USING THE ENGINEERING DESIGN PROCESS Phases One through Seven The Engineering Design Process outlines the steps necessary in solving any type of problem or designing a product. It is not a linear process. Successful design and problem solving requires going back and forth between the six main steps. This is called open-ended design process because when you start to solve a problem, you don't know what the best solution will be to meet the requirements. The process is cyclical or iterative and may begin at, and return to, any step. Define the Problem and Opportunities Communicate Final Design Criteria and Constraints Investigate and Research Test and Evaluate Brainstorming Prototyping Phase 1: Define the Problem and Opportunities (understanding the need) This step begins by asking : what is the problem-what do we need? Who is the customer? Find out more about the problem by “listening” to what the customer wants. Carefully review what you are being told about the problem to be solved and then make a clear problem and opportunity statement for your internship report. Phase 2: Criteria and Constraints Be clear about what the customer needs you to accomplish (Criteria)? What are the limitations (Constraints)? Who is the customer? What is the goal?. Phase 3: Investigate and Research Through Internet research, reviewing standards, user demographics, user interviews (if possible) and other techniques (idea web, reverse engineering), students further develop the context for their design challenge. Phase 4: Brainstorming Teamwork is one of the two key themes in the design process and is an essential skill in the brainstorming phase.. Coming up with possible solutions require brainstorming. Be creative, and use methods to promote creative thinking (such as sketching, mind mapping). When possible engage with others as part of the brainstorming process . Students need to learn to work together, listening to and respecting all ideas in the brainstorming session, reserving any judgment until a decision is made? Even then, make the decision-making process as democratic as possible, with all opinions being heard. Brainstorm different designs: Imagine and brainstorm ideas. Be creative; build upon the wild and crazy ideas of others. Explore, compare and analyze many possible solutions. How will it work? What environmental and cultural considerations will you evaluate? What analyses must you do? Based on the your work in Phases 1-3 select the most promising idea that you can execute and complete. Phase 5: This step is called Prototyping. The use of prototypes, helps move the design process forward by improving the student’s understanding of the problem, identifying missing requirements, evaluating design objectives and product features, and getting feedback. Essentially, build the design so it can be tested and improved. Phase 6: Test and Evaluate: In this step, you need to evaluate the results from testing the model. You will see elements of your design that you will want to change. There is no perfect design. Depending on your time and resources you will want to go back and improve your design. You cannot start all over, so actively manage your improvements. Prioritize based on what will be the most important improvements for your customer and user. Be sure to test your improvements. While testing use your internship report and the criteria and constraints as a guide. Push for creativity, imagination and excellence in design. Does it work? Analyze and talk with someone else about what works, what doesn't and what could be improved. Bravely make revisions so your design and product can be the best it can be. Just remember “There is no perfect design. “ Step 7: Communicate Final Design After your design has gone through multiple cycles of modeling, testing, and improving, it is ready for final handoff. Communication of the final design may be done through presentation to peers, customers, and to the public. If necessary, you may also need to prepare documentations such as assembly instructions, operation and maintenance information, and technical drawings. Ask yourself these questions. 1) What did I do to help my customer and others? 2) What could I have done to make my product better? 3) What did I do to improve myself?