Page 01
Intrinsic Safety
MTL Instruments
Is Zener Barrier
MTL700 Series
The MTL700 Series, noted for its robust moun ng and earthing arrangements
and its field‐proven circuitry, has become virtually an "industry standard" during
its life me. 1 or 2 channels in same slim package
Electronic protec on prevents blown fuses
All models short‐circuit proof
Fixed tagging & cable‐screen earthing accessories
Cer fied to worldwide standards.
MTL7700 Series
The MTL7700 Series follows closely in the footsteps of the MTL700 but as a DIN
rail moun ng barrier providing quick and easy installa on without the need for
special hardware. Removable terminals are used for ease of installa on,
maintenance and for providing a loop disconnect by simply unplugging the
terminals from the side of the module.
Isolator
MTL5500 Series
The MTL5500 Series modules are versa le yet simple to apply; use the latest
technology and yet are well proven.
These contras ng a ributes stem from the progression of MTL's exper se in the
design and manufacture of isolators for intrinsic safety and the applica on of
innova ve technology to achieve the required separa on and segrega on of the
circuits.
The MTL5500 (DIN‐rail moun ng) and MTL4500 (backplane moun ng) isolators
share a common design, differing only in the mechanical moun ng and
connec on methods.
MTL4500 Series
Improving upon the widely adopted, enormously successful, "industry standard"
MTL4000 Series was a big challenge but the innova ve MTL4500 Series includes
several new features for backplane moun ng isola ng interfaces. This new
family easily integrates with the I/O equipment of all major instrumenta on and
DCS suppliers in the same secure manner as its predecessor.
Rapid install‐and‐release mechanism
Highest packing density on the market
3‐port isola on with low power dissipa on
INSTRUMINDO PRIMA SENTOSA
Page 02
Intrinsic Safety
MTL Instruments
MTL4600 Series
Building on the base of MTL4500 series solu ons, the MTL4600 offers a high level of
signal isola on for installa ons where mul ple loops on a common connec on are
not desirable.
Signal isola on provides excellent protec on against surges, common faults and
noisy environments. It also eliminates the risk of earth loops between different
areas of the plant, which, if not isolated, can cause significant errors or failures
under fault condi ons.
MTL4600 isolators are fully compa ble with all exis ng backplanes used with
MTL4500 series and many control systems. The form factor and signal types offer
the user a common approach for both IS and non‐IS signals.
MTL5000 Series
Many modules in the MTL5000 range have now been superceded by their
equivalent in the MTL5500 series. For new applica ons the MTL5500 modules
are recommended, these offer all the benefits of greater efficiency, new
mul channel modules and new func onality.
A number of the products in the MTL5000 series will con nue to provide key
func onality as part of MTL's DIN rail isolator range.
Configuration Tools and Software
The PCS45/PCL45USB configurator allows MTL converters to be configured from
a standard PC running a Microso ® Windows® opera ng system. It comprises
PC so ware, provided on a CD (PCS45), and an ATEX cer fied interfacing link
(PCL45USB). Converters can be configured from the safe area, while on‐line, and
configura ons can be saved to disk and printed out when required. It is suitable
for use with MTL4000, MTL4500, MTL5000 and MTL5500 series products.
MTL E-Series
MTL’s E Series is a range of high quality galvanic isolators, including some non‐IS
models, in 19‐inch Eurocard format. All MTL Eurocard interface devices conform
to the DIN41494 Eurocard standard and also to NAMUR EMC standards. The IS
versions are ATEX, PTB or TÜV cer fied to CENELEC standards. The Eurocard
range provides all common func ons, including HART® compa bility, so that
most installa ons can be designed easily around the 19‐inch cards. They
operate with a 24V ac/dc supply or are loop powered. * High quality galvanic
isolators, including some non‐is models, designed to DIN 41494 Eurocard
standard.
MTL2000 Series
MTL2000 Series isolators are DIN‐rail or surface moun ng devices that are
mechanically compa ble with the earlier MTL3000 Series units. The series
includes: IS relays for bringing back status or command signals from switches or
proximity detectors and an IS relay to switch hazardous‐area loads.
230Vac or 115Vac supply
250V input/output power supply isola on
No high‐integrity earth required
Broken line and earth fault protec on
INSTRUMINDO PRIMA SENTOSA
Page 03
Intrinsic Safety
MTL Instruments
IS Indicators
MTL646 / 647 Series
The MTL646/7 text displays are located in the hazardous area where they
display alphanumeric data & graphics from a safe area host controller. This is
transmi ed by a serial data link passing through an MTL5051 isola ng interface.
This serves the dual purpose of isola ng the IS indicator and conver ng RS232
or RS422 serial data to the MTL signal level and vice versa. Bi‐direc onal
communica on permits operators to acknowledge messages and to request
process ac on when necessary.
The MTL647 field moun ng
The MTL646 panel moun ng unit
MTL660 Series
The MTL660 Series indicators are loop powered units and the low voltage drop
across their input terminals allows them to be installed in almost any 2‐wire, 4‐
20mA loop. Large liquid crystal displays make the process variables easily visible
at a distance. Process units are configured into the display area. Instant readout
of percentage or loop current is available at the push of a bu on. Field
moun ng units are housed in a rugged aluminium IP67, NEMA 4X case. GRP
op on is available for highly corrosive atmospheres.
TI Multiplexers
MTL830 Series Multiplexers
MTL830 Series mul plexers with Modbus outputs avoid the need to isolate each
instrument loop. Reduce the cost of installed wiring by up to 50`% by
communica ng the status of mul ple hazardous‐area sensors over dual‐redundant
data highways.
Save on the cost of installing hazardous‐area cabling
Reduce installa on me, space and weight
Rapid problem detec on with status repor ng systems
Sensor‐failure detec on and fail safe drive op ons
Serial‐data outputs to host control system
AI to Modbus controllers
Redundant data highway facility
INSTRUMINDO PRIMA SENTOSA
Page 04
Process I/O™
MTL Instruments
Zone 2 Installation range
Bus Interface Modules (BIM’S)
An MTL8000 node uses a Bus Interface Module (BIM) to communicate with the
host controller via a local area network (LAN). Different BIMs can be chosen to
operate with a range of popular fieldbus protocols. The BIM mounts on a carrier
and receives all of its communica on and power links from it. The BIM uses the
RS485 communica ons standard. Other alterna ves are RS422, by changing
switches (where available) on the carrier, or RS232 by fi ng an in‐line converter.
MTL8000 Railbus Isolator
A Railbus Isolator is required only in nodes that contain IS field wiring. The
Railbus Isolator mounts on its own carrier and is placed in the line of carriers
immediately before the first (2/1) carrier that will carry IS field wiring. It is
usually followed by an 8920‐PS‐DC IS module power supply (on its own carrier)
which provides power for the 2/1 I/O modules.
MTL8000 2/x Power Supplies
Good power supply management is at the heart of the MTL8000 system. AC and
DC power supply units are available to suit the available resources. All units are
designed to endure the harsh environmental condi ons that are frequently
found in process plants and, naturally, they meet rigorous EMC and electrical
safety standards. Power supply connec ons are minimised and simplified to
ensure that power provision requires the minimum of wiring effort. MTL8000
series power supplies are designed to support redundancy when required and
many are fi ed with "health" signal outputs for early warning of problems.
MTL8000 2/1 Modules
All I/O modules are connected to a high speed Bus Interface Module (BIM) via a
proprietary bus system called "Railbus" and one BIM can control up to 32
modules. The module carrier provides the transmission medium for the Railbus
and by plugging a module onto a carrier, connec ons are made between the
module and the bus. The connectors on the carrier also provide the power
supply links to the module. Addi onally, 2/1 modules can use intrinsically safe
wiring to send and receive signals into hazardous areas.
MTL8000 Module Carriers and Cables
Carriers are the building blocks on which the MTL8000 system is assembled.
They distribute the basic power supply services to the modules, and provide the
communica ons route between the Bus Interface Module (BIM) or Controller
and the I/O modules. Most carriers can be mounted on DIN rail or directly to a
flat surface and may be joined end‐to‐end to extend the size of an installa on.
Mul pin connectors at the end of each carrier carry the system power supply
and internal 'Railbus' communica ons across to the next carrier.
INSTRUMINDO PRIMA SENTOSA
Page 05
Process I/O™
MTL Instruments
MTL8000 Field Terminals
A field terminal is a replaceable unit used to terminate field wiring and link it
directly to the I/O module. By separa ng the terminal block from the module, a
damaged terminal block doesn't mean replacement of the module. Any
required field device power can be provided via the module to the field
terminals, so no further patching is required. The modules have recommended
field terminal types, not only to maximise usability but also to maintain safety,
by preven ng the wrong type of module from being connected to the field
devices. Other key benefits include.
MTL8000 Software
The 8455 so ware is one of the methods for configuring Profibus and Modbus
Bus Interface Modules (BIMs) in an MTL Process I/O™ node. It runs on a PC,
under the familiar WindowsTM opera ng system. The PC can be linked to the
BIM using either a local cable link or via a secondary LAN connec on, where
available. The BIM is the interface between the I/O modules and the host
controller, and must be configured to permit correct opera on. The BIM needs
to be told the iden ty of each I/O module fi ed and values of relevent
parameters. Parameters must also be defined for LAN communica on with the
host controller.
Zone 1 Installation range
MTL8000 1/1 Power Supliers
The Power supply modules convert locally available 24Vdc to a high‐frequency
bus that in turn powers the I/O modules and their field circuits.
The power supplies are compact, lightweight and efficient and mount directly
onto the Node Services Carrier. Supply redundancy is supported by adding a
second unit. Power supplies may be changed while energised in the hazardous
area.
MTL8000 1/1 Field Enclosure
Enclosure type 863‐EN‐16 is designed to accommodate a complete MTL8000
1/1 node with up to 16 I/O modules in a Zone 1 hazardous area.
It has integral moun ng arrangements for the 870‐CA‐16 Node Services Carrier
(not supplied) and provision for all wiring and accessories, including moun ng
brackets for two 895‐FL‐PS power supply filters. Generous internal space is
provided for rou ng and termina on of field wiring.
MTL8000 1/1 IS isolator
The 856‐IS‐DP provides a barrier between RS485 and RS485‐IS to interface
Standard Profibus DP and Intrinsically Safe Profibus DP.
With two IS channels it enables two BIM modules to operate in redundant
mode and will support up to 13 MTL8000 1/1 nodes on the segment.
INSTRUMINDO PRIMA SENTOSA
Page 06
Process I/O™
MTL Instruments
MTL8000 1/1 Modules
A wide range of I/O modules is offered including AI, AO, DI, DO, temperature
input func ons and pulse frequency. Each module handles 4 I/O channels (DI: 8
channels) in a slim, 20 mm wide package. The DI module is addi onally
so ware‐configurable to operate with a combina on of NAMUR switch inputs
and ultra low‐power solenoid outputs. The temperature input module can
accept inputs from thermocouples or RTD sensors.
MTL8000 1/1 Node Services Carrier
The Node Services Carrier accommodates primary and redundant power
supplies, primary and redundant BIMs and up to 16 I/O modules, providing up
to 128 DI channels or 64 AI/TI/AO/DO channels per node.
The carrier is supported by a strong, lightweight extruded aluminium pla orm,
which provides excellent mechanical stability and ruggedness.
MTL8000 1/1 Bus Interface Module (BIM)
The Bus Interface Module (BIM) supports connec on to Profibus‐DP masters.
The LAN medium is implemented as intrinsically safe RS485, supported via an IS
interface in the safe area. Mul ‐dropping of nodes is possible in both the safe
and hazardous areas ‐ up to 13 remote I/O nodes may be mul ‐dropped in the
hazardous area from one intrinsically safe interface unit. Each BIM has a single
Profibus LAN.
INSTRUMINDO PRIMA SENTOSA
Page 07
HART Interfacing
MTL Instruments
HART Multiplexers
MTL4850 SIL3 multiplexer
The MTL4850 HART Mul plexer offers a smaller footprint
solu on ideally suited to both retrofit and new project
applica ons. Termina on boards, carriers and integrated
backplanes are available to enable the MTL4850 to interface
to various instrumenta on applica ons.
The MTL4850 Hart Mul plexer is now SIL3 rated
Func onal Safety Management company.
MTL4840 Series
The MTL4840 HART connec on system is the system of
choice for unrivalled flexibility. Based on 16 channel
modularity the system can be easiliy expanded to cover up
to 7936 HART devices on one network. The flexibility of the
MTL4840 and its ability to communicate with any of the
Instrument Management So ware (IMS) packages on the
market today allows MTL to offer the op mum solu on for
any applica on ‐ both general purpose and Intrinsically Safe.
HART Software
Powerful instrument management so ware is being widely
adopted by the process industry to provide detailed
process and maintenance informa on for a broad range of
HART® field devices.
Customised Solutions
One of the simplest and most cost effec ve methods of
integra ng HART CONNECTIONS into a tradi onal point to
point Process I/O solu on is to install a customised HART
connec on board in place of the normal DCS Field
Termina on Panel.MTL manufacture a wide range of
customised backplanes and HART connec on units to
replace the standard DCS termina on boards and provide
direct pickup of the HART signal.The MTL HART connec on
units have all the features of the standard DCS termina on
board with the addi on of the HART mul way connector
which links the board to the HART backplane.
INSTRUMINDO PRIMA SENTOSA
Page 08
Fieldbus
MTL Instruments
Fieldbus Power Supplies
Redundant Fieldbus Power Supplies
MTL fieldbus power supplies are designed to provide redundant power for up to
eight FOUNDATION™ fieldbus H1 segments and are suitable for use with all
fieldbus systems. They are op mised for use in general purpose and hazardous
area High Energy Trunk architectures which, with the appropriate FieldPlus
wiring components, supports fieldbus devices using all hazardous area
protec on techniques.
Single-segment Fieldbus Power Supplies
The F101, F102 and F104 fieldbus power supplies each provide power for a
single FOUNDATION fieldbus™ H1 segment. Galvanic isola on, power
condi oning and segment termina on are incorporated. The F10x Series
modules should be adopted for all new installa ons requiring single‐segment,
non‐redundant power in small to medium scale applica ons such as batch
processing.
Redundant FISCO Power Supplies
Since their introduc on in 2002, the MTL simplex FISCO power supplies and
wiring components have become the defini ve solu on for intrinsically safe
fieldbus, and have been chosen by influen al end users to protect major
hazardous area networks worldwide. Plant operators have been able to take
advantage of the benefits of a fully live‐workable field network without the
onerous restric ons on segment loading and maximum cable length that were
imposed by earlier IS techniques
Classic single-segment Power Supplies
The MTL5995‐PS isolated fieldbus power supply is a compact, DIN‐rail moun ng
unit providing plug in connectors to simplify installa on and maintenance.
The FPS‐DT or the FPS‐D dual fieldbus power supply powers two independent
fieldbus segments. They consist of a Dual Coupler base and two plug‐in Isolated
Power Modules.
Simplex FISCO Power Supplies
In a FISCO fieldbus network, the en re field circuit – including the trunk and all
spurs ‐ is intrinsically safe. The fieldbus power supply includes an intrinsic safety
barrier, and provides condi oned power to the fieldbus segment in the
hazardous area. The fieldbus instruments together with the power supply and
any associated wiring components, must be cer fied as intrinsic safety
apparatus and must comply with FISCO requirements.
INSTRUMINDO PRIMA SENTOSA
Page 09
Fieldbus
MTL Instruments
Classic redundant fieldbus power supplies
The F600A Series has now been superceded by their
equivalent in the 9180 Series. For new applica ons, the 9180
Series is recommended, this offers benefits of greater
efficiency, mul channel modules and superior func onality.
The F600A Series op on provides mul ‐segment fieldbus
power using the FPS‐IPM power modules. Where indicated
below, "Drawings" are dxf files of the product that may be
included in AutoCAD® or equivalent CAD so ware packages.
Fieldbus Wiring Components
Fieldbus Surge Protection
The FS32 represents the
leading edge of surge
protec on design. With its
space saving profile
The TP32 and TP32‐T are
specifically designed to
protect process transmi ers
and devices on Fieldbus
The MA4000 is universally
suitable for protec on power
supplies in hos le
environments.
FP32 devices provide surge
protec on along the Trunk or
Spurs of fieldbus systems
from damaging…
The MA15 Series of surge
protec on devices protects
electronic equipment and
computer networks against
the…
New! Redundant Intrinsically Safe Fieldbus Barriers
Now, for the first me, MTL gives users the choice of specifying redundant
Fieldbus Barriers for fieldbus segments that are cri cal to the ‘up‐ me’ of the
process.
 Unique, patented redundant configura on for super‐high system availability
 Complete enclosure systems for up to 6 intrinsically safe spur connec ons
 Failure alarm direct to host control system via integrated fieldbus device
 Live‐pluggable system components, without 'gas free' constraints
Fieldbus Power Hub
The F11 is the next genera on of the popular power hub. Ideal for fieldbus
device or system demonstra ons, bench‐top calibra ons and test setups. The
power hub is a mini fieldbus segment in a box ‐ just add devices.
A typical use for the power hub is to configure, precommission, test or calibrate
Fieldbus devices
INSTRUMINDO PRIMA SENTOSA
Page 10
Fieldbus
MTL Instruments
Instrinsically Safe Fieldbus Barriers
MTL’s 9370‐FB Series Fieldbus Barrier establishes a new benchmark for fieldbus
networks in hazardous areas. It retains the major benefits of the High Energy
Trunk technique while removing the drawbacks associated with exis ng
Fieldbus Barrier implementa ons. The result is lower cost, safer opera on and
higher reliability throughout the life‐cycle of the fieldbus network, with benefits
not only for the plant operator but also for all par es involved in the design and
installa on process.
Process Junction Boxes
MTL Process Junc on Boxes are designed for moun ng fieldbus wiring
components and TI mul plexers. They offer plenty of space for termina on and
wiring, making it easy to install and maintain the fieldbus system.
Available in painted 409 stainless steel (FCS75xx series), carbon loaded, glass‐
reinforced polyester (FCS85xx series) or 316 stainless steel (FCS95xx series) and
rated IP66, they provide the highest levels of corrosion resistance for the
harshest process environments.
Megablock series of Wiring Hubs
A Megablock™ is a DIN rail mounted passive hub designed for use in
FOUNDATION™ fieldbus H1 and Profibus PA networks. The choice of rising cage
clamp screw or spring clamp terminals simplifies installa on and maintenance.
Megablocks minimize hand wiring and allow individual devices to be added to
and removed from the segment without disrup ng network communica on.
The SpurGuard™ op on provides short circuit protec on for the segment.
AS-I Megablock Series
AS‐i Megablocks are DIN‐rail mounted passive hubs for the AS‐i network. They
connect several AS‐i devices to the network trunk cable and provide short
circuit protec on to the segment. The AS–i Megablock itself does not contain an
AS–i chip or communicate over the AS–i network, so it consumes no network
communica on resources (bandwidth, slave addresses, etc.). They are used to
interconnect AS–i master and slave devices that do contain AS–i chips.
Spur Connectors
If an En ty cer fied* field device needs to be added to a segment powered by a
FISCO power supply, then a 9321‐SC En ty spur connector can be used with a
9121‐IS power supply and a 9323‐SC En ty spur connector can be used with a
9122‐IS power supply.
When connected between the segment and the device, it limits the power and
with the 9323‐SC the current, making the spur compa ble with the safety
descrip on (24V, 250mA and 1.2W) of an En ty cer fied device.
INSTRUMINDO PRIMA SENTOSA
Page 11
Fieldbus
MTL Instruments
MTL951 Hazardous area connectors
MTL951 Ex d e hazardous area plug and socket connectors enable the operator
to remove equipment from a power or signal line in a hazardous area, without
having to isolate the supply. It also allows fieldbus equipment to be removed
from the bus without having to disrupt communica on with other equipment
a ached to that bus. Applica ons include fieldbus instrumenta on, standard
4–20mA runs, junc on box feeds, power supply units, distribu on boards and
any other applica ons requiring power and instrument feeds in a hazardous
area.
Terminators
The fieldbus standard requires busses to be terminated at both ends. In many
applica ons, one terminator is built in to the power condi oner, which is usually
located near to the control system. The second terminator is either integrated
into the Megablock or fieldbus barrier wiring component or added in the form
of a separate DIN‐rail mounted unit.
Fieldbus Diagnostics
Fieldbus Displays
The 8 variable BA‐x8x version provides a large 86 x 45 mm back‐lit display with 9
standard screen op ons displaying 1 to 4 variables, measurement units and tags
as well as bar graphs. The operator can select the displayed screen via the front
panel push‐bu ons, or these bu ons may be disabled. The instrument can be
supplied with six isolated alarm outputs, each of which may be linked to any of
the displayed fieldbus variables. Alarm setpoints can be entered via the front
panel push‐bu ons, which in turn may be protected by a security code.
F809F-Plus Fieldbus Diagnostics Module
The F809F‐Plus Fieldbus Diagnos cs Module monitors the performance of eight
fieldbus segments, providing informa on on the health of the network physical
layer. As a Founda on Fieldbus™ device the F809F‐Plus easily integrates with
the chosen host control system via a fieldbus segment, allowing the network
status and measured parameters to be displayed in the control system’s
instrument management so ware.
 Monitors 8 fieldbus segments
 Reports parameters via FOUNDATION fieldbus™ H1
 Open system solu on: compa ble with all major DCS system
 Registered to Fieldbus Founda on ITK 6.0, including new resource block field
diagnos c bits
 FDT/DTM and eEDDL user interfaces, with maintenance symbols according
to NAMUR NE107 recommenda ons
INSTRUMINDO PRIMA SENTOSA
Page 12
Fieldbus
MTL Instruments
Fieldbus Software Tools
MTL SmartPlant Instrumentation (SPI) symbol library for FOUNDATION fieldbus™ components
MTL has made it easier for engineering designers and end users to use their
FOUNDATION fieldbus™ products by developing a u lity to import the complete
range of MTL‐Relcom fieldbus products (Power Supplies, Megablocks™, surge
protectors,Fieldbus Barriers and En ty conversion blocks) into SmartPlant
Instrumenta on version 9 and 2009.
Fieldbus segment calculator v1.5.4
The MTL segment calculator is a spreadsheet‐based tool designed to assist
network and planning engineers when designing and implemen ng
FOUNDATION fieldbus ™ H1 networks. Specific data covering MTL fieldbus
power supplies, including the latest Redundant FISCO units, wiring hubs and
third‐party field devices are pre‐programmed although users can input their
own device parameters. Calcula ons using surge protec on devices are also
accommodated.
9370-FB Series Fieldbus Barrier Segment Calculator v0200
This so ware calculator tool models the behaviour of MTL’s 9370‐FB Series
Fieldbus Barriers, and provides a rapid “Go/No‐Go” indica on of the electrical
characteris cs of the fieldbus network. All the relevant parameters of the
fieldbus segment are easily configurable, including field device currents, cable
lengths, cable cross‐sec on and number of fieldbus spurs. Power supply and
host control system types are easily selectable from pull‐down menus, or can be
user‐defined.
Fieldbus Test Equipment
MTL have built on the experience of being the leading supplier of fieldbus
diagnos c tools for over 8 years to develop the MTL F809F‐Plus on‐line Fieldbus
Diagnos c Monitor.
Fieldbus Monitor, FBT‐6, is used to examine the opera on of a live
FOUNDATION™ fieldbus network without interfering with its opera on.
FBT‐4 Fieldbus Power & Signal Probe,provides a basic good/bad indica on of
the network's health.
Fieldbus Wiring Validator, FBT‐5, is used in combina on with the Fieldbus
Monitor, FBT‐6, to test new or exis ng field wiring to determine its suitability for
use in a FOUNDATION fieldbus™ network.
INSTRUMINDO PRIMA SENTOSA
Page 13
Industrial Ethernet
MTL Instruments
Ruggedised Ethernet
Managed Ethernet Switches
Ethernet is becoming the default data communica on medium for industrial
automa on applica ons. In fact, it’s not uncommon for video, voice, and high‐
rate industrial applica on data transfers to be integrated into one network.
These rugged, 5 to 18 port DIN‐rail and panel mount Ethernet switches with
mul ple Gigabit and fibre port op ons, support fast redundant ring or mesh
networks for high availability. The full range is ATEX cer fied for Zone 2 and UL
approved for Class 1, Division 2 hazardous areas.
Unmanaged Ethernet Switches
These rugged, 5 to 9 port DIN‐rail and panel mount Ethernet switches are
designed for use in harsh and hazardous environments. The full range is ATEX
cer fied for Zone 2 and UL approved for Class 1, Division 2 hazardous areas.
SFP Optical Transceivers
The MTL‐SFP range of op cal transceivers offer maximum flexibility to operators
of Gigabit Ethernet networking equipment. The pluggable architecture allows
the module to be installed into any suitable MTL Gigabit switch SFP port at any
me – even with the host equipment opera ng and online. This facilitates rapid
configura on of the equipment to precisely the user’s needs – reducing
inventory costs and network down me.
Ethernet Media Converter
The industrial‐grade Ethernet‐to‐Fibre Converter product range convert
Ethernet data to fiber op c signals, which can be a very cost‐effec ve way to
extend transmission distance. By conver ng to op cal media, Ethernet data can
be transmi ed over distances up to 120km while enjoying superior EMI
immunity, an ideal combina on for many industrial applica ons. Approved for
Zone 2 hazardous area use, the ETX series use proven a design to keep you
industrial automa on applica ons running con nuously.
Rackmount Ethernet Managed Switches
The 9226/32‐ETZ rackmount Ethernet switches offer a space efficient method of
increasing your network's capability. These 10/100 Fast Ethernet/Gigabit
Ethernet/Fibre enabled switches provides expanded connec vity to fulfill the
most demanding applica ons in modern process engineering networks.
INSTRUMINDO PRIMA SENTOSA
Page 14
Industrial Ethernet
MTL Instruments
Wireless Ethernet
Wireless Ethernet
Ethernet is fast becoming the data connec on method of choice for process
network backhaul and device communica on. MTL provides a comprehensive
range of products to wirelessly enable these connec ons to the network,
connect devices point to point or provide mobile access.
Intrinsically Safe Ethernet
The 9460‐ET Series provides cost‐effec ve Intrinsically Safe (IS) Ethernet
equipment that can be installed and maintained easily in hazardous areas. The
intrinsically safe hazardous area cer fica on permits the components to be
mounted in a Zone 1 hazardous area with connec vity into Zone 0 and the
associated apparatus cer fica on of the 9468‐ET IS Ethernet isolator and 9491‐
PS IS power supply allow this equipment to be mounted in a Zone 2 hazardous
area and connected to intrinsically safe equipment in a Zone 0 or 1 hazardous
area.
Tofino™
Tofino™ CMP - Central Management Platform
Tofino™ CMP is an easy‐to‐use Windows‐based so ware tool that configures
and monitors an en re network of Tofino™ Security Appliances from a single
worksta on, using concepts and terminology that control system engineers
already understand.
Tofino™ Hardware
The Tofino™ Industrial Security System is a new and unique, solu on from MTL
and Byres Security that addresses the important issue of protec ng Industrial
Networks from modern cyber‐security a acks.
INSTRUMINDO PRIMA SENTOSA
Page 15
Industrial Wireless
MTL Instruments
Wireless Accessories
When deploying a wireless network o en more thought is given to the device
types than the antennas, cabling and connec ons. These wireless accessories
can determine the successful opera on of a system as they o en have a large
impact on signal strengths, distances and bandwidths that are achievable. MTL
offers a high quality range of antennas, cabling and surge equipment to support
these wireless systems, ensuring that the signal is available when and where it is
needed.
Serial I/O Interface
MTL’s wireless serial I/O interfaces provide an easy way to connect sensors,
transducers and switches into a wireless communica on system. Opera ng in
point to point excep on repor ng or MODBUS RTU modes, this range of
products is suitable for projects that require 0‐20mA, 4‐20mA, 0‐10V, digital and
pulsed I/O. Devices can convert between mA and voltage to interface many
different sensor types into a single network.
Hazardous Area 802.11
MTL’s intrinsically safe (I.S.) wireless solu ons provide completely safe wireless
opera on in hazardous areas. Products are live workable, meaning that in many
situa ons a gas clearance cer ficate is not required to work on the equipment
and can reduce costs when performing maintenance, installa on, tes ng or
replacing devices. The MTL hazardous area access point provides 802.11a/b/g
connec vity, a standard which is widely compa ble with end devices and can be
used for transferring Ethernet data over the air.
Wireless I/O
Connec ng sensors and transducers into a display panel or HMI/SCADA
interface can be a costly exercise, par cularly over large distances. MTL provides
a simple way to send 4‐20mA, digital, thermocouple or supply voltage status
signals over long or short range wireless connec ons. Devices can be purchased
as a matched pair for fast and simple installa on with no configura on required,
transferring analogue and digital status con nuously.
Wireless Serial Modem
Serial interfacing is one of the most well supported data transfer methods
between industrial devices. MTL provides an easy to use, and secure
RS232/RS485 to wireless interface for industrial devices such as intelligent
transducers, PLCs, data loggers and temperature mul plexers. MTL wireless
connec ons provide superior range and networking op ons both in and out of a
plant environment, opera ng on 400MHz, 800MHz, 900MHz, 2.4GHz or 5GHz
frequency ranges.
INSTRUMINDO PRIMA SENTOSA
Page 16
HMI and Visualisation
MTL Instruments
Ex Zone Panel PC
Explorer Remote PC’s
The EXPLORER range of hazardous area panel PC's are ideally suited to surviving
the harsh environments typically found in Pharmaceu cal, Chemical, Biotech
and Food and Beverage manufacturing.
All opera ng and visualiza on components (display, touch screen, trackball,
joys ck, keyboard...) can be configured according to the requirements of the
plant. Constructed as intrinsically safe panel moun ng modules and cer fied for
Ex Zone 1 / 2 (Gas), Zone 21/22 (Dusts) the EXPLORER Panel PC can easily be
integrated into our FHP standard enclosure, as well as exis ng enclosures, walls
and cabinets.
Remote PC Terminals
Challenger Remote PC’s
The CHALLENGER range of remote PC terminals are designed for use in
extreme hazardous areas such as those encountered in Pharmaceu cal,
Chemical, Biotech and Oil and Gas industries. CHALLENGER Terminals can be
configured in a modular manner to meet with the plant installa on
requirements. All the components including the display, touch screen, keyboard,
poin ng devices, etc. ‐ are cer fied for use in hazardous areas as control panel‐
mounted modules and can be mounted independently into various enclosures /
walls or into our CHALLENGER FHP standard enclosure which provides
environmental protec on.
Safe Area Workstations
ProPanel® MP2030SA
The ProPanel® MP2030 is a computer with an integrated display and a more
compact form factor than the original ProPanel, but with excep onal modular
versa lity and the choice of various internal op ons.
Barracuda Lite Workstation
The Barracuda Lite 15” worksta on features an Intel Core Duo 2.2GHz
processor and a glass based touchscreen. RAM capacity is up to 2GB and a 32GB
compact flash for storage.
The Barracuda Lite 19" is a new addi on to the Azonix product family. This
product was developed using the latest Intel Core 2 Duo to maintain processor
efficiency with ever more complex applica ons and a 19" touch screen display
to provide for the increasing amount of user controlled data and monitoring
func ons.
INSTRUMINDO PRIMA SENTOSA
Page 17
HMI and Visualisation
MTL Instruments
Zone 1 Workstations & Displays
Azonix Drilling Unit (ADU)
The Azonix Drilling Unit is an applica on specific tool for use in the oil and gas
industry. It is a mission cri cal device during the drilling process. The ADU is
used in Zone 1 related hazardous areas exposed to the rig floor environment.
ProPanel® TC2100 Thin Client
Targeted at MWD/LWD, mud logging and data‐rich applica ons in Zone 1 areas,
this rugged Thin Client version has addi onal op onal features such as larger
Flash memory capacity, op cal Ethernet and an integrated Ethernet hub for
wireless networking.
ProPanel® MP2040Z1 Workstation
The ProPanel® MP2040 Computer with internal SMARTpurge system offers all
the features available on the MP2030, but is set up for desktop use in a variety
of rugged and hazardous environments, including op ons for Zone 1 and Class I,
Division 2.
ProPanel® MP2030Z1 Workstation
The ProPanel® MP2030 is a full‐featured computer with integrated LCD display
(16.4" x 14.6" x 5.0") and excep onal modular versa lity in the choice of
internal op ons, LCD touch‐screen, I/O configura ons, networking, peripherals
and other op ons.
ProPanel® MP4500Z1 Workstation
The ProPanel® PRO4500Z1 is the ul mate hazardous area worksta on for the rig
floor. Leveraging the latest in portable compu ng technology, Azonix is able to
integrate full client compu ng performance into a small light‐weight enclosure.
INSTRUMINDO PRIMA SENTOSA
Page 18
HMI and Visualisation
MTL Instruments
Zone 2 Workstations & Displays
Barracuda 15” Workstation
The Barracuda 15” Worksta on can be u lized in applica ons such as Military
C4 applica ons and oil and gas explora on, where a display or worksta on must
be able to withstand harsh shock and vibra on or other rugged environmental
factors.
Barracuda 19” BOP
The Barracuda BOP (Blow Out Protec on) is an applica on specific rig‐floor
computer with integrated features required in blowout preventer surface
systems.
ProPanel® MP2100 Workstation
The ProPanel® MP2100 Computer System is designed for mission‐cri cal
applica ons in hazardous environments. TheMP2100 is a fourth‐genera on rig
floor instrumenta on computer system, u lizing core technologies field‐proven
in oil explora on, mud flow control, and other hazardous and rugged Zone 2,
Class 1 Division 2 environments.
ProPanel® MP2030 15” Workstation
The MP2030 series is available in standard configura ons, Zone 1 / Zone 2 and
Safe Area cer fica ons, with a number of standard op ons, and is further
customizable to unique user requirements in minimum lot sizes of 50 units.
INSTRUMINDO PRIMA SENTOSA
Page 19
Surge Protection
MTL Instruments
Combination
ProShield Series
UL1449 listed and CSA approved the ProShield Series provides the ul mate
configurable protec on pla orm through the unique patented design of seven
high performance AC mains/power outlets (US style) plus three easy slide‐in
data protec on bays.
The ProShield is designed for home use, handle maximum surge currents
greater than 27kA on home PCs, fax machines, home entertainment equipment,
digital TVs, VCRs, DVDs, cable modems and digital satellite systems.
Data and Signal
SSP Series
The mul ‐stage hybrid of the SLP Series uses a combina on of solid state
electronics and a gas filled discharge tube (GDT) to provide surge protec on up
to 20kA. The SLP is designed to exhibit excep onally low line resistance and
adds only a ny voltage drop to the circuit. In opera on, the SLP device does not
adversely affect the performance or opera on of the loop or combined
equipment. The device allows signals to pass with very li le a enua on while
diver ng surge currents safely to earth and clamping output voltages to safe
IOP Series
The IOP offers protec on for both digital I/O and analog I/O. This is the most
economical surge protec on solu on for I/O offered by MTL Surge Technologies.
Its high packing density, high protec on level and low price combine to make
the IOP a value solu on.
IOP32D provides surge protec on for two loops
IOP32 provides surge protec on for one loop or 2 wires
HW48
The HW48 device safeguards Honeywell STT350 intelligent transmi ers against
surges and transients from field cabling. This Honeywell tested and approved
unit fits onto the side of the STT350 transmi er inside the standard
'flameproof'(Ex d) enclosure housing giving a 10kA level of protec on.
Installa on and earthing is simple so even exis ng installa ons can easily be
upgraded by retrofi ng the HW48. Analogue and Smart local current meters
can be wired into the transmi er and will benefit from protec on provided by
the HW48.
TP24/7 Series
The TP4/7 surge protec on device is a unique unit providing a level of
protec on for field‐mounted transmi ers that is far in excess of the op onal
transient protec on facili es available from the transmi er manufacturers ‐
without invloving any addi onal wiring, conduit modifica ons or other
expensive extras.
INSTRUMINDO PRIMA SENTOSA
Page 20
Surge Protection
MTL Instruments
TP Pipe Series
The TP‐Pipe surge protec on device safeguards field‐mounted process
transmi ers where it ma ers, right at the unit. The TP‐Pipe screws directly into
the conduit entry, with no addi onal modifica on. A er this simple installa on,
it provides high‐level protec on against surges and transients whilst normal
opera on remains unaffected.
TP48 Series
The TP48 surge protec on device safeguards field‐mounted process
transmi ers where it ma ers, right at the unit. A er a simple installa on (the
TP48 screws into an unused conduit entry, with no addi onal modifica on), it
provides high‐level protec on against surges and transients whilst normal
opera on remains unaffected. The TP48 resets itself automa cally a er each
opera on.
Zone Barrier Series - DS
ZoneBarrier modular telecom protec on devices provide a uniquely customer
configurable port‐by‐port protec on approach. ZoneBarrier modules can be
u lised as either stand‐alone devices or as building blocks to create an
unlimited mul ‐port protec on system. Modules are available in modular jack
or terminal strip formats for applica ons including dial‐up, lease line, ISDN and
modem protec on.
mSA Series
The mSA Series of surge protec on devices is designed to safeguard remote
electronic equipment from surges on signal and data cabling. Models are
available in a range of working voltages to cover all process‐related signals such
as RTDs, THCs, 4/20mA loops, telemetry outsta ons, shut‐down systems and
fire and gas detec on. The weatherproof enclosure of the mSA Series is rated at
IP65 making it par cularly suitable for loca ons which are regularly exposed to
lightning ac vity and suffer frequent damage.
SD Series
***SDM ‐ NEW MODULAR DEVICE***
The SD Modular (SDM) combines the tried and tested protec on of the well
established SD series and adds modularity for ease of maintenance. The user
can change the surge protec on module without any interference with wiring.
The SDM is backwards compa ble with the SD series which means users can
upgrade to the SDM when next carrying out maintenance upgrades. Available in
all of the voltages, 7,16,32 & 55 with a current capacity of 700mA, the SDM
represents a step forward in surge protec on designed for process control
applica ons.
SSP Series
The self‐healing surge protector (SSP) from MTL adds AC fault withstand
capability and current limi ng protec on to our tradi onal hybrid surge
technology. The single loop design is packaged in the well known IOP/SLP
enclosure giving the customer a wider range of performance offering when
choosing this family of products. The product eliminates the most common
cause of SPD failure (con nuous overvoltage/over current condi ons) while
adding current limi ng protec on to the circuit.
INSTRUMINDO PRIMA SENTOSA
Page 21
Surge Protection
MTL Instruments
Network and Comms
RackPro Series
The RackPro is a twelve (12) outlet rack mounted surge protector that provides
superior surge protec on in a compact 1U enclosure. The RackPro Series is
constructed with an all steel case and designed with compe ve specifica ons
to cover all rack mount surge needs. Equipped with status indicator lights, the
RackPro con nually monitors making sure that the suppressor is protec ng the
equipment.
Rack Shield Series
The Rackshield surge protec on solu on provides modular protec on for up to
12 ports in a 19” rack format. Modules slide into RackSheild providing customer
configurable communica on protec on for telephone lines, networks,
cable/digital Satellite and DDS applica ons.
ZoneBarrier Series-NC
***NEW ZONEBARRIER HIGH ENERGY SERIES***
ZoneBarrier Ethernet High Energy Series represents the next genera on in
Ethernet protec on. This powerful 10kA High Speed Category 6 surge protector
can be used for a full range of Ethernet applica ons, from 10‐Base‐T to 1000‐
Base_T (Gigabit Ethernet) as well as all Industrial Ethernet and Power over
Ethernet (PoE) applica ons.
Power Surge Protection
Led Series
The LED Series is a range of versa le, high‐performance, surge protec on
devices for use in a wide variety of equipment in industrial and commercial
applica ons.
The fast ac ng circuitry will protect equipment from damaging electrical
transients and disturbances. Fully automa c in opera on the LED Series reacts
immediately, clamping voltage surges without causing undue leakage losses
under normal opera on. No operator interven on is required as they reset
automa cally and are completely maintenance free.
ZoneDefender Curve
The ZoneDefender Curve Series surge suppressor is specifically designed for
applica ons that require a Type 1 or Type 2 SPD. Type 1 models are available
that meet UL96A Master Label Program requirements. This device eliminates
the need for addi onal overcurrent protec on providing substan al cost
savings. These compact and durable devices offer cost effec ve, high capacity
protec on along with applica on versa lity, features which make the Series the
ul mate surge protec on solu on.
INSTRUMINDO PRIMA SENTOSA
Page 22
Surge Protection
MTL Instruments
ZoneMaster All-Mode
The ZoneMaster All‐Mode Series of surge protec on devices combines
unparalleled power handling capability, applica on versa lity, proven circuitry
along with simple installa on, features which make ZoneMaster All‐Mode units
the ul mate power protec on solu on. With 200kA, 240kA, 340kA and 400kA
versions available and configura ons suitable for all Interna onal supply
voltages, ZoneMaster All‐Mode is truly a versa le and flexible protec on range.
ZoneMaster PRO
ZoneMaster PRO Series of surge protec on devices combines all the advantages
of all‐mode protec on with features and op ons to meet the needs of the most
complex protec on requirements. The ZoneMaster PRO series is available with
surge current capaci es of 340kA and 400kA. This along with the different
interna onal voltages available make the ZoneMaster PRO the most versa le
product on the market.
MA05/10 Series
The MA05/10 EMC/surge protec on devices can be incorporated into, or
mounted close to, individual items of electrical equipment, providing immediate
local protec on against surges and electrical noise. Available with either a 5 or
10 amp opera ng current, 110 or 240V working voltage and in a range of
moun ng op ons, the MA05/10 is a truly versa le range of protec on devices.
In addi on, these unique units combine RFI filtering and ring suppression
therefore aiding compliance with EMC direc ves.
MA15 Series
The MA15 Series of surge protec on devices protects electronic equipment and
computer networks against the effects of 'noise pollu on' induced in mains
power supplies. MA15 units 'clean up' the effects of industrial noise and surges
caused by lightning, switching devices, thyristor controls, transmission system
overloads and power‐factor correc on circuits. Industrial control systems
u lising programmable logic controllers (plc) and industrial computers are
par cularly vulnerable due to the aggressive electrical environments for which
they are intended, such as process plants, factories and water treatment sites.
MA30 Series
The MA30 Series of surge protec on devices protects electronic equipment
power supplies and computer networks against the effects of 'noise pollu on'
induced in mains power supplies. MA30 units 'clean up' the effects of industrial
noise and surges caused by lightning, switching devices, thyristor controls,
transmission system overloads and power‐factor correc on circuits.
MA3100 Series
This cost effec ve surge protector is for applica ons described by IEC 61312
where the surge protector could carry a par al share of the lightning surge
current. The Class I devices, rated for 50kA (10/350µs), are deployed at the
service entrance, followed by Class II rated devices at key power panels.
Sensi ve systems can then be locally protected by a Class III surge protector
(such as an MA15).
INSTRUMINDO PRIMA SENTOSA
Page 23
Surge Protection
MTL Instruments
ZoneDefender PRO Series
The ZoneDefender PRO range is a versa le, high performance surge protector
designed for use in a wide variety of industrial, ins tu onal and commercial
applica ons. This is the most compact, powerful, feature‐rich surge protector on
the market today.
ZoneSentinel PRO Series
The ZoneSen nel range is engineered for applica on at distribu on boards and
small service loca ons and provides cost effec ve, high capacity surge
protec on to 100kA per phase. When used at a local panel in combina on with
a ZoneMaster at the service entrance, ZoneSen nel provides the ul mate in
surge protec on. The ZoneSen nel offers ten mode protec on and, like the
ZoneMaster Series, has remote indica on capabili es.
MA3350 Series
The MA3350 is available for either AC or DC applica ons. The AC & DC versions
are rated to a full 50kA (8/20µs) with the DC version also rated at 15kA
(10/350µs). In the AC three phase unit there are four (4) such modes giving a
total unit ra ng of 200kA. These units carry a suite of diagnos cs that monitors
each component of the suppression circuit. Each unit has posi ve indica on
showing both the presence of power and the status of the unit. Red and green
LEDs leave the user in no doubt of the MA3350's opera onal readiness.
Specialist Surge Protection
Antenna Protection - CA Series
CA Series devices are wideband, high current devices for the protec on of radio
transmi ers and receivers connected to coaxial feeders. They protect vulnerable
equipment without affec ng normal opera on, passing high frequency signals
with li le a enua on while diver ng surge currents safely to earth and
clamping output voltages to safe levels. A wide range of connector styles is
available to suit all applica on requirements with a choice of working voltage
and characteris c impedance provided for most of the series. Connector styles
include BNC, N‐type, TNC, UHF and F‐type
Weighing System Protection - LC30
The LC30 surge protec on device protects load cell and weighing system
installa ons from possible malfunc ons, or damage to individual strain‐gauge
bridges of associated electronic instrumenta on etc., caused by severe
overvoltages or impulse currents on signal cabling. Fully solid state, the LC30
clamps incoming surges immediately without causing undue leakage losses
under normal condi ons. Once the surge has passed, the device automa cally
resets to the passive state, allowing normal opera ons to con nue.
INSTRUMINDO PRIMA SENTOSA
Page 24
Surge Protection
MTL Instruments
RF Protection
The AirGuard line of surge protec on devices provides radio frequency
protec on and includes both gas discharge tube (GDT) and quarterwave stub
technologies (QWS). In come cases, the product may use both technologies for
added performance to meet customer specifica ons. The range includes all
types of connectors and gender configura ons.
Telecoms Surge Protection
ZoneBarrier Series - T
ZoneBarrier modular telecom protec on devices provide a uniquely customer
configurable port‐by‐port protec on approach. ZoneBarrier modules can be
u lised as either stand‐alone devices or as building blocks to create an
unlimited mul ‐port protec on system. Modules are available in modular jack
or terminal strip formats for applica ons including dial‐up, lease line, ISDN and
modem protec on. ZoneBarrier devices can be wall mounted, DIN rail mounted
or mounted on any flat surface in a 19" rack.
mSA Series - T
mSA Series telecom protec on devices provide protec on for private wire
installa on (mSA units) or public switched telephone networks (mSAPN
devices). mSA units are available in a variety of working voltages and in either
single or dual pair versions, allowing applica on versa lity. mSAPN devices are
available in single or dual pair variants. These self‐contained units are housed in
an IP65 enclosure fi ed with cable glands and an external earth stud, so
installa on is simple.
DP200 BT & RJ Series
The DP200 BT & RJ Series provides robust, 10kA, plug in protec on for fax,
modem, telemetry and other telecom applica ons. Units are available with
either a BT or RJ11 style plug and socket, DP200/BT and DP200/RJ respec vely.
Where RFI filtering is required in addi on to surge protec on the DP200/BT/RFI
and DP200/RJ/RFI can be supplied. These devices suppress interference due to
medium wave radio transmissions, and other sources, which can compromise
normal telecom opera on.
INSTRUMINDO PRIMA SENTOSA
Page 25
Process Alarm Equipment
MTL Instruments
Alarm Annunciators
A whole range of alarm annunciator products can be supplied including the
innova ve 725B Annunciator/Event Recorder which now comes with cULus
lis ng and is one of the world's most technically advanced Annunciators. RTK
Instruments also offers complete Annunciator Systems, cost‐effec ve substa on
Annunciators (IEC61850), and advanced cer fied Annunciators for hazardous
areas and SIL2 safety instrumented systems.
Event Recorders
RTK Instruments leads the way with the latest technically advanced Sequence of
Events Recorder and combined Alarm Annunciator. The Master Clock op on
allows global me synchronisa on of mul ple Sequen al Event Recorders.
9000TS system has an op onal internal IRIG‐B card makes them compa ble with
accurate plant wide systems.
The Indicium suite of Alarm Management So ware is available as a standard
package to provide alarm display informa on in conjunc on with RTK
Annunciators and Alarm Systems.
Hazardous Area Notification Products
Operators working within a hazardous area need to be quickly and clearly
informed of any poten al hazard. Our range of No fica on products serves this
purpose perfectly. The range includes Sounders, Beacons, LED Clusters and
Alarm Displays, all cer fied for use in poten ally hazardous areas.
Engineered Solutions
Many clients require much more than the simple supply of loose products.
To service these customers our experienced team of engineers can provide a
consultancy service to help them select the most appropriate solu on. These
solu ons may consist of some basic applica on help right through to design,
engineering, manufacture and commissioning of any intrinsically safe or
explosion proof system or customised alarm or event recording systems.
INSTRUMINDO PRIMA SENTOSA