Ultra Wear and Friction Resistant Compounds

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ULTRA WEAR & FRICTION RESISTANT COMPOUNDS
Excellent wear performance at very high loads
Excellent friction performance at very high speeds
High performance at elevated ambient and interface temperatures
ADDITIONAL
BENEFITS
moldable materials
• Injection
that don’t need to be machined
from stock shapes or require
time consuming annealing
chemical and
• Excellent
corrosion resistance
synergistic wear
• Leverage
additives with PEEK, PPA, and
PPS resins for performance
over a wide range of Pressure
(P) and Velocity (V) ratios
leading testing at
• Industry
PVs up to 100,000, including
elevated temperature
data against
• Performance
competitive materials at up
to 400°F (205°C)
mechanical properties
• Better
than thermoset alternatives
design freedoms and
• Obtain
manufacturing ease that can
significantly lower costs
Imagine injection moldable compounds that perform under the extreme conditions
of high temperature, high loads, and high speeds that advanced applications
demand. At RTP Company, we not only imagined them, we’ve made them a reality.
Previously, thermoplastics were not thought capable of meeting the high PV and
temperature requirements of demanding applications. This belief led manufacturers
to use costly alternatives that need to be machined from stock shapes or require
extensive annealing.
RTP Company’s injection moldable Ultra
Wear and Friction Resistant compounds
(Ultra Wear) have been tested and shown
to perform under demanding high PV and
temperature conditions.
By leveraging synergistic wear additive
technologies combined with high temperature, and chemically resistant, PEEK, PPA,
and PPS resins, RTP Company’s Ultra
Wear products are exciting OEMs with a
new class of materials they can deploy.
Industry leading comprehensive side-by-side testing against incumbent
thermoset materials at PVs up to 100,000 and temperatures up to 400°F (205°C) has
proven Ultra Wear compounds provide competitive wear and friction performance.
Ultra Wear compounds offer benefits that can’t be obtained with thermoset
alternatives. Lower overall material cost, better mechanical properties, and
processing via injection molding provide design freedoms unobtainable when
machining stock shapes and also significantly reduces production time
and costs.
RTP Company is uniquely positioned to offer the broadest range of Ultra Wear
compounds in the industry through our unbiased approach to resin and additive
selection that results in materials customized to meet your application requirements.
Ultra Wear and Friction Resistant compounds… another innovation from RTP
Company – your global compounder of custom engineered thermoplastics.
RTP Company Corporate Headquarters • 580 East Front Street • Winona, Minnesota 55987 USA
website: www.rtpcompany.com • email: [email protected] • Wiman Corporation • +1 320-259-2554
TELEPHONE:
U.S.A.
+1 507-454-6900
SOUTH AMERICA
+55 11 4193-8772
MEXICO
+52 81 8134-0403
EUROPE
+33 380-253-000
SINGAPORE
+65 6863-6580
CHINA
+86 512-6283-8383
ULTRA WEAR & FRICTION RESISTANT COMPOUNDS
Industry leading ASTM D 3702 comparison testing provides new insight into injection moldable Ultra
Wear compounds reliability and safety at elevated conditions
Results for materials with a wear factor below 100, a benchmark of good performance
Wear Factor
(in3-min/ft-lb-hr) x E-10
50,000 PV
500 psi x 100 ft/min @ 75˚F
(3,447 kPa x 0.51 m/sec @ 24˚C)
100
80
79
78
58
60
43
40
24
18
29
4
20
SP
-2
w/
1
Pr
op R
rie TP
ta 13
ry 00
W
ea PPS
rP
w/
kg
CF RTP
/G 22
0
ra
ph 0 PE
ite EK
/P
TF
E
Ve
sp
el
RT
P
w/ 22
CF 00
/C PE
er EK
am
ic
Ve
sp
el
SP
-2
11
To
rlo
n
46
30
J
Ru
lon
500 psi x 150 ft/min @ 400˚F
(3,447 kPa x 0.76 m/sec @ 205˚C)
500 psi x 200 ft/min @ 400˚F
(3,447 kPa x 1.02 m/sec @ 205˚C)
33
35
50
40
30
20
10
0
40
42
23
RT
P
w/ 22
CF 00
/C PE
er EK
am
ic
Ve
sp
el
SP
-2
11
Ve
sp
el
SP
-2
1
54
60
40
20
0
Wear Factor
100,000 PV
(in3-min/ft-lb-hr) x E-10
75,000 PV
RT
P
w/ 22
CF 00
/C PE
er EK
am
ic
Ve
sp
el
SP
-2
1
Ve
sp
el
SP
-2
11
Wear Factor
(in3-min/ft-lb-hr) x E-10
Ru
lon
LR
0
Rulon® is a registered trademark of Saint-Gobain. • Vespel® is a registered trademark of E.I. du Pont de Nemours and Company.
Ultra Wear materials are excellent for applications with demanding PV’s that require temperature or
chemical resistance:
• Bearings and Bushings
• Seals and Rings
• Thrust Washers
• Gears
RTP Company: Your Global Compounder Of Custom Engineered Thermoplastics
No information supplied by RTP Company constitutes a warranty regarding product performance or use. Any information regarding performance or use is only offered as suggestion for
investigation for use, based upon RTP Company or other customer experience. RTP Company makes no warranties, expressed or implied, concerning the suitability or fitness of any of
its products for any particular purpose. It is the responsibility of the customer to determine that the product is safe, lawful and technically suitable for the intended use. The disclosure of
information herein is not a license to operate under, or a recommendation to infringe any patents.
Copyright© RTP Company 2013 • 09/2013
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