PALLET WRAPPING SYSTEMS
M.J. MAILLIS
Mancon 1460-1470 Automatic Turntable Wrapping Machines
WS-46 & WS-47 Automatic Turntable
Pallet Wrapping Machine Range
Pallet Wrapping Systems
M. J. Maillis is one of the leading companies of pallet wrapping technology
globally, offering a complete range of stretch wrapping machines with a
wide variety of options for all applications and requirements optimizing
and guaranteeing the wrapping pattern with Maillis films.
The WS 46-47 are Fully Automatic Rotating Turntable Pallet
Stretch Wrapping machine designed for reasonably stable loads, in a low
to medium production environment. The turntable machines configuration
permit all the possible layout schemes (128 different possible solutions)
to easily and cost effectively wrap pallets with palletised goods. The rotation
mechanism is supplied with synthetic pinion on internal gear for maximum
of efficiency (oil free) while the integrated roller conveyor with narrow
pitch rollers permit a safe and smooth movement of all pallet type.
M. J. Maillis Pallet
Wrapping Systems Range
Each machine is specially developed to meet the requirements and
specifications of a particular range of applications and they are according to
the customers needs.
The WS 46-47 machines are supplied with a state-of-the-art
motorised MAILLIS PW spool carriage (are included three sets of pre-stretch
pulleys up to 300%) with easy film insertion (no thread).
The machine also includes as standard clamping, cutting and brushing unit
for stretch film treatment at the end of cycles.
• Fully automatic turntable and rotary arm machines
• Mancon fully automatic ring wrapper
• Semi automatic turntable
stretch wrapping machines
• Machine grade stretch film
(up to 280% pre-stretch)
Advanced but very simple controls SIEMENS S7 200 / 300 PLC and
Touch Screen display for operator interface with indication of all the sensors
realtime STATUS CHECK for the machine and the conveyor.
The machine comes with light guards and perimeter fencing as standard.
Options
Mancon High Speed Ring Pallet Wrapping Machine
• Muting systems (EN 415-6 CE Norms)
• Welding unit with hot pads
• Film roping system
• Pneumatic pressure platen (round or rectangular)
• Powered conveyors
• External program selection
• Integrated top cover (Top MFB)
• External top cover units (Top MFB - Top MFP)
Mancon ring-type wrapping systems have been developed over a period of more than 20 years
and are widely regarded as setting the standard in terms of end-user experience, speed, reliability.
This reputation has been gained through many years of use in some of the most intensive
industrial applications.
Features
Technical Specifications
• Overall dimensions (top view): depending on model
• Machine height (side view): 3000mm or 4000mm (H) depending on pallet height
• Transportation weight: about 2000kg (without options)
• Stretch film roll dimensions: 500mm (W) x 300mm (ø) x 76mm (ø)
• Top sheet roll width: from 1200mm up to 2000mm
• Rotation table diameter: 1710mm (WS46) 1995mm (WS-47)
• Maximum pallet dimension: 1200mm x 1000mm (WS-46)
1400mm x 1200mm (WS-47)
• Capacity: up to 50 pallet/hour depending on number of wraps
• Rotation speed: Up to 17rpm
• Film tension (lay on force): completely adjustable from panel and from program
• Power pre-stretch: from 50% up to 300%
• Power supply: 400V (3 phases) + N + PE
• Installed Power: 4Kw (without options)
• Compressed air supply: 6 bar
(average consumption of 60 NL/cycle)
• Control: by SIEMENS S7 200 / 300 PLC
with 5,7” Touch Screen Panel
• Cabling technology: point - point
with quick connectors
• Mechanical protection: IP54
Superior infrared seaming
Patented infrared technology give high-speed, totally maintenance-free
stretch film seaming and film cut off, without the need for wires or tapes.
Advanced controls
Flexibility and package optimization with 15 wrapping programs as standard
Carbon composite ring construction
Weighing only 26kgs, the carbon composite ring construction provides
rotation speeds of up to 50rpm
Easy film roll change
Designed for ease of use, the manual roll change system features tilting film
roll holder and pivoting gate system. Roll change takes less than on minute
Splash proof mid-cycle
This process can be performed without stopping the film distributor rotation,
enabling wrapping with a mid-cycle top sheet at a rate of 85 pallets per hour
Power pre-stretch film control
Stretch film usage is minimised by the motorised power pre-stretch film
distribution carriage, with the lay-on force being controlled by fast,
responsive AC drive (superior technology by a very Low Inertia AC motor
and Vector frequency drive). The lay-on force can be varied throughout
the film cycle guaranteeing maximum efficiency and perfect stabilization
www.maillis.com
Issue No
02 (01/07)
English
All specifications are correct at time of print, are for guidance
purposes only and subject to change without prior notice.
M.J. MAILLIS GROUP
5 XENIAS & HAR.TRIKOUPI STR, KIFISSIA, 145 62 ATHENS, GREECE
TEL: +30 210 6285000 FAX: +30 210 8080301 EMAIL: info@maillis.com
Complete • End of Line • Packaging Solutions
PALLET WRAPPING SYSTEMS
PALLET WRAPPING SYSTEMS
Mancon Automatic Ring Wrapping Machines
Mancon Rotating Arm Automatic Wrapping Machines
Mancon High Speed
Ring Pallet Wrapping Machine (cont)
RA - Rotating Arm
Automatic Wrapping Machines
Options
The RA machine is a Fully Automatic Rotary arm Pallet Stretch
wrapping machine and is available in 6 different sizes. The machine
has been designed for unstable loads, in a medium to high production
environment and can be installed on the end of any automated
production line or as a stand alone unit, with integrated infeed, wrapping
and outfeed conveyors.
Auto film carriage changeover (Double Film System)
Specifying the Mancon with two film carriages with the automatic film
carriage changeover, provides the opportunity to increase machine uptime.
Each film carriage is supplied with a film gripper where the film tail end is
attached when changing the roll simplifying the operation.
MAXIMA - Double film carriage working together
The machine for very HIGH Throughput demand achieved by applying
a double film layer each ring turn.
Equipped with double welding unit & double film loading system as standard
‘NO LUBE’ technology for the Food & Beverage Industry
The option avoids any kind of oil or grease on the machine and delivers no
environment contamination.
The RA machines has a state of the art power pre-stretch unit,
which combines fixed pre-stretch options up to 300% with precise lay on
force control. This combination provides the end user with a high quality,
efficiently wrapped well contained pallet.
User friendly controls via a touch screen control unit provide the user with
the flexibility and functional requirements required to easily set up, fault find
or manually control any part of the machine. The machine parameters and
capacity requirements are simply set by the operator entering the required
pallets per hour and film overlap. The machine can be equipped with a film
seaming unit and various other options.
Standard Options
• Wide range of powered conveyor systems
• Pallet lifting device PL2000
• External program selection
• Muting systems (EN 415-6 CE norms)
• Integrated top sheet applicator (Top Inside Mancon)
• External Top Cover Units (Top MFB - Top MFP)
• Top sheet blow down coronet
• Pantograph motorised top press plate
• Film roping device
• Advanced safety devices (parachute)
Safety is provided in the form of mechanical guarding with one interlocked
door and light guards on the infeed and outfeed areas.
The RA machine complies with all the relevant European standards
and is CE certified.
RA13-11: Maximum pallet (1300 x 1100mm) (d= 1710mm)
RA14-14: Maximum pallet (1400 x 1400mm) (d= 1980mm)
RA16-16: Maximum pallet (1600 x 1600mm) (d= 2265mm)
RA18-18: Maximum pallet (1800 x 1800mm) (d= 2545mm)
RA20-20: Maximum pallet (2000 x 2000mm) (d= 2830mm)
RA26-26: Maximum pallet (2600 x 2600mm) (d= 3675mm)
Options
Technical Specifications
• Overall dimensions (top view): depending on model
• Machine height (side view): from 2800mm up to 5200mm (H)
depending on pallet height
• Telescopic steel legs for easy installation
• Transportation weight: about 2800kg (without options)
• Stretch film roll dimensions: 500mm (W) x 300mm (ø) x 76mm (ø)
• Top sheet roll width: from 1200mm up to 2000mm
• Maximum pallet dimensions: 1300mm x 1100mm (Mancon 1710)
1600mm x 1600mm (Mancon 2265)
Capacity:
Up
to
120
130
pallet/hour
depending on wrapping pattern
•
and number of wraps
• Rotation speed: Up to 50rpm (Mancon 1710)
Up to 40rpm (Mancon 2265)
• Film tension (lay on force): Completely adjustable from panel
for each wrapping program
• Power pre-stretch: from 20% up to 350%
• High Speed Models (DE LUXE) for all the RA machines range
• Muting systems (EN 415-6 CE Norms)
• Welding unit with hot pads
• Film roping system
• Vertical pressure platen
• Pantograph motorised top press plate
• Patented compact cutting-clamping-welding unit including film roping
system on spool carriage for a perfect pallet finishing without tails
• Power supply: 400V (3 phases) + N + PE
• Installed Power: 10Kw (without options)
• Compressed air supply: 6 bar (average
consumption of 120 NL/cycle)
• Control: by Siemens S7 300 PLC
with 6” Touch Screen Panel
• Cabling technology: Profibus + Bluetooth
• Mechanical protection: IP54
www.maillis.com
• External program selection
• Wide range of Powered conveyors
• Pallet lifter PL2000
• Integrated Top Cover (Top Inside RA)
• External Top Cover Units (Top MFB - Top MFP)
Technical Specifications
• Overall dimensions and weight: depending to the model
• Transportation weight: around 2500kg (without options)
• Stretch film roll dimensions: 500mm (W) x 300mm (ø) x 76mm (ø)
• Top sheet roll width: from 1200mm
up to 2400mm
• Rotation speed: up to 34rpm
depending on model
• Capacity: up to 80 pallet/hour depending on
wrapping pattern and machine model
• Film tension (lay on force): completely
adjustable from panel and from program
• Power pre-stretch: from 50% up to 260%
• Power supply: 400V (3 phases) + N + PE
• Installed Power: from 4Kw up to 6Kw
(without options)
• Compressed air supply: 6 bar
(average consumption of 80 NL/cycle)
• Control: by Siemens S7 200 / 300 PLC
with 6” Touch Screen Panel
Cabling
technology:
point – point
•
with quick connectors
• Mechanical protection: IP54
Complete • End of Line • Packaging Solutions