Controllers and Power Sources
Welding
Tractors
23
Welding Tractors
Railtrac 1000
Multi-purpose system for welding and cutting
•
Ideal for a wide variety automated gas metal arc welding (GMAW) applications.
•
Made from aluminium and steel parts to withstand harsh
environments.
• Ideal for horizontal to horizontal and vertical (up only) welding.
• Can be customized with a wide range of accessories.
• New joint system allows for both stiff and flexible rail
applications.
•
Straightforward, well designed programming unit with up to
5 different programs.
•
Standard software offers programmable interval welding and backfill function.
•
Operator can control machine motions with hand held remote without lifting welding visor.
•
Remote Control features: start and stop, shift program, weaving width, zero line displacement and many more.
•
Adjust the welding current and voltage during welding with the two potentiometers on the remote control (when using ESAB
equipment).
• Remote control only available on FW1000 and FWR1000
models.
Technical data
Railtrac F1000
Flexi
Railtrac FR1000
Flexi Return
Railtrac FW1000
Flexi-Weaver
Railtrac FW1000L
Flexi-Weaver
Railtrac FWR1000
Flexi-Weaver-Return
Mains supply, V AC/DC
36-46/40-60
36-46/40-60
36-46/40-60
36-46/40-60
36-46/40-60
Max power consumption, W
30
30
80
80
80
Weight, excl rails, Kg (lbs)
6 (13)
6 (13)
7 (15)
7 (15)
7 (15)
Dimensions, LxWxH, mm (in.)
170x400x190
(6.7x15.8x7.5)
170x400x190
(6.7x15.8x7.5)
170x350x190
(6.7x13.8x7.5)
170x350x190
(6.7x13.8x7.5)
170x350x190
6.7x13.8x7.5
Flexi rail dimensions, LxW, mm (in.)
60x5 (2.4x0.2)
60x5 (2.4x0.2)
60x5 (2.4x0.2)
60x5 (2.4x0.2)
60x5 (2.4x0.2)
Stiffener bar, LxW, mm (in.)
40x10 (1.6x0.4)
40x10 (1.6x0.4)
40x10 (1.6x0.4)
40x10 (1.6x0.4)
40x10 (1.6x0.4)
Min bend diameter, external, mm (in.)
3000 (118)
3000 (118)
3000 (118)
3000 (118)
3000 (118)
Slide for height adjustment, mm (in.)
±22 (±0.87)
±22 (±0.87)
±22 (±0.87)
-
±22 (±0.87)
Mechanical lateral adjustment, mm (in.)
-
-
±35 (±1.4)
±35 (±1.4)
±35 (±1.4)
Welding speed, cm/min (ipm)
10-150 (3.9-59)
10-150 (3.9-59)
10-150 (3.9-59)
5-99 (1.95-39)
10-150 (3.9-59)
Quick transport, cm/min (ipm)
150 (59)
150 (59)
150 (59)
99 (39)
150 (59)
Prehating time, sec
0.0-9.9
0.0-9.9
0.0-9.9
0.0-9.9
0.0-9.9
Interval welding, cm (in.)
1-99 (0.4-39)
1-99 (0.4-39)
1-99 (0.4-39)
1-99 (0.4-39)
1-99 (0.4-39)
Crater-filling time, sec
0.0-9.9
0.0-9.9
0.0-9.9
0.0-9.9
0.0-9.9
”Backfill”, mm (in.)
0-99 (0-3.9)
0-99 (0-3.9)
0-99 (0-3.9)
0-99 (0-3.9)
0-99 (0-3.9)
Weaving speed, mm/s (ips)
-
-
6-60 (0.2-2.4)
6-60 (0.2-2.4)
6-60 (0.2-2.4)
Weaving width, mm (in.)
-
-
1-30 (0.04-1.2)
1-30 (0.04-1.2)
1-30 (0.04-1.2)
Electrical 0-line displacement, mm (in.)
-
-
±12.5 (±0.5)
±12.5 (±0.5)
±12.5 (±0.5)
Pause time at outer edge, sec
-
-
0.0-9.9
0.0-9.9
0.0-9.9
Weaving pattern, No.
-
-
3
3
3
Number of programs
5
5
5
5
5
Temperature machine and magnets, °C
0-70
0-70
0-70
0-70
0-70
Temperature vacuum attachments, °C
0-90
0-90
0-90
0-90
0-90
Enclosure class
IP23
IP23
IP23
IP23
IP23
24
Welding Tractors
Railtrac 1000
System configuration
Railtrac F1000 Flexi
Railtrac FR1000 Flexi Return
A mechanised system with a flexible combi-rail, suitable for both
inside and outside welding and cutting along sharp curves as well
as straight surfaces. This model is also suitable for thermal cutting.
Railtrac FR1000 has the combi-rail and facilities for movable start
and stop for automatic return for any length. This system is ideal for
use in fixed installations or where a weld is repeated over and over
again.
Railtrac FW1000 Flexi Weaver
Railtrac FWR1000 Flexi Weaver Return
This version has a flexible combi-rail and a weaver for weaving in
many different patterns. It is also equipped with a remote-controlled
unit with a user-friendly design.
Like the Flexi Weaver, this system has a weaving unit, but it also
has adjustable start, stop and return facilities. Equipped with a
remote control unit with a unique design, this is a very advanced
solution for a number of applications.
25
Welding Tractors
Railtrac 1000
Cont.
Ordering information
Railtrac F1000 Flexi
0398 146 002
Railtrac FR1000 Flexi Return
0398 146 003
Railtrac FW1000 Flexi Weaver
0398 146 012
Railtrac FW1000L Flexi Weaver (low speed) 0398 146 014
Railtrac FWR1000 Flexi Weaver Return
0398 146 013
Sales LiteratureXA00135520
Options & Accessories
Standard
Weaving unit *)
Control unit
Remote control *)
Universal Torch holder with slide
Automatic start and stop function **)
Components
Flexible alu-rail, 2.5 m (8 ft.)
0398 146 115
Flexible alu-rail, 2.5 m (8 ft.), 8 magnets
0398 146 112
Flexible alu-rail, 2.5 m (8 ft.), vacuum attachments 0398 146 113
Stiffener Bar, 2.5 m (8 ft.)
0398 146 116
Magnetic attachment 90°, at least 8/2.5 m (8/8 ft.)0398 146 100
Vacuum attachment 90°, at least 4/2.5 m (4/8 ft.)0398 146 104
Vacuum attachment 200°, at least 4/2.5 m (4/8 ft.)0398 146 105
Screw attachment for stiffened rail
0398 146 114
Accessories
Torch holder
Adapter for stiffened rail attachments
Universal pivoted torch holder
Attachment for IMP cutting toch
Torch angle attachment
Tilt unit for weaving unit *)
Turning unit for weaving unit *)
”Floating” head
IMP cutting torch
Transport and storage box
Control cable, 5 m (16.4 ft.)
AristoFeed wire feeder adaptor kit
Universal control cable, 5 m (16.4 ft.)
Transformer kit
*) FW1000, FW1000L, FWR1000 only
**) FR1000 and FWR1000 only
26
0398 145 101
0398 146 106
0398 145 104
0398 145 260
0398 145 215
0398 145 200
0398 145 201
0398 145 211
0398 145 250
0398 145 199
0457 360 880
0458 757 881
0457 360 881
0457 467 880
Welding Tractors
Railtrac Orbital W
The machine to automate your tube welding
The Railtrac Orbital W is a superb alternative if you wish to automate your tube welding. It is ideal for use with ESAB’s semi-automatic
power sources and feed units.
The Railtrac Orbital W is a small compact motor powered tractor. A standard ESAB welding torch can be attached quickly. Two motors guarantee an even, stable movement on the rail.
The control box allows you to control the following parameters and
store 5 different welding programs:
• Start and stop
• Shift program
• Travel or welding direction
• Travel or welding speed
• Weaving width
• Zero line displacement
• Welding current (wire feed speed)
• Welding voltage
• Backfill function
Ordering information
Technical data
Railtrac Orbital W
0398 146 032
Control voltage, V AC
36-46
Power, W
90
Connection
Burndy, 12 pins
Options & Accessories
Welding speed, cm/min (ipm)
5-99 (2-39)
Slide for height adjustment, mm (in.)
±22 (±0.9)
Floating head
0398 145 211
Weaving speed, mm/sec. (ips.)
6-60 (0.2-2.4)
Weaving width, mm (in.)
1-30 (0.04-1.2)
Pause time at outer edge, sec
0.0-9.9
Electrical 0-line displacement, mm (in.)
±12.5 (±0.5)
Number of programs
5
Dimensions (LxWxH), mm (in.)
312x327x181 (12.3x12.9x7.1)
Weight, kg (lbs)
8 (17.6)
Enclosure class
IP 23
Orbital ring 6”
Orbital ring 8”
Orbital ring 10”
Orbital ring 12”
Orbital ring 14”
Orbital ring 16”
Orbital ring 18”
Orbital ring 20”
Orbital ring 22”
Orbital ring 24”
Orbital ring 26”
Sales Literature
0449 900 706
0449 900 708
0449 900 710
0449 900 712
0449 900 714
0449 900 716
0449 900 718
0449 900 720
0449 900 722
0449 900 724
0449 900 726
XA00133720
Larger ring sizes available on request
27
Welding Tractors
Railtrac BV/BVR 1000
Programmable equipment for hardfacing and repair of rail profiles
•
Light weight makes it quick and easy to remove the aluminium travel beam from rail or crossing and simple to restore to its
original position on the work piece.
• It can be used with a number of different power sources and
wire feeder combinations.
•
Precise adjustments of the weaving pattern, travel speed and zero line can all be achieved during welding.
• Welding parameters are adjustable from the remote control.
• CE and EMC approved.
• IP 23 enclosure class makes it suitable for use out-doors.
Control voltage level of 42V AC is safe for use anywhere.
Ordering information
Railtrac BV 1000, complete excl welding equipment
Railtrac BVR 1000, complete excl welding equipment
Torch holder
Sales Literature
0398 145 002
0398 145 003
0398 145 101
XA00067820
Technical data
Connection voltage, V AC / V DC
36-46 / 40-60
Max. output consumption, W
80
Weight excl. rail, kg (lbs.)
7 (15.4)
Weight of rail 2 m, kg (lbs.)
4 (8.8)
Slide for adjusting height of torch, mm (in.)
±22 (±0.9)
Mechanical lateral adjustment, mm (in.)
200 (7.9)
Gun attachment universal, mm (in.)
Ø 12-36 (Ø 0.5-1.4)
Max. effective weld length, mm (in.)
1500 (59)
Welding speed, cm/min (ipm)
10-150 (0.2-59)
Fast transport speed, cm/min (ipm)
150 (59)
Weaving speed, mm/s (ips)
7-50 (0.3-2.0)
Weaving width (W), mm (in.)
1-80 (0.04-3.1)
Zero-line shift, mm (in.)
25 / ±12.5 (1.0 / ±0.5)
Programmable edge length (L), cm (in.)
6-99 (2.4-39)
Number of programs
BV: 4, BVR: 6
Enclosure class
IP23
28
Welding Tractors
Tramtrac™ II
A cost-efficient and flexible solution for the repair of embedded city tramway rails.
Tramtrac™ II is ESAB’s latest equipment for the repair of embedded grooved city tramway rails. Using the FCAW process with selfshielded wires, instead of the conventional SAW process, provides
a number of advantages in terms of ease of use and cost-efficiency.
•
The FCAW process makes Tramtrac™ II a small and ultra light-
weight solution.
• Easy to store and move around from site to site.
• The tractor can be hand-carried and is easily installed and
removed on and off the rail, allowing trams to pass within a
controlled safety situation.
Ordering information
Tramtrac™ II
0814 721 880
Connection cable 10 m (33 ft.)
0457 360 884
Origo™ MIG 410 0349 302 408
Origo™ MIG 320 0349 303 562
Magnetic earth return cable & clamp
0000 500 415
OK Tubrodur 14.71, 1.6 mm (1/16 in.)
1471 167 730
OK Tubrodur 15.65, 1.6 mm (1/16 in.)
1565 167 730
Sales LiteratureXA00133420
Technical data
Control voltage, V AC
36-46
Power, W
90
Welding speed, mm/min (ipm)
30-100 (1.2-3.9)
Dimensions LxWxH, mm (in.)
600x300x150
(23.6x11.8x5.9)
Weight without consumables, kg (lbs.)
12 (26.5)
29
Welding Tractors
Miggytrac 1001
The perfect complement to your GMAW power source
• Small, compact, motorized tractor.
• Easy to attach to ESAB welding torch.
• The tractor is held in the correct position on the workpiece with
a magnet, even if the workpiece is bent or angled.
• Remote controlled travel.
• Start/stop function from the remote control panel.
• Travel speed settings of 150-1200 mm/min (6-47 ipm), wire feed speed and voltage all functions of the remote control.
• Significantly increased welding speed, especially when using cored wire.
Ordering information
Miggytrac 1001
0457 357 881
Welding screen 0457 463 880
Sales LiteratureXA00126320
Options & Accessories
ESAB Control cable, 5 m (16.4 ft) 0457 360 880
ESAB AristoFeed adaptor kit
0459 681 880
Universal control cable, 5 m (16.4 ft)
0457 360 881
(12 pin male-23 pin male Burndy style)
Origo™ Feed and Aristo™Feed feeders
(required for connection of Miggytrac to
Aristo™ Feed feeders)
(12 pin male Burndy style-open end).
Requires user-supplied plug to connect
cable to OEM feeders)
Technical data
Control voltage, V AC
36-46
Power, W
20
Welding speed, mm/min (ipm)
150-1200 (6-47)
Remote control outlet
Volt and ampere
(wire feed speed)
Connection
Burndy, 12 pins
Dimensions, LxWxH, mm (in.)
266x257x267
(10.5x10x10.5)
Weight, kg (lbs.)
7 (15.4)
30
Welding Tractors
Miggytrac 2000
The perfect complement to your GMAW power source
•
Ideal for long welds eliminating stressful welding positions for the welder.
• The tractor is held in the correct position on the workpiece with a magnet, even if the workpiece is bent or angled.
•
Guide wheels adjust to allow the unit to drive itself against the workpiece.
• Program for intermittent welding.
• Set length of weld and distance between welds from 1-99 cm (0.4-39 in.)
•
High-speed travel between welds - 250 cm/min (98 ipm)
- for increased efficiency.
• Backfill function for crater filling at the end of the weld.
• Adjust the welding current and voltage during welding with the two potentiometers on the control panel (when using ESAB equipment).
Ordering information
Miggytrac 2000
0457 358 880
Welding screen 0457 463 881
Sales LiteratureXA00104720
Options & Accessories
ESAB Control cable, 5 m (16.4 ft) 0457 360 880
ESAB AristoFeed adaptor kit
0459 681 880
Universal control cable, 5 m (16.4 ft)
0457 360 881
(12 pin male-23 pin male Burndy style)
Origo™ Feed and Aristo™ Feed feeders
(required for connection of Miggytrac to
Aristo™ Feed feeders)
(12 pin male Burndy style-open end).
Requires user-supplied plug to connect
cable to OEM feeders)
Technical data
Control voltage, V AC
36-46
Power, W
40
Welding speed, mm/min (ipm)
150-1500 (6-59)
Fast travel speed, cm/min (ipm)
250 (98.4)
Programmable Interval Welding, cm (in.)
1-99 (0.4-37)
Linear slide stroke length
(horizontal), mm (in.)
±17 (±0.67)
Remote control outlet
Volt and ampere
(wire feed speed)
Connection
Burndy, 12 pins
Crater fill time, s
0-9.9
Backfill, cm (in.)
0-9.9 (0-4)
Dimensions, LxWxH, mm (in.)
330x260x360 (13x10x14)
31
Welding Tractors
Miggytrac 3000
The complete small welding automat for Gas Metal Arc Welding
•
Small, compact, motorized tractor with integrated wire feed and water-cooled welding torch designed for horizontal
mechanized MIG welding of plates and beams
• Four-wheel drive carriage
• Carriage can travel diagonally towards the flange or stiffener to be welded.
• Program for intermittent welding.
• Carriage motion and wire feed controlled separately.
• Set weld length and distance between welds from 1-99 cm (0.4-39 in.)
•
Distance between beads run at transport speed of 250 cm/min (98 ipm) for optimal efficiency.
• Program wire feed speed, time for gas pre-flow, gas post-flow and burnback.
Ordering information
Miggytrac 3000
0457 359 880
With straight, water-cooled swan neck
Delivered without contact tip
Sales LiteratureXA00123620
Technical data
Wire dimensions, mm (inch)
- Unalloyed steel
- Stainless steel
- Cored wire
1.0-1.4 (0.040 - 0.055)
1.0-1.4 (0.040 - 0.055)
1.0-1.4 (0.040 - 0.055)
Control voltage, V AC
36-46
Power, W
80
Welding speed, mm/min (ipm)
150-1500 (6-59)
Transport speed, cm/min (ipm)
250 (98.4)
Lengths at Intermittent welding, cm (in.)
1-99 (0.4-39)
Crater fill time, sec.
0-9.9
Backfill, cm (in.)
0-9.9 (0-4)
Wire feed speed, m/min (ipm)
2-25 (79-984)
Gas pre-flow/post-flow, sec
0-9.9
Burnback, sec.
0-9.9
Filler wire reel, in.
12
Dimensions, LxWxH, mm (in.)
370x400-530x520 (14.5x16-21x20.5)
Linear slide stroke length (horizontal), mm (in.)
±17 (±0.67)
Remote control, max value, Kohm
2.5
Max current over the start relay, A
5
Connection
straight 23-pin Burndy
Enclosure class
IP 23
Weight, excl wire reel, kg (lbs.)
17 (37.5)
32
Options & Accessories
Contact Tip M8 x 37 CuCrZr
- CO2 1.0
- CO2 1.2, Mix/Ar 1.0
- CO2 1.4, Mix/Ar 1.2
0468 502 005
0468 502 007
0468 502 008
Gas nozzle, water-cooled
Bent swan neck, 15°
Bent swan neck, 30°
Wire feed roller for aluminium
Pressure roller for aluminium
0449 903 101
0449 903 115
0449 903 130
0449 903 031
0449 903 032
For Connection cables and Adaptor Kit, please see separate
leaflet for Miggytrac 3000.
Welding Tractors
A2 Multitrac with A2 process controller PEI
The universal welding tractor for better welding economy
• Can be connected to most analogue, DC power supplies.
• Compact and efficient design allows for easy movement between workpieces.
•
Self-propelled, four-wheel drive for stable, accurate and
constant operation.
•
A2 Process Controller PEI allows simple setting of travel speed, voltage and wire feed speed.
•
Heavy-duty feed unit ensures an even and stable wire feed,
for top quality, homogenous welding.
• Horizontal, vertical and rotary slides allow for quick adjustment of the nozzle into various positions.
• Reliable mechanical components, even under harsh working conditions.
•
Easy to use control equipment with different start methods; direct start or scratch start.
• Wide range of accessories available.
Ordering information
Options & Accessories
A2 Multitrac SAW, PEI
0449 360 880
A2 Multitrac SAW Twin, PEI
0449 360 881
A2 Multitrac GMAW, PEI
0449 361 880
Sales LiteratureXA00114220
Guide wheel bogie
Idlling roller
Guide bar 3 m (10 ft.)
V-guide wheel
V-wheeltrack in steel
Loop for connection of two tractors
Pilot lamp, laser diode
Technical data
Wire diameters, mm (in.)
- Steel
- Stainless steel
- Cored wire
- Aluminium
0413 542 880
0333 164 880
0154 203 880
0333 098 881
0443 682 881
0334 680 881
0821 440 880
Single SAW
Twin SAW
GMAW
1.6-4.0 (1/16-5/32)
1.6-4.0 (1/16-5/32)
1.6-4.0 (1/16-5/32)
-
2x1.2-2.5 (2x(0.45x3/32))
2x1.2-2.5 (2x(0.45x3/32))
-
0.8-1.6 (.030-1/16)
0.8-1.6 (.040-1/16)
1.2-2.4 (.045-3/32)
1.2-1.6 (.045-1/16)
Max wire feed speed, m/min (ipm)
9 (354)
9 (354)
16 (630)
Wire reel weight, kg (lbs.)
30 (66)
2x15 (2.2x33)
30 (66)
Flux hopper capacity, l (gal.)
6 (1.4)
6 (1.4)
-
Weight, excl wire and flux, kg (lbs.)
47 (103)
47 (103)
43 (95)
Permissible load 100%, A
800
800
600
Control voltage, V AC
42
42
42
Travel speed, m/min (ipm)
0.1-1.7 (4-67)
0.1-1.7 (4-67)
0.1-1.7 (4-67)
Linear slides stroke length, mm (in.)
90 (3.5)
90 (3.5)
90 (3.5)
Rotary slide setting angle
360°
360°
360°
33
Welding Tractors
A2 Multitrac with A2/A6 process controller PEK
The universal welding tractor for Submerged-arc Welding (SAW) and Gas Metal Arc Welding (GMAW)
• The A2 Multitrac with the A2/A6 process controller PEK is
available for both the SAW and the GMAW method.
• If the SAW-version is chosen, the A2 Multitrac is capable of working equally well with either single or twin wire.
• The feed unit secures an even, stable wire-feed speed.
• Four-wheel drive ensures accurate travel speed.
• Digital control panel allows exact pre-set and control of welding parameters.
•
The Multitrac is fully mobile and can easily be moved from one welding station to another. It can also be quickly set-up for
different workpieces.
• Designed for use with LAF or TAF welding power sources.
Ordering information
A2 Multitrac A2TF (SAW), PEK
A2 Multitrac A2TF (SAW Twin), PEK
A2 Multitrac A2TG (GMAW), PEK
A2 Multitrac A2TG (4WD, GMAW MTW 600), PEK
Sales Literature SAW
Sales Literature GMAW
0461 233 880
0461 233 881
0461 234 880
0451 234 881
XA00143220
XA00143320
Options & Accessories
Guide wheel bogie
Idlling roller
Guide bar 3 m (10 ft.)
V-guide wheel
V-wheeltrack in steel
Loop for connection of two tractors
Pilot lamp, laser diode
0413 542 880
0333 164 880
0154 203 880
0333 098 881
0443 682 881
0334 680 881
0821 440 880
Single SAW
Twin SAW
Single GMAW
GMAW with
MTW 600
Wire diameters, mm (in.)
- Steel
- Stainless steel
- Cored wire
- Aluminium
1.6-4.0 (1/16-5/32)
1.6-4.0 (1/16-5/32)
1.6-4.0 (1/16-5/32)
-
2x1.2-2.5 (2x(0.45x3/32))
2x1.2-2.5 (2x(0.45x3/32))
-
0.8-1.6 (.030-1/16)
0.8-1.6 (.040-1/16)
1.2-2.4 (.045-3/32)
1.2-1.6 (.045-1/16)
1.0-1.6 (.039-1/16)
1.0-1.6 (.039-1/16)
1.0-2.4 (.039-3/32)
1.0-2.0 (.039-5/64)
Max wire feed speed, m/min (ipm)
9 (354)
9 (354)
16 (630)
25 (984)
Wire reel weight, kg (lbs.)
30 (66)
2x15 (2.2x33)
30 (66)
30 (66)
Flux hopper capacity, l (gal.)
6 (1.4)
6 (1.4)
-
-
Weight, excl wire and flux, kg (lbs.)
47 (103)
47 (103)
43 (95)
43 (95)
Permissible load 100%, A
800
800
600
600
Control voltage, V AC
42
42
42
42
Travel speed, m/min (ipm)
0.1-1.7 (4-67)
0.1-1.7 (4-67)
0.1-1.7 (4-67)
0.1-1.7 (4-67)
Linear slides stroke length, mm (in.)
90 (3.5)
90 (3.5)
90 (3.5)
90 (3.5)
Rotary slide setting angle
360°
360°
360°
360°
Technical data
34
Welding Tractors
A2 Tripletrac A2TF
The superb welding tractor for internal circumferential welding
• For increased productivity and quality.
• Ideal for internal circumferential welding of large cylindrical
objects that are rotating on a turning roll system.
•
Heavy-duty feed unit secures even and stable wire feed for top quality, homogenous welds.
•
Delivered with either the digital A2-A6 PEK or the analogue A2 PEI process controller.
•
Unique steering system allows operator to simultaneously
adjust the wheel and torch position for accurate and effortless seam tracking.
• Control equipment is easy to use and requires minimal training.
• Choose between start methods, burn-back times and other
settings.
Ordering information
A2 Tripletrac with PEK 0461 236 880
A2 Tripletrac with PEI
0449 430 881
Sales LiteratureXA00143520
Options & Accessories
Pilot lamp, laser diode
0821 440 880
Utility light, incl transf. and 50 m (164 ft.) cable 0449 443 880
Flux recovery unit OPC
0148 140 880
Bracket suction
0332 947 880
Flux hopper of silumin alloy
0413 315 881
Concentric flux feeding funnel
(included in the A2 Tripletrac)
0145 221 881
Contact tube, bent
0413 511 001
Wire reel, plastic 30 kg (66 lbs.)
0153 872 880
Wire reel, steel, fixed width
0416 492 880
Wire reel, steel, flexible width
0449 125 880
Wire reel, steel, Ø 220 mm (8.6)
0671 164 080
Technical data
Wire diameters, mm (in.)
- Steel
- Stainless steel
- Cored wire
1.6-4.0 (1/16-5/32)
1.6-4.0 (1/16-5/32) 1.6-4.0 (1/16-5/32)
Max wire feed speed, m/min (ipm)
9 (354)
Wire reel weight, kg (lbs.), W
30 (66)
Flux hopper capacity, l (gal.)
6 (1.4)
Weight, excl. wire and flux, kg (lbs.)
47 (103)
Permissible load 100%, A
800
Control voltage, V AC
42
Travel speed, m/min (ipm)
0.1-1.7 (4-67)
Linear slides stroke length, mm (in.)
90 (3.5)
Rotary slide setting angle
360°
Max inclination for the tractor
5°
35
Welding Tractors
A6 Mastertrac A6TF (SAW)
For efficient Submerged-arc Welding
• Self-propelled, four-wheel drive automatic welding machine.
• Easy to move with quick set-up for different workpieces.
• Suitable for heavy production welding with capacity for up to
6 mm (0.24 inch) wire using 1500A direct or alternating current.
• Designed for use with LAF or TAF welding power sources.
• Three different designs:
Single: available with standard or high speed motor
Twin-Arc: with a simple add-on for the extra wire, you can convert
an A6 Single Mastertrac into a highly productive automatic Twinarc welder for fillet and butt welds without the use of an extra
machine or power source.
Tandem: the high deposition rate using a multi-electrode system
increases productivity substantially. By selecting different combinations of direct and alternating currents, the A6 Tandem Mastertrac can handle any type of welding work resulting in increased
profitability.
Options & Accessories
•
Weld mild steel and aluminium solid or cored wire by modifying an A6 Single Mastertrac with an easy conversion kit for Gas metal arc welding (GMAW).
•
Pre-set and control of welding parameters with the A2-A6
Process Controller PEK - a digital control system with display menus; 255 different weld sets can be stored.
Ordering information
A6 Mastertrac A6TF (SAW)
A6 Mastertrac A6TF (SAW Twin)
A6 Mastertrac A6TF (SAW, high speed)
A6 Mastertrac A6TF (SAW, Twin, high-speed)
A6 Mastertrac Tandem A6TF (SAW, AC/DC 1500)
Sales Literature
A6 Mastertrac Tandem
0461 235 880
0461 235 881
0461 235 890
0461 235 891
0461 232 882
XA00143420
Contact equipment heavy Twin Arc, compl.
Wire reel, plastic 30 kg (66 lbs.)
Wire reel, steel 30 kg (66 lbs.)
Wire reel, steel, flexible width
Brake hub extra
Rebuilding kit GMAW
Strip cladding kit
Flux hopper holder for strip cladding
Wire reel, steel for strip cladding
30-100 mm (1.2-4.0 in.)
Flux recovery nozzle, strip cladding
Flux funnel
Insert, extended
Angular slide
Pilot lamp, laser diode
Flux recovery unit OPC
Bracket suction
Idler rollers (2 per automat)
Guide wheel, fillet
Magnet guide rail, 3 m (10 ft.)
Carbon arc gouging
Rebuilding kit
(use with carbon electrodes Ø 8.9-12.7)
0334 291 889
0153 872 880
0416 492 880
0449 125 880
0146 967 880
0334 299 890
0155 972 880
0148 107 003
0671 161 880
0156 025 001
0254 900 880
0254 900 301
0671 171 580
0821 440 880
0148 140 880
0332 947 880
0333 164 880
0671 125 780
0154 203 880
0153 592 880
Technical data
Single SAW
Single GMAW
Twin SAW
Tandem SAW
Permissible load 100%, A
1500
600
1500
2x1500
Wire diameter, mm (in.)
3.0-6.0 (1/8-1/4)
1.0-3.2 (0.045-1/8)
2x2.0-3.0 (2x3/32-1/8)
2x3.0-6.0 (2x1/8-1/4)
Wire feed speed, m/min (ipm)
0.2-4.0 (8-157.5)
0.8-16.6 (31.5-653.5)
0.2-4.0 (8-157.5)
0.2-4.0 (8-157.5)
Wire feed speed high, m/min (ipm)
0.4-8.0 (16-315)
-
0.4-8.0 (16-315)
-
Travel speed, m/min (ipm)
0.1-2.0 (4-79)
0.1-2.0 (4-79)
0.1-2.0 (4-79)
0.1-2.0 (4-79)
Control voltage, V AC
42
42
42
42
Wire reel weight, kg (lbs.)
30 (66)
30 (66)
2x30 (2x66)
2x30 (2x66)
Flux hopper capacity, l (gal.)
10 (2.6)
-
10 (2.6)
10 (2.6)
Weight excl wire and flux, kg (lbs.)
110 (242.5)
100 (220.5)
110 (242.5)
158 (348)
36
Welding Tractors
A6-DK
The portal welding machine
• Works with a single wire on each head.
• Each weld head is controlled by the A2-A6 PEK process
controller and LAF (DC) or TAF (AC) power source.
•
Ideal for simultaneous horizontal-vertical welding on both sides of a web or through panel.
• Straddles workpieces up to 800 mm (31 inch) tall and
symmetrical profile widths of 400 mm (16 inch).
• Travels directly on a workpiece guided by a joint.
• Travel speed adjustable from 0.15-2.0 m/min (6-79 ipm).
• Store up to 10 l (2.6 gal.) of flux in the hopper.
• Each weld head is equipped with OPC flux recovery system.
Ordering information
A6-DK SAW, single wire
excl. wire reel, feed rollers and contact jaws *) 0461 237 901
Sales Literature
XA00143620
*) when contact equipment is excluded, feed rollers and contact jaws have
to be ordered separately.
Options & Accessories
Wire reel, plastic, 30 kg (66 Ibs.)
Wire reel, steel, 30 kg (66 Ibs.)
0153 872 880
0416 492 880
Technical data
Permissible load 100%, A
1500
Travel speed, m/min (ipm)
0.15-2.0 (6-79)
Wire feed speed, m/min (ipm)
0.2-4.0 (8-157.5)
Wire reel weight, kg (lbs.)
2x30 (2x66)
Wire diameter SAW, mm (in.)
3.0-6.0 (1/8-1/4)
Flux hopper capacity (each weld head), l (gal.)
10 (2.6)
Weight, excl wire and flux, kg (lbs.)
150 (331)
Straddle opening:
Vertical space limitation, mm (in.)
Longitudinal. symmetrical extension,
mm (in.)
800 (31)
400 (16)
37
38
Mechanized & Orbital TIG
Welding
Heads
39