Application Report SCBA027 – July 2010 TMS3705 Passive Antenna Solution Langner Siegfried, Juergen Mayer .............................................................................. MCU-RF Systems ABSTRACT The Texas Instruments low-frequency transponder technology provides the possibility to use a simple passive antenna in combination with various antenna cable lengths. This solution significantly reduces system costs because the active part of the transceiver can be added to the already existing host system, e.g., the body control module (BCM) of a vehicle. In comparison to a standard system, no additional components are necessary, i.e., voltage regular and blocking capacitors. Due to the possibility of varying the cable length, it is possible to develop a universal control module that can be used in many different architectures. 1 2 3 4 5 6 7 Contents Introduction .................................................................................................................. 2 Main Features ............................................................................................................... 2 System overview ............................................................................................................ 3 System Options ............................................................................................................. 4 Recommended Antenna Parameter for Long Cable Systems ........................................................ 6 Schematic for a Long Cable Reader System .......................................................................... 10 References ................................................................................................................. 13 List of Figures ....................................................................................... 1 HDX RFID System Block Diagram 2 Communication Overview .................................................................................................. 3 3 HDX RFID Reader Configuration With Short Antenna Cable ......................................................... 4 4 HDX RFID Reader Configuration With Long Antenna Cable 5 5 Antenna Cable Types 8 6 7 8 9 10 11 ......................................................... ...................................................................................................... Schematic Used for Long Cable Simulation ............................................................................. Simulation Result - Frequency Shift Due to Long Antenna Cable .................................................. HDX RFID Reader Schematic ........................................................................................... HDX RFID Reader – Schematic Low-Pass Filter ..................................................................... HDX RFID Reader Schematic – DC Path Highlighted ............................................................... HDX RFID Reader Schematic – ESD Protection Diodes ............................................................ SCBA027 – July 2010 TMS3705 Passive Antenna Solution Copyright © 2010, Texas Instruments Incorporated 2 9 10 10 11 12 13 1 Introduction 1 www.ti.com Introduction This application report provides supplementary information about the Texas Instruments 134.2 kHz RFID Base Station IC TMS3705x. In particular, the document shows the possibility of using a remote passive antenna using a simple two-wire antenna cable with a length up to 4 meters. In principle, the TMS3705x serves as an interface between the transponder and a Microcontroller using a bi-directional serial interface. The transponder is supplied with energy and data by on-off keying of the carrier. According to the TRP specification, the bit encoding must be handled by the Microcontroller. At the end of the telegram sent to the transponder, the transmitter is completely switched off and the transponder sends the data back by frequency modulation (FM) using two frequencies. The TMS3705x is a highly integrated device for communication with all of the Texas Instruments low-frequency transponders; the amount of necessary external components is minimized. 2 Main Features • • • • • • • Only a few external components Reference designs available Increased passenger safety as no module on steering column is required Increased flexibility in housing and system design High degree of flexibility for the antenna placement Easy design to support: Left-/Right- steering vehicles Reduced shock/reliability stress as only the antenna is at the steering column 134.2kHz RFID reader ASIC Antenna Loop Host Controller Transponder TMS3705x S3705x Controller μμController Antenna Cable up to 4 m Body Control Module (BCM) Figure 1. HDX RFID System Block Diagram All trademarks are the property of their respective owners. 2 TMS3705 Passive Antenna Solution SCBA027 – July 2010 Copyright © 2010, Texas Instruments Incorporated System overview www.ti.com 3 System overview A typical passive transponder system consists of a transponder and a reader (exciter). The air interface between the transponder and the reader behaves like a magnetic transformer with a large air gap. The resulting coupling factor between the transponder and reader is significantly lower compared to traditional magnetic transformers. There are two LF RFID communication technologies on the market: full duplex (FDX) and half duplex (HDX). The HDX technology is Texas Instruments proprietary RFID technology. The fundamental difference to FDX, which uses load modulation for the communication between the transponder and the reader, is that the HDX transponder generates an active, frequency shift keying (FSK) modulated signal after the reader charges up the charge capacitor inside the transponder. Therefore, the TI system is specified by the field strength level required to activate the transponder, Charge & Downlink, as well as the field strength that is generated by the transponder during the Uplink response phase. Figure 2. Communication Overview By splitting the overall communication into Charge & Downlink (Reader to TRP) and Uplink (TRP to reader), both communication phases can be optimized for a very high reading distance. The signal separation uses an operation with a high-resonance Q-factor and a receiver with high sensitivity (below 1 mVPP) to receive very small transponder signals. There is no distortion by any reader signal since the transmitter is switched off during Uplink. In addition, the frequency modulation FSK is much more immune to interference and distortion since the information is not in the amplitude. Due to the greater read range, the Texas Instruments RFID system gives you much more freedom for the mechanical design. SCBA027 – July 2010 TMS3705 Passive Antenna Solution Copyright © 2010, Texas Instruments Incorporated 3 System Options www.ti.com 4 System Options 4.1 Conventional System – Short Antenna Cable The circuitry in Figure 3 shows the standard TMS3705x schematic if no antenna cable is used. For more information, see the TMS3705 Transponder Base Station IC Datasheet (SCBS881). To Band Pass and Limiter 2 SFB Diagnosis R2 150 k 1 SENSE Vref R1 47 k TMS3705 Cres. 7 C2 Ant2 R4 4R7 Full Bridge 6 L1 GND Antenna Driver C3 5 Ant1 R3 4R7 Figure 3. HDX RFID Reader Configuration With Short Antenna Cable 4 TMS3705 Passive Antenna Solution SCBA027 – July 2010 Copyright © 2010, Texas Instruments Incorporated System Options www.ti.com 4.2 Remote Antenna System – Long Antenna Cable The generic circuitry for the long cable application shows the additional recommended components that are needed (see Figure 4). To Band Pass and Limiter 2 SFB Diagnosis R2 150 k Vref 1 SENSE R1 47 k TMS3705 Cres. 7 C2 Full Bridge 6 L1 Long Antenna cable C3 Ant2 R4 4R7 C4 100n 5 GND Antenna Driver Ant1 R3 4R7 R5 1K (10K) Figure 4. HDX RFID Reader Configuration With Long Antenna Cable 4.3 Reader Antenna A typical immobilizer system is working with an air-coil antenna mounted around the mechanical lock cylinder. The final installation environment must always be considered in the antenna design to avoid any change of the resonance frequency. The lock cylinder normally lowers the inductance as well as the Q-factor of the antenna coil. For certain applications, a pre-detuning using a metal plate can avoid future massive de-tuning of the system in a moving environment. SCBA027 – July 2010 TMS3705 Passive Antenna Solution Copyright © 2010, Texas Instruments Incorporated 5 Recommended Antenna Parameter for Long Cable Systems 4.4 www.ti.com Resonance Frequency and Component Calculation The recommended inductance is in a range of 300 µH to 700 µH. The typical inductance used for an immobilizer system is 440 µH, which results in combination with a 3.3 nF capacitor in a resonance frequency of 132 kHz. fres = 1 2P L * Cres Frequency L[mH] 0.44 Cres.[pf] 3300 Ccable[pf] 0 Cfix[pf] 3300 f[kHz] 132.08 For a remote antenna system with a variable cable length, an inductance in the range of 300 µH is recommended to minimize the resonance shift caused by varying the cable length. 4.5 Resonance Frequency and Q-Factor Consideration The antenna resonance frequency is mainly determined by the antenna inductance and the fixed resonance capacitor. The antenna Q-factor is mainly determined by the frequency and all resistive loses of the antenna, typically, the DC resistance of the coil. The inductive reactance is calculated with: X L = 2P * f * L Example using a typical inductance of 440 µH: X L = 2P * 134.2 kHz * 440 m H X L = 371 W The antenna quality factor is given with: XL QL = R DC The resistor RDC should be measured at the resonance frequency in case magnetic or electric conductive material is located in the vicinity of the coil. RDC is the sum of resistive, eddy current, and hysteresis losses; the resistive losses are the sum of the copper resistance of the antenna. For high-Q antennas, litz-wire should be used to reduce the impact of the skin effect. 5 Recommended Antenna Parameter for Long Cable Systems 5.1 Antenna Inductance To reduce the impact of the parasitic antenna cable capacitance of a long antenna cable system, it is recommended to lower the antenna inductance to about 300 µH. Using a lower antenna inductance, a larger fixed capacitance value is required to keep the resonance frequency of the system almost constant. As a result of using a larger fixed capacitor value, the influence of the parasitic antenna cable capacitance is reduced. The resonance frequency is calculated with: fres = 6 1 2P L * Cres TMS3705 Passive Antenna Solution SCBA027 – July 2010 Copyright © 2010, Texas Instruments Incorporated Recommended Antenna Parameter for Long Cable Systems www.ti.com The total resonance capacitance is calculated with: Cres = Cfix + Cable ; Frequency; L[mH] Cres .[pF] Ccable[pF] Cfix[pF] f[kHz] Frequency; 0.44 4.40E-04 3300 0 3300 132.08 3.3E-09 L[mH] Cres .[pF] Ccable[pF] Cfix[pF] f[kHz] 0.44 4.40E-04 3540 240 3300 127.52 3.54E-09 Lant = 440 µH Frequency; L[mH] Cres .[pF] Ccable[pF] Cfix[pF] f[kHz] Frequency; 0.3 4850 0 4850 131.94 3.00E-04 L[mH] 0.3 3.00E-04 4.85E-09 Cres .[pF] 5090 240 4850 128.80 5.09E-09 Ccable[pF] Cfix[pF] f[kHz] Lant = 300 µH SCBA027 – July 2010 TMS3705 Passive Antenna Solution Copyright © 2010, Texas Instruments Incorporated 7 Recommended Antenna Parameter for Long Cable Systems 5.2 www.ti.com Antenna Cable Options Figure 5 shows the following cable types that have been tested. The capacitance of the cable is determined by the mechanical construction of the cable and its dielectric. Depending of the cable type and length, the antenna inductances may need to be recalculated; it is recommended to use a twisted pair in order to minimize unwanted radiations. see Section 5.1. Figure 5. Antenna Cable Types A C = S r S0 × d 8 TMS3705 Passive Antenna Solution SCBA027 – July 2010 Copyright © 2010, Texas Instruments Incorporated Recommended Antenna Parameter for Long Cable Systems www.ti.com 5.3 Simulation A simulation with a cable capacitance of 60 pF/meter is shown in Figure 6. R8 PARAMETERS: 2 4 SWEEP length 470k V R7 OPAMP – 47k + U2 0 R1 500k L2 + V2 Cparasitic 20p Cres 4.7n Rdamp 15k 100 C_Cable 300uH {60p length} – RL 13 0 Figure 6. Schematic Used for Long Cable Simulation The reader antenna forms a resonance circuit with the tuning capacitors. It is important to notice that the reader operates in series resonance during transmit (Charge&DownLink). In receive mode (Uplink), the reader forms a parallel resonance circuitry with the tuning capacitor and the antenna. In receive mode (parallel resonance) the Q-factor of the antenna resonance circuit is slightly higher. Therefore, the simulation was done using a parallel resonance circuitry model. SCBA027 – July 2010 TMS3705 Passive Antenna Solution Copyright © 2010, Texas Instruments Incorporated 9 Schematic for a Long Cable Reader System www.ti.com Figure 7 shows that there is no significant shift of the resonance frequency. (A) Long Cable_and opamp. dat (active) 0 –5 –10 –15 110KHz 130KHz 115KHz 120KHz 125KHz DB (V (L2:1)) – MAX (DB (V (L2:1) ) ) 135KHz 140KHz 145KHz 150KHz Frequency Figure 7. Simulation Result - Frequency Shift Due to Long Antenna Cable Schematic for a Long Cable Reader System +5V 6 C3 D2 C1 NPO (High Q), Value depending on Inductance GND GND GND C2, C3 must be optimized during EMC tests Footprint for 10nF/NPO shall be planned C5 is for DC DC Decoupling of Antenna pin (short to Vbat) R9 for providing DC path to GND (Receiver) C9 + C10 100nF/X7R ww GND 1k R5 TXCT_ 1k R8 DATA 220R 13 optional/NPO Q2 11 2 12 GND 14 TP1 3 D_TST SCIO 4 A_TST VSSB R3 5 ANT1 VSS 4R7/100mA 6 VSSA OSC1 R4 7 ANT2 OSC2 4R7/100mA 8 VDDA VDD TMS3705 15 1 JP1 2 3 ww SFB F_SEL_ 16 test connector for connecting external CTL C4 CSTCRCR4M00G55B MURATA 10 9 GND C6 optional/NPO C11 100nF/X7R C12 GND D1 3.3nF/NPO /2%/100V FSEL High for 4MHz R6 1 C1 TP6 ww 2 SENSE TXCT_ 220µF/50V Low ESR 2 GND C2 C5 Value TBD 1 R2 150k 2% 22pF/NPO/COG) 220pF/NPO/COG) JP1_S JP12 R10 1 L1 Antenna 2pin connector 10k 100nF/X7R IC1 GND R1 47k 2% R9 TP4 ww HIGH Voltage during TX TP2 ww TP3 R7 10k C4, C6 is only needed if internal load capacitance is not correct 1nF GND D1, D2 Low capacitance bidirectional ESD protection diodes in SOD323 NXP:PESD12VL1BA (12Volt) up to 25kV GND R10 damping for reduction of Q Value, TBD R3, R4 must NOT be a MINIMELF L Antenna Inductance, pay attention to cable capacitance Figure 8. HDX RFID Reader Schematic 10 TMS3705 Passive Antenna Solution SCBA027 – July 2010 Copyright © 2010, Texas Instruments Incorporated Schematic for a Long Cable Reader System www.ti.com 6.1 Low-Pass Filter The two 4.7Ω resistors (R3, R4) in series to antenna output (Ant1, Ant2) in combination with the two capacitors (C2, C3) to GND are forming a low-pass filter to suppress unwanted harmonics at higher frequencies. To Band Pass and Limiter 2 SFB Diagnosis R2 150 k Vref 1 SENSE R1 47 k TMS3705 Cres. 7 C2 6 L1 Antenna Cable C3 Ant2 R4 4R7 C4 100n 5 Full Bridge GND Antenna Driver Ant1 R3 4R7 R5 1K (10K) Figure 9. HDX RFID Reader – Schematic Low-Pass Filter Depending on the cable type, the value of C2 and C3 has to be adapted to minimize unwanted emissions. It is important that C2 and C3 are NPO(COG) capacitor types. The low pass cut-off frequency (R4/C2 and R3/C3) can be calculated as follows: fc = 1 2P * R * C SCBA027 – July 2010 TMS3705 Passive Antenna Solution Copyright © 2010, Texas Instruments Incorporated 11 Schematic for a Long Cable Reader System 6.2 www.ti.com Fault Protection – Shorts Against Vbat The TMS3705 is internally protected against shorts to GND but not to Vbat. In a standard system where the antenna is combined with the immobilizer module, a short to Vbat is very unlikely. If a long antenna cable is used, the probability for a short to Vbat is higher, especially if the antenna cable is fed in a cable harness together with other supply lines. To Band Pass and Limiter 2 SFB Diagnosis R2 150 k Vref 1 SENSE R1 47 k TMS3705 Cres. 7 C2 6 L1 Antenna Cable C3 Ant2 R4 4R7 C4 100n 5 Full Bridge GND Antenna Driver Ant1 R3 4R7 R5 1K (10K) Figure 10. HDX RFID Reader Schematic – DC Path Highlighted The IC internal FET of ANT1 provides the DC path to GND. To discharge any unwanted load on the antenna cable to GND (see red lines in Figure 10, a DC path to GND needs to be set up. This is done by adding R5 in parallel to C4. 12 TMS3705 Passive Antenna Solution SCBA027 – July 2010 Copyright © 2010, Texas Instruments Incorporated References www.ti.com 6.3 Electrostatic Discharge (ESD) Protection The ESD protection of the TMS3705x IC is ±2 kV according to the MIL STD 883. The complete reader circuitry (module) normally needs a higher ESD immunity. In a passive cable system where the TMS3705x is integrated in a centralized control module, the two antenna connections for the long cable are most critical. To prevent a potential ESD damage, two bi-directional protection diodes are added. They improve the ESD immunity up to 25 kV. Figure 11. 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