Satchwell BFB BRC DDU, DU, DUS MN-Sx TM BONSAI®PRO FAN COIL CONTROL LOOP Bonsai is a small, high performance fan coil control loop solution, with configurable Kv settings. The revolutionary valve design delivers fast, accurate response, blockage free operation and superior reliability. Bonsai is simple to install, can be configured in the field and gives unrivalled environmental control. The Bonsai PRO loop is configurable to suit your applications by offering the latest technology and variable options. Select from a choice of controllers, valves and sensors to build your control loop. The control loop can be programmed locally and can be connected to a Satchwell Σ (Sigma) or Satchwell MicroNet system if required. Alternatively it can be left to function stand-alone.The controller meets the latest CEN application requirements and offers low cost engineering without maintenance. The patented valve design ensures long trouble free life by maximising the flow path orifices. . FEATURES • • • • • Patented Fluid Control Methodology Three main valve parts ensures reliable operation Ultra Low torque valve requirement/Low to silent operation High speed of response Dramatically reduces the chances of valve blockage • • • • • • • • • • • • • • • Fully networkable controller No user maintenance required 'Tool free' manual override Position indication Simple installation and automatic commissioning Modified Equal Percentage characteristic Valve and actuator IP 52 Market leading technology Accurate performance across full ambient temperature range Easy upgrade of old systems Coil balancing bypass as standard High resolution control High differential pressure Simple connection to controller Controller tests and simulates operation to reduce commissioning times • Can be used on systems up to 10 Bar, 95°C Data Sheets DS 1.011 - DDU F-26365 - DU, DUS DS 10.000 - MN-Sx DS 2.202A - Bonsai PRO Terminal Unit Controller (MicroNet Systems) DS 2.203A - Bonsai PRO Terminal Unit Controller (Sigma Systems) Multi-Lingual Instructions MLI 2.202 - Mounting Information (Bonsai PRO Controller) MLI 4.102 - Mounting Information (Valve/Actuator) Satchwell SPECIFICATIONS Valve and Actuator The following table specifies the available options and their Order Type numbers. Valve and Actuator Kvs a % Let by Kvs BFB1506 0.6 <1% BFB1510 1.0 <1% BFB1516 1.6 <1% BFB1520 2.0 <1% BFB1525 2.5 <1% BFB1500 1.6, 2.0, 2.5b BFB1501 a b c Compatible with 15mm 0.6, 1.0 c Bonsai BRC controllers <1% <1% Kvs = Flow in m3 to produce a 1 bar pressure drop when the valve is fully open. The BFB1500 can be fitted with any one of the three Kv clip pairs supplied. The BFB1501 can be fitted with any one of the two Kv clip pairs supplied. IP 52 Size (DN): 15mm 105mm Pipe Connections: 15mm compression Width: 75mm -20°C to +50°C Depth: 32mm Operating Temperature (Actuator): Cable Length: 1.5m Storage Temperature (Actuator): -40°C to +70°C Control Medium: Water or Glycol solution in water (25% max, freeze protection) Humidity (Operating and 95%rh non-condensing Storage): Protection Class: Height: Control Medium Temperature Limits: 2°C to +95°C Kvs: 0.6, 1.0, 1.6, 2.0, 2.5 Bypass Kvs: 70% of rated Kvs Body Material: Brass Maximum Differential Pressure: 10 Bar International Pressure Rating: PN 10 Stroke (Control): 90° +0°, -1° Angular Stroke (Manual): 91° +0.5°, -0° (actual max. 120°) Angular Resolution: 0.5° Stroke Time: 2 to 60s (adjusted at controller). 30s default Type of Operation: Rotary Rotary Speed (Standard): 200°/s ± 10°/s Rotary Speed (Slow): 10°/s ± 5°/s Accessories BSA1501 Actuator 1.0m extension lead Note: one lead per Actuator BSA9502 Replacement Servo Motor Pressure Equipment Directive 97/23/EC We have reviewed the Pressure Equipment Directive (97/23/EC) in detail for all Satchwell valves. As a result of this, we have come to a conclusion that our valves are control valves, used in the operation of water medium and installed to comply with the specified pressure in the system. This is a device comprising castings or machinery where the design considerations are based not on pressure but on the requirements of strength, rigidity and stability. These valves fall into article 3, para 3 of the PED where sound engineering practice has been considered in design and manufacturing. We do not have to mark these products with CE marking. These valves are designed in accordance with "Sound Engineering Practice" in a European member state and manufactured to comply with all the relevant safety requirements. All our actuators are designed and manufactured to comply with the requirements of EMC and Safety Directives and carry a CE mark on them. All our valves are suitable when used in conjunction with actuators that are CE compliant. 2 Characteristic: Modified Equal Percentage Normal Supply Voltage: Compatible with BRC-xxx-10x controller Manual Override: By movement of valve arm Input Control Signals: Proportional control, Pulse Width Modulation only (1 to 2ms cycle at 5Vdc) Cable Type: 3 core fly lead, with controller connection Status Indication: LED indication on controller Position Indication: Reference moving part to markings on actuator body Stroke Limiting Device: Internal Noise Level: <30 dBA Rotary Torque: 0.3Nm +0.05Nm Direction of Rotation: 45° Clockwise, 45° Counter Clockwise (90° total) Controllers The following table specifies the available options and their Order Type number. Controllers BRC-41N-100 - Controller with on/off control - 1 Relay: 4 pipe application preset BRC-51N-100 - Controller with fan speed control - 3 Relays: 4 pipe application preset BRC-41N-101 - Controller with on/off control - 1 Relay: 2 pipe application preset BRC-51N-101 - Controller with fan speed control - 3 Relays: 2 pipe application preset URC-IR-100 - Infra-red/RS 232 Receiver URC-SET-100 - NCP Palm/Expert Commissioning Tool Height: 111mm Width: 155mm Depth: 51mm Control Range: 0 to 40°C. Control Accuracy: ±0.5°C 18-24°C; ±1.0°C 14-18°C and 24-28°C; ±3°C other ranges. Power Supply: 230Vac (±10% to -6%). Fuse: 230Vac supply fused, 200mA. Power Consumption: 230Vac @ 14VA maximum including outputs. Power Failure Reserve: E2PROM preserves configuration data and user settings. Triac for Heater Battery: 24Vac Output - supplied externally DU/DUS/DDU Sensor Inputs/Outputs: 15Vdc power output (30mA max). Resistive input (0-10,000Ω) for temp. measurement - 'T-type'. Analogue (0-10Vdc) input for setpoint adjustment. All analogue inputs smoothed. Controller Mode Input (DI1): Voltage-free input to override controller from comfort mode to economy or night mode, depending on control application (see Note 1). Normal input is closed (to 0V). Open circuit selects economy/night mode (see Note 2). Changeover Sensor Input (DI2): Voltage-free thermostat input for 2-pipe auto changeover control applications. Open circuit selects cooling mode (see Note 3). Network Interface: RS 485 for optional networking to an Integration Controller on a Sigma network or to a MicroNet Manager Interface (MN MI) on a MicroNet network. DI2 can also be used for all applications except the two-pipe FCU application as an additional controller mode input (which has the same effect as DI1 set with zero delay). DI2 is typically used for a time or window switch. Relay Outputs: 230Vac, 5A resistive. One on BRC-41N-10x, three relays on BRC-51N-10x. See Wiring Precautions on Page 5. NCP Palm Communications Port: RS 485 port for connection to infra-red/RS 232 receiver module. Ambient Temperature Limits: Operating: 0 to +50°C. Storage/Transit: -20 to +65°C. Humidity Limits: Up to 95% relative humidity non-condensing. Terminals: All input terminals accept one 2.5 mm2 wire unshrouded. Associated Sensors: DU4301, DUS4302 or DDU0001 (return air). Comfort, economy heating and economy cooling setpoints individually settable to ±1°C using NCP Palm. DUS 4302 sensor enables the comfort setpoint to be offset by ±3°C. Economy heating setpoint = 10-24°C. Economy cooling setpoint = 21-35°C. Note: Setpoint is also adjustable using BCA1602 (see accessories) MN-S1, MN-S2, MN-S3, MN-S4, MN-S4-FCS Sensors with on/off/setpoint/override/controller mode functions/emergency heat key/indication (as applicable). Control Algorithm Proportional + integral, or proportional only. Proportional band and integral action time adjustable. IR Receiver Read range 30cm. Frost Limit: Adjustable (default +10°C). Case: Moulded polycarbonate plastic case. Fire resistant to UL94V-0. Protection Class: IP 20. Conduit Entries: Not Applicable. Mounting: Wall mounting or DIN rail mounting. Accessories BCA1601 Controller Enclosure for field mounting BCA1602 Bonsai Controller set point adjust module (+/-3°C) BCA9202 Spare fuses (pack of 5) Notes: 1. Frost protection is active in all modes (comfort, economy or night). When the room temperature falls below the frost limit temperature (default 10°C) heating begins. Heating ends when the temperature increases 2°C over the frost limit (default 12°C). 2. The controller can be set up with a delay value applied to input DI1 to prevent a PIR or other occupancy sensor from continually switching the controller between modes during the day. 3. If the DI1 input is not required, no 0V link is required, since the input can be disabled from NCP Palm. 4. The controller can be configured to operate only in heating mode. 3 Sensors The following table specifies the available options and their Order Type number. Sensors Compatible with DDU0001 - FCU Air Temperature Sensor DU4301 - Room Temperature Sensor DUS4302 - Room Temperature Sensor with remote Set Point adjustment MN-Sx Sensor range (MN-S5 not supported) BRC, URC, MN Protection Class: DU, DUS, DDU - IP 10 MN-Sx-100, MN-S4-FCS - Conform to NEMA-1 requirements. DU4301 - 337-4-301 - Unifact Room Sensor DUS4302 - 337-4-302 - Unifact Room Sensor with set point adjustment DDU0001 - Return Air Sensor MN-S1 - Sensor only MN-S2 - Sensor with override MN-S3a - Sensor with setpoint adjustment and override MN-S4a - Sensor with setpoint, override and controller mode functions MN-S4-FCSa - Sensor with setpoint, on/off and Fan speed functions DU, DUS - -5 to 50°C DDU - -5 to 40°C MN-Sx, MN-S4-FCS - 0 to 50°C DU, DUS, DDU - -3 to +3°C from current Bonsai set point value. MN-Sx, MN-S4-FCS (Not MN-S1) - Setpoints, input spans and units vary with the controller application. Range: -99 to 999 or -9.9 to 99.9 Units: °F, °C, or %. Power Supply: DU, DUS, DDU - 15Vdc from Bonsai PRO controller Housing: DU, DUS - Tough plastic case and backplate. Fire resistant to UL94 V-0. DDU - Plastic moulding, Polyamide (PA6), Screw No. 6 x 1½" Posidrive, Fly lead: 2 core 1.5m long. DU, DUS, DDU - One x 1.5mm2 MN-Sx, MN-S4-FCS - Four screw terminals max. cable size 1mm2 - Negative temperature coefficient thermistor - DU 3 wire low voltage dc (15Vdc) DUS 4 wire low voltage dc (15Vdc) DDU 2 wire non polarised Types: Sensing Range: Adjustment: Terminals: Sensing Element: Wiring: a DU, DUS, DDU Allows viewing of alarms and diagnostics. Accessories DU, DUS: 837-1-203 Guard kit MN-Sx, MN-S4-FCS AT-1104 Cast aluminium guard AT-1155 Plastic guard AT-1163 Wire guard MNA-STAT-1 Replacement covers MNA-STAT-2 Designer inserts for MN-S1 model 4 INSTALLATION VALVE FITTINGS Wiring Precautions Typical fittings to convert from BSP male to compression coupling for copper tube. WARNINGS ELECTRICAL SHOCK HAZARD, REMOVE ALL POWER FROM BOTH THE CONTROLLER AND RELAY OUTPUTS BEFORE MAKING TERMINATIONS. THE BONSAI PRO CONTROLLER OPERATES AT 230Vac. LOCAL WIRING REGULATIONS AND USUAL SAFETY PRECAUTIONS MUST BE OBSERVED. DO NOT EXCEED RATED VOLTAGES. WARNING - TO AVOID POSSIBLE CONTACT WITH MAINS VOLTAGES, WHEN WIRING IS COMPLETE, ENSURE THAT THE TERMINAL SHROUD IS CORRECTLY FITTED AND THAT THE MAINS AND RELAY TERMINALS ARE COVERED. Valve Size Copper Tube Typical fittings ½" 15mm Conex Type: 303 The above fittings are straight couplings including nut and olive. Use a fibre washer. Typical fittings to convert from ½" BSP male parallel threaded valves. Pipe Material Pipe Size Serto Part No. Valve Connection Copper 15mm SO21-15-1/2 ½" Steel BSP Male Taper Thread 15mm SO1621-15-1/2-1/2 ½" Steel BSP Female Parallel Thread 15mm SO1721-15-1/2-1/2 (requires copper washer 40005-15-1/2) ½" These fittings are not stocked by Satchwell; obtain from your nearest Serto stockist. WIRING LENGTHS Wiring from controller to: Maximum length for Maximum resistance 1.5mm2 core cable per conductor Sensors DU DUS DDU 300m 300m 1.5m (Fly lead) 15Ω 10Ω 15Ω S-Link 61m 150Ω (max resistance across contacts is 300Ω) Occupancy sensor/switch 1500m 150Ω (max resistance across contacts is 300Ω) Actuators Preset at 1.5m Only Bonsai valves/actuators can be used with the Bonsai PRO controller. Relay Outputs 100m 5Ω RS 485 Communication Network Twisted Pair Screened. Use Belden 8762 cable. Maximum length 1000 metres Cautions Where length exceeds figures in column 2 up to a maximum of 300m, select cable size to comply with resistance in column 3. The controller must be located as far away as possible (150mm minimum) from any contactors/switches and their associated cabling, as the contactors/switches may cause interference when they operate. Allow enough clearance around the controller to accommodate programming tools and cables (75mm at top and bottom and 100mm at the right hand side). No connections can be made to the controller whilst ANY power is applied to it. This includes the relay outputs. Do not route relay output wiring with any other controller wiring. Do not route triac output wiring with any other controller wiring. Do not route power and output wiring with signal wiring. Do not run Extra Low Voltage (24Vac or less) wiring in the same harness as mains wiring. 5 TYPICAL INSTALLATION DIAGRAM BFB BRC Maximum 30 cm MN-Sx NCP Palm Engineering Guide DDU0001 DU4301, DUS4302 GENERAL WIRING DIAGRAM Bonsai Controller Signal Orange Red Brown Fan Coil Unit 6 Good Design Practice Control Medium Only the control mediums specified on Page 2 should be used. Other fluids - e.g. sea water, oils etc. Satchwell cannot accept responsibility for use of these valves with fluids other than those listed on Page 2. Detailed specifications of all materials in contact with the fluid are given in the specifications on Page 2 and it is the responsibility of the specifier to check their suitability. The valves are intended for use in closed circuits, if the circuit is open it is possible that a build up of mineral deposits may impair the operation of the system and frequent maintenance may be necessary. Appropriate precautions should be taken. Ensure that water treatment is employed (scale inhibitors). Valve Sizing For valve sizing information see data sheet DS 4.950. Planning the Installation In planning the pipework layout, the following considerations apply when deciding on the valve position: • Allow sufficient access for actuator fitting and removal. • Do not mount the valve/actuator vertically downwards to avoid the risk of condensation or leakage damaging the actuator. • Observe the upper ambient temperature limitation of the actuator (50°C). • Observe the correct direction of flow through the valve as indicated by the arrows cast on the body and port numbering. • It is strongly recommended that strainers should be fitted to protect the valves. When strainers are fitted the following recommendations should be observed: – Strainer bodies for line sizes up to DN 50 (50mm) should be Bronze to BS 1400, PB1 or Cast iron to BS 1452, class 180. – Strainer pressure ratings should be at least 150% of the maximum pressure expected in the application. – Strainer screens should be of a suitable stainless steel construction. – The strainer screen should have a free area at least 250% of the line cross sectional area. – The screen perforation diameter should be in the range of 0.7 to 0.9mm for sizes up to DN 50 (50mm). – Strainers should be installed in parallel to enable online maintenance to be carried out. – The valves should be sized to account for the increased pressure drop. • Ensure that the system is efficiently vented. Fitting the Kv Clips (BFB1500 and BFB1501 only) 1. Rotate the 'moving part' such that the valve is fully open (as can be observed by looking through Port 2). 2. Rotate the 'fixed part' (from both sides) to the correct angle for the selected pair of Kv clips. View of Valve/Actuator from above, prior to fitting Kv clips Press clip home firmly (both sides) Caution The system should be thoroughly flushed out to remove foreign matter before fitting the valve, in accordance with BSRIA Application Guide 1/89, contained within AG 8/91, Pre-commission cleaning of water systems. The fitting of strainers is NOT a substitute for flushing the system out fully. Failure to fully flush the system can result in frequent clogging of the strainers. 1. Installation should be carried out by skilled fitters only. 2. Observe the recommendations under good design practice. 3. Install the valve as close as possible to the air heater or cooler being controlled. 4. With the valve in a horizontal pipe the actuator should preferably be sited vertically above the valve. Under no circumstances mount the assembly with actuator below the valve. 5. Allow a minimum clearance of 60mm above the actuator for fitting and removal. 6. When all other unit valves are 2 port, the need for independent control of the main water circuit volume and/or differential pressure should be considered to maintain the pump head within reasonable limits. 7. Excess actuator cable should be arranged in a loop and secured with a cable tie such that there is no excess weight exerted on the controller connections. Commissioning Check that the valve has been correctly installed in the pipework with regard to the direction of water flow and the flow direction arrows on the valve body. Note: Bonsai actuators and valves normally leave the factory connected together. If this is so follow the 'Valve and Actuator Connected' initialisation procedure. If for any reason the actuator is not connected to the valve, follow the 'Valve and Actuator Disconnected' procedure. Valve and Actuator Connected 1. Connect the valve/actuator combination(s) to the controller at PL1(PL2). 2. Short circuit the controller sensor input by attaching a link between pin 12 and pin 13. This will put the controller into actuator test mode. 3. Power the controller on. After the initialisation delay, of 2 x Node Address secs, the actuator/valve will move to the 50% position and stay there during the time the shorting link is connected. 4. Remove the shorting link. The cooling valve end stops will be found and stored, then those of the heating valve (if used). 5. The fan will then run for 10 seconds at speed 1; finally the controller will enter normal operation mode. Steps 3 to 5 of this procedure can be initiated at any time by resetting the controller with the sensor input shorted. Valve and Actuator Disconnected 1. Connect the actuator to the controller at PL1 or PL2. 2. Short circuit the controller sensor input by attaching a link between pin 12 and pin 13. This will put the controller into actuator test mode. 3. Power the controller on. After the initialisation delay, of 2 x Node Address secs, the actuator will move to the 50% position and stay there during the time the shorting link is connected. Rotate 'fixed part' anti-clockwise (apply pressure from both sides) Caution Once a Kv clip has been fitted to a valve, it must not be removed. 3. At each side, slide the Kv clip onto the fixed part. Push firmly until fully installed on the metal studs. A click will be heard. Installation WARNING STEAM OR HOT WATER HAZARD. BEFORE REMOVING ACTUATOR FROM VALVE OR OPENING VALVE, ENSURE THAT THE VALVE CONTROL MEDIUM IS ISOLATED AND RELIEVE THE PRESSURE. WORK SHOULD ONLY BE CARRIED OUT BY A COMPETENT ENGINEER. 7 4. Insert a credit/phone card or similar sized card into the valve slot to set the valve at 50%. 5. Position thrust washer on to valve moving part. 6. Connect the actuator to the valve and secure using four screws and 'T' washers. 7. Remove the shorting link. The cooling valve end stops will be found and stored, then those of the heating valve (if used). 8. The fan will then run for 10 seconds at speed 1, and finally the controller will enter normal operation mode. Steps 3 to 7 of this procedure can be initiated at any time by resetting the controller with the sensor input shorted. A periodic check of the valve should be made for general condition and leakage. Valve and Actuator Test 1. Short circuit the controller sensor input by attaching a link between pin 12 and pin 13. This will put the controller into actuator test mode. 2. The actuator/valve(s) will move to the 50% position and stay there during the time the shorting link is connected. 3. Remove the shorting link. 4. The controller will enter normal operation mode. CONTROLLER WIRING DIAGRAM Bonsai Valve/Actuator Bonsai Valve/Actuator Orange Red Brown Orange Red Brown 0V Ground Heater Battery (Triac) L (230VAC) N 18 19 5 GND 20 RL1 21 6 DO1 Fan Speed 1 22 RL2 8 RS 485+ 23 Fan Speed 2 10 15Vdc 230Vac WARNING - 9 COM 0V For connection to DUS/DU/DDU sensor (two twisted pairs). (See Note 4) Also BCA1602. 230Vac PL2 (-) 7 RS 485- For controller networking Thermostat for 2-pipe autochangeover applications or window switch, zero delay occupancy or fan coil monitor switch. PL1 (+) RL3 24 11 RPW 25 Fan Speed 3 OBSERVE WIRING PRECAUTIONS SHOWN ON PAGE 5. 12 °C 13 COM 0V 14 DI2 15 DI1 Optional PIR or other occupancy switch to select economy/night mode (open circuit to select). Leave unconnected if not required. MN-Sx sensor using twisted pair cable. Relays 2 and 3 on BRC-51N-10x only. 16 S-LK/COM 0V 17 S-LK Notes: 1. Some of the above connections may not be needed, depending on the control application selected. Refer to DS 2.202/3A for details of the connections required for each control application. 2. Screened cable is required only for network (RS 485) connections. This screen must be earthed at the Integration Controller (MN MI) end only. At the BonsaiPRO controller end, ensure that the screen runs continuously through to the next controller in the network. 3. The 15V output may also be used to power a PIR, where appropriate. 4. DDU uses terminals 9 & 12, DU uses terminals 9, 10 & 12, DUS uses terminals 9, 10, 11 & 12, BCA1602 uses terminals 9, 10 & 11. APPLICATIONS BRC-41N-101 and BRC-51N-101 The following predefined control applications are available. For each application, fan on/off control is available with the BRC-41N-1xx and fan-speed control is available with the BRC-51N-1xx. BRC-41N-100 and BRC-51N-100 2-Pipe Fan Coil Unit with Auto Changeover and Auxiliary Heater. This uses a thermostat located in the water supply pipework to switch the controller between heating and cooling modes. The controller can be configured to operate in heating-only mode, if required. A triac output can be used to control an auxiliary heater to supply additional heat. 4-Pipe Fan Coil Unit with Auxiliary Heater. The 4-pipe FCU control application can control separate heating and cooling coils. A relay output can, if required, be used to control an auxiliary heater to supply additional heat if the heating coil cannot provide sufficient heat. 8 INTEGRATION CONTROLLER FUNCTIONS Up to 80 controllers can be networked to a single Integration Controller (IC-Unifact) in a Sigma network (or to a single MicroNet Manager Interface (MN MI) in a MicroNet network). The Integration Controller enables several pre-programmed controller functions to be used, including the following: • Valve/fan exercise A signal from the Integration Controller can be sent to controllers at a specified time to exercise the valves and fans. • Load shedding The Integration Controller can limit the heating/cooling control output of a controller to a specified percentage of the maximum, based on the outside air temperature measured by a network sensor. In a simple 2-pipe system, for example, the valve position could be limited to 75% of its maximum. • Free cooling This is available if the fan coil has a fresh air inlet. The function enables a zone to be cooled by using fresh air that is at a lower temperature than the room temperature. The Integration Controller receives the outside air temperature from a network sensor and, if appropriate, places the controller into free cooling mode. • Fire override Following a fire override signal from a Sigma front-end PC, the Integration Controller forces the controller to stop the fan and all heating/cooling. • Summer/winter setpoint compensation The Integration Controller receives the outside air temperature from a network sensor and can increase the controller’s comfort setpoint when the outside air temperature increases. This is based on the principle that the room temperature can be higher in summer, since people are using lighter clothing. 9 DIMENSION DRAWINGS 155 51 Valve/Actuator 1500mm Fly Lead 32 135 55 40 105 95 111 75 Allow 100mm for access Sensors DU, DUS Accessories BCA1601 MN-Sx 80 24 76 60 DDU0001 118.5 82.5 121 48.5 38 47 9 21 10 1500mm Fly Lead Dimensions in mm WARNINGS STEAM OR HOT WATER HAZARD. BEFORE REMOVING ACTUATOR FROM VALVE OR OPENING VALVE, ENSURE THAT THE VALVE CONTROL MEDIUM IS ISOLATED AND RELIEVE THE PRESSURE. WORK SHOULD ONLY BE CARRIED OUT BY A COMPETENT ENGINEER. AVOID CONTACT WITH HOT PIPEWORK. ELECTRICAL SHOCK HAZARD. REMOVE ALL POWER FROM BOTH THE CONTROLLER AND RELAY OUTPUTS BEFORE MAKING TERMINATIONS. THE BONSAI PRO CONTROLLER OPERATES AT 230Vac. LOCAL WIRING REGULATIONS AND USUAL SAFETY PRECAUTIONS MUST BE OBSERVED. DO NOT EXCEED RATED VOLTAGES. TO AVOID POSSIBLE CONTACT WITH MAINS VOLTAGES, WHEN WIRING IS COMPLETE, ENSURE THAT THE TERMINAL SHROUD IS CORRECTLY FITTED AND THAT THE MAINS AND RELAY TERMINALS ARE COVERED. Cautions • Allow enough clearance around the controller to accommodate programming tools and cables (75mm at top and bottom and 100mm at the right hand side). • Do not apply any voltages until a qualified technician has checked the system and the commissioning procedures have been completed. • Wiring precautions shown on Page 5 must be observed. • Check that the actuator mounting screws are present. • Ensure that only the recommended fittings are used e.g. Serto. • If any equipment covers have to be removed during the installation of this equipment, ensure that they are refitted after installation to comply with UL and CE safety requirements. • Bonsai Controllers and the Bonsai Valve/Actuator combination are only suitable for use with each other. They are NOT suitable for use with any other valves or controllers. • Do not exceed maximum ambient temperature. • Interference with parts under sealed covers invalidates guarantee. • Design and performance of TAC Satchwell equipment is subject to improvement and therefore liable to alteration without notice. • Information is given for guidance only and TAC Satchwell does not accept responsibility for the selection and installation of its products unless information has been given by the Company, in writing, relating to a specific application. • A periodic system and tuning check of the control system is recommended. Please contact your local sales office for details. Copyright © 2005, TAC AB All brand names, trademarks and registered trademarks are the property of their respective owners. Information contained within this document is subject to change without notice. All rights reserved. DS 4.102 12/05 TAC Headquarters Malmö, Sweden +46 40 38 68 50 Satchwell Helpline +44 (0) 1753 611000 satchwell.info@uk.tac.com www.tac.com Satchwell