000 45 50 55 60 65 70 75 80 85 90 95 100 110 120 130 (N) Limiting Speeds (min-1) Grease 6 700 6 000 5 300 6 000 5 000 4 500 5 600 4 500 4 300 5 300 4 500 3 800 4 800 3 800 3 600 4 300 3 600 3 200 4 000 3 200 3 000 4 000 3 200 2 800 3 600 3 000 2 600 3 400 3 000 2 400 3 200 2 800 2 400 3 000 2 200 2 800 2 000 2 600 1 900 2 400 1 700 2 200 Bearing Numbers Oil Cylindrical Bore Tapered Bore (1) 8 500 7 500 6 700 7 500 6 300 5 600 7 100 5 600 5 300 6 700 5 600 4 800 6 000 4 800 4 500 5 300 4 500 4 000 5 300 4 000 3 800 5 000 4 000 3 600 4 500 3 800 3 400 4 300 4 000 3 200 4 000 3 600 3 000 3 800 2 800 3 600 2 600 3 200 2 400 3 000 2 200 2 600 22208EAE4 21308EAE4 22308EAE4 22209EAE4 21309EAE4 22309EAE4 22210EAE4 21310EAE4 22310EAE4 22211EAE4 21311EAE4 22311EAE4 22212EAE4 21312EAE4 22312EAE4 22213EAE4 21313EAE4 22313EAE4 22214EAE4 21314EAE4 22314EAE4 22215EAE4 21315EAE4 22315EAE4 22216EAE4 21316EAE4 22316EAE4 22217EAE4 21317EAE4 22317EAE4 22218EAE4 21318EAE4 22318EAE4 22219EAE4 22319EAE4 22220EAE4 22320EAE4 22222EAE4 22322EAE4 22224EAE4 22324EAE4 22226EAE4 22208EAKE4 21308EAKE4 22308EAKE4 22209EAKE4 21309EAKE4 22309EAKE4 22210EAKE4 21310EAKE4 22310EAKE4 22211EAKE4 21311EAKE4 22311EAKE4 22212EAKE4 21312EAKE4 22312EAKE4 22213EAKE4 21313EAKE4 22313EAKE4 22214EAKE4 21314EAKE4 22314EAKE4 22215EAKE4 21315EAKE4 22315EAKE4 22216EAKE4 21316EAKE4 22316EAKE4 22217EAKE4 21317EAKE4 22317EAKE4 22218EAKE4 21318EAKE4 22318EAKE4 22219EAKE4 22319EAKE4 22220EAKE4 22320EAKE4 22222EAKE4 22322EAKE4 22224EAKE4 22324EAKE4 22226EAKE4 Hole Oil Groove Diameter d0H Width W over incl. 18 30 40 30 40 50 5 6 7 2.5 50 65 80 65 80 100 8 10 12 5 6 8 100 120 160 120 160 200 15 20 25 10 12 15 200 250 315 400 250 315 400 — 30 35 40 40 20 20 25 25 Abutment and Fillet dimensions (mm) (min) 47 49 49 52 54 54 57 60 60 64 65 65 69 72 72 74 77 77 79 82 82 84 87 87 90 92 92 95 99 99 100 104 104 107 109 112 114 122 124 132 134 144 da Table 2 Number of Oil Holes Table 1 Dimensions of Oil Grooves and Holes Unit: mm Dynamic Equivalent Load P=XFr+YFa (max) (max) 49 54 52 54 65 59 60 72 64 65 72 73 72 87 79 80 94 84 84 101 91 87 101 97 94 109 103 101 108 110 108 115 115 115 121 119 130 129 145 142 157 152 73 81 81 78 91 91 83 100 100 91 110 110 101 118 118 111 128 128 116 138 138 121 148 148 130 158 158 140 166 166 150 176 176 158 186 168 201 188 226 203 246 216 Da Nominal Outer Ring Diameter (mm) incl. over C W 3 4 Constant — 180 250 4 6 6 315 400 500 6 6 8 630 800 1 000 8 8 8 1 250 1 600 8 8 d0H Axial Load Factor (min) ra (max) e Y2 Y3 70 75 77 75 89 86 81 98 93 89 98 103 98 117 111 107 126 119 111 135 129 117 134 137 126 146 145 135 142 155 142 152 163 152 172 160 184 178 206 190 222 204 1 1.5 1.5 1 1.5 1.5 1 2 2 1.5 2 2 1.5 2 2 1.5 2 2 1.5 2 2 1.5 2 2 2 2 2 2 2.5 2.5 2 2.5 2.5 2 2.5 2 2.5 2 2.5 2 2.5 2.5 0.28 0.25 0.35 0.25 0.23 0.34 0.24 0.23 0.35 0.23 0.23 0.34 0.23 0.22 0.34 0.24 0.22 0.33 0.23 0.22 0.33 0.22 0.22 0.33 0.22 0.23 0.33 0.22 0.24 0.33 0.24 0.24 0.33 0.24 0.33 0.24 0.33 0.25 0.33 0.25 0.32 0.26 3.6 3.9 2.8 3.9 4.3 2.9 4.3 4.4 2.8 4.3 4.4 2.9 4.4 4.5 3 4.2 4.6 3 4.3 4.6 3 4.5 4.6 3 4.6 4.4 3 4.6 4.3 3.1 4.3 4.3 3.1 4.3 3.1 4.3 3 4 3.1 3.9 3.1 3.8 2.4 2.7 1.9 2.7 2.9 2 2.9 3 1.9 2.9 3 2 3 3 2 2.8 3.1 2 2.9 3.1 2 3 3.1 2 3.1 3 2 3.1 2.9 2.1 2.9 2.9 2.1 2.9 2.1 2.9 2 2.7 2.1 2.7 2.1 2.6 Number of Holes Mass Y0 2.4 2.6 1.9 2.6 2.8 1.9 2.8 2.9 1.9 2.8 2.9 1.9 2.9 3 1.9 2.7 3 2 2.8 3 2 3 3 2 3 2.9 2 3 2.8 2 2.8 2.8 2 2.8 2 2.8 2 2.6 2 2.6 2 2.5 (kg) approx 0.50 0.73 0.98 0.55 0.96 1.34 0.61 1.21 1.78 0.81 1.58 2.30 1.10 1.98 2.89 1.51 2.45 3.52 1.58 3.00 4.28 1.64 3.64 5.26 2.01 4.32 6.23 2.54 5.20 7.23 3.30 6.10 8.56 4.04 9.91 4.84 12.7 6.99 17.6 8.80 22.2 11.0 Note (1) The suffix K indicates that the bearing has a tapered bore (taper 1:12). Remarks 1. The maximum operating temperature of standard HPS spherical roller bearings is 200˚C 2. The suffix E4 indicates that the bearing has an oil groove and holes. (The numbers and dimensions of oil grooves and holes are shown in Tables 1 and 2.) 9 10