P
ARTS MANUAL
This Manual contains standard Production Product
Identification Numbers.
Special Engineered Options not Included
27HS/50HS MP
5 Stage Mast
FOR PARTS AND SERVICE:
TELEPHONE: (888) 946-3330
Manual Number:
267238 R2
7040 South Highway 11 · Westminster, SC 29693 · Toll Free (888) 946-3330 · (864) 647-1119 · FAX (864) 647-5406
About This Manual
Introduction
This manual shows the parts breakdown for the mast product ID numbers. Locate the
product ID (PID) number stamped on the front flange face of the right hand outer upright
channel, approximately 53” from the bottom. This number must be used when ordering
replacement parts for this product.
PRODUCT
I.D. NUMBER
YZ
X
MP
S
H
22
EXAMPLE
MA3291.eps
Ordering Parts
Customers Parts and service literature is available through authorized lift truck dealers.
To place an order, contact the lift truck dealer of your choice.
Lift Truck Dealers To order parts and service literature contact:
LIFT-TEK / ELECAR
CUSTOMER SERVICE
7040 S HWY 11
WESTMINSTER, SC 29693
TELEPHONE: (888) 946-3330
FAX: (864) 647-5406
Contents
Cover .................................................................................................................................................................................... 1
Introduction ........................................................................................................................................................................... 2
Safety Decals ....................................................................................................................................................................... 3
Freelift Lift Cylinder ............................................................................................................................................................... 4
LH Front Main Lift Cylinder ................................................................................................................................................... 6
RH Front Main Lift Cylinder ................................................................................................................................................... 8
Rear Main Lift Cylinder ....................................................................................................................................................... 10
Weldments .......................................................................................................................................................................... 12
Weldment Parts .................................................................................................................................................................. 13
Hydraulic Group .................................................................................................................................................................. 14
Lowering Control Valve “A” ................................................................................................................................................. 15
Lowering Control Valve “B” ................................................................................................................................................. 15
Load Backrest .................................................................................................................................................................... 16
50HS-MP 8 Roller Carriage ................................................................................................................................................ 17
27HS-MP 8 Roller Carriage Rug Pol ................................................................................................................................... 18
Recommended Spare Parts List ......................................................................................................................................... 19
Safety Decals
See Pages 12 and 13
For Safety Decals and Placement.
267238 R2
04/13/12
Page 3
Freelift Lift Cylinder
18
10
12
6
1
13
11
19
8
6
9
5
17
2
7
16
3
MA3276.eps
15 14 4
Page 4
04/13/12
267238 R2
Freelift Lift Cylinder
Common Parts
Item #
Part #
Description
1
-S-XBACK UP RING
2
-KCHECK VALVE
3
-S-KCIRCLIP
4
-FFUSE PISTON
5
-SNYLON RING
6
-S-XO-RING
7
-S-KO-RING
8
N/A
PISTON
9
-SPISTON SEAL
10
-XRETAINER
11
N/A
ROD
12
-S-XROD SEAL
13
N/A
SHELL ASSEMBLY
14
-FSPRING
15
-FSPRING GUIDE
16
-S-KWASHER
17
-SWEAR RING
18
-S-XWIPE
19
N/A
WIPE RING
-F- INCLUDED IN FUSE PISTON KIT.
-K- INCLUDED IN CHECK VALVE KIT.
-S- INCLUDED IN SEAL KIT.
-X- INCLUDED IN RETAINER KIT.
FREE LIFT CYLINDER
OCL*
MFH**
MPH***
LTI PART #
76.6
266.0
277.7
1007048
81.6
295.0
306.7
1007049
86.6
320.0
331.7
1007008
91.6
337.8
349.4
1007050
96.6
355.6
367.2
1007051
101.6
373.3
385.0
1007052
106.6
391.1
402.8
1007053
OCL = Outer channel length.
* OCL based on 3.4" (cushion) underclearance.
** MFH based on 2" forks.
*** MPH = Maximum Pole Height for integral rug pole carriage.
Seal Kit - 3106465
Retainer Kit - 3106469-SUB
Check Valve Kit - 563904
Fuse Piston Kit - 3114043
267238 R2
04/13/12
Page 5
LH Front Main Lift Cylinder
13
20
15
1
8
16
14
10
12
2
17
7
9
18
3
6
11
19
5
4
MA3279.eps
Page 6
04/13/12
267238 R2
LH Front Main Lift Cylinder
Common Parts
Item #
Part #
Description
1
-S-XBACK UP RING
2
-KCHECK VALVE
3
-S-KCIRCLIP
4
-S-KCIRCLIP
5
-NCUSHION SLEEVE
6
-SNYLON RING
7
-S-KO-RING
8
-S-XO-RING
9
N/A
O-RING
10
N/A
PISTON
11
-SPISTON SEAL
12
-SPULL IN WIRE
13
-XRETAINER
14
N/A
ROD
15
-S-XROD SEAL
16
N/A
SHELL ASSEMBLY
17
N/A
SPACER
18
-S-KWASHER
19
-SWEAR RING
20
-S-XWIPER
-K- INCLUDED IN CHECK VALVE KIT.
-N- INCLUDED IN CUSHION SLEEVE KIT.
-S- INCLUDED IN SEAL KIT.
-X- INCLUDED IN RETAINER KIT.
OCL*
MFH**
MPH***
LH FRONT MAIN LIFT
CYLINDER
LTI PART #
76.6
266.0
277.7
1007042
81.6
295.0
306.7
1007043
86.6
320.0
331.7
1007010
91.6
337.8
349.4
1007044
96.6
355.6
367.2
1007045
101.6
373.3
385.0
1007046
106.6
391.1
402.8
1007047
OCL = Outer channel length.
* OCL based on 3.4" (cushion) underclearance.
** MFH based on 2" forks.
*** MPH = Maximum Pole Height for integral rug pole carriage.
Seal kit - 422811
Retainer Kit - 422809-SUB
Check Valve Kit - 3101894
Cushion Sleeve Kit - 3110436
267238 R2
04/13/12
Page 7
RH Front Main Lift Cylinder
13
20
15
1
8
16
14
10
12
2
17
7
9
18
3
6
11
19
5
4
MA3278.eps
Page 8
04/13/12
267238 R2
RH Front Main Lift Cylinder
Common Parts
Item #
Part #
Description
1
-S-XBACK UP RING
2
-KCHECK VALVE
3
-S-KCIRCLIP
4
-S-KCIRCLIP
5
-NCUSHION SLEEVE
6
-SNYLON RING
7
-S-KO-RING
8
-S-XO-RING
9
N/A
O-RING
10
N/A
PISTON
11
-SPISTON SEAL
12
-SPULL IN WIRE
13
-XRETAINER
14
N/A
ROD
15
-S-XROD SEAL
16
N/A
SHELL ASSEMBLY
17
N/A
SPACER
18
-S-KWASHER
19
-SWEAR RING
20
-S-XWIPER
-K- INCLUDED IN CHECK VALVE KIT.
-N- INCLUDED IN CUSHION SLEEVE KIT.
-S- INCLUDED IN SEAL KIT.
-X- INCLUDED IN RETAINER KIT.
OCL*
MFH**
MPH***
RH FRONT MAIN LIFT
CYLINDER
LTI PART #
76.6
266.0
277.7
1007036
81.6
295.0
306.7
1007037
86.6
320.0
331.7
1007009
91.6
337.8
349.4
1007038
96.6
355.6
367.2
1007039
101.6
373.3
385.0
1007040
106.6
391.1
402.8
1007041
OCL = Outer channel length.
* OCL based on 3.4" (cushion) underclearance.
** MFH based on 2" forks.
*** MPH = Maximum Pole Height for integral rug pole carriage.
Seal kit - 422811
Retainer Kit - 422809-SUB
Check Valve Kit - 3101894
Cushion Sleeve Kit - 3110436
267238 R2
04/13/12
Page 9
Rear Main Lift Cylinder
8
16
11
1
5
12
10
17
6
4
7
15
2
9
MA3277.eps
14 13
Page 10
3
04/13/12
267238 R2
Rear Main Lift Cylinder
Common Parts
Item #
Part #
Description
1
-S-XBACKUP RING
2
-NCUSHION SLEEVE
3
-FFUSE PISTON
4
-S-XNYLON RING
5
-S-XO-RING
6
N/A
PISTON
7
-SPISTON SEAL
8
-XRETAINER
9
-NRETAINING RING
10
N/A
ROD
11
-S-XROD SEAL
12
N/A
SHELL ASSEMBLY
13
-FSPRING
14
-FSPRING GUIDE
15
-SWEAR RING
16
-S-XWIPER
17
N/A
WIPER RING
-F- INCLUDED IN FUSE VALVE KIT.
-N- INCLUDED IN CUSHION SLEEVE KIT.
-S- INCLUDED IN SEAL KIT.
-X- INCLUDED IN RETAINER KIT.
OCL*
MFH**
MPH***
REAR MAIN LIFT
CYLINDER
LTI PART #
76.6
266.0
277.7
1007030
81.6
295.0
306.7
1007031
86.6
320.0
331.7
1007011
91.6
337.8
349.4
1007032
96.6
355.6
367.2
1007033
101.6
373.3
385.0
1007034
106.6
391.1
402.8
1007035
OCL = Outer channel length.
* OCL based on 3.4" (cushion) under clearance.
** MFH based on 2" forks.
*** MPH = Maximum Pole Height for integral rug pole carriage.
Seal Kit - 3113129
Retainer Kit - 3107009-SUB
Fuse Valve Kit - 3110435
Cushion Sleeve Kit - 3110654
267238 R2
04/13/12
Page 11
Weldments
SEE WLD-1
1
5
39
15
Rear ML Chain
(BL-834)
40
25
41
14
46
12
37
11
38
6
8
24
5
16
17
56
10
5
51
23
26
7
45
18
46
19
3
42
59
44
43
20
9
See Cyl.
Chart
26
46
34
35
55
61
36
23 24
25
31
27
48
See Cyl.
Chart
13
Detail "H"
60
54
53
32
38
See Hyd.
Group
40
57
33
37
52
53
62
5
39
4
5
Front ML Chain
(BL-823)
54
30
Rear ML Chain
(BL-834)
2
3
See Cyl.
Chart
2
3
See Hyd. Group and LCV "A"
57
22
22
21
28
26
See LCV "B" Page 15
62
58
DETAIL "H"
Page 12
MA3292.eps
04/13/12
267238 R2
Weldment Parts
Common Parts Group p/n 266154
WLD-1
Item # QTY
Part #
1
1
683822
2
18
763440
3
6
2782771
4
*
2359551
5
10
2801859
6
1
2801868
7
1
2801861
8
1
2801875
9
2
294299
10
4
2398985
11
4
5DM16ER
12
4
17DM16ER
13
1
266158
14
2
2801871
15
2
2809087
16
2
2357128
17
2
2790280
18
2
2395097
19
2
6DM20ER
20
2
18DM20ER
21
1
55E808E
22
2
52E808E
23
2
689647
24
2
231503
25
2
3147
26
4
29CM1250ER
27
1
266132
28
1
2801870
29
1
2359397
30
2
266131
31
2
42DM8E
* - Quantity will vary.
DESCRIPTION
LOCKWASHER M12
SHIM
BEARING ROLLER
SHIM
BEARING
CROSSHEAD ASSY.
SHEAVE PIN
SHEAVE
ANCHOR-CHAIN
SPACER-SPHERICAL
NUT
NUT
FRONT ML HOSE
SHEAVE
ANCHOR-CHAIN
CHAIN SHEAVE
CHAIN ANCHOR
WASHER, SPHERICAL
M20X1.5 HEX NUT
M20X1.5 LOCK NUT
FITTING 90 EL
FITTING
SHEAVE HOSE
SHAFT
RETAINER CLIP
M12 X 50 CAPSCREW
CLAMP MOUNTING BRACKET
MANIFOLD
VALVE
U-TURN HOSE CLAMP
NUT
Item #
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
QTY
1
1
2
2
2
4
4
6
6
2
2
2
4
2
3
4
1
2
2
1
2
6
6
2
2
1
1
4
2
5
1
Part #
55E810E
2804837
687002
684123
42DM12ER
2394347
1F312J
2744571
1F412J
1F418J
2389756
266130
1CM1220ER
29CM850ER
6JM35JR
684660
237555
763023
208676
769570
768699
681238
768538
29CM860ER
6JM40JR
52E0810
266160
679150
2372604
2811076
266159
DESCRIPTION
FITTING
FITTING STR 8-10
WASHER CLARK M12
CAPSCREW M12X110 LG
NUT
PIN
COTTER PIN
PIN
COTTER PIN
COTTER PIN
SHAFT
SHEAVE PIN RETAINER
CAPSCREW
CAPSCREW
SNAP RING 20MM SHAFT
LOCKWASHER M12
CLAMP KIT
NUT M10
CAPSCREW M10 X 70 LG
CAPSCREW M12 X 25 LG
CAPSCREW
LOCKWASHER M10
CAPSCREW M10 X 30 LG
M8X60 CAP SCREW
SNAP RING
STRAIGHT THRD CONNECTOR
ADAPTER FITTING
DECAL: NO STEP
DECAL: FORK SAFETY
DECAL: PINCH POINT
FRONT ML HOSE
50HS/27HS-MP SINGLE STACK FIVE STAGE
W-1
BASE
UNIT
INNER
WLDMT
INTER
INNER
WLDMT
INTER
WLDMT
INTER
OUTER
WLDMT
OUTER
WLDMT
FL CHAIN BL823
QTY (2)
76.6
266494
266507
266504
266501
266498
266495
2813050
49
2801605
79
2397536
71
266510
116
266511
130
81.6
266512
266525
266522
266519
266516
266513
2801810
55
2801606
85
2399986
77
266528
126
266529
140
86.6
266155
266152
266151
266150
266149
266148
2801599
59
2801608
89
2770074
81
266156
136
266157
150
91.6
266530
266543
266540
266537
266534
266531
2801600
63
2801609
95
2770313
87
266546
146
266547
160
96.6
266548
266561
266558
266555
266552
266549
2801602
69
2801610
99
2805088
91
266564
156
266565
170
101.6
266566
266579
266576
266573
266570
266567
2801604
73
2801611
105
2808199
97
266582
166
266583
180
106.6
266584
266597
266594
266591
266588
266585
2801605
79
2801613
109
2798595
101
266600
176
266601
190
*OCL
(in)
FRONT ML
CHAIN BL823
QTY (2)
(in)
REAR ML
CHAIN BL834
QTY (2)
(in)
FRONT FL HOSE REAR FL HOSE
QTY (1)
QTY (1)
(in)
(in)
(in)
Note: * OCL based on 3.4" underclearance.
267238 R2
04/13/12
Page 13
Hydraulic Group
8
2
4
1
3
7
6
5
MA3273.eps
ITEM #
1
2
3
4
5
6
7
8
QTY
1
2
2
2
2
1
1
1
PART #
55E808E
52E808E
681238
683823
52E0810
66208
66205
SEE W-1
DESCRIPTION
FITTING 90 EL
FITTING
LOCK WASHER M10
CAPSCREW M10 X 50 LG
STRAIGHT THREAD CONNECTOR
ML HOSE, 12" LG (F5.24.2)
ML HOSE, 30" LG (F5.24.2)
FL JUMPER HOSE
Note: Hydraulic Group is OEM truck dependent. Contact LTI Parts
department for compatibility before ordering
Page 14
04/13/12
267238 R2
Lowering Control Valve “A”
1
2
LCV-266204
REF QTY PART#
DESCRIPTION
1
*
266204
Lowering Control Valve Assembly 14 GPM
2
1
684152
Valve Body
3
1
253814
Valve Cartridge, 14 GPM
* - Item 1 includes items 2 and 3.
3
Note: Lowering Control Valve Assembly is OEM truck dependent.
Contact LTI Parts department for compatibility before ordering.
Lowering Control Valve “B”
LCV-B
Item
Part #
Description
1
2809398
Valve
MA3274.eps
1
267238 R2
04/13/12
Page 15
Load Backrest
1
3
Backrest-2.eps
2
LBR-2
Class III Load Backrests
QTY
PART #
DESCRIPTION
1
684784
*Backrest, 37" x 36"
1
684785
*Backrest, 37" x 48"
1
684786
*Backrest, 37" x 60"
1
684787
*Backrest, 41" x 36"
1
684788
*Backrest, 41" x 48"
1
1
684789
*Backrest, 41" x 60"
1
684790
*Backrest, 49" x 36"
1
684791
*Backrest, 49" x 48"
1
684792
*Backrest, 49" x 60"
1
357671
*Backrest, 53" x 48"
2
4
200173
Capscrew, M16 x 2,0 x 35-8.8
3
4
684586
Lockwasher, M16
* - Item 1 includes items 2 and 3.
REF
Page 16
04/13/12
267238 R2
50HS-MP
8 Roller Carriage
7
9
6
8
3
5
4
A
2
MA3275.eps
1
CARR-1
Reference
A
267238 R2
Carriage
Assembly
266630
266780
266735
266181
246737
266736
Description
37"
37"
41"
41"
49"
49"
Cushion CLIII
Cushion CLIII
Cushion CLIII
Cushion CLIII
Cushion CLIII
Cushion CLIII
CARR-2
ITEM QTY
PART #
1
*
2359551
2
8
2801859
3
4
2398985
4
2
5DM16ER
5
2
17DM16ER
6
2
2744571
7
2
1F412J
8
2
1F418J
9
2
2809088
* - Quantity Will Vary.
04/13/12
Description
Load Roller Shim
Load Roller
Spacer Spherical
Nut
Nut
Pin
Cotter Pin
Cotter Pin
Chain Anchor
Page 17
27HS-MP
8 Roller Carriage Rug Pole
7
11
6
8
3
5
4
A
9
10
2
MA3280.eps
1
CARR-3
Pole size
A
Page 18
3"
3.25"
3.5"
Carriage
Weldment
266182
266711
266712
CARR-4
ITEM QTY
1
*
2
8
3
4
4
2
5
2
6
2
7
2
8
2
9
3
10
3
11
2
* - Quantity Will
04/13/12
PART #
2359551
2801859
2398985
5DM16ER
17DM16ER
2744571
1F412J
1F418J
17C1296ER
63D12ER
2809088
Vary.
Description
Load Roller Shim
Load Roller
Spacer Spherical
Nut
Nut
Pin
Cotter Pin
Cotter Pin
Capscrew
Nut
Chain Anchor
267238 R2
Recommended Spare Parts List
27/50HS-MP 5Stage Full Free Lift Mast
PART #
n
n
n
n
n
n
n
n
n
n
1F312J
1F412J
1F418J
2790280
2809087
294299
18DM20ER
6DM20ER
17DM16ER
5DM16ER
2357728
2395097
2398985
763440
2359551
2782771
2801859
689647
2801875
2801868
2801861
6JM35JR
n
n
2801859
2803437
2809088
1F418J
2744571
1F412J
2398985
17DM16ER
5DM16ER
DESCRIPTION
MAIN LIFT CYLINDERS
Main Lift Cylinder Assembly
Front Shim
Rear Shim
Seal Kit (Rear)
Seal Kit (Front)
Check Valve Kit (Front)
FREE LIFT CYLINDER
Free Lift Cylinder Assembly
Seal Kit
Check Valve Kit
UPRIGHTS
Chain Pin
Cotter Pin, Rear ML Chain
Cotter Pin, Front ML and FL Chain
Cotter Pin, Outer Chain
Chain Anchor, Rear ML Chain
Chain Anchor, Front ML Chain
Chain Anchor, Front FL Chain
Lock Nut, Outer
Nut, Outer
Jam Nut, Front ML and FL Chain
Nut, Secondary and FL Chain
Roller
Sperical Spacer, Outer Chain
Sperical Spacer, Front ML and FL Chain
Shim, Outer Only
Shim
Roller, Outer
Roller
Hose Sheave
CROSSHEAD
Sheave
Chain Sheave Bracket
Chain Sheave Shaft
Snap Ring
CARRIAGE AND CHAINS
Free Lift Chains
Main Lift Chains
Carriage Roller (STD Size)
Carrriage Roller (Oversized)
Chain Anchor
Cotter Pin, Anchor
Chain Pin
Cotter Pin, Pin
Sperical Spacer, FL Chain
Jam Nut
Nut
MASTS SERVICED
1-5
6-19
20-50
0
3
6
2
2
0
6
12
4
4
1
9
18
8
8
0
2
1
4
2
8
8
6
6
4
1
4
2
2
2
6
6
2
2
2
24
24
8
6
1
8
12
12
8
2
8
4
4
4
12
12
4
4
4
48
48
16
12
2
16
24
24
16
4
16
8
8
8
24
24
8
8
8
96
96
32
24
4
4
8
16
2
4
8
2
2
4
4
4
8
8
8
16
1
4
8
8
2
2
2
2
8
8
16
4
2
2
4
16
16
32
8
2
2
n - See Specific pages for part numbers.
267238 R2
04/13/12
Page 19
Page 20
04/13/12
267238 R2
DATE
PURCHASE
ORDER
SERIAL NUMBER
PAGE # REF #
PART #
CUSTOMER
PART #
PARTS ORDERING LOG
DESCRIPTION
PRICE
CHANGE INDEX
R0 - Release
R1- 6/25/2010
- Changed value of PID height on page 2
- Updated pictorial on page 2
- Added page numbers to pages 4 and 5
- Corrected PID on page 9
- Fixed two typos page 11
- Removed item ML CYL Retainer on page 13 and updated pictorial on 12 to match
- Added note of specific group warnings to pages 14 and 15
- Added 37’’, 41’’, and 49’’ options to carriage assembly page 17
- Added reference “A” to carriage weldment chart
R2 - 04/13/12
Correct font error on illustration on page 4
Add balloon callouts for all load rollers in illustration on page 12
Correct spelling of item 5 on page 14
Correct part number call out on of item 7 on page 18
Do you have any questions that need to be answered right now?
Lift Technologies, Inc.
7040 South Highway 11
Westminster, SC 29693
USA
Tel: (864) 647-1119
Fax: (864) 647-5406
Toll Free: (888) 946-3330 - North America Only
Website: www.lift-tek.com
Parts and Service
Toll Free: (877) 430-6302
Direct: (864) 647-6302
Fax: (864) 647-7302
Email: parts@lift-tek.com
Other Lift Technologies Locations
Lift -Tek Elecar S.p.A
29015 Castel. S. Giovanni (PC)
Via G. Galilei
Italy
© Lift Technologies Inc.
03-2011
www.lift-tek.com