AIR HANDLING UNITS START-UP CHECKLIST | Revision Date: 022715 (New) OFFICE LOCATION _________________________________ UNIT TAG # ________________________________________ QUALIFIED TECHNICIAN ____________________________ UNIT MODEL # _____________________________________ JOB NAME ________________________________________ UNIT SERIAL # _____________________________________ KRUEGER JOB ID OR CONTRACT # ___________________ START DATE _______________________________________ JOB SITE LOCATION ________________________________ JOB SITE CONTACT AND PHONE # ____________________ IMPORTANT SAFETY REQUIREMENT: FOLLOW THE LATEST “LOCK OUT TAG OUT” PROCEDURE. PRE START-UP GENERAL UNIT INSPECTION Identify and perform appropriate “lock out/tag out” and safety rules. For details on points below see appropriate section of the Installation Instruction provided with each air handler. For VFD equipped air handlers, refer to the VFD documents for additional requirements. Serious damage to the AHU and/or system is eminent if the AHU is operated under any of the following conditions: • Without proper control of dampers. • With smoke dampers closed. • During a fire alarm or smoke purge test. • Any airflow restriction greater than normal. KAH - AH Units - Installation Guide Air Modulator - VFD - Installation Guide Equipment received as ordered. Verify Energy Recovery Wheel turns freely and wheel segments are fully engaged. Unit checked for damage to interior and exterior. Verify all ductwork is complete and available for full air flow. Unit installed on flat and level surface. Unit installed with proper clearances. Terminal screws and wiring connections secure in control, electric and Air modulator panels. Clean air filters installed properly and secured. Air hoods installed properly. Filter gauge set to zero. Condensate drain properly trapped. All field wiring complete and inspected. All wiring and tubing connections made at shipping splits. All shipping splits sealed and secured properly. All field piping connections complete. All shipping bolts and other material have been removed. (Fan, VIFB, Energy Recovery Wheel, Damper). All shipped loose parts installed. Damper linkage is tight and in correct "power off" position. Installer has cleaned out interior. Controls installation complete. Verify all plugins and wire connections are tight on UV equipment. Verify correct piping of split system. Reference Section 2 of our Installation Guide. Fan wheel properly aligned, tight on shaft and freely moving. Check fan base isolators and thrust restraints for proper adjustment. Note: Do not remove functional bolts from seismic isolators. Fan bearings have been re-lubricated properly. FAN INSPECTION Check bearings and locking collars for properly tightened setscrews, bolts and nuts. Sheaves properly aligned and tight on shaft. Belt tension adjusted properly per drive pkg. label on fan. Check fan alignment with unit discharge. Adjust with isolation. Krueger | 1401 N Plano Rd | Richardson, TX 75081 | 972.680.9136 | kruegerinfo@krueger-hvac.com | www.krueger-hvac.com START-UP PERFORM THE FOLLOWING STEPS IN ORDER: Refer to safety standards. Ensure all door latches are secured before starting. 1. With all Electric Power off, all disconnect switches open and fuses removed, check each circuit with an Ohm meter to ground observing no continuity. Reinstall fuses. 8. Immediately check current draw of each leg of each motor. 2. Energize power to the unit disconnect switch. 9. VFD, refer to manufactures start up guide. 3. Verify correct voltage, phase and cycles. 10. Check doors and latches for air leaks. 4. Energize fan motor(s) briefly (bump) and check for correct fan rotation. 11. Check for obvious audible leaks. 5. Check operation of dampers. Insure unit will not operate with all dampers closed. 12. Apply steam to cold coils slowly to prevent damage. 6. Energize fan motor(s). Observe fan(s) for smooth operation. 13. Observe energy recovery wheel rotation. 7. Check motor nameplate Full Load Amp rating. ------ RECORD DATA POWER SUPPLY: DATA Unit Nameplate V____ PH____ CYC____ SUPPLY FAN MOTOR Verify V __________ / __________ / __________ EXHAUST/RETURN FAN MOTOR Nameplate Volts______________ Amps____________ Volts______________ Amps____________ Run Amps ___________ / ___________ / __________ ___________ / ___________ / __________ Catalog Number___________________________________ ___________________________________ Spec Number ___________________________________ ___________________________________ Horse Power ___________________________________ ___________________________________ RPMNameplate__________ Actual___________ Nameplate__________ Actual___________ Frame Size ___________________________________ ___________________________________ Service Factor ___________________________________ ___________________________________ Jump Skip Frequencies ___________ / ___________ / __________ ___________ / ___________ / __________ SUPPLY FANEXHAUST FAN Manufacturer Name ___________________________________ ___________________________________ Type or Model Number ___________________________________ ___________________________________ Code or Shop Order Number ___________________________________ ___________________________________ Serial Number ___________________________________ ___________________________________ SUPPLY FAN DRIVE KIT EXHAUST FAN DRIVE KIT Bells (Qty & ID#) ___________________________________ ___________________________________ Belt TensionTag_______________Actual____________ Tag_______________Actual____________ Fan RPM (DN) Tag_______________Actual____________ Tag_______________Actual____________ Steam Pressure Heating Coils _______PSI Humidifier _______PSI Hot Water Pressure/Temperature Supply _______PSI, _______°F Return _______PSI, _______°F Chilled Water Pressure/Temperature Supply _______PSI, _______°F Return _______PSI, _______°F Potable Water Pressure _______PSI Pneumatic Air Pressure _______PSI OTHER UTILITIES MAINTENANCE Upon completion of start-up the customer assumes responsibility for periodic maintenance of this equipment in order to continue warranty. Refer to the Operation and Maintenance Manual. Customer’s Agent’s Signature: _____________________________________ Date: _______________________________ Krueger | 1401 N Plano Rd | Richardson, TX 75081 | 972.680.9136 | kruegerinfo@krueger-hvac.com | www.krueger-hvac.com