INSTRUCTIONS
REV. 11-29-2004
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®
Kit Number 67224-04
TACHOMETER KIT FOR 2004 DYNA®
General
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This kit is designed for installation on 2004
FXD/I model motorcycles.
Harley-Davidson®
See Service Parts illustration for kit contents.
1WARNING
The rider's safety depends upon the correct installation
of this kit. If the procedure is not within your capabilities
or you do not have the correct tools, have a HarleyDavidson dealer perform the installation. Improper
installation of this kit could result in death or serious
injury. (00308a)
NOTE
A Service Manual for the year and model motorcycle is
available from any Harley-Davidson dealer
Installation
Figure 1. Headlamp Mounting Bracket Screws
(speedometer bracket removed)
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Prepare the Motorcycle for Service
Follow Owners Manual instructions to remove maxi-fuse.
Remove the Speedometer and Bracket
NOTE
Support the handlebars to prevent damage to fuel tank.
1. See Figure 1. Remove the two screws and washers
securing the headlamp mounting bracket and headlamp
and gently allow both to hang downward. Save mounting
bracket screws and washers for installation.
2. Locate and cut the cable tie to loosen main harness.
3. See Figure 2. Between headlamp and upper triple
clamp, locate the instruments [20] connector. Separate
the connector halves.
Figure 2. Instruments Connector [20]
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4. See Figure 3. Remove the two front handlebar clamp
screws and washers and remove the speedometer
bracket assembly and speedometer from the handlebar
clamp. Save clamp screws and washers for installation.
5. Remove and take the speedometer and speedometer
mounting bracket assembly (with harness) to a
workbench.
Figure 3. Handlebar Clamp Screws
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Disassemble Speedometer
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NOTE
When performing the next step, be careful not to lose the
plastic indicator lens when separating indicator trim plate
from indicator housing.
1. See Service Parts illustration. Remove the two screws
that secure the indicator light components to the
speedometer bracket. Retain screws and indicator light
components for installation
1
2. Unscrew boot from speedometer reset switch by turning
it counterclockwise. Remove the two rear cover screws
and rear cover.
3. See Figure 4. Disconnect the connector on back of
speedometer. Note position of rear speedometer gasket
(1) and remove bottom of gasket enough to pull wiring
and connector through. Remove and discard harness.
Remove remainder of gasket.
2
1. Rear gasket
2. Wire guide
4. Gently push on rear of speedometer while
simultaneously pulling speedometer and front gasket
from bracket.
NOTE:
It is not necessary to remove the front gasket.
Figure 4. Speedometer
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Assemble Speedometer/Tachometer
1
1. Obtain the double bracket from kit. Lubricate the front
and rear speedometer gaskets with isopropyl alcohol or
glass cleaner and install speedometer through front of
left opening.
NOTE
From the riders view, the speedometer is on the left and the
tachometer on the right.
2. Align gasket tabs and place rear gasket in position.
2
3. See Figure 5. Obtain new speedometer/tachometer
harness from kit. Insert speedometer wiring and
connector between gasket and speedometer making
sure wiring rests in wire guide. Connect the
speedometer connector.
4. Work the rear gasket into space between speedometer
and bracket by pushing speedometer against one side of
bracket while pushing gasket into position at the
opposite side.
3
1. Speedometer connector [39]
2. Speedometer reset switch
3. Rear gasket
Figure 5. Speedometer
5. Install speedometer reset switch and position wires so
they will not be pinched by the rear cover.
6. Install speedometer rear cover, cover screws and reset
switch boot.
7. See Service Parts Illustration. Obtain the tachometer,
front and rear gaskets, rear cover and cover screws
from kit.
8. Lubricate the front tachometer gasket with isopropyl
alcohol or glass cleaner and install to front of
tachometer. Install tachometer.
9. Identify the tachometer connector
speedometer/tachometer harness.
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on
the
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10. See Figure 6. Mate the tachometer connector (1) halves.
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11. Lubricate the rear tachometer gasket. Align the gasket
tabs and place in position with the tachometer wiring
between gasket and tachometer.
1
NOTE
Make sure wiring rests in wire guide (2).
12. Install the rear gasket by pushing tachometer against
one side of bracket while pushing gasket into position at
the opposite side.
13. Align rear cover and install 2 screws. Tighten securely.
Install Indicator Lamps
2
1. See Service Parts illustration. Position the indicator light
bezel and color strip on locating pins.
2. See Figure 7. Install indicator light socket housing (1)
on back of dual bracket making sure locating pins on
indicator bezel (2) enter holes in socket assembly.
NOTE
Each indicator lamp has the lamp’s function printed on one of
the indicator lamp leads. Match leads to lamp.
1. Tachometer connector
2. Wire guide
Figure 6. Tachometer
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3. Install 2 mounting screws and tighten.
Mount Speedometer/Tachometer Assembly
1. See Figure 8. Mount speedometer/tachometer assembly
on handlebar clamp using screws and washers saved.
Tighten screws to hold handlebar in position.
2. Loosen the rear clamp screws. Adjust the handlebars to
the rider’s normal position, then tighten the front clamp
screws to 12-18 ft-lbs (16-24 Nm) Tighten the rear
clamp screws to 12-18 ft-lbs (16-24 Nm).
NOTE
When handlebar installation is complete, the upper and lower
clamps have contact with the cast-in boss in front and have a
slight gap at the rear.
3. Route speedometer/tachometer harness down to the
main harness connector in front of upper triple fork.
Connect the speedometer/tachometer harness
connector to the main harness connector [20].
2
1
1. Indicator light socket housing
2. Indicator bezel
Figure 7. Indicator Lamp Assembly
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4. See Service Parts illustration. Obtain cable tie (8) from
kit and install around harness near original position to
secure harness in position.
5. Return headlamp bracket to its mounted position and
secure using two bolts and washers removed in earlier
step. Tighten to 120-192 in-lbs (14-22 Nm).
6. Install maxi-fuse.
Test Instruments
1. Turn ignition/light switch to ON. Check that the indicator
lights, signal lights and headlamp all function properly.
Figure 8. Clamp Screws and Washers
2. Start the engine, check the tachometer operation.
3. Test ride motorcycle to verify speedometer operation.
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®
Service Parts
Part Number 67224-04
Date 11/04
2004 Dyna Tachometer Kit
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7
4
3
6
8
5
A
1
B
C
2
D
E
Item
1
2
3
4
5
6
7
8
Description (Qty)
Tachometer (5500 RPM redline)
Harness, speedo and tach
Bracket, speedo and tach
Cover, tach back
Cushion, front
Cushion, rear
Screw, cover (2)
Cable tie (1)
Part No.
67042-04
68850-04
67338-97
67103-95
67121-95
67104-95
2361
10006
Items Identified in Procedure
A
Speedometer
B
Indicator housing screw
C
Indicator housing
D
Color strip
E
Indicator bezel
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