Trane HUV and VUV Classroom Unit Ventilators Horizontal and Vertical Classroom Unit Ventilators UV-PRC001-EN Introduction The vertical unit ventilator is a floor mounted air-conditioner. The unit is mounted flush to the wall with the fresh air opening in the back or top inlet, and the return opening in the front or back. Front panels are retained by Allen wrench operated tamper proof camlocks which open with a 180-degree rotation. The unit is constructed of 14 and 16-gauge zinc coated steel. Each unit contains two end pockets which are easily accessible and provide field hook-up to piping and controls. A pipe chase is provided across the back of the unit for field installation of crossover piping. The unit fan board is made of 14-gauge corrosive resistant galvanized metal. All cooling specified units contain a non-corrosive, positively sloped drain pan that is removable for cleaning purposes. Leveling legs are provided at both ends of the unit to facilitate alignment and leveling. Feature highlights include: • TracerTM ZN520 controls for automation of the mechanical system • Factory installed piping • Blow thru supply-air design for freeze avoidance • ARI 840 certification for ventilation control • Varying coil combinations to fit a variety of applications • Maintenance accessibility for coil fin cleaning • Factory commissioning of DDC controls • ASHRAE Cycle II • Field reversible drain pan 2 • Quality construction • Indoor air quality features UV-PRC001-EN Contents Introduction 2 Features and Benefits Options 4 4 Coil Types 8 Piping and Valves Controls 15 23 Application Considerations Selection Procedure 35 45 How to Select 45 49 Glycol Adjustment Factors Model Number Description 51 General Data Performance Data 59 67 67 68 74 75 76 77 78 80 81 83 84 Sound Performance Data A-Coil/D-Coil Data H-Coil Data X-Coil Data DK, R1, R2 Cooling Coil Data FA, R1, R2 Heating Coil Data DX Coil Data Electric Heat Coil Data K1, K2 Steam Coil Data DK, FK Steam Coil Data Electrical Data Control Wiring Dimensions and Weights Accessories Sensors Unit Accessories Mechanical Specifications UV-PRC001-EN 86 97 124 124 126 128 3 Features and Benefits Configuration The classroom unit ventilator is available in both a • horizontal (ceiling mount) • vertical (floor mount) configuration. The units range from 750 cfm to 2000 cfm for the horizontal configuration, and from 750 cfm to 1500 cfm for the vertical configuration. Cabinet The units are constructed of 14and 16-gauge zinc coated steel. All steel surfaces are cleaned, phosphatized, rinsed and dried before application of final finish paint. The paint is applied by an electrostatic powder spray system, minimum thickness of 1.5 mil which results in an appliance grade finish. Front Panels The front panels are retained by Allen wrench operated tamperproof camlocks which open with a 180-degree rotation. The vertical front panel is constructed of either 14 or 16 gauge material dependent upon model option selected. See Figure 1 for front panel with camlock access. End Pockets The roomy 13 1/2-inch wide x 30inch high x 15 1/4-inch depth end pockets provide easy field installation of valves, piping, and controls. The units have a large pipe access opening in both end pockets and large knockouts for piping and electrical connections. All electrical connections are made in the left-hand end pocket, with exception of units equipped with the electric heating coil option. See Figure 2 for end pocket sizing. 4 Drain Pan The drain pan is positively sloped in all planes to assure proper drainage and help eliminate the risk of microbial growth. To help ensure indoor air quality, the drain pan is insulated on the bottom to help prevent condensate formation. The drain pan can be easily removed for cleaning purposes. The drain pan is field reversible by loosening 2-front screws and tilting. A drain plug is located on each end of the drain pan for the vertical configuration. The plug is drilledout during assembly per model number selection See Figure 2 for drain pan. Figure 1: Front panel with camlock access Fanboard The fanboard assembly is acoustically designed in a single, rigid assembly that includes the fans, fan housing, bearings, fan shaft and motor. The fan motor is mounted on the fanboard. The fanboard is made from 14 gauge galvanized steel to resist corrosion and increase strength. The fanboard is removed by extracting 2-screws. 115V Motor The motor is a single speed permanent split capacitor with thermal overload protection. A multiple tap auto-transformer is wired to the motor to provide different speed settings. The motor speed is not affected by damper positions. Standard motors are rated up to 0.25 ESP. High static motors are rated from 0.25 ESP to 0.45 ESP. Motor bearings are permanently lubricated. Isolation of the motor is provided internally at the union shaft. See Figure 3 for motor disconnect. Figure 2: Roomy end pocket and drain pan Figure 3: Motor disconnect UV-PRC001-EN Features and Benefits Figure 4: Sampling chamber Sampling Chamber (Option) A sampling chamber is provided for housing the room air sensor whenever a unit mounted sensor is specified for TUC or Tracer ZN520 controls. The sampling chamber is placed below the aircoil where room air is continuously drawn into the chamber before being tempered by the coil. This ensures an accurate response to temperature changes in the room. See Figure 4 for sampling chamber. Filter Standard units are equipped with a single 1-inch thick filter that is accessible without removal of the unit front panel. Units containing dynamic air require front panel removal for filter access. See Figure 5 for vertical filter removal. Filter options include throw-away and permanent renewable. Figure 5: Vertical filter removal Figure 6: OA/RA splitter and seal UV-PRC001-EN OA/RA Dampers Trane unit ventilators are equipped with dual blade type mixing dampers to ensure proper modulation and mixing of return and outdoor air designed in accordance to ARI 840. A splitter is placed between the damper blades to separate the fresh-air and return-air compartments to prevent blow-thru. An ultra low-leak damper seal is applied on all vertical unit configurations. The seal consist of a medium density, closed-cell neoprene material. The seal is fixed and not part of the damper assembly. The outside-air damper closes into the closed cell neoprene material, providing a positive pressure seal. See Figure 6 for OA/RA damper with splitter and seal. OA/RA Actuator (Option) The OA/RA actuator provides true spring return operation for positive close-off of the OA/RA dampers. The spring return system of the actuator closes the outside damper if power is lost to the building. When ordered with factory mounted controls, the actuator is 3-point floating. A 2 to 10 VDC actuator is also available when other than Trane controls is required. Table 1 for technical data of the OA/RA actuator. See Page 7 for percentage of ventilation on each system. Table 1: Technical data for OA/RA actuator Power Supply 24 VAC 24 VAC ± 20% ± 10% 50/60 HZ Power Consumption Running: 2.5 W Holding: 1 W Tranformer Sizing 5 VA (class 2-power source) Overload Protection Electronic throughout 0 to 95-degree rotation Control Signal 2 to 10 VDC 3-point floating with Trane controls Angle of Rotation Maximum 95-degree Adjustable with mechanical stop Torque 35-inch/lb Direction of Rotation Spring return reversible with CW/ CCW mounting Position Indication Visual indicator, 0 to 95-degrees Run Time (nominal) 90-second constant (independent of load) Noise Level Running: 30 dB 5 Features and Benefits Figure 7: Horizontal with face and bypass The actuator is provided with electronic protection against overload. It does not contain, nor require a limit switch. When reaching the damper end position, the actuator automatically stops. The gears can be manually disengaged with a button on the actuator housing. See Table 2 for technical data of the face and bypass actuator. Face and Bypass (Option) The face and bypass option consist of an actuator, damper blade and 2-position water valve (option). During face and bypass mode, the damper swings to an upward position, closing off any air travel through the coil. The damper blade is tightly sealed to eliminate heat pickup while in the bypass mode. Figure 8: Actuator mounting locations (vertical) Figure 9: Actuator mounting locations (horizontal) 6 A two-position valve control option further enhances this system by closing off all water flow to the coil during the bypass position. This provides a cost savings during the bypass operation for both 2-pipe and 4-pipe hydronic systems. 2-pipe main steam systems also utilize the face and bypass option with an isolation valve. By utilizing the face and bypass option, variable pumping is made possible. See Figure 7 for horizontal unit with face and bypass. Table 2: Technical data for face & bypass actuator Power Supply ± 20% 24 VAC ± 10% 24 VAC 50/60 HZ Power Consumption 2W Tranformer Sizing 3 VA (class 2-power source) Angle of Rotation Maximum 95-degree Adjustable with mechanical stop Torque 35-inch/lb Direction of Rotation Reversible with switch L/R Position Indication Clip-on indicator Run Time (nominal) 90-second constant Manual Override External push button Noise Level Less than 35 dB Control Signal 3-point floating Face and Bypass Actuator (option) The face and bypass damper actuator incorporates a direct couple design for both the horizontal and the vertical configurations. See Figures 8 and 9 for mounting locations of the actuator. UV-PRC001-EN Features and Benefits Blow-thru Design A blow-thru unit ventilator design places the blowers below the coil to aid in the elimination of debris (coins, paper clips, etc.) from falling into the spinning fan. This safety consideration helps prevent personal injury, noise or equipment damage. away from the cold outside air stream, and also mixes this cold air with return air to provide a uniform coil inlet temperature. An additional benefit in freeze avoidance is the heat of the fan, motor, and return air are mixed into the air stream before entering the coil, instead of after the coil. Another key advantage in the blow-thru design is the protection against coil freezing. The blowthru design keeps the coil farther This blow-thru design also acts as a noise attenuator. The coil placement near the discharge air allows fan noise absorption which restricts sound from the unit’s fan to Trane - Blow-thru Design pass freely into the conditioned space. Draw-thru Design A typical draw-thru design allows little mixing of the return and outside-air stream while locating the coil very close to the outside air inlet. This process creates cold spots on the coil that could lead to coil freeze-up. See Table 3 for mixed-air temperature at various outside-air conditions. Competition - Draw-thru Design Table 3: Mixed-air temperature at various outside air (OA) conditions Outside Air Temperature -10 Degree 0 Degree 10 Degree 20 Degree UV-PRC001-EN 16-2/3 56.80 58.50 60.10 61.90 20 54.00 56.00 58.00 60.00 Percent Outside Air 25 50.00 52.50 55.00 57.60 33-1/2 43.40 46.80 50.00 53.40 50 30.00 35.00 40.00 45.00 7 Coils Varying Coil Combinations By varying coil combinations, room conditions can be met using almost any cooling or heating source. If room requirements change, a higher capacity coil can be interchanged without replacing the installed unit. All 2-pipe and 4-piping cooling coil assemblies come complete with a deep insulated drain pan. A drain pan is not provided for a heating only system for units not containing the face and bypass option. See Table 4 for coil types. In a 4-pipe or couple coil situation, main implys COOLING. Therefore, the main coil will contain cooling, and the auxiliary coil will contain heating. All main coils have oppo- site supply/return end connections from the auxiliary coil. In a 2-pipe coil situation, the main coil may be either heating or cooling. A manual air-vent is provided on all hydronic coils. The vent allows air to be purged from the coil during start-up, or maintenance. The air vent is located on the return header of all hydronic coil systems. Similarly, a drain plug is located at the bottom of the MAIN coil return header. See Figure 10 for typical header assembly. Table 4: Coil Types Single Coil Module AA, AB, AC, AD, AE Combination hot water/cold water coil H1, H2, H3, H4, H5, H6 Hot water ONLY coil K1, K2 Steam ONLY coil E4, E6, E7, E9 Electric heat ONLY coil F0 Refrigeration ONLY coil 8 Air Vent Drain Plug Figure 10: Typical header assembly Coupled Coil Module Main/Auxiliary Coils are opposite End Connections DA, DC, DD, DE Cold water/preheat hot water coil DK Cold water/preheat steam coil X3, X4, X6 Cold water/preheat electric heat coil FA Refrigeration/preheat hot water coil FK Refrigeration/preheat steam coil F3, F4, F6 Refrigeration/preheat electric heat coil R1, R2 Cold water/reheat hot water coil UV-PRC001-EN Hydronic Main Coils Hydronic Main Coils All hydronic coils are wavy plate finned and available in varied capacities (Table 5 and 6 listed below). The coils are hydrostatically tested at 350 PSI. Piping packages for the main coil assembly are always supplied as a 3/4-inch package. See Figure 11 for main coil header sizing for 2-pipe and 4-pipe systems. Left hand configuration shown. Figure 11: Main coil header sizing for 2pipe and 4-pipe systems. (Left hand configuration shown.) Indicates air flow Table 6: Coupled coil (4-pipe) data Coil Coil Unit Fins per Rows Rows Face Description Type Size inch FPI Cooling Heating & (main) (main) Bypass Coil Description 12 2 2 16 2 2 AC 12 3 3 AD 12 4 4 AE 16 4 4 12 0 1 14 0 1 16 0 1 H4 12 0 2 H5 14 0 2 H6 16 0 2 AB H1 HW ONLY Main Coil UV-PRC001-EN H2 H3 075-200 AA HW/CW Main Changeover Coil 075-200 Table 5: Single coil (2-pipe) data H&V H&V CW-Main HW-Preheat Auxiliary Coil CW-Main E-Heat-Aux. Coil Coil Type Unit Size Fins per Rows inch FPI Cooling (main) DA 12 2 DC 16 2 12 3 16 3 075-100 12 3 125 16 2 150 12 3 200 16 3 DD 075-200 DE X3-X6 CW-Main Steam-Aux. Coil DK 075-150 12 3 DK 200 12 3 CW-Main HW (reheat)Aux. Coil R1 075-200 12 3 R2 075-200 16 3 Face & Bypass H&V Not Available Not Available Not Available 9 Hydronic Auxiliary Coils Hydronic Auxiliary Coils All hydronic coils are wavy plate finned and available in varied capacities (Table 7 and 8 listed below). The coils are hydrostatically tested at 350 PSI. A manual air vent is installed on the return header. All auxiliary coils have opposite end supply/return connections from the main coil. Figure 12: Auxiliary PREHEAT coil header sizing for 4-pipe systems. (Right hand configuration shown.) See Figure 12 for auxiliary PREHEAT coil header sizing, and Figure 13 for auxiliary REHEAT coil header sizing. Indicates air flow Figure 13: Auxiliary REHEAT coil header sizing for 2-pipe and 4-pipe systems. Right hand configuration shown. Table 8: Auxiliary reheat coil data Table 7: Auxiliary preheat coil data Coil Coil Description Type CW-Main HW-Preheat Aux. Coil HW ONLY Main Coil 10 Unit Size Fins per Rows inch FPI Heating (Aux.) DA 12 DC 16 DD 075-200 DE 12 Face & Bypass 1 H&V 1 Not Available Coil Description Coil Type Unit Size Fins per Rows inch FPI Heating (Aux.) CW-Main HW (reheat)Aux. Coil R1 075-200 12 1 R2 075-200 16 1 Face & Bypass Horiz ONLY 16 12 075-150 FA 200 14 UV-PRC001-EN Steam Main Coils Steam Main Coils (K1 and K2 coils) The steam heating coil is a 1-row design, tube-in-tube distributing coil. Supply and return connections are on the same side, and are terminated with a 1-inch female pipe connection. For steam only coils, K1 and K2, Trane provides a face and bypass damper selection. When factory mounted Trane controls are selected, an optional 2-position isolation valve may be used to close off flow to the steam coil when the damper is in the full bypass position. Figure 14: Main coil header sizing for 2pipe and 4-pipe systems. (Right hand configuration shown.) For field installed controls, Trane provides a face and bypass damper ONLY. See Figure 14 for main coil header sizing for 2-pipe and 4-pipe systems. Right hand configuration shown. Indicates air flow Table 9: Single coil (2-pipe) data Coil Description Steam onlyMain Coil UV-PRC001-EN Coil Type Unit Size Fins per Rows inch FPI Heating (main) K1 075-150 8 1 K2 075,125 10 1 K2 100 13 1 K2 150-200 14 1 Face & Bypass H&V 11 Steam Auxiliary Coils Steam Auxiliary Coils (DK and FK) The steam auxiliary heating coil is a 1-row design, tube-in-tube distributing coil. Supply and return connections are on the opposite end from the main coil. The connections are terminated with a 1inch female pipe connection. The modulating piping valve (option) is shipped loose and field installed. Face and bypass in not available when ordering a auxiliary steam coil option because of physical size requirements. See Figure 15 for auxiliary steam coil header sizing. Figure 15: Auxiliary steam coil header sizing. (Right hand configuration shown.) Indicates air flow Table 10: Auxiliary steam coil data Coil Coil Description Type CW-Main Steam (preheat) Aux. Coil DX-Main Steam (preheat) Aux. Coil 12 DK Unit Size Fins per Rows inch FPI Heating (Aux.) 075,125 11 100 12 150-200 14 1 Face & Bypass Not Available 11 075,125 FK 100 12 150-200 14 1 Not Available UV-PRC001-EN Electric Heat Coils Figure 16: Main coil element location. (Right hand configuration shown.) Electric Coils Electric preheat coils consist of special resistance elements inserted in the coils fin surface for maximum element life, heat transfer and safety. Units include a high temperature cut-out with a continuous sensing element. This device interrupts electrical power whenever excessive temperatures are sensed along the leaving air side of the coil. Electric heat units include a panel interlock switch to disconnect power to the heating element when the access panel is opened. Power connection for electric heat is made in the right hand end pocket. Note: A circuit breaker is also available through model number selection. Note: Face and bypass is not available when ordering the electric heat option. Coil options: X3, X4, X6, F3, F4, F6, E-4, E6, E7, E9. Figure 17: Auxiliary coil element location. (Left hand configuration shown.) See Figure 16 for main coil element location, and Figure 17 for auxiliary coil element location. Indicates air flow UV-PRC001-EN 13 Direct Expansion Main Coils Direct Expansion Main Coils All refrigerant coils (Table 11 and 12) include a factory mounted thermal expansion valve and equalizing tube. The direct expansion (DX) configuration is available in a left hand cooling configuration ONLY. Trane also provides a 50 VA transformer, time delay relay, a frost detection sensor, and a selectable outside air sensor on all DX unit configurations. See Figure 18 for main coil header sizing. Figure 18: Main DX coil header sizing. (Only available with left hand configuration) Indicates air flow Table 11: Single coil (4-pipe) data Coil Coil Description Type DX-Main E-heat (preheat) Aux. Coil Unit Size 075-150 Table 12: Single coil (4-pipe) data Fins per Rows inch FPI Cooling (Main) 12 F3-F6 1 200 Face & Bypass 14 Not Available Coil Coil Description Type DX-Main Coil DX-Main HW (preheat) Aux. Coil FO Unit Size Fins per Rows inch FPI Cooling (Main) 075-150 12 200 14 2 Face & Bypass Not Available 12 075-150 FA 200 14 2 Not Available Thermal Expansion Valve All refrigeration coils (F0, FA, F3-F6) come with a thermal expansion valve flow metering device. This thermal expansion valve (TXV) precisely meters refrigerant flow through the coil and allows the unit to operate at an entering air temperature from 40 F to 90 F. Unlike cap-tube assemblies, the expansion valve device allows the exact amount of refrigerant required to meet the coil load demands. This precise metering by the TXV increases the efficiency of the unit. See Figure 19 for expansion valve. Figure 19: Expansion valve 14 UV-PRC001-EN Piping Coil Valve Control Coil Control Valve Chilled water, hot water and steam coils accommodate control valves when selecting options 8,9,G,H,Q,R,T,U,V,W and Z for DIGITS 16 and 17. The control valves are available as a three-point modulating arrangement. The control valve option includes the following: Threaded connections on both the 2-way and 3-way configurations; 1/2-and 3/4-inch nominal sizing for both the 2-way and 3-way configurations; Valve motor leads to include an 18-gauge wire, 6-inches in length, with internal strain relief; 2 1/2-inch clearance above cover required for cover removal Table 13: Control valve pressure drop 2-Way or 3-Way Water Valves 2 GPM 3 GPM 4 GPM 5 GPM 6 GPM 7 GPM 1/2" - 1.8 Cv 2.85 (ft) 6.42 (ft) 11.41 (ft) 17.82 (ft) 25.67 (ft) 34.94 (ft) 2.73 (ft) 3.93 (ft) 5.35 (ft) 1/2" - 4.6 Cv 8 GPM 9 GPM 10 GPM 11 GPM 12 GPM 13 GPM 14 GPM 15 GPM 16 GPM 6.99 (ft) 8.84 (ft) 10.92 (ft) 13.21 (ft) 15.72 (ft) 18.45 (ft) 21.4 (ft) 24.56 (ft) 27.95 (ft) 3.51 (ft) 4.33 (ft) 5.25 (ft) 6.24 (ft) 7.33 (ft) 8.50 (ft) 9.75 (ft) 11.10 (ft) 3/4" - 7.3 Cv 17 GPM 18 GPM 19 GPM 20 GPM 12.53 (ft) 14.04 (ft) 15.65 17.34 (ft) (ft) 2-Way Control Valve (3-Point Modulating) 1/2-inch FNPT; 1.8, 4.6 Cv (Digit 16 = 8,9,W,G and 17 = W,G) Actuator Valve Body Control 3-Point Modulating Connections 1/2-inch threaded Electrical 24 VAC, 60 HZ Static Pressure 400 PSI Stroke 110 seconds Ambient 140 F at 95% relative humidity Close-off Pressure 1.8 Cv = 80 psig 4.6 Cv = 45 psig Temperature Water 200 F Max. 2-Way Control Valve (3-Point Modulating) 3/4-inch FNPT; 7.3 Cv (Digit 16/17 = H) Actuator UV-PRC001-EN Valve Body Control 3-Point Modulating Connections 3/4-inch threaded Electrical 24 VAC, 60 HZ Static Pressure 400 PSI Stroke 50 seconds 140 F at 95% relative humidity Close-off Pressure 75 psig Ambient Temperature Water 200 F Max. 15 Piping Coil Valve Control 3-Way Control Valve (3-Point Modulating) 1/2-inch FNPT; 1.8, 4.6 Cv (Digit 16 = Q,X,Y,Z and 17 = Q,Z) Actuator Valve Body Control 3-Point Modulating Connections 1/2-inch threaded Electrical 24 VAC, 60 HZ Static Pressure 400 PSI Stroke 110 seconds Ambient 140 F at 95% relative humidity Close-off Pressure 1.8 Cv = 80 psig 4.6 Cv = 45 psig Temperature Water 195 F Max. 3-Way Control Valve (3-Point Modulating) 3/4-inch FNPT; 7.3 Cv (Digit 16/17 = R) Actuator Valve Body Control 3-Point Modulating Connections 3/4-inch threaded Electrical 24 VAC, 60 HZ Static Pressure 400 PSI Stroke 50 seconds 75 psig Ambient 140 F at 95% relative humidity Close-off Pressure Temperature Water 195 F Max. 2-Way Control Valve (3-Point Modulating) 1/2 and 3/4-inch FNPT; 1.8, 4.6 and 7.3 Cv (Digit 16 = T,U,V) Actuator Control 3-Point Modulating Electrical 24 VAC, 60 HZ Stroke Ambient Valve Body Connections 1/2 or 3/4-inch threaded 95 seconds Static Pressure 400 PSI 140 F at 95% relative humidity Close-off Pressure 1.8 Cv = 345 psig 4.6 Cv = 216 psig 7.3 Cv = 138 psig Note: Allow 2-1/2-inch above the steam valve for removal of the valve cover 16 UV-PRC001-EN Piping Coil Valve Control Face and Bypass Coil Isolation Valve Classroom unit ventilators that incorporate the face and bypass option with a coil isolation valve (options 3 and 7) for DIGIT 16, are outfitted with a 2-position isolation control valve. The operation of the powered motor drives the gear assembly, and pushes down on the valve stem against the force of the valve return spring. When power is removed from the motor, the valve retracts and allows the valve spring to move the valve stem up in the direction of its normal position. Figure 20: Face and bypass coil isolation valve The valves motor is removable from the assembly without detaching the piping from the coil. The motor simply screws to the top of the brass body allowing ease of replacement during a service situation. See Figure 20 for face and bypass coil isolation valve. 2-Way Isolation Valve (2-position) 1/2-/3/4-/1-sweat; 1.8 Cv; Htg-NO; Changeover & Clg-NC (Digit 16 = 3,7) Actuator UV-PRC001-EN Valve Body Control 2-position Connections 1/2-sweat Electrical 24 VAC, 60 HZ 20.2 lb Stroke Time ON/OFF 10 seconds ON 5 seconds OFF Operating Pressure Ambient 35 to 122 F, non condensing Close-off Pressure 1/2" = 30 psig 3/4" = 15 psig 1" = 9 psig 17 Piping VUV Stroketime Value Stroketime Values Tables 14 and 15 should be used in identifying unit ventilator valve stroketime values for the vertical and horizontal units. Table 14: Vertical unit ventilator (VUV) stroketime value DIGIT(S) 1, 2, 3 VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV VUV 18 12, 13 FA FA FA FA AA - AE AA - AE AA - AE AA - AE AA - AE AA - AE H1 - H6 H1 - H6 H1 - H6 H1 - H6 H1 - H6 H1 - H6 DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DK DK DK DK DK DK DK DK DK R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 X3, X4, X6 X3, X4, X6 X3, X4, X6 X3, X4, X6 X3, X4, X6 X3, X4, X6 A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A - H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, 15 Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T STROKE TIME - Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 16 8 9 X Y W G Z Q H R W G Z Q H R 8 9 X Y 17 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 HEAT 105 105 105 105 105 105 105 105 45 45 105 105 105 105 45 45 105 105 105 105 W G Z Q H R T U V 85 85 85 W G Z Q H R W G Z Q 4, 4, 4, 4, 4, 4, 5 5 5 5 5 5 105 105 105 105 W G Z Q H R W G Z Q H R NA NA NA NA NA NA - ELC ELC ELC ELC ELC ELC ZN520 byte126 COOL 205 0 251 0 254 0 208 0 183 105 149 105 188 105 148 105 187 45 149 45 183 0 149 0 188 0 148 0 187 0 149 0 205 251 254 208 105 105 105 105 45 45 16 24 16 105 105 105 105 45 45 205 251 254 208 105 105 105 105 45 45 NA - ELC 105 NA - ELC 105 NA - ELC 105 NA - ELC 105 NA - ELC 45 NA - ELC 45 VALVE 1 VALVE 2 TUC byte 125 NA - DX NA - DX NA - DX NA - DX 78 123 126 80 121 80 NA NA NA NA NA NA 78 123 126 80 121 80 78 123 126 80 121 80 78 123 126 80 121 80 78 123 126 80 121 80 byte 132 105 105 105 105 105 105 105 105 45 45 105 105 105 105 45 45 NA NA NA NA 105 105 105 105 45 45 NA NA NA 105 105 105 105 45 45 NA NA NA NA 105 105 105 105 45 45 105 105 105 105 45 45 byte 133 NA - DX NA - DX NA - DX NA - DX NA NA NA NA NA NA NA NA NA NA NA NA 105 105 105 105 NA NA NA NA NA NA 85 85 85 NA NA NA NA NA NA 105 105 105 105 NA NA NA NA NA NA NA NA NA NA NA NA UV-PRC001-EN Piping HUV Stroketime Value Table 15: Horizontal unit ventilator (HUV) stroketime value DIGIT(S) 1, 2, 3 HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV HUV 12, 13 FA FA FA FA AA - AE AA - AE AA - AE AA - AE AA - AE AA - AE H1 - H6 H1 - H6 H1 - H6 H1 - H6 H1 - H6 H1 - H6 DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DA - DE DK DK DK DK DK DK DK DK DK R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 R1, R2 X3, X4, X6 X3, X4, X6 X3, X4, X6 X3, X4, X6 X3, X4, X6 X3, X4, X6 UV-PRC001-EN A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A - H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, H, 15 Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, Q, R, T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T STROKE TIME - Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y 16 8 9 X Y W G Z Q H R W G Z Q H R 8 9 X Y 17 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 HEAT 105 105 105 105 105 105 105 105 45 45 105 105 105 105 45 45 105 105 105 105 W G Z Q H R T U V 85 85 85 W G Z Q H R W G Z Q 4, 4, 4, 4, 4, 4, 5 5 5 5 5 5 105 105 105 105 W G Z Q H R W G Z Q H R NA NA NA NA NA NA - ELC ELC ELC ELC ELC ELC ZN520 byte126 COOL 205 0 251 0 254 0 208 0 183 105 149 105 188 105 148 105 187 45 149 45 183 0 149 0 188 0 148 0 187 0 149 0 205 251 254 208 105 105 105 105 45 45 16 24 16 105 105 105 105 45 45 205 251 254 208 105 105 105 105 45 45 NA - ELC 105 NA - ELC 105 NA - ELC 105 NA - ELC 105 NA - ELC 45 NA - ELC 45 VALVE 1 VALVE 2 TUC byte 125 NA - DX NA - DX NA - DX NA - DX 78 123 126 80 121 80 NA NA NA NA NA NA 78 123 126 80 121 80 205 251 254 208 249 208 78 123 126 80 121 80 78 123 126 80 121 80 byte 132 105 105 105 105 105 105 105 105 45 45 105 105 105 105 45 45 NA NA NA NA 105 105 105 105 45 45 NA NA NA 105 105 105 105 45 45 NA NA NA NA 105 105 105 105 45 45 105 105 105 105 45 45 byte 133 NA - DX NA - DX NA - DX NA - DX NA NA NA NA NA NA NA NA NA NA NA NA 105 105 105 105 NA NA NA NA NA NA 85 85 85 NA NA NA NA NA NA 105 105 105 105 NA NA NA NA NA NA NA NA NA NA NA NA 19 Piping Factory Installed Piping Factory Installed Piping Packages Trane has the ability to factory mount piping packages to hydronic coil selections when ordering TUC, Tracer ZN520, pneumatic, or end-device controls. (Note: Valves for steam coils are not factory piped.) Piping packages are available in either 2-way, or 3-way configurations. The 3-point floating valve is piped on the return side of the coil. Piping packages are factory leak tested to 90 psig to ensure joint integrity. (Note: Insulation for the piping packages is field provided and field installed.) See Figure 21 for typical piping package. Figure 21: Typical piping package (package D shown) Piping Package Types CBV = Circuit balancing valve (page 21) 20 P/T Port = Pressure/temperature port BV = Bypass balancing valve UV-PRC001-EN Piping Factory Installed Piping Circuit Setter Manual Balancing Valve Factory installed piping packages that include the circuit balancing valve (OPTION C or D) feature incorporate a circuit balancing valve. The circuit balancing valve is available in both 1/2-and 3/4-inch (nominal) piping packages. This flow mechanism is a combination of service shutoff, balancing, and flow measuring device. The flow measurement is achieved by means of a fixed geometry venturi-style orifice. Two pressure reading schrader ports are provided for system balancing. The memory stop allows return of the stem/ball to its original set position after use as a servicing shut-off device. The balancing valve stem has wrenching flats for normal setting. The valve stem is capable of operation by a 4:1 turn ratio for stem positioning. The balancing valve is designed for use at 300 psi up to 250 F. See Figure 22 for circuit setter balancing valve. Figure 22: Circuit setter balancing valve Note: The circuit setter is used as a return shut-off valve. It is not available when selecting the 2-position isolation valve option. Water Pressure Drops in (feet) for Unit Vent 2-way and 3-way Piping Packages Table 16: 1.8 Cv rated valves in 1/2" piping packages Piping Pkg Cv Rating 2 GPM 3 GPM 4 GPM 5 GPM 6 GPM 7 GPM Basic Pkg 1.8 3.2 7.1 12.6 19.5 28.0 38.1 C w/ CBV 1.8 5.2 11.7 20.7 32.3 46.4 63.1 D w/ Strainer & CBV 1.8 5.5 12.4 22.0 34.2 49.2 66.8 A Table 17: 4.6 Cv rated valves in 1/2" piping packages Piping Pkg Cv Rating 5 GPM 6 GPM 7 GPM 8 GPM 9 GPM 10 GPM 11 GPM 12 GPM 13 GPM 14 GPM Basic Pkg 4.6 4.5 6.3 8.5 11.0 13.7 16.8 20.2 23.9 27.9 32.1 C w/ CBV 4.6 17.2 24.7 33.5 43.6 55.1 67.9 - - - - D w/ Strainer & CBV 4.6 19.1 27.4 37.2 48.5 61.3 75.5 - - - - A Table 18: 7.3 Cv rated valves in 3/4" piping packages Piping Pkg Cv Rating 9 GPM 10 GPM 11 GPM 12 GPM 13 GPM 14 GPM 15 GPM 16 GPM 17 GPM 18 GPM 19 GPM 20 GPM Basic Pkg 7.3 4.8 5.9 7.1 8.4 9.8 11.4 13.0 14.8 16.7 18.7 20.8 23.0 C w/ CBV 7.3 16.8 20.7 25.1 29.8 34.9 40.5 46.5 - - - - - D w/ Strainer & CBV 7.3 21.2 26.2 31.7 37.7 44.2 51.2 58.8 - - - - - A UV-PRC001-EN 21 Piping Crossover Piping Crossover Piping The selection of crossover piping allows the contractor the ability to install field piping for unit connection prior to receipt of the vertical unit ventilators. The factory installed crossover pipe is located at the back of the unit along the wall. The crossover pipng extends 1inch beyond the length of the unit on both sides for ease of field connection. The crossover piping option is available for: • 2-pipe heating/cooling changeover coil. DIGIT 12 = A • 2-pipe heating ONLY coil DIGIT 12 = H • 4-pipe heating and cooling coil DIGIT 12 = D. For 4-pipe coils, the crossover is factory supplied for the main cooling coil ONLY. The type M crossover copper is available as either 1-3/8-inch inside diameter (I.D.) sweat connection or 2-1/8-inch inside diameter (I.D.) sweat connection. A 7/8-inch inside diameter (I.D.) shut-off ball valve is supplied at both the supply and return connections. These connections can be found in either the right or left hand end pocket. Insulation of the crossover pipes is provided for all applications. The insulation is 3/8-inch thickness. Expansion compensation between the factory piping package and the crossover piping is achieved using a flex hose. Trane provides the hoses if factory piping package(s) are selected. Expansion compensation for the crossover piping must be handled external to the unit ventilator. See Figure 23 for 2-pipe crossover piping. Figure 23: 2-pipe crossover piping Note: 22 • For dimensional data, see jobsite connection section on Pages 104 and 105 of this catalog. • Crossover piping is not available with the end device control package. UV-PRC001-EN Controls Why Trane Controls? Whether involved in a retrofit or in new construction applications, Trane has the control design to fit the systems requirements. The broad range of control packages offered range from a field convertible end-device package, to a complete building automation system solution by incorporating the ICS (Integrated ComfortTM system) design. The good news is...Trane ICS controls (both ZN520 and TUC), are factory tested and commissioned with Trane application expertise to provide comfort, efficiency, and reliability, as well as, single-source warranty and service. With Tranes integrated controls, the installed costs are lower because the equipment has turn-key factory controls and every component of the system is optimized to fit with the controller. Trane installs not only the controller, but also the hardware that works intimately with the controller to allow the system to function properly (i.e., piping package, valves, dampers, actuators, etc.). When a classroom unit ventilator with Trane controls arrives to the jobsite, it is completely ready for quick installation and operation. The following chart explains the difference in the control design. GRAPHIC No Controls/Field Installed End-Device Package (EDP) Tracer ZN520TM TUC Pneumatic UV-PRC001-EN DESCRIPTION APPLICATION ICS PROTOCOL In a retrofit market where a non Trane controller has been applied to the building. No Not Available A pre-wired (to a terminal strip) control offering of selected control components. The EDP is ready for a field provided controller and temperature sensor. Retrofit market where single and multiple unit replacement occurs. No Not Available Page 24 Direct Digital Control board designed to provide control of the HVAC equipment, as well as total building management. Retrofit market where overall system upgrade is specified. Yes Comm5 Page 26 Direct Digital Control board used in an ICS setting to combine HVAC and building management into one comfort system. Retrofit market where a full building management system is specified. Yes Comm4 Page 30 The mechanical 24V pneumatic contoller provides a mixed air actuator, discharge air sensor and required solenoids and pneumatic switches. Retrofit market where existing units or additions to current pneumatic controls are specified. No Not Available Page 33 Unit comes equipped with an auto transformer, fan speed switch and a damper blade only. WHERE TO FIND New building design where field provided controls are specified. Multi-unit ( ±100 ) installation where units are linked by a common twisted pair of wire for a communication link. Multi-unit ( ±100 ) installation where units are linked to a Tracer or Tracer Summit system to provide complete building management control. 23 Controls End Device Package End Device Package The direct digital control (DDC) end device package is a prewired control offering of selected control components. This allows any control vendor to easily interface with the Trane unit ventilator. The DDC end device package consists of the following components which are factory wired to a terminal strip that is located in the left hand end pocket of the unit ventilator. The unit is shipped from the factory with a UL listing. See Figure 24 for end device controls. • 24 A NEC Class 2 type transformer with a primary side of 120 VAC and a secondary side of 24 VAC at 90 VA. The transformer is manually resettable. • The fan start/stop relay is a double pole/double throw relay rated for 20-amps at 120/240 VAC. • A 10-pole terminal block is rated for 20-amps at 300 volts. • An optional low temperature detection thermostat has a vapor pressure type element strung along the face of the coil. If one inch of this element falls below 38-degrees F, it is designed to shut the outside air damper and turn off the fan motor. The device is manually reset and has a contact rating of 8.3 FLA at 240 volts. Once the basic package is selected, the following options are also available: • Control valve(s). 3-point floating ONLY. 2-way and 3way. • Face and bypass isolation valve. 2-position, 2-way spring return ONLY. • Face and bypass damper actuator. 3-point ONLY. • OA/RA actuator. 3-point floating or 2-10 V available. • Piping package Figure 24: End device controls UV-PRC001-EN Controls End Device Package Valves/Piping Package Control valves are mounted in a factory piping package to include unions at the coil, p/t ports on the supply and return lines, and shutoff ball valve on the supply and return. Cooling and heating coil valves are only available as 3-point modulating, non-spring return type valves. Stroke time is approximately 105seconds for 1/2-inch valves, and 85-seconds for 3/4-inch valves. The ambient temperature range is -30 F to 130 F. The valve body connections are NPT threaded, and the maximum pressure is 300 psi. The maximum water temperature is 200 F with a close-off pressure of 133 psi. • Optional outside-air/returnair actuator is spring return and takes a 3-point floating signal. A 2-10 VDC option is also available. It provides 25 in/lb of torque with a drive time of 90-seconds. The power consumption is 7 VA with temperature limits of 25 F to 125 F. Fan Start/Stop Relay The fan start/stop relay enables the fan start and stop. The fan’s speed is controlled by a unit mounted fan switch. See Figure 25 for end device control package. Note: Factory installed crossover piping is not available when ordering end device controls. The low temperature sensor and the cooling relay location prohibits crossover piping. Note: See Page 15 in the piping section for more information. Damper Actuators There are three types of damper actuators used with the End Device Package: • Optional face and bypass actuator is 24-volt, 3-point modulating, non-spring return. In-coming power is 24 VAC with a consumption of 2-watts. Maxmum torque of 35 in/lb and drive time is 180-seconds. Note: Face and bypass is available on 2-pipe coils ONLY. An isolation valve is not available with the end device package. Figure 25: End device control package UV-PRC001-EN 25 Controls Tracer ZN520 Tracer ZN520 Zone Controller The ZN520 is a factory installed and tested direct digital control (DDC) board designed to provide control of the classroom unit ventilator, and the fan coil products. The ZN520 controller is designed to be used in the following applications: • As part of the Trane Tracer Summit building automation system, the Tracer ZN520 becomes an important part of the Trane Integrated Comfort system (ICS). • The ZN520 can function as a completely standalone controller in situations where a building automation system (BAS) is not present. • For situations when a nonTrane BAS is present, the ZN520 can be used as an interoperable unit controller. Through building management of the HVAC system, optimizing energy consumption becomes possible at a classroom level. Each unit is capable of functioning independently of one another during occupied and unoccupied hours of the day. This allows the temperature setpoint and ventilation setting to be changed automatically based on classroom usage. See Figure 26 for Tracer ZN520 system. Figure 26: Tracer ZN520 system 26 UV-PRC001-EN Controls Tracer ZN520 Two Systems in One In an ICS environment, the ZN520 is pre-designed to install quickly and easily into the system. Since the controller and the unit are factory tested and commissioned, the start-up time for the entire system is minimized. Trane becomes the single source of responsibility for the equipment, unit controls, and building automation system. As a standalone controller, the ZN520 is ideally suited for fix-onfail replacement of units with old pneumatic controllers, or in situations where a BAS will be added at a later date. Once power is applied to the controller, it will automatically start up and run based upon the setpoint on the local zone sensor. An individual time clock can be added to the unit for local scheduling. UV-PRC001-EN The ZN520 is certified to the interoperable LonMark Space Comfort Controller profile. This allows the controller to be used with another vendor’s BAS and thereby still provide the high quality of factory installation and testing. In addition, the ZN520 provides one of the most extensive interoperable data lists of any controller of its type in the industry. Tracer ZN520 features include: Automatic Fan and Ventilation Reset The ZN520 can be selected to automatically choose the best fan speed for the classroom load. The goal is to keep the fan speed as low as possible and thereby mini- mize air noise to the occupants. In the conjunction with this feature, the controller can automatically adjust the outside air damper with changes in fan speed. This helps maintain the proper amount of ventilation air to the occupants independent of the fan speed. Active Dehumidification On unit ventilators with reheat coils, the ZN520 can provide active dehumidification to the classroom. This means that the classroom relative humidity can be kept below an adjustable setpoint independent outdoor weather conditions. Indoor humidity levels are recommended by ASHRAE to be kept below 60% in order to minimize microbial growth and the life span of airborne illness causing germs. 27 Controls Tracer ZN520 Manual Output Test The ZN520 controller includes a manual output test function. This function may be initiated from the blue test push button on the controller or through RoverTM. This feature is used to manually exercise the outputs in a defined sequence. The purpose of this test sequence is to verify output and end device operation. The manual output test function may also be used in the following situations: • Reset latching diagnostics • Verify output wiring and operation • Force the water valve(s) open to balance the hydronic system during installation setup or service. Filter Maintenance Filter status for the controller is based on the cumulative run hours of the unit fan. The controller compares the amount of fan run time against an adjustable fan run hour (stored in the controller) to determine when maintenance is recommended for the unit. The runhours value may be user edited as required (through Rover). The valid range for the fan run hours limit is 0 to 5000 hours with a default of 600 hours. Once the run hours limit has been exceeded, the controller generates a maintenance required diagnostic (unit will not shut-down). The user will be notified of this diagnostic through the building automation system or when a Trane Service Tool is communicating with the controller. Master Slave (Data Sharing) Because the ZN520 controller utilizes LonWorksTM technology, the controller can send or receive data (setpoint, heat/cool mode, fan request, space temperature, etc.) to and from other controllers on the communication link with or without the existence of a building automation system. This applies to applications where multiple units might share one zone sensor for both stand-alone (with communication wiring between units) and a building automation system. See Figure 27 for ZN520 master slave system layout. Figure 27: ZN520 master slave system 28 UV-PRC001-EN Controls Tracer ZN520 Water Valve Override The ZN520 can be commanded via the Rover service tool to open all hydronic valves 100%. This allows for the faster water balancing of each unit and the entire system when the command is sent globally to all controllers. A properly balanced system is essential for proper and efficient operation. Hydronic Coil Freeze Protection (Freeze Avoidance) Unit ventilator systems in cold climates need to take precautions to avoid hydronic coil freeze-up. The ZN520 does this from three different aspects. Any of these methods of protections will result in the unit fan being disabled, the outside air damper being shut, and the hydronic valves being opened 100%. UV-PRC001-EN The three methods of freeze avoidance include: 1 A binary freeze protection thermostat is mounted on the coil and will cause a latching diagnostic if the coil temperature falls below 35 F. 2 An analog discharge air sensor monitors the temperature of the air coming off of the coil and if the temperature falls below 40 F the outside air damper is closed, the fan is turned off and the valves are fully opened. 3 When in the unoccupied mode the ZN520 has an adjustable freeze avoidance setpoint. If the outside air temperature is below the setpoint the unit will open the valves to allow water to flow through the coils. Interoperability Interoperability allows the owner freedom to select multiple vendors, and multiple products. With this advantage, the owner can choose the best products, the best application, and the best service from a variety of suppliers to meet their evolving building control needs in a cost effective manner. Generic Binary Input/Output The three generic binary inputs/ outputs are not part of the normal control, but are actually controlled through he Tracer Summit system (when present) to issue commands to the ZN520 control to turn the generic inputs/outputs of addon equipment (such as baseboard heating, exhaust fans, occupancy sensor, lighting, etc.) on and off. This binary port is not affected when other binary diagnostics interrupt unit operation. 29 Controls TUC TUC Controller The terminal unit control (TUC) board is a factory installed DDC offering for classroom unit ventilator systems. It is designed to support either: • • tory per the application. Additionally, the configuration can be adjusted by using the service tool software, EveryWare TM in the field. An Integrated Comfort system (ICS) A standalone configuration The classroom unit ventilator controls will be configured at the fac- Integrated Control System When classroom unit ventilators are applied in combination with an integrated controller, like the TUC, and the Tracer Summit system, the unit ventilator will operate as part of a large building automation system. Diagnostics can be received remotely by a modem, allowing the service or maintenance technician to diagnose a failure or maintenance situation before comfort is compromised …thus reducing the number of on-site service calls. See Figure 28 for TUC/ICS control system. Figure 28: TUC/ICS control system 30 UV-PRC001-EN Controls TUC Standalone Configuration As a standalone controller, the TUC is ideally suited for fix-on-fail replacement of units with old pneumatic controllers, or in situations where a BAS will be added at a later date. Once power is applied to the controller, it will automatically start up and run based upon the setpoint on the local zone sensor. An individual time clock can be added to the unit for local scheduling. TUC vs. ZN520 (What’s the Difference?) When selecting an ICS system, It is often difficult to differentiate which system will better suit the comfort requirement within the building. There are very few differences in the TUC and the ZN520 controller. And yet, these differences should be evaluated prior to selecting the best-suited ICS system design. Master Slave A single zone sensor may be used to control multiple TUC controllers in a stand alone situation. The TUC controllers must be wired in parallel to respond properly to the zone sensor’s setpoint. See Figure 29 for a TUC master slave set-up. Figure 29: TUC master slave set-up With the master slave set-up, the common zone sensor cannot provide a set point to all the units. Therefore, a unit mounted thermostat should be used on each unit to provide an adjustable set point for proper operation. Note: When establishing the master slave sensor connection, it is critical to mention that the jumper (W1) on all TUC controllers wired in parallel to the master controller must be cut. If at a later time, a BAS is designed into the control system, a reinstallation of the jumper will be required. UV-PRC001-EN 31 Controls TUC Dirty Filter Proof The TUC controller provides positive proof of a dirty filter via a differential pressure switch. The pressure switch contains two ports that reside on each side of the air filter. Unlike the ZN520 (which tracks fan time usage), the TUC control system gives the owner positive proof of air resistance through the filter to notify the building owner of a filter maintenance situation Active Humidity Control Trane’s active dehumidification control strategy automatically determines the proper control sequence and continuously resets the unit ventilator’s leaving air temperature, as needed, to manage both the temperature and the relative humidity sensed in the space. This approach overcomes the deficiencies of other means of control based on temperature alone. The active dehumidification control, which includes a cooling coil with post conditioning (reheat) control, is available with the TUC. 32 The algorithms associated with this control option are specifically designed to govern both space temperature and relative humidity. These algorithms minimize the amount of reheat needed to maintain the space humidity below a preset limit. Reheat is used only when required, and is operated in the most energy efficient manner for the system. This reheat energy can be recovered from the chilled water system (most preferred), or provided as a new energy. See the Engineering Bulletin: UV-EB-11-497 (EN) for Active Humidity Control with Unit Ventilator Systems. Modulating Valve Control Configuration of a modulating analog actuator is possible with the TUC control selection. Unlike the ZN520 which controls as 2-position and 3-wire floating, the TUC allows a field supplied analog voltage input from 0 to 10-volts (also, 4 to 20 mA, 2 to 10-volts, 1 to 5 VDC) to drive outside air control, and water valve control for true modulation of an outside air damper and/or coil control. UV-PRC001-EN Controls Pneumatic Controls About the Pneumatic Controls Trane’s pneumatic control package provides an ideal replacement and retrofit in existing units or additions currently designed with pneumatic controls. Room control provides flexibility with a dual setpoint thermostat for each unit. This provides the ability to set a day temperature (occupied mode) and a night temperature (unoccupied mode) for each unit. on until the space temperature exceeds the unoccupied setpoint. Located in the right hand end pocket of the classroom unit ventilator, the pneumatic package supports a mixed air actuator, discharge air sensor, and required solenoids and pneumatic electric (PE) switches required for proper operation. See Figure 30 pneumatic package. Trane provides the following selectable options are also available with the controller: A single thermostat per unit is provided for day (occupied mode) temperature setting with both zone and room control. Morning Warm-up When the space temperature is greater than 3-degrees F below setpoint, the outside air damper remains closed. If the space temperature comes within 3-degrees F of setpoint the outside air damper will modulate to minimum position. • Heating only room or zone control • 2-pipe zone control • 4-pipe zone control • Electric low limit thermostat • Valve or face and bypass control • Valve or face and bypass control DX During the unoccupied cycle for zone control, the unit ventilators are cycled on a zone basis (zone indexing to be done by others). When the unit ventilator is off, the outside air damper is closed and the heating valve is in an open position. During the unoccupied cycle for room control, the outside air damper is closed and the hot water valve is open. As the space temperature drops below the unoccupied setpoint, the fan will cycle on and the outdoor air damper will remain closed. The fan remains Note: The day/night changeover system is field supplied and installed. Low Temperature Protection (manual reset device) The low temperature thermostat option senses the discharge air temperature. Should the temperature drop below 38-degrees F (adjustable), the unit ventilator will become disabled. Note: Face and bypass is available for 2-pipe CW and HW systems only. Zone vs. Room Control Zone control provides the ability to link several units together with a single unoccupied night thermostat. This enables the Unoccupied cycle from one central thermostat location. Figure 30: Pneumatic package UV-PRC001-EN 33 Controls ASHRAE Cycles Control Cycles-General There are a variety of control systems available today in unit ventilators. The exact method of controlling the amount of outside air and heating element capacity can vary. However, all systems provide a sequence of operation designed to provide rapid classroom warm-up and increasing amount of ventilation air to offset classroom overheating. Classroom air conditioners are normally controlled according to ASHRAE Cycle I, II or III and variations of these control cycles. The Trane classroom unit ventilators only utilize cycles I and II. See Figure 31 for cycle charts. ASHRAE Cycle I (Spring Return) ASHRAE Cycle I admits 100% outdoor air at all times except during a warm-up cycle. During warm-up, the outside air damper is closed. As room temperature approaches the thermostat setting, the outside air damper opens fully, and the unit handles 100% outside air. Unit capacity is then controlled by modulating the heating element capacity. ASHRAE Cycle I can be used in those areas where a large quantity of outdoor air is required to offset the air being exhausted relieving the room of unpleasant odors and particles. ASHRAE Cycle II (spring return) ASHRAE Cycle II is the most widely used of the three types of series. Similar to ASHRAE Cycle I, the outside air damper is closed during warm-up. But with Cycle II, the unit handles recirculated air through the return-air system. As temperature approaches the comfort setting, the outside air damper opens to admit a predetermined minimum amount of outside air. This minimum has been established by local code requirements and good engineering practices per ARI 840 to provide adequate ventilation. Unit capacity is controlled by varying the heating element output. If room temperature rises above the thermostat setting, the heating element is turned off and an increasing amount of outside air is admitted until only outside air is being delivered. This cycle may incorporate a minimum discharge air temperature sensor that overrides the other controls to maintain an acceptable discharge temperature. When the outside air temperature is very cold, the minimum air temperature control modulates the amount of outside air being delivered. This keeps the mixture temperature delivered to the room at 55 F or 60 F. Figure 31: Cycle charts ASHRAE Cycle II is a very economical control sequence since only the minimum amount of outside air is heated and free natural cooling is available to offset the heat gains in occupied classrooms. 34 UV-PRC001-EN Application Considerations Standard Depth Unit The vertical unit ventilator is a floor mounted classroom air conditioner. Its main application is in the perimeter rooms of a school. Typically, the vertical unit is mounted flush with the wall with the fresh air opening in the back and the return air opening in the front. This allows for the fresh air to come straight through the wall to the unit. An optional fully insulated back is available on the standard depth units for added protection in cold climates. Side View 1-Inch Falseback Unit An optional 1-inch falseback unit ventilator is designed to replace unit with similar depths (16 1/4inch). It is ideal for matching a unit to existing shelving. This 1-inch extended depth is not recommended to be used as an air plenum. The 1-inch added depth will not fit requirements as an air plenum and should not be used in the design of this type of application. Side View UV-PRC001-EN 35 Application Considerations 6-Inch Falseback Unit A 6-inch falseback unit increases the size of the fresh air opening to accommodate sunken rooms or wall openings that are difficult to reach. Wallbox location is more versatile with a 6-inch falseback because of the air plenum created by the added 6-inch depth. This application is often used to elevate the outside air (OA) opening above the snow line. Trane offers an optional horizontal baffle to close-off outside air from the crossover piping and exterior surfaces in colder climates. Exploded View 6-Inch Falseback Unit The above picture features a 6-inch falseback with a standard insulated pipe chase cover. 36 Side Views 6-Inch Falseback Unit with Baffle The above picture features a 6-inch falseback with a standard insulated pipe chase cover and an optional insulated baffle. UV-PRC001-EN Application Considerations Vertical Unit Ventilator with Subbase A subbase is available in all 15 1/4inch, 16 1/4-inch and 21 1/4-inch unit depths. The subbase will increase the over all unit height from 30 inches up to 32, 34, or 36-inches dependent upon subbase height ordered. The added height raises the outside air (OA) opening to aid in eliminating snow or debris from entering the unit ventilator. Note: The subbase is shipped separate from the unit (not connected to the unit) and installed at the job site for leveling purposes. Side View 6-inch Falseback Unit with Ducted Top An optional ducted top inlet arrangement or discharge is also available. For the ducted application, it may be necessary to include a motor with high external static pressure capabilities. Caution: Applying high-static motors when the external static to the units is below 0.25-inch may cause objectionable noise. Side View UV-PRC001-EN 37 Application Considerations Dynamic Air Barrier Unit The dynamic air barrier unit is traditionally applied in cold climates. The dynamic air barrier unit pull the cold drafts from the windows through the shelving (by Trane) to be intercepted at both ends of the unit ventilator. The unit ventilator then draws the falling draft in as return-air to be circulated into the standard cycle. When selecting the dynamic air barrier option, the face and bypass coil control is not available because of space limitations of the unit when applying the face and bypass damper. The dynamic air barrier’s returnair design does not include a damper in the unit ventilator’s upper opening. This option only permits a free return-air design through the back of the unit ventilator. 38 UV-PRC001-EN Application Considerations Energy Recovery Compatible Unit Ventilator The energy recovery unit ventilator (ERS) is designed to work with a classroom unit ventilator. This energy recovery design allows up to 500 cfm of outside air to be circulated into the space while cutting the ventilation load by 75percent on the classroom unit ventilator. The ERS contains an air-toair heat exchanger (desiccant heat wheel) with two separate air streams flowing in a counter-clockwise direction. The desiccant wheel has a 75-percent efficiency that transfers both latent and sensible loads from the outside air in the summer to the exhaust air. In the winter, the wheel adds the room’s latent and sensible loads to the incoming ventilation air. Exploded View Top View The energy recovery unit ventilator allows owners to bring the required outside air and save energy. The unit also provides a reliable solution to ASHRAE 62-89 outside air requirements. The energy recovery system allows the unit ventilator to be downsized along with the chiller, boiler and piping. Typical Application Side View UV-PRC001-EN 39 Application Considerations Complete System Trane provides an extensive selection of rugged, versatile accessories matched to the styling of the Trane unit ventilator. With these accessories, an attractive wall-to-wall installation is possible that provides valuable classroom storage. Trane accessory components adapt to wall irregularities. Outside Air Leakage Irregular or unlevel flooring along with an uneven wall may cause air leakage below the vertical classroom unit ventilator. To help prevent cold drafts from entering the classroom, Trane recommends an insulated pad to be placed below the unit ventilator. This field supplied pad aids in blocking the cold air from entering the room. This pad is not needed in most applications. 40 UV-PRC001-EN Application Considerations Fully Recessed Unit The horizontal unit ventilator is a ceiling hung air conditioner. The typical application is in an interior zone of a school. Trane offers several inlet and discharge arrangements to allow for numerous application needs. For a totally concealed unit, Trane offers duct collars on the outside air inlet, return air inlet and discharge air outlet. Partially Exposed Unit The bottom discharge arrangement adds an overall width dimension of 13 1/8-inch for unit sizes 075-150, and an added width of 14 1/8-inch for unit size 200. To give the unit a finished appearance, recessing flanges may be selected. UV-PRC001-EN 41 Application Considerations Partially Exposed Unit Another example of a partially exposed unit ventilator is a fresh-air upper back, with a return-air lower back, and a bottom double deflection discharge (option F in Digit 20). This application requires field supplied ductwork to be run to the unit ventilator. Fully Exposed Unit The typical combination for a fully exposed unit application is a fresh-air ducted upper back, with a return-air bar grille on the bottom, and front discharge (option H in Digit 20). Note: All horizontal unit configurations contain an appliance grade paint finish. 42 UV-PRC001-EN Application Considerations Ducted Discharge When selecting ducted discharge for a horizontal unit ventilator, the location of the discharge ducting could be critical to other design features of the job. Recessed lighting may interfere with unit ductwork when working within the tight constraints above the ceiling grid. Trane offers three different ducted discharge locations to aid in the design layout of the job. Note: When a high external static pressure motor is used on a ducted system, the return-air should enter through a rear duct connection. The return-air should pass through a lined return-air duct with at least one 90-degree elbow to lower noise. Condensate Piping The unit ventilator drain pan connection is located on the same side as the cooling coil connections on all hydronic or DX units. The stubout connection size is 3/4inch O.D. All field supplied condensate lines to the unit should contain a 1/4inch in 12-inch slope away from the unit ventilator. This is typical for most local codes. A trap is also typically provided somewhere in the system. Note: Drain pan connections are field convertible. UV-PRC001-EN 43 Application Considerations Ducted Applications Ductwork to the unit ventilator may include outdoor air (OA), return air (RA) and/or discharge air (DA). The unit ventilator is designed to operate against external static pressures (ESP) thru 0.45”. The ESP is determined by adding the discharge air static pressure to the greater of either the outdoor air static pressure or the return air static pressure. A well designed duct system is beneficial to obtaining satisfactory fan performance. Determining resistance losses for the duct work system is also necessary for acceptable fan performance. Assistance in the design of duct work can be found in the ASHRAE Handbook. Table 19: Static Pressure Percent Air Flow Reduction with Standard Motors ESP - Inch Water 750 CFM 1000 CFM 1250 CFM 1500 CFM 2000 CFM 0.0625 8 7 10 9 6 0.125 15 14 18 17 12 0.1875 20 20 23 25 16 0.25 25 26 30 31 20 Table 20: Static Pressure Percent Air Flow Reduction with Hi-ESP Motors* ESP - Inch Water 750 CFM 1000 CFM 1250 CFM 1500 CFM 2000 CFM 0.30 17 11 10 12 12 0.35 20 25 18 20 16 0.40 30 35 26 28 22 0.45 40 45 34 38 29 * Rated airflow @ .25” of static. Note: It is very important not to over-estimate the ESP and oversize the motor. Too large of a motor may result in operation problems such as noise, vibration and motor overloading. An example would be non-ducted application. A Hi ESP motor is typically specified when a supply-air duct is required. It is not recommended to use a Hi ESP motor in a non ducted application. Figure 32: Part load capacity 44 UV-PRC001-EN Selection Procedure Hydronic Coils Trane classroom air conditioners provide air delivery and capacities necessary to meet the requirements of modern school classrooms. They are available with the industry’s widest selection of coils to precisely satisfy heating, ventilating and air conditioning loads with the best individual type of system. Unit ventilator selection involves three basic steps. termined to assure good indoor air quality. Purposely oversizing units should be avoided, since it can cause comfort and control problems. Unit Size Unit ventilator size is determined by three factors: • Total air circulation • Determine classroom unit cooling and/or heating loads • Ventilation cooling economizer capacity required • Determine unit size • Total cooling or heating capacity required • Select the coil Capacity Required The first step in unit ventilator selection is to determine room heating and, in the case of air conditioned schools, air conditioning loads. Accurate determination of heating requirements and air conditioning load is essential if the equipment is to be economical in first cost and operating cost. Adequate ventilation is mandatory in classroom air conditioning design. The amount is often specified by local or state codes and, in air conditioned schools, may be either the same or less than that specified for heating systems. The usual requirement is for between 15 and 25 cfm of outside air per occupant, based on the intended use of the room. For instance, a chemistry laboratory normally requires more ventilation for odor control than a low occupancy speech clinic. Ventilation is an important concern and should be accurately deUV-PRC001-EN Total air circulation, if not specified by code, should be sufficient to ensure comfort conditions throughout the room. This is usually from six to nine air changes per hour, but can vary with room design and exposure. Often rooms with large sun exposure require additional circulation to avoid hot spots. Ventilation cooling capacity is determined by the amount of outside air delivered with the outside air damper fully open, and the temperature difference between the outside air and the classroom. In air conditioning applications, ventilation cooling capacities should maintain the comfort setting in the classroom whenever the outside air temperature is below the unit or system changeover temperature. T1 = Room temperature. T2 = Outside air temperature. In classrooms with exceptionally heavy air conditioning loads, unit size may be determined by the total cooling requirement. Good practice dictates 375 to 425 cfm per ton of hydronic cooling capacity. Normally, however, Trane classroom air conditioner coils have sufficient capacities. Example: Given: Air circulation specified = 8 air changes per hour Classroom size = 35 ft long x 25 ft wide x 10 ft high Inside design air temperature = 75 degrees F Ventilation cooling required at 58 degrees F = 29,000 BTU CFM required = 8 changes/hr x (35 x 25 x 10)ft3 60 Minutes/hr = 1170 cfm Checking ventilation cooling capacity: 29,800 BTU = 1.085 x CFM x (80-58) CFM = 1250 This indicates that a 1250 cfm (size 12 unit) would have satisfactory ventilation cooling capacity at the design changeover point of 58-degrees F. Coil capacity will become confirmed when the coil is selected. Example: Ventilation cooling capacity = 1.085 x cfm t x (T 1 - T 2) cfm t = Total air capacity of unit with outside air damper open 100%. 45 Selection Procedure Hydronic Coils Coil Selection Selecting the correct hydronic coil is done by using the Trane Official Product Selection System TOPSS. Wet Bulb Mixed = WBr +% OA(WBo - WBr) Dry Bulb Mixed = DBr +% OA(DBo - DBr) WBr = Wet Bulb Return Air WBo = Wet Bulb Outside Air DBr = Dry Bulb Return Air Figure 33: TOPSS Icon. DX and steam coils are not available in TOPSS. Refer to pages 78, 79, 81, 82, and 83. Entering Conditions-Cooling In cooling applications, the mixture of wet bulb and dry bulb temperatures are determined by the return air temperature, outside air temperature and percentage of outside air. The percentage of outside air is simply the cfm of outside air required for ventilation, divided by the total air delivery of the unit. 46 Hydronic Selections Hydronic coil selections are determined from: • The entering wet and dry bulb (EWB and EDB) temperatures for cooling applications • The entering dry bulb (EDB) temperature for heating applications DBo = Dry Bulb Outside Air % OA = Outside Air Percentage For convenience, TOPSS has a mixed air calculator built into the program. • The entering water temperature (EWT) in both heating and cooling applications • Either the desired gallons per minute (GPM) or the water temperature change +T UV-PRC001-EN Selection Procedure Direct Expansion Coils Direct Expansion Refrigerant Cooling Coil Selection Trane unit ventilators are available with direct expansion refrigerant cooling coils. These coils come complete with a thermal expansion valve. Trane unit ventilators with refrigerant coils will operate as a system with most properly sized condensing units. The proper selection of a DX split system unit ventilator for a classroom application versus an office application requires different considerations. This is due to the difference in the ventilation as well as the cooling requirements for the two applications. • The office application is more like a DX split system that is applied in a residence than the typical classroom. The ventilation air introduced into the unit ventilator is small and the number of occupants per square foot of office space is less than the classroom. In most cases this application is relatively trouble free if the unit ventilator and the condensing unit are sized properly. UV-PRC001-EN • The classroom application requires special considerations in order to prevent objectionable discharge air temperatures and nuisance trips. Because of the high number of occupants in a classroom, the space will require cooling even when the outside air temperature is very mild. With the mild ambient conditions, the system can create colder discharge air temperatures than what is desired by the occupants and can even trip the frost stat on the unit. A common way to prevent this is to order the condensing unit with a head pressure control device. Other preventative measures include field installation of either hot gas bypass or an evaporator minimum pressure regulator. Another problem with split systems is OVERSIZING. If the unit ventilator is oversized for the loads in the space, the compressor will have exceedingly short run times. Since unit ventilator provides continuous ventilation in the occupied mode, the space will be heated by the ventilation air and then the compressor will be enabled for a short time to cool down the space. This short cycling is detrimental to the compressor in the condensing unit. Additionally, in humid climates the ventilation air will be full of moisture and the short run times for the compressor will keep the unit from extracting the humidity. This can result in classroom humidities above 60 percent. If the condensing unit is oversized, the suction temperature of the refrigerant will be excessively low and will cause nuisance trips on the frost stat. The best solution for DX unit sizing, is 400 cfm per ton of cooling capacity. If 400 cfm per ton is followed, then most problems can be avoided. It is also wise to not only look at the design selection for the system, but also look at a typical low ambient condition to see if the suction temperatures are below an acceptable level. 47 Selection Procedure Electric Heat Coils/Steam Coils Electric Heat Coil Selection The heating capacity of the electric fin-tube coil depends solely on the kW rating of the coil. For selection, refer to Table P16 or the TOPPS selection program. This table lists the kW rating of each coil and the MBh equivalent. Determine the smallest electric coil that will meet room heating capacity requirements. Example: Given: Total heating requirement = 86.5 MBh Inside design conditions = 70 F Outside air = 33% Classroom air conditioner previously selected = Size 125 Electric classroom air conditioners provide safe, functional and economical operation, utilizing a new concept of electric heat coil design. The Trane electric coil is built by placing electric heating elements inside a specially designed extended surface fin-tube bundle. This design results in a consider- able reduction in fin and element surface temperatures. Also, the Trane coil has more even temperature distribution across the element. Since coil life expectancy is dependent upon watt density (watts per inch of element), temperature at which the coil is operating and air distribution over the coil, the unique Trane coil design helps maximize coil life. Outside design conditions = 0 F Steam Coil Selection The capacity of steam heating coils is determined by the entering (mixture) air temperature to the coil and the pressure of saturated steam to the coil. Select the coil with a capacity equal to or greater than the total heating requirements. Steam pressures of less than 5 psi may adversely affect coil performance. 48 Example: Given: Total heating requirement = 110.5 MBh Outside design conditions = 20 F Inside design conditions = 70 F Outside air = 27% Saturated steam pressure = 5 lbs Classroom air conditioner previously selected = Size 125 Entering air temp to coil = 70 - [.27 x (70-20)] = 56.5 F The K2 coil at these conditions has a capacity of 111.0 MBh. Therefore, a K2 coil meets the room heating requirements. The air temperature rise = 80 F. Leaving air temperature = 45.7 + 95 = 125.7 F Outside design conditions = 20 F. UV-PRC001-EN Selection Procedure Glycol Adjustment Factors Glycol in an HVAC System Because the detrimental effects of glycol are lower at high temperatures, little concern is given to capacity loss or increased pump power when glycol is added to heating systems. This is why it is not uncommon to see glycol percentages up to 40 percent in the heating loop of a system. However, the same is not true for cooling systems. Concentrations of this level are intolerable in cooling systems where fluid temperatures are lower. The viscosity of the glycol increases as the temperature of the mixture drops. This not only decreases the effectiveness of the heat transfer, but it also makes the mixture more difficult to pump. To make things worse, as the percentage of glycol increases, the risk of having laminar flow in the coil increases. This again is because glycol is more viscous than water. With these effects in mind it is important to use a minimum amount of glycol to protect the HVAC system. Burst Protection vs. Freeze Protection • Burst protection is sufficient in systems where there is adequate space to accommodate the expansion of an ice/slush mixture. The protection works as follows: As the temperature drops below the solution’s freeze point, ice crystals begin to form. Because the water freezes first, the remaining glycol solution is further concentrated and remains fluid. The combination of ice crys- tals and fluid make a flowable slush. The volume increases as this slush forms and flows into the available expansion volume (usually an expansion tank). When a sufficient concentration of glycol is present, no damage to the system will occur. • Freeze protection is required in cases where no ice crystals can be permitted to form or where there is inadequate expansion volume available. HVAC systems intended to start-up in cold weather after prolonged winter shutdowns may require freeze protection. Table 21 is provided by Dow Chemical Co for its ethylene and propylene glycol products: Table 21: Percentage Volume Glycol Concentration Temperature For Freeze Protection For Burst Protection Degree F Ethylene Glycol Propylene Glycol Ethylene Glycol Propylene Glycol 20 16% 17% 11% 11% 10 25% 26% 17% 18% 0 33% 34% 22% 23% -10 39% 41% 26% 28% -20 44% 45% 30% 30% -30 48% 49% 30% 33% -40 52% 51% 30% 35% -50 56% 53% 30% 35% -60 60% 55% 30% 35% Table 21 shows that a 30 percent ethylene glycol solution is enough to burst protect a system down to -60 degree F. Because of the benefits of burst protection, excessive glycol only degrades the heat transfer and increases the pressure drop of the fluid without providing additional system protection. Use glycol correctly. UV-PRC001-EN 49 Selection Procedure Glycol Adjustment Factors Glycol Correction Factors The following four charts give the correction factors for capacity and water pressure drops for both ethylene and propylene glycol. There are two charts for chilled water and two for hot water. The charts are approximations of coil performance for any Trane coil selected for a unit ventilator. The correction factor lines grow broader as the percentage of glycol increases to include all coils in the chart. For example, a one row coil and a four row coil will have different operating characteristics, but the correction factors are usually within 5% of each other.(See Charts 1-4) Chart 1: Correction factors for Ethylene Glycol in chilled water at a constant gpm Chart 2: Correction factors for Propylene Glycol in chilled water at a constant gpm Chart 3: Correction factors for Ethylene Glycol in hot water at a constant gpm Chart 4: Correction factors for Propylene Glycol in hot water at a constant gpm 50 UV-PRC001-EN Model Number Shelving Unit Ventilator Shelving SHL A G 2 05 D0 0 F A D 0 0 0 5 DIGIT 1-3: UNIT CONFIGURATION SHL = Classroom Shelving DIGIT 4: DEVELOPMENT SEQUENCE A = Current Sequence DIGIT 5: SHELVING STYLE 0 = Continuous Top ONLY/No Shelving 2 = 18-inch Cut-to-Fit Filler 3 = 36-inch Cut-to-Fit Filler 4 = 12-inch Piping Compartment 5 = 18-inch Piping Compartment A = 2-ft Open Shelving B = 3-ft Open Shelving C = 4-ft Open Shelving D = 5-ft Open Shelving E = 3-ft Closed Shelving F = 4-ft Closed Shelving G = 5-ft Closed Shelving H = 3-ft Open Shelving with Dynamic Air Barrier J = 4-ft Open Shelving with Dynamic Air Barrier K = 5-ft Open Shelving with Dynamic Air Barrier L = 3-ft Closed Shelving with Dynamic Air Barrier M = 4-ft Closed Shelving with Dynamic Air Barrier N = 5-ft Closed Shelving with Dynamic Air Barrier DIGIT 6: SHELVING TOP DEPTH/ GRILLE 0 = Not Required 1 = 15 1/4-inch Shelving and Top Depth 2 = 21 1/4-inch Top Depth w/o Grille 3 = 21 1/4-inch Top Depth w/ Steel Grille 4 = 21 1/4-inch Top Depth w/Aluminum Grille and Damper 5 = 21 1/4-inch Top Depth w/Aluminum Grille 6 = 21 1/4-inch Deep Piping Compartment UV-PRC001-EN 10 15 DIGIT 7&8: LENGTH of FORMICA TOP 00 = No Formica Top for Shelving Selected 01 = Formica Top w/Same Size and Shelving 02 = 2-ft Top Only (no shelving) 03 = 3-ft Top Only (no shelving) 04 = 4-ft Top Only (no shelving) 05 = 5-ft Top Only (no shelving) 06 = 6-ft Continuous Top 07 = 7-ft Continuous Top 08 = 8-ft Continuous Top 09 = 9-ft Continuous Top 10 = 10-ft Continuous Top 11 = 11-ft Continuous Top 12 = 12-ft Continuous Top 18 = 18-inch Top Only (no shelving) DIGIT 9&10: DESIGN SEQUENCE D0 = Current Sequence DIGIT 11: DECORATOR FORMICA TOPS 0 = No Top A = Champagne Papyrus Formica® Top C = Bordeaux Formica Top E = Almond Formica Top F = Ivory Blushing Formica Top G = Natural Canvas Formica Top H = Glacier Slate Formica Top J = Birch Formica Top K = Folkstone Formica Top M = Fog Formica Top N = Tundra Terra Formica Top P = Light Mink Formica Top Q = Stone Dust Formica Top DIGIT 12: SHELVING PAINT COLOR 0 = No Color Shelving Finish A = Cameo White Shelving Finish B = Soft Dove Shelving Finish C = Deluxe Beige Shelving Finish D = Driftwood Grey Shelving Finish E = Rose Mauve Shelving Finish F = Stone Grey Shelving Finish G = Bronze Tone Shelving Finish DIGIT 13: END COVERS 0 = No End Covers A = 15 1/4-inch Deep End Covers w/o Cutouts B = 15 1/4-inch Deep End Covers w/ std Cutouts C = 15 1/4-inch Deep End Covers w/ Extended Cutouts D = 21 1/4-inch Deep End Covers w/o Cutouts E = 21 1/4-inch Deep End Covers w/ std Cutouts F = 21 1/4-inch Deep End Covers w/ Extended Cutouts DIGIT 14: SUBBASE 0 = No Subbase Feature 2 = 2-inch Subbase 4 = 4-inch Subbase 6 = 6-inch Subbase DIGIT 15: KICKPLATE 0 = Standard Kickplate 1 = Side Kickplate 2 = Solid Front Kickplate 3 = Solid Front and Side Kickplate DIGIT 16: KEY LOCK 0 = Standard Lock 1 = Master Key for Lock ADDITIONAL ACCESSORIES SGRL: Extra Steel Grille 2ft: Extra 2-ft Steel Grille 3ft: Extra 3-ft Steel Grille 4ft: Extra 4-ft Steel Grille 5ft: Extra 5-ft Steel Grille AGRL: Extra Steel Grille 2ft: Extra 2-ft Aluminum Grille 3ft: Extra 3-ft Aluminum Grille 4ft: Extra 4-ft Aluminum Grille 5ft: Extra 5-ft Aluminum Grille 51 Model Number Vertical Unit Ventilator Vertical Unit Ventilator VUV C 100 2 0 A0 DA C 0 0 0 0 0 1 1 A 0 1 0 0 0 0 1 1 1 0 5 DIGIT 1-3: UNIT CONFIGURATION VUV = Vertical Unit Ventilator DIGIT 4: DEVELOPMENT SEQUENCE C = Third Generation DIGIT 5-7: NOMINAL CAPACITY 075 = 750 CFM 100 = 1000 CFM 125 = 1250 CFM 150 = 1500 CFM DIGIT 8: UNIT INCOMING POWER SUPPLY 1 = 120V/1-Phase Power Supply 2 = 208V/1-Phase Power Supply 3 = 208V/3-Phase Power Supply 4 = 240V/1-Phase Power Supply 5 = 240V/3-Phase Power Supply 6 = 277V/1-Phase Power Supply 8 = 480V/3-Phase 4-Wire Power Supply DIGIT 9: PSC MOTOR/ DISCONNECT 0 = Std. Motor, No Disconnect 1 = Std. Motor with Non-Fused Toggle 2 = Std. Motor with Manual Starter 3 = Std. Motor with Circuit Breaker (E-Ht) A = Hi-ESP Motor, No Disconnect B = Hi-ESP Motor with Non-Fused Toggle C = Hi-ESP Motor with Manual Starter D = Hi-ESP Motor with Circuit Breaker (E-Ht) DIGIT 10&11: DESIGN SEQUENCE E0 = Factory Assigned 10 15 20 DIGIT 12&13: COIL CONFIGURATION (Single Coil Options) AA = 2-Pipe CW/HW Coil AB = 2-Pipe CW/HW Coil AC = 2-Pipe CW/HW Coil AD = 2-Pipe CW/HW Coil AE = 2-Pipe CW/HW Coil H1 = 2-Pipe HW Coil H2 = 2-Pipe HW Coil H3 = 2-Pipe HW Coil H4 = 2-Pipe HW Coil H5 = 2-Pipe HW Coil H6 = 2-Pipe HW Coil K1 = 2-Pipe Steam Distributing Coil K2 = 2-Pipe Steam Distributing Coil E4 = 4-Element Electric Heat Coil E6 = 6-Element Electric Heat Coil E7 = 7-Element Electric Heat Coil E9 = 9-Element Electric Heat Coil F0 = 2-Pipe Direct Expansion Coil (Coupled Coil Options) DA = 4-Pipe CW/Preheat HW Coil DC = 4-Pipe CW/Preheat HW Coil DD = 4-Pipe CW/Preheat HW Coil DE = 4-Pipe CW/Preheat HW Coil DK = 4-Pipe CW/Steam Preheat X3 = 2-Pipe CW/3-Element Preheat X4 = 2-Pipe CW/4-Element Preheat X6 = 2-Pipe CW/6-Element Preheat FA = 4-Pipe DX/HW Preheat Coil FK = 4-Pipe DX/Preheat Steam Coil F3 = 2-Pipe DX/3-Element Preheat F4 = 2-Pipe DX/4-Element Preheat F6 = 2-Pipe DX/6-Element Preheat R1 = 4-Pipe CW/Reheat HW Coil R2 = 4-Pipe CW/Reheat HW Coil DIGIT 14: COIL CONNECTIONS (Single Coil Options) A = Right Hand Supply B = Left Hand Supply (Coupled Coil Options) C = Left Hand Cool/Right Hand Heat D = Right Hand Cool/Left Hand Heat 52 25 30 DIGIT 15: CONTROL TYPES 0 = None/Field Installed Controls (Terminal Unit Controller, Standalone) A = TUC Std. Package B = TUC Std. Package w/ Low Temp C = TUC Std. Package w/Time Clock D = TUC Std. Package w/Low Temp & Time Clock (Terminal Unit Controller, Integrated Comfort System) E = TUC Std. Package F = TUC Std. Package w/Fan & Filter Status G = TUC Std. Package w/Low Temp H = TUC Std. Package w/Low Temp, Fan & Filter Status (Pneumatic Control System) M = Pneumatic Room Control w/ Low Temp P = Pneumatic Zone Control w/Low Temp (TracerT M ZN520, Standalone System) Q = Tracer ZN520 Std. Package R = Tracer ZN520 Std. Package w/ Low Temp T = Tracer ZN520 Std. Package w/ Time Clock U = Tracer ZN520 Std. Package w/ Low Temp & Time Clock (TracerT M ZN520, Integrated Comfort System) V = Tracer ZN520 ICS W = Tracer ZN520 ICS w/Low Temp X = Tracer ZN520 ICS w/Fan Status Proof Y = Tracer ZN520 ICS w/Low Temp & Fan Status Proof (End Device Package) 8 = DDC Std. Package 9 = DDC Std. Package w/Low Temp UV-PRC001-EN Model Number Vertical Unit Ventilator DIGIT 16: HEATING/CHANGE OVER COIL CONTROL 0 = None/Field Installed Controls 1 = Face & Bypass Damper Only/Field Installed Controls 2 = Face & Bypass Damper w/2-Pipe Control 7 = Face & Bypass Damper w/2-Pipe Control w/Isolation Valve 3 = Face & Bypass Damper w/4-Pipe Control w/Isolation Valve 4 = Single Stage Electric Heat 5 = Dual Stage Electric Heat Modulating Spring Return Valve Two-way Valve Pneumatic Control Only D = 1/2-inch Valve, Cv = 1.8 E = 1/2-inch Valve, Cv = 4.6 F = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Two-way Valve DDC Control 8 = 1/2-inch Valve, Cv = 1.8 9 = 1/2-inch Valve, Cv = 4.6 W = 1/2-inch Valve, Cv = 1.8 (A/R/H Coil) G = 1/2-inch Valve, Cv = 4.6 (A/R/H Coil) H = 3/4-inch Valve, Cv = 7.3 Modulating Spring Return Valve Three-way Valve Pneumatic Control Only M = 1/2-inch Valve, Cv = 1.8 N= 1/2-inch Valve, Cv = 4.6 P = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Three-way Valve DDC Control X = 1/2-inch Valve, Cv = 1.8 Y = 1/2-inch Valve, Cv = 4.6 Z = 1/2-inch Valve, Cv = 1.8 (A/R/H Coil) Q = 1/2-inch Valve, Cv = 4.6 (A/R/H Coil) R = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Steam Coil DDC/Pneumatic Controls T = 1/2-inch Valve, Cv = 1.8 U= 1/2-inch Valve, Cv = 4.6 V = 3/4-inch Valve, Cv = 7.3 UV-PRC001-EN DIGIT 17: COOLING COIL CONTROL 0 = None/Field Installed Controls 1 = Single Stage DX Controls Modulating Spring Return Valve Two-way Valve Pneumatic Control Only D = 1/2-inch Valve, Cv = 1.8 E = 1/2-inch Valve, Cv = 4.6 F = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Two-way Valve DDC Control W = 1/2-inch Valve, Cv = 1.8 G = 1/2-inch Valve, Cv = 4.6 H = 3/4-inch Valve, Cv = 7.3 Modulating Spring Return Valve Three-way Valve Pneumatic Control Only M = 1/2-inch Valve, Cv = 1.8 N= 1/2-inch Valve, Cv = 4.6 P = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Three-way Valve DDC Control Z = 1/2-inch Valve, Cv = 1.8 Q = 1/2-inch Valve, Cv = 4.6 R = 3/4-inch Valve, Cv = 7.3 DIGIT 18: DAMPER CONFIGURATION 0 = Field Installed Damper Actuator 1 = 100% Return Air/No Damper or Actuator (Modulating ASHRAE Cycle II) 3 = ERS without Economizer F = RA/OA Damper and Actuactor (210 VDC) A = RA/OA Damper and Actuator (3Point Modulating) E = RA/OA Damper and Actuator with Exhaust (3-Point Mod) (Two Position Control) B = RA/OA Damper and Actuator (Fix-Min) C = 100% OA Damper and Actuator (manual Control) D = Damper w/Manual Quad Adjust DIGIT 19: ZONE SENSOR/FAN SPEED SWITCH 0 = No Sensor; Unit Mtd Manual Fan Speed Switch 1 = No Sensor; Unit Mtd Concealed Manual Fan Speed Switch DDC Control Options-Wall Mtd Sensor and Speed Switch A = Sensor w/External Setpoint, TOV & Cancel, 1-Spd Fan Switch B = Sensor w/External Setpoint, TOV & Cancel, 2-Spd Fan Switch D = Sensor w/Internal Setpoint, 2Spd Fan Switch DDC Control Options-Unit Mtd Sensor and Speed Switch E = Sensor w/External Setpoint, TOV & Cancel, 1-Spd Fan Switch F = Sensor w/External Setpoint, TOV & Cancel, 2-Spd Fan Switch H = Sensor w/Internal Setpoint, 2Spd Fan Switch Tracer ZN520 Options-Wall Mtd Sensor & Speed Switch T = Sensor w/External Setpoint, TOV, w/Fan High-Low-Auto-OFF U = Sensor w/External Setpoint, TOV, w/Fan Auto-OFF V = Sensor w/Internal Setpoint, TOV, w/Fan High-Low-Auto-OFF W = Sensor w/External Setpoint, w/ Fan High-Low-Auto-OFF X = Sensor w/ Internal Setpoint, w/ Fan Auto-OFF Tracer ZN520 Options-Unit Mtd Sensor & Speed Switch Y = Sensor w/External Setpoint, TOV, w/Fan High-Low-Auto-OFF Z = Sensor, w/External Setpoint, TOV, w/Fan Auto-OFF Pneumatic Options-Zone Sensor & Unit Mtd Manual Fan Spd 5 = Unit Mounted Sensor 6 = Wall Mounted Sensor w/Internal Setpoint 53 Model Number Vertical Unit Ventilator DIGIT 20: INLET ARRANGEMENT 1 = Return-Air Front/Fresh-Air Back 3 = Return-Air Front/Fresh-Air Top Inlet 4 = 100% Return-Air Front 5 = 100% Fresh-Air Back 6 = 100% Fresh-Air Top Inlet 7 = Dynamic Air Barrier A = ERS Compatible w/RH Connection B = ERS Compatible w/ LH Connection DIGIT 21: DISCHARGE ARRANGEMENT 1 = Bar Grille Discharge 2 = Duct Collar Discharge 3 = Double Deflection Discharge 4 = Bar Grille Discharge w/Wire Mesh DIGIT 22: UNIT DEPTH A = 15 1/4-inch Deep Unit B = 16 1/4-inch Deep Unit C = 21 1/4-inch Deep Unit D = 21 1/4-inch Deep Unit w/Insulated Horizontal Baffle E = 21 1/4-inch Deep Unit w/Full Sheetmetal Back F = 21 1/4-inch Deep Unit (ERS Compatible) G = 15 1/4-inch Deep Unit w/Insulated Back Panel DIGIT 23: END COVERS 0 = No End Covers A = 15 1/4-inch Depth w/o Cutouts B = 15 1/4-inch Depth w/3 x 7 1/4-inch Cutouts C = 15 1/4-inch Depth w/3 1/4 x 16 7/8-inch Cutouts D = 16 1/4-inch Depth w/o Cutouts E = 16 1/4-inch Depth w/3 x 7 1/4-inch Cutouts F = 16 1/4-inch Depth w/3 1/4 x 16 7/8-inch Cutouts G = 21 1/4-inch Depth w/o Cutouts H = 21 1/4-inch Depth w/3 x 7 1/4-inch Cutouts J = 21 1/4-inch Depth w/3 1/4 x 16 7/8-inch Cutouts DIGIT 25: SUBBASE 0 = No Subbase A = 2-inch Subbase B = 4-inch Subbase C = 6-inch Subbase DIGIT 26: RECESSING FLANGE 0 = No Recessing Flange 1 = Standard Recessing Flange DIGIT 27: PIPING PACKAGE 0 = No Factory Installed Piping Package A = Package 1; Standard Package B = Package 2; Standard Package w/ Circuit Balancing Valve C = Package 3; Standard Package w/ Strainer and Circuit Balancing Valve DIGIT 32: DDC CONTROL ACCESSORIES 0 = No Accessories A = C0-2 Support B = Wall Mounted Relative Humidity Sensor C = Baseboard Heat (ZN520 ONLY) D = Wall Mounted Relative Humidity Sensor w/CO-2 Support (TUC ONLY) DIGIT 28: CROSSOVER PIPING 0 = No Crossover Piping 1 = 1 3/8-inch Crossover Piping 2 = 2 1/8-inch Crossover Piping DIGIT 29: FILTER 1 = Throwaway Filter 2 = Permanent/Renewable Polyurethane w/Metal Frame DIGIT 30: COLOR SELECTION 1 = Std. Deluxe Beige Cabinet 2 = Cameo White Cabinet 3 = Soft Dove Cabinet 4 = Stone Gray Cabinet 5 = Driftwood Gray Cabinet 6 = Rose Mauve Cabinet 7 = Bronzetone Cabinet DIGIT 31: UL LISTING 0 = Non UL Listed Unit 1 = UL Listed Unit DIGIT 24: FRONT PANEL 1 = 16 Gauge Front Panel 2 = 14 Gauge Front Panel 54 UV-PRC001-EN Model Number Horizontal Unit Ventilator Horizontal Unit Ventilator HUV C 125 2 0 A0 AA B 0 0 0 0 0 1 1 A 0 1 0 0 0 0 1 1 1 0 5 DIGIT 1-3: UNIT CONFIGURATION HUV = Horizontal Unit Ventilator DIGIT 4: DEVELOPMENT SEQUENCE C = Third Generation DIGIT 5-7: NOMINAL CAPACITY 075 = 750 CFM 100 = 1000 CFM 125 = 1250 CFM 150 = 1500 CFM 200 = 2000 CFM DIGIT 8: UNIT INCOMING POWER SUPPLY 1 = 120V/1-Phase Power Supply 2 = 208V/1-Phase Power Supply 3 = 208V/3-Phase Power Supply 4 = 240V/1-Phase Power Supply 5 = 240V/3-Phase Power Supply 6 = 277V/1-Phase Power Supply 8 = 480V/3-Phase 4-Wire Power Supply DIGIT 9: PSC MOTOR/ DISCONNECT 0 = Std. Motor, No Disconnect 1 = Std. Motor with Non-Fused Toggle 2 = Std. Motor with Manual Starter 3 = Std. Motor with Circuit Breaker (E-Ht) A = Hi-ESP Motor, No Disconnect B = Hi-ESP Motor with Non-Fused Toggle C = Hi-ESP Motor with Manual Starter D = Hi-ESP Motor with Circuit Breaker (E-Ht) DIGIT 10&11: DESIGN SEQUENCE E0 = Factory Assigned 10 15 20 DIGIT 12&13: COIL CONFIGURATION (Single Coil Options) AA = 2-Pipe CW/HW Coil AB = 2-Pipe CW/HW Coil AC = 2-Pipe CW/HW Coil AD = 2-Pipe CW/HW Coil AE = 2-Pipe CW/HW Coil H1 = 2-Pipe HW Coil H2 = 2-Pipe HW Coil H3 = 2-Pipe HW Coil H4 = 2-Pipe HW Coil H5 = 2-Pipe HW Coil H6 = 2-Pipe HW Coil K1 = 2-Pipe Steam Distributing Coil K2 = 2-Pipe Steam Distributing Coil E4 = 4-Element Electric Heat Coil E6 = 6-Element Electric Heat Coil E7 = 7-Element Electric Heat Coil E9 = 9-Element Electric Heat Coil F0 = 2-Pipe Direct Expansion Coil (Coupled Coil Options) DA = 4-Pipe CW/Preheat HW Coil DC = 4-Pipe CW/Preheat HW Coil DD = 4-Pipe CW/Preheat HW Coil DE = 4-Pipe CW/Preheat HW Coil DK = 4-Pipe CW/Steam Preheat X3 = 2-Pipe CW/3-Element Preheat X4 = 2-Pipe CW/4-Element Preheat X6 = 2-Pipe CW/6-Element Preheat FA = 4-Pipe DX/HW Preheat Coil FK = 4-Pipe DX/Preheat Steam Coil F3 = 2-Pipe DX/3-Element Preheat F4 = 2-Pipe DX/4-Element Preheat F6 = 2-Pipe DX/6-Element Preheat R1 = 4-Pipe CW/Reheat HW Coil R2 = 4-Pipe CW/Reheat HW Coil DIGIT 14: COIL CONNECTIONS (Single Coil Options) A = Right Hand Supply B = Left Hand Supply (Coupled Coil Options) C = Left Hand Cool/Right Hand Heat D = Right Hand Cool/Left Hand Heat UV-PRC001-EN 25 30 DIGIT 15: CONTROL TYPES 0 = None/Field Installed Controls (Terminal Unit Controller, Standalone) A = TUC Std. Package B = TUC Std. Package w/ Low Temp C = TUC Std. Package w/Time Clock D = TUC Std. Package w/Low Temp & Time Clock (Terminal Unit Controller, Integrated Comfort System) E = TUC Std. Package F = TUC Std. Package w/Fan & Filter Status G = TUC Std. Package w/Low Temp H = TUC Std. Package w/Low Temp, Fan & Filter Status (Pneumatic Control System) M = Pneumatic Room Control w/ Low Temp P = Pneumatic Zone Control w/Low Temp (Tracer TM ZN520, Standalone System) Q = Tracer ZN520 Std. Package R = Tracer ZN520 Std. Package w/ Low Temp T = Tracer ZN520 Std. Package w/ Time Clock U = Tracer ZN520 Std. Package w/ Low Temp & Time Clock (Tracer TM ZN520, Integrated Comfort System) V = Tracer ZN520 ICS W = Tracer ZN520 ICS w/Low Temp X = Tracer ZN520 ICS w/Fan Status Proof Y = Tracer ZN520 ICS w/Low Temp & Fan Status Proof (End Device Package) 8 = DDC Std. Package 9 = DDC Std. Package w/Low Temp 55 Model Number Horizontal Unit Ventilator DIGIT 16: HEATING/CHANGE OVER COIL CONTROL 0 = None/Field Installed Controls 1 = Face & Bypass Damper Only/Field Installed Controls 2 = Face & Bypass Damper w/2-Pipe Control 7 = Face & Bypass Damper w/2-Pipe Control w/Isolation Valve 3 = Face & Bypass Damper w/4-Pipe Control w/Isolation Valve 4 = Single Stage Electric Heat 5 = Dual Stage Electric Heat Modulating Spring Return Valve Two-way Valve Pneumatic Control Only D = 1/2-inch Valve, Cv = 1.8 E = 1/2-inch Valve, Cv = 4.6 F = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Two-way Valve DDC Control 8 = 1/2-inch Valve, Cv = 1.8 9 = 1/2-inch Valve, Cv = 4.6 W = 1/2-inch Valve, Cv = 1.8 (A/R/H Coil) G = 1/2-inch Valve, Cv = 4.6 (A/R/H Coil) H = 3/4-inch Valve, Cv = 7.3 Modulating Spring Return Valve Three-way Valve Pneumatic Control Only M = 1/2-inch Valve, Cv = 1.8 N= 1/2-inch Valve, Cv = 4.6 P = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Three-way Valve DDC Control X = 1/2-inch Valve, Cv = 1.8 Y = 1/2-inch Valve, Cv = 4.6 Z = 1/2-inch Valve, Cv = 1.8 (A/R/H Coil) Q = 1/2-inch Valve, Cv = 4.6 (A/R/H Coil) R = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Steam Coil DDC/Pneumatic Controls T = 1/2-inch Valve, Cv = 1.8 U= 1/2-inch Valve, Cv = 4.6 V = 3/4-inch Valve, Cv = 7.3 56 DIGIT 17: COOLING COIL CONTROL 0 = None/Field Installed Controls 1 = Single Stage DX Controls Modulating Spring Return Valve Two-way Valve Pneumatic Control Only D = 1/2-inch Valve, Cv = 1.8 E = 1/2-inch Valve, Cv = 4.6 F = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Two-way Valve DDC Control W = 1/2-inch Valve, Cv = 1.8 G = 1/2-inch Valve, Cv = 4.6 H = 3/4-inch Valve, Cv = 7.3 Modulating Spring Return Valve Three-way Valve Pneumatic Control Only M = 1/2-inch Valve, Cv = 1.8 N= 1/2-inch Valve, Cv = 4.6 P = 3/4-inch Valve, Cv = 7.3 Three-Point Modulating Valve Three-way Valve DDC Control Z = 1/2-inch Valve, Cv = 1.8 Q = 1/2-inch Valve, Cv = 4.6 R = 3/4-inch Valve, Cv = 7.3 DIGIT 18: DAMPER CONFIGURATION 0 = Field Installed Damper Actuator 1 = 100% Return Air/No Damper or Actuator (Modulating ASHRAE Cycle II) F = RA/OA Damper and Actuator (210 VDC) A = RA/OA Damper and Actuator (3Point Modulating) E = RA/OA Damper and Actuator with Exhaust (3-Point Mod) (Two Position Control) B = RA/OA Damper and Actuator (Fix-Min) C = 100% OA Damper and Actuator (manual Control) D = Damper w/Manual Quad Adjust DIGIT 19: ZONE SENSOR/FAN SPEED SWITCH 0 = No Sensor; Unit Mtd Manual Fan Speed Switch 1 = No Sensor; Unit Mtd Concealed Manual Fan Speed Switch DDC Control Options-Wall Mtd Sensor and Speed Switch A = Sensor w/External Setpoint, TOV & Cancel, 1-Spd Fan Switch B = Sensor w/External Setpoint, TOV & Cancel, 2-Spd Fan Switch D = Sensor w/Internal Setpoint, 2Spd Fan Switch DDC Control Options-Unit Mtd Sensor and Speed Switch E = Sensor w/External Setpoint, TOV & Cancel, 1-Spd Fan Switch F = Sensor w/External Setpoint, TOV & Cancel, 2-Spd Fan Switch H = Sensor w/Internal Setpoint, 2Spd Fan Switch Tracer ZN520 Options-Wall Mtd Sensor & Speed Switch T = Sensor w/External Setpoint, TOV, w/Fan High-Low-Auto-OFF U = Sensor w/External Setpoint, TOV, w/Fan Auto-OFF V = Sensor w/Internal Setpoint, TOV, w/Fan High-Low-Auto-OFF W = Sensor w/External Setpoint, w/ Fan High-Low-Auto-OFF X = Sensor w/ Internal Setpoint, w/ Fan Auto-OFF Tracer ZN520 Options-Unit Mtd Sensor & Speed Switch Y = Sensor w/External Setpoint, TOV, w/Fan High-Low-Auto-OFF Z = Sensor, w/External Setpoint, TOV, w/Fan Auto-OFF Pneumatic Options-Zone Sensor & Unit Mtd Manual Fan Spd 5 = Unit Mounted Sensor 6 = Wall Mounted Sensor w/Internal Setpoint UV-PRC001-EN Model Number Horizontal Unit Ventilator DIGIT 20: INLET ARRANGEMENT A = FA Duct Top/RA Duct Lower Back B = FA Duct Top/RA Duct Bottom C = FA Duct Top/RA Bar Grille Bottom D = FA Duct Top/RA Open Bottom E = 100% FA Duct Top F = FA Duct Upper Back/RA Duct Lower Back G = FA Duct Upper Back/RA Duct Bottom H = FA Duct Upper Back/RA Bar Grille Bottom J = FA Duct Upper Back/RA Open Bottom (no grille) K = 100% FA Duct Upper Back L = 100% RA Duct Lower Back M = 100% RA Duct Bottom N = 100% RA Bar Grille Bottom P = 100% RA Open Bottom (no grille) DIGIT 21: DISCHARGE ARRANGEMENT 1 = Bar Grille Discharge 2 = Duct Collar Discharge 7 1/8-inch from Top 3 = Duct Collar Discharge 3/4-inch from Top 4 = Duct Collar Discharge 3 5/8-inch from Top 5 = Double Deflection Grille Discharge 6 = Double Deflection Opening Only (no grille) 7 = Bottom w/Double Deflection Grille UV-PRC001-EN DIGIT 22: UNIT ACCESS PANEL 0 = Std. Horizontal Access Panel 1 = Safety Chain/Std. Access Panel 2 = Removable Access Panel 3 = Safety Chain/Removable Access Panel DIGIT 23: RECESSING FLANGE 0 = No Recessing Flange 1 = Standard Recessing Flange DIGIT 24: PIPING PACKAGE 0 = No Factory Installed Piping Package A = Package 1; Standard Package B = Package 2; Standard Package w/ Circuit Balancing Valve C = Package 3; Standard Package w/ Strainer and Circuit Balancing Valve DIGIT 25: FILTER 1 = Throwaway Filter 2 = Permanent/Renewable Polyurethane w/Metal Frame DIGIT 26: COLOR SELECTION 1 = Std. Deluxe Beige Cabinet 2 = Cameo White Cabinet 3 = Soft Dove Cabinet 4 = Stone Gray Cabinet 5 = Driftwood Gray Cabinet 6 = Rose Mauve Cabinet 7 = Bronzetone Cabinet DIGIT 27: UL LISTING 0 = Non UL Listed Unit 1 = UL Listed Unit DIGIT 28: DDC CONTROL ACCESSORIES 0 = No Accessories A = C0-2 Support B = Wall Mounted Relative Humidity Sensor C = Baseboard Heat (ZN520 ONLY) D = Wall Mounted Relative Humidity Sensor w/CO-2 Support (TUC ONLY) 57 Model Number Energy Recovery System Energy Recovery Unit Ventilator ERS A 050 2 0 A0 0 A 1 2 1 0 0 CA 5 DIGIT 1-3: UNIT CONFIGURATION ERS = Energy Recovery System DIGIT 4: DEVELOPMENT SEQUENCE A = First Generation DIGIT 5-7: NOMINAL CAPACITY 050 = 500 CFM DIGIT 8: UNIT INCOMING POWER SUPPLY 1 = 120V/1-Phase Power Supply 2 = 208V/1-Phase Power Supply 3 = 240V/1-Phase Power Supply 4 = 277V/1-Phase Power Supply DIGIT 9: ETL LISTING 0 = No ETL Listing 1 = ETL Listing DIGIT 10&11: DESIGN SEQUENCE BO = Factory Assigned DIGIT 12: ELECTRIC DEFROST 0 = None 2 = 1.00 kW 208V/1-Phase 3 = 2.00 kW 208V/1-Phase 4 = 2.44 kW 208V/1-Phase 5 = 1.07 kW 240V/1-Phase 6 = 2.00 kW 240V/1-Phase 7 = 3.25 kW 240V/1-Phase 8 = 1.42 kW 277V/1-Phase 9 = 2.73 kW 277V/1-Phase A = 3.25 kW 277V/1-Phase 58 10 15 DIGIT 13: SUPPLY-AIR INLET to UNIT VENT A = LH Inlet to UV (4-Pipe, Pipe Chase) B = RH Inlet to UV (4-Pipe, Pipe Chase) C = LH Inlet to UV (2-Pipe, Pipe Chase) D = RH Inlet to UV (2-Pipe, Pipe Chase) DIGIT 14: DAMPER CONFIGURATION 0 = No Damper 1 = Backdraft Damper on Exhaust 2 = Shut-Off Damper on Supply 3 = Backdraft Damper on Exhaust & Shut-Off Damper on Supply DIGIT 15: Controls 1 = Field Supplied/End Device 2 = Field Supplied w/Economizer 3 = DDC Controls DIGIT 16: SUPPLY-AIR FILTER SIZE 2 = 1-inch Pleated Media (Std.) DIGIT 17: COLOR SELECTION 1 = Std. Deluxe Beige 2 = Cameo White 3 = Soft Dove 4 = Stone Grey 5 = Driftwood Grey 6 = Rose Mauve 7 = Bronze Tone 20 DIGIT 18: END COVER 0 = No End Cover A = 21 1/4-inch Deep w/o Cutouts B = 21 1/4-inch Deep w/Std. Cutouts (2-pipe) C = 21 1/4-inch Deep w/Extended Cutouts (4-pipe) DIGIT 19: SUBBASE 0 = No Unit Subbase A = 2-inch Subbase B = 4-inch Subbase C = 6-inch Subbase DIGIT 20: OPEN DIGIT 0 = Open Digit DIGIT 21: WALL BOX and WALL BOX FINISH 00 = No Wallbox CA = Clear Anodized Finish LB = Light Bronze Finish MB = Medium Bronze Finish DB = Dark Bronze Finish B1 = Brick (BR1) Finish B3 = Brick (BR3) Finish B5 = Brick (BR5) Finish WH = White Finish BL = Black Finish UV-PRC001-EN General Data Table 22: Weights & Measurements: Vertical Unit Ventilator 075 100 125 150 Unit Length w/o End Covers Unit Size 69” 81” 93” 105” Unit Height (Standard) 30” 30” 30” 30” Unit Height (w/ 2” Subbase) 32” 32” 32” 32” Unit Height (w/ 4” Subbase) 34” 34” 34” 34” Unit Height (w/ 6” Subbase) 36” 36” 36” 36” Unit Depth (Standard) 15 1/4” 15 1/4” 15 1/4” 15 1/4” Unit Depth (1” Falseback) 16 1/4” 16 1/4” 16 1/4” 16 1/4” Unit Depth (6” Falseback) 21 1/4” 21 1/4” 21 1/4” 21 1/4” Shipping Weight (lbs.) Filter Size (inches-actual) Filter Size (dynamic-air) inches 320 405 450 470 41 1/2 x 13 3/8 x 1 53 1/2 x 13 3/8 x 1 65 1/2 x 13 3/8 x 1 77 1/2 x 13 3/8 x 1 (2) 5 1/2 x 64 1/2 x 3/4 (2) 5 1/2 x 76 1/2 x 3/4 (2) 5 1/2 x 40 1/2 x 3/4 (2) 5 1/2 x 52 1/2 x 3/4 Table 23: Weights & Measurements: Horizontal Unit Ventilators 075 100 125 150 200 Unit Length Unit Size 70 1/4” 82 1/4” 94 1/4” 106 1/4” 106 1/4” Unit Height 16 5/8” 16 5/8” 16 5/8” 16 5/8” 17 5/8” Unit Width (Front Discharge) 35 5/8” 35 5/8” 35 5/8” 35 5/8” 43 1/8” Unit Width (Bottom Discharge) 48 3/4” 48 3/4” 48 3/4” 48 3/4” 57 1/4” Shipping Weight (lbs.) * 340* 375* 435* 500* 600* Filter Size (inches-actual) 41 1/2 x 15 1/4 x 1 53 1/2 x 15 1/4 x 1 65 1/2 x 15 1/4 x 1 77 1/2 x 15 1/4 x 1 77 1/2 x 15 1/4 x 1 *Working weight is approximately 10% less than shipping weight. *Trane recommends 1/4-inch rods for hanging suspension. Table 24: Standard Motor Data (Typical for AA Coil) Unit Size Volts RPM (Nominal) CFM (Nominal) Amps (FLA) Watts HP 075 115/60/1 1075 750 2.3 222 1/6 100 115/60/1 1075 1000 2.3 222 1/6 125 115/60/1 1075 1250 2.6 287 1/4 150 115/60/1 1075 1500 2.6 287 1/4 200 115/60/1 940 2000 5.7 639 1/3 Table 25: Hi-ESP Motor Data (Typical for AA Coil) Unit Size Volts RPM (Nominal) CFM (Nominal) Amps (FLA) Watts HP 075 115/60/1 1360 750 4.8 597 1/3 100 115/60/1 1360 1000 4.8 597 1/3 125 115/60/1 1410 1250 7.0 844 1/2 150 115/60/1 1410 1500 7.0 844 1/2 200 115/60/1 1140 2000 8.1 936 3/4 UV-PRC001-EN 59 General Data Table 26: Coil Volume (Gallons) 60 Coil Type Unit Size Volume (Ga.) AA,AB 075 0.72 AA,AB 100 0.85 AA,AB 125 0.99 AA,AB 150-200 1.57 AC 075 0.97 AC 100 1.17 AC 125 1.40 AC 150-200 2.27 AD & AE 075 1.25 AD & AE 100 1.51 AD & AE 125 1.80 AD & AE 150-200 2.96 DA-DC 075 0.86 DA-DC 100 0.98 DA-DC 125 1.13 DA-DC 150-200 1.71 DD-DE 075 1.11 DD-DE 100 1.30 DD-DE 125 1.53 DD-DE 150-200 2.39 DK 075 0.97 DK 100 1.17 DK 125 1.39 DK 150-200 2.25 H1-H3 075 0.24 H1-H3 100 0.30 H1-H3 125 0.35 H1-H3 150-200 0.68 H4-H6 075 0.72 H4-H6 100 0.85 H4-H6 125 0.99 H4-H6 150-200 1.57 R1-R2 075 1.21 R1-R2 100 1.47 R1-R2 125 1.73 R1-R2 150-200 2.94 X3-X6 075 0.97 X3-X6 100 1.17 X3-X6 125 0.99 X3-X6 150-200 2.26 UV-PRC001-EN General Data Table 27: Coil Area Unit Size Length (inch) Width (inch) Face Area (Square-inch) 075 42 12 504 100 54 12 648 125 66 12 792 150 78 12 936 200 78 12 936 Table 28: Basic comments about the classroom unit ventilator Model Number Designation Digit 8: Unit Incoming Power What you should know about this designation... 1 Classroom unit ventilators that contain an electric heat coil are only available with a 3-phase power supply selection. 2 All unit power connections are in the left hand end pocket of the unit ventilator with an exception to units that contain an electric heat selection. The power connection for the electric heat option is located in the right hand end pocket. 3 A 120V incoming power is not available with an electric heat selection. 4 An incoming power of 480V/3-phase, 4-wire selection indicates that the building must contain a neutral wire in addition to an equipment ground. Digit 9: PSC Motor/Disconnect 1 A non-fused toggle disconnect is not considered to be a true service disconnect because of its location inside the left hand end pocket of the cabinet (i.e. not located somewhere on the outside of the unit). This disconnect works similar to a light switch, in that it is convenient for turning off the unit when cleaning or performing other minor maintenance to the unit ventilator. 2 For electric heat units, a unit circuit breaker is available. This disconnect is located in the right hand end pocket of the unit ventilator. 3 All unit transformers are internally fused for basic unit protection. This eliminates the need for a circuit breaker for non-electric heat units. 4 Hi-static (HI-ESP) motors should only be applied to ducted units that require an ESP above .15" of water. Digit 12&13: Coil Configuration 1 The A-style (2-pipe auto changeover) and H-style (2-pipe hot water) coils contain 3/4-inch headers and piping. These coils are available with valve, or face and bypass economizing control. 2 The K-style (steam) coils are available with face and bypass control ONLY (an isolation valve is optional). Valve control is not available when ordering the K-style coil due to stratification and flooding during operation. Factory piping for the steam coil selections are not provided. 3 The E-style (electric heat ONLY) coils are provided with right hand connections. This coil selection is not available in a 120V incoming power option. Face and bypass is not provided with the E-style coil because of possible damage to the elements and overheating hazards. 4 The F0-style (direct expansion) coil is provided with a left hand connection ONLY. Face and bypass is not available with the F0 coil option. 5 The DA-DE (4-pipe) coils are available with a left cool/right heat connection, or vise-versa. The connections are opposite end connections (NOT same-side connections). The cooling side of the coil is considered the "main" coil connection …it is a 3/4-inch piping connection. The heating side of the coil is considered the "auxiliary" coil connection …it is a 1/2-inch piping connection. Face and bypass control with an isolation valve is available on the DA-DE coils. Modulating valve control is also available with the DA-DE coil selection …but face and bypass with valve modulation isolation is not a valid option. 6 The vertical unit with DK (2-pipe CW/Steam preheat) coil selection is available with valve control…face and bypass is not allowed. The horizontal unit with DK coils may have valve control or face and bypass. 7 The X3-X6 (2-pipe CW/electric heat) coil selections are available as a left hand cool/right hand heat ONLY. Face & bypass is not available with the X3-X6 coil selections. 8 The FA, FK and F3-F6 coil selections are available with a left hand cool/right hand heat ONLY. Face and bypass is not valid with these coil selections. 9 The R-style (reheat) coil selections are available with dehumidification control. Face and bypass is not available when selecting the reheat coil selections. UV-PRC001-EN 61 General Data Model Number Designation Digit 14: Coil Connections What you should know about this designation... 1 Opposite-end coil piping connections are provided when selecting the 4-pipe or coupled coil option. Same-side coil connections are not provided from Trane. 2 If a cooling coil is selected in DIGIT 12, the drain pan slopes toward the cooling coils piping connection. Digit 15: Unit Controls TUC and ZN520 Controls 1 If DDC (TUC or ZN520) controls are selected, the coil control valves and actuators must be ordered from the factory. This is to ensure that the system hardware is capable of working intimately with the controller to allow the system to function properly. 2 Fan and filter status is available when selecting the Integrated Comfort System ONLY. Standalone controls do not contain a device for status report for this option. 3 All internal sensors are provided in the unit if factory mounted DDC controls are selected. Pneumatic Controls 1 Pneumatic controls are available with face and bypass coil control with exception of 4-pipe and steam coil selections. This is due to the need for isolation valve control for the coils …which is not available on a pneumatic system. 2 Because the pneumatic package is factory calibrated from Johnson Controls ® , an end-device is not possible. End Device Controls 1 The end device control package is available with factory wired valves, actuators and freeze-stat (but not required). A 24-volt transformer and a start/stop relay is provided with this control option. 2 Face and bypass is not a selectable option with the end device package because of terminal strip wiring limitations. 3 Trane zone sensors will not be provided with this control option. 4 DX, electric heat, and steam coils will not be allowed when selecting end device controls. 5 Crossover piping is not allowed when selecting end device controls. Digit 16: Cooling Coil Control 1 The face and bypass selection (Digit 16 = 2,3,4,5,7) is allowed with the TUC and ZN520 controls ONLY. All E, F, X, R and DK-style coils are not available with the face and bypass selection. 2 Isolation valves may be factory piped or shipped loose to the job site. They are of open or closed operation ONLY. Modulating valves are not available. The valves spring return to their "normal" or nonenergized state (either normally open for heating, or normally closed for cooling). 3 Valve control for pneumatic controls is provided when Digit 16 = D,E,F,M,N,P. The valves may be factory piped, or shipped loose. 4 Valve control for TUC, ZN520 and end device controls is provided when Digit 16 = 8,9,W,G,H,X,Y,Z,Q,R. The valves may be factory piped, or shipped loose. 5 Valve control for steam coils are provided when Digit 16 = T,U,V. These valves are shipped loose ONLY, and are used with TUC, ZN520, end device and pneumatic controls. Digit 17: Heating Coil Control 1 Single stage DX control (Digit 17 = 1) is allowed with the TUC and ZN520 controls ONLY. 2 Isolation valves may be factory piped or shipped loose to the job site. They are of open or closed operation ONLY. Modulating valves are not available. The valves spring return to their "normal" or nonenergized state (either normally open for heating, or normally closed for cooling). 3 Valve control for pneumatic controls is provided when Digit 17 = D,E,F,M,N,P. The valves may be factory piped, or shipped loose. 4 Valve control for TUC, ZN520 and end device controls is provided when Digit 17 = W,G,H,Z,Q,R. The valves may be factory piped, or shipped loose. Digit 18: Damper Configuration 1 The 2-10 VDC and 3-point modulating actuator (Digit 18 = F, A, E) is only available when selecting end device controls. 2 2-position damper control (Digit 18 = B,C) is only available when selecting TUC or ZN520 controls. 3 The manual quadrant adjust damper control (Digit 18 = D) remains in a fixed position. The unit must be physically opened, and manually adjusted to a new position. 62 UV-PRC001-EN General Data Model Number Designation Digit 19: Zone Sensor/Fan Speed Switch What you should know about this designation... 1 The concealed, or rotated fan speed switch (Digit 19 = 1) is adjustable via the unit front panel. By selecting a unit ventilator with a ducted discharge, the fan speed switch must be ordered as concealed. Because the unit is ducted (not grilled), the user will be unable to adjust the "non-rotated" switch. Therefore, the switch must be rotated towards the unit front panel for panel removal, and switch adjustment. Unit ventilators ordered with Digit 19 as 0 or 1 must contain field installed/end device controls. 2 Unit ventilators with TUC controls utilize sensors A-H. 3 Unit ventilators with ZN520 controls utilize sensors T-Z. 4 Unit ventilators with Pneumatic controls utilize sensors 5 & 6. 5 Steam coils are not compatible with unit mounted sensors (Digit 19 = E,F,H,Y,Z,5) because of the radiant heat that is produced by these coils may shorten the sensor life. Digit 20: Inlet Arrangement 1 When selecting an inlet arrangement, specify a compatible damper configuration (Digit 18) for unit to function properly. (Example: If Digit 20 = 4 (100% RA front), then Digit 18 must = 1 (100% return, no damper or actuator). 2 A unit that contains a dynamic air barrier inlet (Digit 20 = 7), allows the return-air to be brought into the back of the unit ventilator above the outside-air section. Because of the space limitations in the unit with the dynamic air selection, the face and bypass (economizing) option will not be available. 3 A unit that contains a ERS compatible inlet (Digit 20 = A,B), allows the unit ventilator to be prewired with a crossover to run cohesively with an energy recovery system . Digit 27: Piping Packages 1 A valve must be selected (Digit 15 and 16) for unit to contain factory piping. These packages are built and optimized with 2-way or 3-way valves. 2 Piping packages C and D are only available with the modulating valve selections. Isolation valves (Digit 16 = 2,3,7 are not available with piping packages C and D. Digit 28: Crossover Piping 1 Crossover piping is only available on vertical unit ventilators. 2 The crossover selection is not available with the following coils (FA,X3,X4,X6,K1,K2,FK). Digit 32: DDC Control Accessories UV-PRC001-EN 1 Unit ventilators that contain reheat coil (Digit 12 = R1,R2) and TUC controls must contain the wall mounted relative humidity sensor (option B or D) in Digit 32 for proper functionality. 63 General Data Horizontal Inlet Arrangements Inlet Arrangements 64 UV-PRC001-EN General Data Vertical Inlet Arrangements Inlet Arrangements UV-PRC001-EN 65 General Data Vertical/Horizontal Discharge Discharge Arrangements 66 UV-PRC001-EN Performance Data Acoustic Ratings Tables S1 and S2 reflect sound power ratings for the vertical and horizontal classroom unit ventilator. To calculate the noise criteria (NC) for a unit, subtract the actual room effect from the sound power number in each octave band. These numbers may be graphed on a NC chart. Note: Because room affects vary greatly, request exact numbers per the specific job from the design engineer. By obtaining these exact numbers, the most accurate results of the installed unit may be calculated. Data obtained in the reverberant rooms conforming to ANSI S12.31 and ANSI S12.32 Table S1: Vertical octave band sound power ratings (sound power in db ref: 10-12 watts) Octave Band 1 2 3 4 5 6 7 8 Center of Frequency 63 125 250 500 1000 2000 4000 8000 075 High Speed 61 68 65 53 56 52 48 43 075 Low Speed 57 67 60 55 51 47 42 34 100 High Speed 62 68 65 60 56 53 48 41 100 Low Speed 52 65 57 52 47 43 35 25 125 High Speed 61 69 66 62 56 53 48 41 125 Low Speed 55 64 60 56 50 47 40 31 150 High Speed 62 75 67 63 57 53 49 40 150 Low Speed 54 70 60 56 49 44 37 29 Table S2: Horizontal octave band sound power ratings (sound power in db ref: 10-12 watts) Octave Band 1 2 3 4 5 6 7 8 Center of Frequency 63 125 250 500 1000 2000 4000 8000 075 High Speed 66 67 61 60 56 53 48 41 075 Low Speed 62 64 58 57 52 49 43 35 100 High Speed 66 67 61 60 56 52 48 41 100 Low Speed 59 61 55 54 43 45 38 29 125 High Speed 70 71 65 64 60 56 51 44 125 Low Speed 65 67 61 62 55 50 44 36 150 High Speed 65 68 62 60 56 52 45 38 150 Low Speed 57 63 54 53 47 42 33 25 200 High Speed 73 75 68 64 60 57 53 45 200 Low Speed 64 74 59 60 49 45 37 29 Table S3: Inlet grille free area Unit Size Vertical Minimum Free Area Horizontal Minimum Free Area Outlet Sq. In. Inlet Sq. In. Outlet Sq. In. Inlet Sq. In. 075 290 113 232 144 100 370 145 296 192 125 450 188 364 240 150 and 200 530 210 430 288 UV-PRC001-EN 67 Performance Data Vertical Cfg. (A-Coil/D-Coil) Table P1: VUV; 2-pipe coil with free discharge VUV Size 075 100 125 150 Coil Type CFM AA AB Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) TMBH SMBH GPM WPD TMBH GPM WPD Watt 835 18.5 14.8 3.70 1.5 50.4 2.52 0.6 170 800 22.3 16.7 4.46 2.1 56.5 2.83 0.8 170 AC 800 28.4 19.3 5.67 4.7 63.0 3.15 1.3 170 AD 760 24.1 17.5 4.82 0.9 65.8 3.29 0.4 160 AE 710 25.6 17.5 5.12 1.0 67.5 3.37 0.4 160 AA 1085 26.3 19.6 5.27 3.4 66.8 3.34 1.2 205 AB 1050 30.2 21.7 6.03 4.4 75.4 3.77 1.5 205 AC 1040 36.9 24.7 7.37 9.0 82.8 4.14 2.6 205 AD 1005 35.8 24.3 7.16 2.2 88.7 4.44 0.8 205 AE 950 37.3 24.4 7.45 2.3 91.9 4.59 0.8 205 AA 1275 34.1 25.6 6.81 6.3 80.5 4.03 2.0 230 AB 1235 38.8 27.9 7.76 7.9 90.9 4.55 2.5 230 AC 1230 42.0 29.0 8.40 4.7 97.6 4.88 1.5 230 AD 1265 49.3 32.6 9.86 4.4 112.6 5.63 1.3 260 AE 1190 50.1 32.1 10.01 4.5 116.0 5.80 1.4 260 AA 1655 42.4 30.5 8.49 10.6 102.7 5.13 3.5 290 AB 1595 47.5 33.0 9.50 12.9 115.8 5.79 4.3 290 AC 1585 53.0 35.4 10.61 8.0 124.4 6.22 2.5 290 AD 1530 59.6 38.4 11.93 6.9 136.7 6.84 2.1 280 AE 1455 61.3 38.5 12.26 7.2 142.2 7.11 2.3 280 Table P2: VUV; 4-pipe coil with free discharge VUV Size 075 100 125 150 68 Coil Type CFM DA DC Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) Watt TMBH SMBH GPM WPD TMBH GPM WPD 800 17.4 13.9 3.47 1.4 50.6 2.53 0.5 170 760 21.3 15.9 4.27 2.0 55.6 2.78 0.6 160 DD 760 27.4 18.6 5.49 4.4 48.7 2.44 0.5 160 DE 710 28.2 18.8 5.64 4.7 52.8 2.64 0.6 160 DA 1040 25.6 18.9 5.11 3.3 67.0 3.35 1.0 205 DC 1005 29.1 20.9 5.82 4.1 74.6 3.73 1.2 205 DD 1005 35.9 23.9 7.17 8.5 65.4 3.27 0.9 205 DE 950 37.0 24.5 7.41 9.0 70.3 3.51 1.1 205 DA 1230 32.8 24.5 6.56 5.9 81.2 4.06 1.6 230 DC 1265 38.6 27.7 7.72 7.9 94.5 4.73 2.1 260 DD 1265 42.8 29.6 8.56 5.1 82.8 4.14 1.6 260 DE 1190 44.1 30.1 8.82 5.6 90.3 4.51 1.9 260 DA 1585 41.4 29.6 8.28 10.1 103.1 5.15 2.6 290 DC 1530 46.3 32.1 9.26 12.3 114.8 5.74 3.2 280 DD 1530 51.9 34.6 10.37 8.0 100.5 5.03 2.5 280 DE 1455 54.1 35.7 10.83 9.0 110.6 5.53 3.0 280 UV-PRC001-EN Performance Data Vertical Cfg. (A-Coil/D-Coil) Table P3: VUV; 2-pipe coil with high static motor VUV Size 075 100 125 150 Coil Type CFM AA AB Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) Watt TMBH SMBH GPM WPD TMBH GPM WPD 805 18.0 14.4 3.61 1.5 49.1 2.45 0.6 330 785 22.1 16.5 4.42 2.1 55.7 2.79 0.8 330 AC 785 28.3 19.2 5.66 4.7 62.0 3.10 1.3 330 AD 870 28.8 20.6 5.77 1.3 73.6 3.68 0.5 380 AE 830 31.1 21.0 6.23 1.5 77.4 3.87 0.5 380 AA 1005 25.8 19.1 5.16 3.3 63.3 3.16 1.1 430 AB 980 29.2 20.9 5.84 4.1 71.7 3.58 1.4 430 AC 980 36.0 24.0 7.19 8.6 79.1 3.95 2.4 430 AD 1055 37.8 25.7 7.57 2.4 92.3 4.62 0.8 465 AE 1010 40.0 26.2 8.00 2.7 96.9 4.84 0.9 465 AA 1365 36.4 27.6 7.29 7.1 84.5 4.22 2.2 530 AB 1335 41.3 29.8 8.25 8.8 96.3 4.81 2.8 530 AC 1330 45.6 31.8 9.12 5.5 103.6 5.18 1.6 530 AD 1300 50.7 33.6 10.14 4.6 115.1 5.75 1.4 520 AE 1250 53.3 34.2 10.65 5.1 121.0 6.05 1.5 510 AA 1550 43.1 31.0 8.62 10.9 98.1 4.90 3.2 565 AB 1525 47.6 33.1 9.51 12.9 112.1 5.60 4.1 565 AC 1520 53.2 35.5 10.64 8.1 120.4 6.02 2.4 565 AD 1490 60.8 39.3 12.16 7.1 133.8 6.69 2.0 565 AE 1805 76.5 48.5 15.30 10.8 170.9 8.54 3.2 680 Table P4: VUV; 4-pipe coil with high static motor VUV Size 075 100 125 150 UV-PRC001-EN Coil Type CFM DA Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) TMBH SMBH GPM WPD TMBH GPM WPD Watt 785 17.3 13.8 3.46 1.4 49.9 2.49 0.5 330 DC 870 24.2 18.2 4.84 2.5 61.4 3.07 0.8 380 DD 870 30.7 21.0 6.14 5.4 53.6 2.68 0.6 380 DE 830 32.4 21.7 6.47 5.9 59.3 2.97 0.7 380 DA 980 24.9 18.4 4.98 3.1 64.2 3.21 0.9 430 DC 1055 30.5 21.9 6.10 4.5 77.3 3.87 1.3 465 DD 1055 37.4 25.1 7.49 9.2 67.7 3.39 1.0 465 DE 1010 39.3 26.0 7.86 10.0 73.6 3.68 1.2 465 DA 1330 35.2 26.6 7.05 6.7 85.8 4.29 1.7 530 DC 1300 39.6 28.5 7.92 8.2 96.5 4.82 2.2 520 DD 1300 43.9 30.4 8.77 5.3 84.4 4.22 1.7 520 DE 1250 46.7 32.0 9.34 6.2 93.7 4.68 2.0 510 DA 1520 41.5 29.7 8.30 10.2 100.1 5.00 2.5 565 DC 1490 47.1 32.8 9.42 12.7 112.6 5.63 3.1 565 DD 1490 52.8 35.2 10.55 8.3 98.6 4.93 2.4 565 DE 1805 66.4 44.4 13.28 13.0 129.5 6.48 4.0 680 69 Performance Data Horizontal Cfg. (A-Coil) Table P5: HUV; 2-pipe coil with free discharge VUV Size 075 100 125 150 200 70 Coil Type CFM AA AB Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) GPM WPD TMBH GPM WPD Watt 15.3 3.8 1.6 52.0 2.60 0.7 160 16.2 4.22 1.9 57.8 2.89 0.8 160 27.9 19.2 5.58 4.6 63.9 3.19 1.4 160 21.0 16.6 4.20 0.7 67.2 3.36 0.4 160 760 19.9 15.5 3.97 0.6 71.7 3.58 0.5 160 AA 1090 25.6 19.0 5.13 3.3 67.0 3.35 1.2 210 AB 1030 27.7 20.0 5.54 3.8 74.4 3.72 1.5 210 AC 1025 34.6 23.1 6.93 8.0 81.9 4.09 2.5 210 AD 975 31.0 21.4 6.19 1.7 86.6 4.33 0.7 210 TMBH SMBH 875 19.0 825 21.1 AC 815 AD 780 AE AE 1015 31.7 21.6 6.35 1.8 97.3 4.87 0.9 210 AA 1240 34.1 25.5 6.82 6.3 79.0 3.95 1.9 225 AB 1300 38.5 27.7 7.69 7.8 94.4 4.72 2.7 240 AC 1290 43.2 30.0 8.65 5.0 101.2 5.06 1.6 240 AD 1240 47.1 31.4 9.42 4.0 110.7 5.54 1.3 240 AE 1265 47.1 31.0 9.43 4.1 122.3 6.11 1.6 265 AA 1600 42.9 31.7 8.58 10.8 100.3 5.01 3.3 260 AB 1525 44.9 31.8 8.98 11.7 112.1 5.60 4.1 260 AC 1510 51.0 34.3 10.20 7.5 119.9 5.99 2.4 260 AD 1600 56.9 36.9 11.39 6.3 141.8 7.09 2.3 295 AE 1485 55.3 35.3 11.06 6.0 144.8 7.24 2.3 295 AA 2085 51.1 38.9 10.23 14.7 120.0 6.00 4.6 570 AB 1985 56.3 40.9 11.27 17.5 135.4 6.77 5.7 560 AC 1970 63.9 44.1 12.77 11.2 146.4 7.32 3.4 560 AD 1885 71.0 46.8 14.20 9.5 161.7 8.08 2.9 540 AE 1785 68.6 44.3 13.73 8.9 169.3 8.47 3.1 530 UV-PRC001-EN Performance Data Horizontal Cfg. (D-Coil) Table P6: HUV; 4-pipe coil with free discharge VUV Size 075 100 125 150 200 UV-PRC001-EN Coil Type CFM DA DC DD Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) Watt TMBH SMBH GPM WPD TMBH GPM WPD 815 18.1 14.5 3.63 1.5 51.2 2.56 0.5 160 780 20.3 15.6 4.06 1.8 56.7 2.83 0.7 160 780 27.1 18.6 5.42 4.3 49.7 2.48 0.5 160 DE 760 27.7 18.7 5.54 4.5 55.6 2.78 0.6 160 DA 1025 24.7 18.2 4.95 3.1 66.3 3.32 1.0 210 DC 975 26.3 18.9 5.25 3.4 73.0 3.65 1.2 210 DD 975 33.3 22.1 6.66 7.5 64.0 3.20 0.9 210 DE 1015 35.5 23.4 7.09 8.4 73.9 3.69 1.2 210 DA 1290 34.7 26.0 6.93 6.5 84.0 4.20 1.7 240 DC 1240 37.6 27.1 7.52 7.5 93.1 4.66 2.0 240 DD 1240 42.4 29.4 8.48 5.0 81.6 4.08 1.6 240 DE 1265 45.3 31.0 9.06 5.8 94.5 4.73 2.1 265 DA 1510 41.0 30.0 8.20 9.9 99.6 4.98 2.5 260 DC 1600 44.9 31.8 8.98 11.7 118.6 5.93 3.4 295 DD 1600 51.1 34.4 10.23 7.8 103.7 5.19 2.7 295 DE 1485 52.9 35.2 10.58 8.6 112.3 5.61 3.1 295 DA 1970 49.6 37.6 9.93 13.9 119.8 5.99 3.5 560 DC 1885 54.8 39.7 10.96 16.6 133.6 6.68 4.3 540 DD 1885 62.4 42.9 12.47 11.2 116.2 5.81 3.3 540 DE 1785 64.8 43.8 12.96 12.5 128.5 6.43 4.0 530 71 Performance Data Horizontal Cfg. (A-Coil) Table P7: HUV; 2-pipe coil with high static motor VUV Size 075 100 125 150 200 72 Coil Type CFM AA AB Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) TMBH SMBH GPM WPD TMBH GPM WPD Watt 780 17.3 13.9 3.47 1.4 48.0 2.40 0.6 305 760 19.7 15.1 3.93 1.7 54.4 2.72 0.7 305 AC 755 26.3 18.0 5.25 4.1 60.2 3.01 1.2 305 AD 740 18.9 15.3 3.78 0.6 64.2 3.21 0.4 305 AE 795 22.2 16.8 4.44 0.8 74.5 3.73 0.5 335 AA 1115 28.5 21.3 5.70 3.9 68.0 3.40 1.3 500 AB 1090 31.4 22.8 6.29 4.7 77.5 3.88 1.6 500 AC 1085 39.1 26.4 7.83 10.0 85.5 4.28 2.7 500 AD 1055 37.4 25.9 7.49 2.4 92.4 4.62 0.8 500 AE 1005 36.0 24.4 7.20 2.2 96.4 4.82 0.9 480 AA 1255 35.0 26.3 7.01 6.6 79.6 3.98 2.0 470 AB 1225 38.1 27.5 7.62 7.7 90.4 4.52 2.5 470 AC 1220 42.8 29.7 8.57 4.9 96.9 4.85 1.4 470 AD 1350 51.6 34.6 10.32 4.8 118.7 5.93 1.5 525 AE 1295 50.0 32.9 10.00 4.5 124.8 6.24 1.6 525 AA 1490 38.7 28.1 7.73 9.0 95.4 4.77 3.1 550 AB 1450 41.2 29.0 8.23 10.0 108.0 5.40 3.8 550 AC 1445 46.9 31.3 9.38 6.5 115.8 5.79 2.2 550 AD 1715 56.6 36.6 11.32 6.3 150.0 7.50 2.5 680 AE 1635 54.1 34.5 10.82 5.8 157.2 7.86 2.7 680 AA 2095 50.4 38.3 10.08 14.3 120.4 6.02 4.6 810 AB 2005 55.4 40.2 11.08 17.0 136.4 6.82 5.8 790 AC 1990 62.7 43.2 12.54 10.8 147.4 7.37 3.4 790 AD 1895 69.1 45.5 13.82 9.0 162.4 8.12 2.9 770 AE 1770 66.5 42.9 1331 8.4 168.1 8.40 3.1 750 UV-PRC001-EN Performance Data Horizontal Cfg. (D-Coil) Table P8: HUV; 4-pipe coil with high static motor VUV Size 075 100 125 150 200 UV-PRC001-EN Coil Type CFM DA DC DD Cooling (80/67 EAT, 45 EWT/55 LWT) Heating (70 EAT, 180 EWT/140 LWT) Watt TMBH SMBH GPM WPD TMBH GPM WPD 755 16.9 13.6 3.38 1.3 48.5 2.43 0.5 305 740 19.2 14.7 3.83 1.6 54.4 2.72 0.6 305 740 25.8 17.7 5.16 4.0 47.8 2.39 0.5 305 DE 795 29.3 19.9 5.85 5.0 57.5 2.87 0.7 335 DA 1085 27.8 20.8 5.57 3.8 69.0 3.45 1.1 500 DC 1055 30.7 22.3 6.15 4.5 77.4 3.87 1.3 500 DD 1055 38.5 25.9 7.69 9.7 67.7 3.39 1.0 500 DE 1005 39.2 26.1 7.84 10.0 73.3 3.66 1.2 480 DA 1220 34.4 25.7 6.88 6.4 80.7 4.03 1.5 470 DC 1350 40.8 29.6 8.16 8.7 99.2 4.96 2.3 525 DD 1350 46.0 32.1 9.21 5.8 86.7 4.34 1.8 525 DE 1295 47.8 32.8 9.57 6.4 96.2 4.81 2.1 525 DA 1445 38.1 27.7 7.63 8.7 96.5 4.83 2.3 550 DC 1715 44.7 31.6 8.93 11.6 124.8 6.24 3.8 680 DD 1715 50.9 34.2 10.17 7.8 108.9 5.45 2.9 680 DE 1635 51.8 34.5 10.37 8.3 120.6 6.03 3.5 680 DA 1990 48.9 36.9 9.77 13.6 120.6 6.03 3.5 790 DC 1895 53.4 38.6 10.68 15.9 134.1 6.71 4.3 770 DD 1895 60.8 41.8 12.17 10.7 116.7 5.83 3.3 770 DE 1770 63.0 42.5 12.59 11.8 127.7 6.38 3.9 750 73 Performance Data H-Coil Heating Table P9: 2-pipe coil, HW coil Unit Size 075 100 125 150 200 74 Coil Type Heating (60 EAT, 180 EWT/140 LWT) TMBH GPM WPD H1 41.18 2.06 2.85 H2 45.12 2.26 3.36 H3 48.74 2.44 3.86 H4 53.49 2.67 0.70 H5 57.95 2.90 0.81 H6 61.84 3.09 0.91 H1 52.90 2.65 0.97 H2 57.98 2.90 1.15 H3 62.65 3.13 1.33 H4 71.90 3.59 1.41 H5 77.92 3.90 1.63 H6 83.19 4.16 1.84 H1 66.45 3.32 1.67 H2 72.85 3.64 1.98 H3 78.73 3.94 2.28 H4 90.36 4.52 2.45 H5 97.97 4.90 2.83 H6 104.61 5.23 3.19 H1 99.89 4.99 2.70 H2 124.35 6.22 4.03 H3 131.66 6.58 4.48 H4 108.87 5.44 3.88 H5 118.05 5.90 4.49 H6 126.08 6.30 5.05 H1 120.35 6.02 3.80 H2 152.05 7.60 5.84 H3 161.68 8.08 6.54 H4 132.52 6.63 5.52 H5 144.37 7.22 6.44 H6 154.87 7.74 7.32 UV-PRC001-EN Performance Data X-Coil Cooling Table P10: 2-pipe, CW cooling data Unit Size 075 100 125 150 200 UV-PRC001-EN Coil Type Cooling (80/67 EAT, 45 EWT/55 LWT) TMBH SMBH GPM WPD X1 25.20 17.50 5.04 3.80 X2 25.20 17.50 5.04 3.80 X3 25.20 17.50 5.04 3.80 X1 34.90 23.70 6.98 8.10 X2 34.90 23.70 6.98 8.10 X3 34.90 23.70 6.98 8.10 X1 37.50 26.80 7.50 7.50 X2 37.50 26.80 7.50 7.50 X3 37.50 26.80 7.50 7.50 X1 49.50 33.80 9.91 7.40 X2 49.50 33.80 9.91 7.40 X3 49.50 33.80 9.91 7.40 X1 68.55 48.58 13.71 13.25 X2 68.55 48.58 13.71 13.25 X3 68.55 48.58 13.71 13.25 75 Performance Data DK, R1, R2-Coil Cooling Table P11: 4-pipe DK coil, CW cooling data Unit Size Coil Type Cooling (80 EDB/67 EWB, 45 EWT/55 LWT) TMBH SMBH GPM WPD 16.60 13.30 3.33 1.30 24.70 18.30 4.94 3.10 34.00 24.50 6.79 6.30 150 39.40 27.70 7.87 9.20 200 45.24 33.11 9.04 11.83 075 100 125 DK Table P12: 4-pipe R1, R2 coil, CW cooling data Unit Size 075 100 125 150 200 76 Coil Type Cooling (80 EDB/67 EWB, 45 EWT/55 LWT) TMBH SMBH GPM WPD R1 25.19 17.89 5.04 3.82 R2 28.08 19.79 5.62 4.62 R1 35.52 24.60 7.10 8.40 R2 39.29 27.12 7.86 10.04 R1 41.75 29.61 8.35 4.85 R2 46.73 32.88 9.35 5.93 R1 52.11 36.32 10.42 8.11 R2 58.02 40.24 11.60 9.82 R1 62.79 44.78 12.56 11.32 R2 71.72 50.61 14.34 14.37 UV-PRC001-EN Performance Data FA, R1, R2-Coil Heating Table P13: 4-pipe FA coil, HW heating data Unit Size Coil Type Heating (60 EAT, 180 EWT/140 LWT) TMBH GPM WPD 53.61 2.68 0.59 72.06 3.60 1.14 90.57 4.53 1.91 150 102.98 5.15 2.63 200 136.30 6.81 4.45 075 100 125 FA Table P14: 4-pipe R1, R2 coil, HW heating data Unit Size 075 100 125 150 200 UV-PRC001-EN Coil Type Heating (60 EAT, 180 EWT/140 LWT) TMBH GPM WPD R1 30.38 1.52 1.66 R2 36.27 1.81 2.29 R1 38.03 1.90 0.54 R2 45.30 2.27 0.74 R1 48.31 2.42 0.94 R2 57.62 2.88 1.30 R1 68.42 3.42 1.36 R2 81.16 4.06 1.85 R1 81.33 4.07 1.86 R2 96.80 4.84 2.56 77 Performance Data DX-Coil Cooling DX Coils are rated at the following conditions: • 95 F ambient outside air temperature • 25-feet of tubing • 400 CFM per ton maximum Table P15: Direct expansion cooling capacity Unit Size 075 100 125 78 Condensing unit EWB Degrees F TMBH TTB018 63 10.00 SEER EDB 72 F EDB 76 F EDB 80 F SMBH SMBH SMBH 15.70 10.10 12.30 14.60 67 17.00 7.70 10.00 12.20 71 18.30 5.30 7.50 9.80 TTP018 63 16.40 10.40 12.70 14.90 12.00 SEER 67 17.90 8.10 10.30 12.50 71 19.40 5.70 7.90 10.10 TTP024 63 20.20 11.80 14.00 16.30 12.00 SEER 67 22.00 9.50 11.70 13.90 71 23.90 7.10 9.40 11.60 TTP024 63 21.20 13.80 16.80 19.80 12.00 SEER 67 23.00 10.60 13.60 16.60 71 24.90 7.30 10.30 13.30 TTB024 63 20.00 14.60 18.10 20.50 10.00 SEER 67 21.60 10.90 14.40 17.90 71 23.30 7.00 10.60 16.90 TTP030 63 25.40 16.50 19.90 23.40 12.00 SEER 67 27.60 12.90 16.30 19.80 71 29.90 9.20 12.60 16.10 TTB030 63 27.60 19.10 23.50 27.70 10.00 SEER 67 29.80 14.50 18.90 23.20 71 32.10 9.80 14.10 18.50 TTP030 63 27.70 17.40 21.10 24.90 12.00 SEER 67 30.00 13.40 17.20 20.90 71 32.40 9.40 13.20 16.90 TTA030 63 27.80 19.20 23.50 27.80 10.00 SEER 67 30.00 14.50 18.90 23.20 71 32.30 9.80 14.10 18.50 TTB036 63 32.40 20.90 25.20 29.50 10.00 SEER 67 34.80 16.20 20.50 24.90 71 37.30 11.50 15.80 20.10 UV-PRC001-EN Performance Data DX-Coil Cooling Table P15: Direct expansion cooling capacity (continued) Unit Size 150 200 UV-PRC001-EN Condensing unit EWB Degrees F TMBH TTB036 63 10.00 SEER EDB 72 F EDB 76 F EDB 80 F SMBH SMBH SMBH 33.80 23.30 29.20 33.70 67 36.20 17.70 22.90 28.10 71 38.70 11.90 17.10 22.30 TTP036 63 34.10 22.70 27.70 31.50 12.00 SEER 67 36.80 17.40 22.40 27.40 71 39.60 12.00 17.00 22.00 TTA036 63 33.80 23.30 28.50 33.70 10.00 SEER 67 36.40 17.70 22.90 28.10 71 39.10 12.00 17.20 22.40 TTB042 63 40.50 25.90 31.00 36.20 10.00 SEER 67 43.50 20.30 25.40 30.60 71 46.60 14.60 19.70 24.90 TTP042 63 37.90 24.80 30.00 35.10 12.00 SEER 67 41.00 19.30 24.50 29.70 71 44.20 13.70 18.90 24.10 TTA042 63 40.30 25.80 30.90 36.10 10.00 SEER 67 43.50 20.30 25.40 30.60 71 46.90 14.70 19.80 25.00 TTP042 63 38.30 26.30 32.50 36.90 12.00 SEER 67 41.50 19.60 25.80 32.10 71 44.80 12.80 19.00 25.30 TTP048 63 44.30 29.50 36.00 42.60 12.00 SEER 67 48.00 22.50 29.00 35.60 71 51.80 15.40 21.90 28.50 TTA060 63 50.90 32.00 38.50 45.00 10.00 SEER 67 54.50 24.80 31.30 37.90 71 58.20 17.50 24.00 30.60 79 Performance Data Electric Heat Coils Table P16: Electric heat capacity Unit Size 075 100 125 150 200 80 Coil Type No of Elem Elem kW Total kW TMBH F3, X3 3 1.95 5.85 19.98 E4, F4, X4 4 1.95 7.80 26.64 E6, F6, X6 6 1.95 11.70 39.96 E7 7 1.95 13.65 46.61 E9 9 1.95 17.55 59.93 F3, X3 3 2.60 7.80 26.64 E4, F4, X4 4 2.60 10.40 35.52 E6, F6, X6 6 2.60 15.60 53.27 E7 7 2.60 18.20 62.15 E9 9 2.60 23.40 79.91 F3, X3 3 3.25 9.75 33.30 E4, F4, X4 4 3.25 13.00 44.40 E6, F6, X6 6 3.25 19.50 66.60 E7 7 3.25 22.75 77.69 E9 9 3.25 29.25 99.89 F3, X3 3 3.80 11.40 38.91 E4, F4, X4 4 3.80 15.20 51.91 E6, F6, X6 6 3.80 22.80 77.86 E7 7 3.80 26.60 90.84 E9 9 3.80 34.20 116.79 F3, X3 3 3.80 11.40 38.93 E4, F4, X4 4 3.80 15.20 51.91 E6, F6, X6 6 3.80 22.80 77.86 E7 7 3.80 26.60 90.84 E9 9 3.80 34.20 116.79 UV-PRC001-EN Performance Data Steam Coils Table P17: K1, K2 coils Unit Size 075 100 125 UV-PRC001-EN Coil Type EAT TMBH 5 PSIG TMBH 10 PSIG TMBH 15 PSIG K1 -20 85.89 89.98 93.48 K1 0 78.94 83.04 86.54 K1 20 72.00 76.10 79.59 K1 40 65.06 69.16 72.65 K1 60 58.12 62.21 65.71 K1 70 54.65 58.74 62.24 K2 -20 101.18 106.01 110.12 K2 0 93.00 97.83 101.94 K2 20 84.82 89.65 93.77 K2 40 76.64 81.47 85.59 K2 60 68.46 73.29 77.41 K2 70 64.38 69.20 73.32 K1 -20 112.93 118.31 122.91 K1 0 103.80 109.19 113.78 K1 20 94.67 100.06 104.65 K1 40 85.54 90.93 95.52 K1 60 76.41 81.80 86.40 K1 70 71.85 77.24 81.83 K2 -20 158.08 165.61 172.05 K2 0 145.30 152.84 159.27 K2 20 132.52 140.06 146.49 K2 40 119.74 127.28 133.71 K2 60 106.96 114.50 120.93 K2 70 100.57 108.11 114.55 K1 -20 139.94 146.61 152.31 K1 0 128.63 135.30 140.99 K1 20 117.31 123.99 129.68 K1 40 106.00 112.68 118.37 K1 60 94.69 101.36 107.06 K1 70 89.03 95.71 101.40 K2 -20 164.93 172.79 179.50 K2 0 151.60 159.46 166.17 K2 20 138.26 146.13 152.84 K2 40 131.78 132.80 139.51 K2 60 111.60 119.47 126.18 K2 70 104.93 112.80 119.51 81 Performance Data Steam Coils Table P17: K1, K2 coils (continued) Unit Size 150 200 Coil Type EAT TMBH 5 PSIG TMBH 10 PSIG TMBH 15 PSIG K1 -20 166.93 174.89 181.68 K1 0 153.44 161.40 168.19 K1 20 139.94 147.90 154.70 K1 40 126.45 134.41 141.20 K1 60 112.96 120.92 127.71 K1 70 106.21 114.17 120.96 K2 -20 243.70 256.14 263.74 K2 0 224.72 236.38 246.33 K2 20 204.96 216.62 226.57 K2 40 185.20 196.86 206.80 K2 60 165.43 177.09 187.04 K2 70 155.55 167.21 177.16 K2 -20 286.51 306.05 317.93 K2 0 266.20 282.43 294.32 K2 20 244.09 258.82 270.71 K2 40 221.28 235.21 274.09 K2 60 197.66 211.59 223.48 K2 70 185.86 199.79 211.67 Notes: • Condensate trap for the steam coil option is field installed. • Static pressure for the K1, K2 options should be modeled after the H1-coil option. • Steam coils that function at 5 psig or less should not utilize valve control. Valve control may starve the coil, causing stratification. 82 UV-PRC001-EN Performance Data DK, FK Steam Coils UV-PRC001-EN 83 Electrical Data Minimum Circuit Ampacity Table E1: Minimum Circuit Ampacity (MCA) for Electric Heat Coils with Standard Motors Unit Size No of Elem 075 100 125 150 17.91 075 100 125 150 200 075 100 125 150 200 075 100 125 150 200 075 100 125 150 200 3 4 6 7 9 Coil kW 208V 1ph 240V 1ph 277V 1ph 208V 3ph 240V 3ph 5.85 7.8 9.75 11.4 11.4 7.8 10.4 13.0 15.2 15.2 11.7 15.6 19.5 22.8 22.8 13.65 18.2 22.75 26.6 26.6 17.55 23.4 29.25 34.2 34.2 36.49 48.21 60.32 70.23 72.35 48.21 63.83 79.85 93.07 95.19 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 31.63 41.78 52.28 60.87 62.70 41.78 55.32 69.20 80.66 82.49 62.09 82.41 103.06 120.24 122.08 NA NA NA NA NA NA NA NA NA NA 27.40 36.20 45.29 52.87 54.33 36.20 47.93 59.96 69.89 71.48 53.80 71.40 89.29 104.18 105.77 62.60 83.13 103.96 121.33 122.92 NA NA NA NA NA 21.66 28.43 35.59 52.74 43.44 32.34 42.67 53.40 62.14 64.26 41.98 55.52 69.46 80.93 83.04 52.41 69.44 86.86 101.27 103.38 62.30 82.62 103.33 120.53 122.64 18.77 24.64 30.85 41.33 37.65 28.03 36.98 46.28 53.86 55.69 36.38 48.12 60.20 70.14 71.97 45.43 60.18 75.28 87.76 89.60 53.99 71.60 89.55 104.46 106.29 * 480V 3ph 9.38 12.32 15.42 35.82 18.82 14.01 18.49 23.14 26.93 27.85 18.19 24.06 30.10 35.07 35.98 22.71 30.09 37.64 43.88 44.80 27 35.80 44.78 52.23 53.15 For Trane Controls, add the following values to determine TOTAL MCA 84 Volts Amps 120 0.94 208 0.55 240 0.48 277 0.41 480 0.41 UV-PRC001-EN Electrical Data Minimum Circuit Ampacity Table E2: Minimum Circuit Ampacity (MCA) for Electric Heat Coils with High Static Motors Unit Size No of Elem 075 100 125 150 200 075 100 125 150 200 075 100 125 150 200 075 100 125 150 200 075 100 125 150 200 3 4 6 7 9 Coil KW 208V 1ph 240V 1ph 277V 1ph 208V 3ph 240V 3ph 5.85 7.8 9.75 11.4 11.4 7.8 10.4 13.0 15.2 15.2 11.7 15.6 19.5 22.8 22.8 13.65 18.2 22.75 26.6 26.6 17.55 23.4 29.25 34.2 34.2 38.74 50.46 63.67 73.58 74.13 50.46 66.09 83.20 96.42 96.97 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 33.58 43.73 55.18 63.77 64.25 43.73 57.28 72.10 83.56 84.04 64.05 84.36 105.96 123.15 123.63 NA NA NA NA NA NA NA NA NA NA 29.09 37.89 47.81 55.25 55.67 37.89 49.63 62.47 72.40 72.82 55.49 73.09 91.81 106.70 107.11 64.29 84.82 106.47 123.84 124.26 NA NA NA NA NA 23.91 30.68 38.94 44.67 45.23 34.59 44.93 56.75 65.49 66.04 44.23 57.78 72.81 84.27 84.83 54.67 71.70 90.21 104.61 105.17 64.55 84.87 106.68 123.87 124.43 20.72 26.59 33.75 38.72 39.20 29.98 38.94 49.18 56.76 57.24 38.33 50.07 63.10 73.04 73.52 47.38 62.14 78.18 90.67 91.14 55.95 73.56 92.46 107.36 107.84 * 480V 3ph 10.36 13.30 16.87 19.36 19.60 14.99 19.47 24.59 28.38 28.62 19.17 25.04 31.55 36.52 36.76 23.69 31.07 39.09 45.33 45.57 27.97 36.78 46.23 53.68 53.92 For Trane controls, add the following values to determine TOTAL MCA Volts Amps 120 0.94 208 0.55 240 0.48 277 0.41 480 0.41 UV-PRC001-EN 85 Control Wiring Field Installed Controls 86 UV-PRC001-EN Control Wiring Electric Heat UV-PRC001-EN 87 Control Wiring End Device Controls 88 UV-PRC001-EN Control Wiring Pneumatic 2-Pipe Room UV-PRC001-EN 89 Control Wiring Pneumatic 4-Pipe Zone 90 UV-PRC001-EN Control Wiring Tracer ZN520-208V UV-PRC001-EN 91 Control Wiring Tracer ZN520 w/E-heat 92 UV-PRC001-EN Control Wiring TUC-Standalone UV-PRC001-EN 93 Control Wiring TUC-ICS 94 UV-PRC001-EN Control Wiring TUC-with Electric Heat UV-PRC001-EN 95 Control Wiring TUC-with Reheat 96 UV-PRC001-EN Dimensional Data VUV-15 1/4" Depth UV-PRC001-EN Unit Size No of Fans A B 075 2 69" 42" 100 3 81" 54" 125 4 93" 66" 150 5 105" 78" 97 Dimensional Data VUV-16 1/4" Depth 98 Unit Size No of Fans A B 075 2 69" 42" 100 3 81" 54" 125 4 93" 66" 150 5 105" 78" UV-PRC001-EN Dimensional Data VUV-21 1/4" Depth UV-PRC001-EN Unit Size No of Fans A B 075 2 69" 42" 100 3 81" 54" 125 4 93" 66" 150 5 105" 78" 99 Dimensional Data VUV-Ducted Inlet 100 Unit Size No of Fans A B 075 2 69" 42" 100 3 81" 54" 125 4 93" 66" 150 5 105" 78" UV-PRC001-EN Dimensional Data VUV-Ducted Inlet/Discharge UV-PRC001-EN Unit Size No of Fans A B 075 2 69" 42" 100 3 81" 54" 125 4 93" 66" 150 5 105" 78" 101 Dimensional Data VUV-Dynamic Air 102 Unit Size No of Fans A B C 075 2 69" 42" 42 1/2" 100 3 81" 54" 54 1/2" 125 4 93" 66" 66 1/2" 150 5 105" 78" 78 1/2" UV-PRC001-EN Dimensional Data VUV-End Covers UV-PRC001-EN 103 Dimensional Data Crossover Pipe-1 3/8" O.D. 104 UV-PRC001-EN Dimensional Data Crossover Pipe-2 1/8" O.D. UV-PRC001-EN 105 Dimensional Data HUV-Ducted Front Discharge Unit Sizes 075-150 106 Size A B C D 075 70 1/4" 36" 46" 43 1/4" 100 82 1/4" 48" 58" 55 1/4" 125 94 1/4" 60" 70" 67 1/4" 150 106 1/4" 72" 82" 79 1/4" UV-PRC001-EN Dimensional Data HUV-Ducted Front Discharge Unit Size 200 UV-PRC001-EN 107 Dimensional Data HUV-Bottom Double Deflection Discharge Unit Sizes 075-150 108 Size A B C D 075 70 1/4" 36" 46" 43 1/4" 100 82 1/4" 48" 58" 55 1/4" 125 94 1/4" 60" 70" 67 1/4" 150 106 1/4" 72" 82" 79 1/4" UV-PRC001-EN Dimensional Data HUV-Bottom Double Deflection Discharge Unit Size 200 UV-PRC001-EN 109 Dimensional Data HUV-Inlet Arrangements 110 UV-PRC001-EN Dimensional Data Inlet Arrangements UV-PRC001-EN 111 Dimensional Data HUV-Drain Pan Connection 112 Unit Size A 075-150 25 1/2" 200 34 3/4" UV-PRC001-EN Dimensional Data VUV-RH Drain Pan Connection UV-PRC001-EN 113 Dimensional Data VUV-LH Drain Pan Connection 114 UV-PRC001-EN Dimensional Data ERS-Energy Recovery Unit Vent UV-PRC001-EN 115 Dimensional Data SWE-Side Wall Power Exhaust 116 UV-PRC001-EN Dimensional Data Gravity Relief Damper Size A B C 050 30 1/8" 29 7/8" 7 3/4" 075 42 1/8" 41 7/8" 13 3/4" 100 54 1/8" 53 7/8" 16 3/4" 125 66 1/8" 65 7/8" 19 3/4" 150/200 78 1/8" 77 7/8" 22 3/4" UV-PRC001-EN 117 Dimensional Data Shelving-Open or Closed A 118 Type Available 2’ Open 3’ Open & Closed 4’ Open & Closed 5’ Open & Closed UV-PRC001-EN Dimensional Data Shelving-with Grille A Type Available 3’ Open & Closed 4’ Open & Closed 5’ Open & Closed UV-PRC001-EN 119 Dimensional Data Shelving 120 UV-PRC001-EN Dimensional Data Wall Boxes-Horizontal Louver UV-PRC001-EN 121 Dimensional Data Wall Boxes Vertical Louver 122 UV-PRC001-EN Dimensional Data Wall Box-Vertical Louver UV-PRC001-EN 123 Accessories Sensors Sensor Part Number Available on X13510606020 Option 7 (2-spd) or 9 (1-spd) • Wall mounted sensor with external adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • The single or 2-speed fan switch is unit mounted on the classroom unit ventilator • TUC • ZN520 X13510618010 Option T (A,H,D,K,R coils) • Wall mounted sensor with external adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • Fan switching includes HIGHLOW-AUTO-OFF (2-speed) • ZN520 X13510621010 Option A (E,F,X coils) • Wall mounted sensor with external adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • Fan switching includes RUNOFF (1-speed) • TUC • ZN520 X13510622010 Option B (A,H,D,K,R coils) • Wall mounted sensor with external adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • Fan switching includes HIGHLOW-OFF (2-speed) • TUC • ZN520 X13510627010 Option 8 (A,H,D,K,R coils) • Wall mounted sensor with internal adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • The 2-speed fan switch is unit mounted on the classroom unit ventilator 124 • TUC • ZN520 UV-PRC001-EN Accessories Sensors Sensor Part Number Available on X13510631010 Option D (A,H,D,K,R coils) • Wall mounted sensor with internal adjusting temperature wheel. • Fan switching includes HIGHLOW-OFF (2-speed) • TUC • ZN520 X13510635010 Option U (E,F,X coils) • Wall mounted sensor with external adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • Fan switching includes AUTOOFF (1-speed) • ZN520 X13511045010 Option V (A,H,D,K,R coils) • Wall mounted sensor with internal adjusting temperature wheel. • Thermostat Override (TOV) and Cancel • Fan switching includes HIGHLOW-AUTO-OFF (2-speed) • ZN520 X13511046010 Option W (A,H,D,K,R coils) • Wall mounted sensor with external adjusting temperature wheel. • Fan switching includes HIGHLOW-AUTO-OFF (2-speed) • ZN520 X13511047010 Option X (E,F,X coils) • Wall mounted sensor with internal adjusting temperature wheel. • Fan switching includes AUTOOFF (1-speed) UV-PRC001-EN • ZN520 125 Accessories Shelving Shelving Trane’s classroom shelving is composed of four different styles. These styles include: • A shelving unit (open or closed) • A piping compartment • A cut-to-fit-filler • Formica® laminate tops The shelving unit(s) are made of 16-gauge paint grip galvanized steel. Each piece is finished with a baked-on, industrial grade powder paint with a coordinating selection of colors to match the classroom unit ventilator. All selections are equipped with leveling legs for proper mating to the classroom unit ventilator. For units that include the dynamic air option, a floor spacer will be installed at the back of the shelving unit in order to block air flow under the unit. See shelving model number, page 51 for complete selection. The Formica top is a 1-inch particle board, finished with a choice of Formica laminate to compliment and coordinate with the finish available on the metal shelving units. The laminate is available in sectional or continuous lengths for an esthetically pleasing appearance. Each shelving component ships from the factory with a standard set of installation hardware to help minimize the need for field supplied components. Note: See shelving installation instructions UV-SVN001-EN for more information. 126 Open Shelving The open shelving design is available in 2, 3, 4 and 5-feet lengths. Shelving depth includes 15 1/4inch or 21 1/4-inch. The units are equipped with adjustable shelves that are reinforced with a formed channel for maximum strength. Closed Shelving The closed shelving design is available in 3, 4 and 5-feet lengths. Shelving depth includes 15 1/4inch or 21 1/4-inch. The units are equipped with adjustable shelves that are reinforced with a formed channel for maximum strength. Closed shelving doors are equipped with two locks as standard. Cut-to-Fit Filler The cut-to-fit filler piece may be applied to fit smaller spaces. The filler is available in an 18-inch or 36-inch length, but may be cut-to-fit an area as small as 4-inches. The fill-in section has a removable front panel to allow access to piping or electrical connections. Piping Compartment The piping compartment shelving is manufactured from 18-gauge cabinet steel and painted in decorator colors. The compartment is equipped with a metal top, leveling legs and a locking front panel. It is a standalone piece that is best suited for housing piping equipment for units. Formica Laminate Top The laminate top selection is available in 12-decorator colors. It may be cut-to-fit the shelving selection, or ordered as a standalone piece (up to 12-feet). The laminate top is available with or without a grille. UV-PRC001-EN Accessories ERS, SWE and Wall boxes ERS-Energy Recovery System The Trane energy recovery system allows up to 500 cfm of outside air to be brought into the space without putting a large ventilation load on the unit ventilator system. The unit may be controlled through a TUC, ZN520 or a 24V binary signal. The cabinet is made of 16-gauge galvanized steel with the same finish as the classroom unit ventilator. The fans are of the double-inlet, forward-curved centrifugal variety. They are equipped with a 3-speed switch for air balancing. The air-toair heat exchanger is constructed to allow two separate air streams in a counter-flow direction. The matrix of this heat exchanger prevents less than 1-percent of cross contamination between the airstreams. Sidewall Power Exhaust The sidewall power exhaust is provided with a cabinet and an exhaust damper. The cabinet is constructed of 16-gauge steel with adjustable leveling legs at four corners to match-up with the classroom unit ventilator. A removable front panel is secured by three camlock fastener. The cabinet is coated with an appliance grade powder paint finish in the same selectable colors as the classroom unit vent. The exhaust unit provides nominal 500 (single fan system) or 750 CFM (dual fan system) with a 2-speed switch. All motors are 115/60/1 voltage and fan(s) are direct drive. See page 116 for dimensional data. Gravity Relief Damper The gravity relief damper is barometrically operated. It contains aluminum blades that are designed to be used with the classroom unit ventilator. The dampers are typically located in a plenum or behind shelving. Dampers can be ordered with an optional wall box. See page 117 for dimensional data. UV-PRC001-EN Pipe Cover The pipe cover assembly consists of the pipe enclosure, mounting strip, and pipe hangers. The enclosure is constructed from 18-gauge steel that is locked to the mounting strip without visible fasteners. The mounting strip is a continuous, roll formed 20-gauge steel and contains a full length channel for the enclosure and pipe hangers. The pipe hangers are .148-inch in diameter, zinc-plated steel wire. They are designed to support up to two, 2 1/8-inch O.D. insulated pipes. See page 120 for dimensional data. Wall Boxes The wall box accessory provides a year-round outdoor air intake directly to the unit ventilator, sidewall exhaust, or energy recovery system through an exterior wall. Wall boxes are constructed of heavy gauge aluminum and designed to last the life of the building. Internal parts are interlocked, in addition to being held securely in place by the frame-within-aframe design. This assures proper louver alignment. The wall box frame is formed by four extruded aluminum channels. The corners are secured by screws to provide right angle corners. Louvers are stacked vertically, and held in position by an integral spacing guide. The boxes are available with an anodized aluminum finish, or a baked enamel finish. The wall box arrangements are furnished with a diamond pattern expanded aluminum bird screen to eliminate trash from blowing into the building. The grilles are aluminum, and the same finish as the frame. 127 Mechanical Specifications General The classroom unit ventilator shall be certified for ventilation at ARI 840 or tested by an independent testing and balancing lab witnessed by owner’s representative. All non-ARI manufacturers shall be within 10 percent of catalog airflow and capacities, or removal of these units from the jobsite may be required at the expense of the manufacturer or contractor. Cabinet Cabinetry shall be16-gauge furniture quality steel, with exposed edges rounded. A 16-gauge removable front panel with quickacting, key operated camlocks shall be provided for service or maintenance access. Steel bar discharge grilles shall be welded in place as an integral part of unit structure. Internal parts and surfaces exposed to conditioned air stream shall be insulated with moisture resistant insulation. Piping and control end pockets shall be a minimum of 12-inches wide to facilitate piping and service. If standard end pocket is less than 12-inches wide, an extended cabinet unit shall be provided. Cabinet insulation shall be 1/2inch thick dual density bonded glass fiber. The exposed side shall be a high density erosion proof material suitable for use in airstreams up to 4500 feet per minute (FPM). Insulation shall meet the following Underwriters’ Laboratories Fire Hazard Classification: • Flame Spread = 20 • Fuel Contributed = 15 • Smoke Developed = 0 Cabinet accessories shall include a matching steel construction, reinforced for use with unit ventilators. Steel alignment pins, adjustable leveling bolts, shelves and option128 al sliding doors, kickplate, and wall filler sections as required. Access for inspection and cleaning of the unit drain pan, coils and fan section shall be provided. The unit shall be installed for proper access. Procedures for proper access, inspection and cleaning of the unit shall be included in the maintenance manual. Final finish shall be applied by an electrostatic powder spray system, with a minimum thickness of 1.5 mil with no visible run marks. Each unit is supplied in one of seven decorator colors as selected by the architect. Fan Board Assembly The unit ventilator fan board assembly shall be a single, rigid assembly made from corrosion resistive material. It shall include the fans, fan housings, bearings, fan shaft and motor. The fan motor shall be mounted on the fan board. Motors The motors shall be a single speed permanent split capacitor with thermal overload protection. A multiple tap auto transformer is wired to the motor to provide different rpm settings and to ensure rated capacity with all coil combinations. The motor shall also be provided with a quick-disconnect plug and permanently lubricated bearing. Fans Fans shall be centrifugal forwardcurved double width, double-inlet corrosion resistant galvanized wheels, statically and dynamically balanced, direct driven. Fans shall be in the blow-through configuration. Hydronic Coil and Drain Pans All hydronic coils shall be plate-fin type and manufactured by the unit ventilator manufacturer. All hy- dronic coils shall be hydrostatically tested to 350 psi and burst tested to 450 psi. The coils shall be rated in accordance with ARI 440 or 220. The standard four pipe heating coil shall be in the preheat location. Optional four pipe heating coils shall have the heating coil in the reheat position so that it can be controlled for dehumidification. A drain pan shall be provided under the cooling coil, with drain connection. The drain pan shall be easily removable for cleaning. The drain pan shall be constructed of corrosion resistant material, or galvanized steel and insulated to prevent sweating. The bottom of the drain pan shall be sloped in two planes which pitches the condensate to the drain connection. The drain pan, when the unit is installed and trapped per the manufacturers installation manual, shall be designed to leave puddles no more than 2-inch in diameter and no more than 1/8-inch deep no longer than 3 minutes following step 3 of the following test. The test steps are: 1. Temporarily plug the drain pan. 2. Fill the drain pan with 1/2” of water or the maximum allowed by the drain pan depth, whichever is smaller. 3. Remove the temporary plug. Electric Coil Units equipped for electric heat shall have a heating element consisting of special resistance elements inserted in an extended surface fin-tube bundle for maximum element life and safety. Units equipped for electric heat shall include, as standard, a high temperature cutout with a continuous sensing element. This device interrupts electrical power whenever UV-PRC001-EN Mechanical Specifications excessive temperatures are sensed anywhere along the leaving side of the coil. A contactor shall also be included as standard to ensure positive disconnect of electric power whenever fan motor power is interrupted. A dead front switch shall also be provided by the manufacturer to disconnect power when the access panel is opened. All electric units shall have a power wiring console in the right hand end pocket to facilitate field wiring of the unit. Refrigerant Coils Direct expansion coils shall contain copper tubes mechanically expanded into evenly spaced aluminum fins. All coils are to be proof and leak tested. The proof test must be performed at 1.5 times the maximum operating pressure and the leak test at the maximum operating pressure. In addition, the tubes are to be completely evacuated of air to check for leaks in a vacuum. The refrigerant coil distributor assemblies shall be Venturi or orifice style with round copper distributor tubes. Distributors shall be sized consistently with capacity of coil. Suction headers shall be fabricated from round copper pipe. aluminum fins. The supply and return connections shall be on the same side with a 1-inch female pipe thread (FPT) termination. The coil shall be pitched to provide condensate drainage for freeze protection. Fresh Air / Return Air Dampers The classroom unit ventilator shall be equipped with a dual blade mixing damper with a compressible seal to ensure proper modulation and mixing of the return and outdoor air. The damper shall be capable of varying proportion of mixed air from 100 percent room air to 100 percent outside air. On floor mounted units, an ultra low leak damper seal made of closed cell EPDM material shall be provided. Leakage shall be less than 1 percent against 0.5 inches external static pressure. Damper shall contain a continuous divider placed between the damper blades to separate the fresh air and return air compartments to prevent blow-through. Bypass Damper and mounted for operation of the classroom unit ventilator. The unit shall be U.L. listed. The following options shall be provided to work with the pneumatic controller. • Valve control • Face and bypass control • Night setback • Morning warm-up • Low limit thermostat Direct Digital Controls Factory mounted direct digital controls shall contain a Comm 4 or a Comm 5 communication protocal. Both communication protocals shall be capable of combining HVAC and building management into one comfort system. The direct digital controls shall be factory commissioned to include wiring, configuration and testing for the system selected. The unit shall be ready for hook-up to a building automation system at hardware set-up. The following options shall be selectable with DDC controls: • Valve control • Face and bypass control • Economizer • Dehumidification • Water temperature sensor • Night setback Field Installed Controls • Morning warm-up Classroom unit ventilators that contain field installed controls shall be operated with automatic controls provided by the control contractor and installed in the field. • Low limit thermostat • Mixed air and discharge sensing • Fan, filter status switch • Timed override Steam Heating Coils Pneumatic Controls • The steam coil shall be a 5/8-inch design sigma-flow, tube-in-tube distributing coil. All steam coil copper tubing shall be mechanically expanded into evenly spaced The pneumatic package shall incorporate a heat/cool changeover mode for 4-pipe and 2-pipe heat/ cool options. The pneumatic controller shall be factory furnished Integrated ComfortTM system capabilities A thermostatic expansion valve (TXV) shall be factory selected and installed for a wide range of control to maintain optimum control of superheat. Refrigerant access ports shall be factory supplied on high and low side for easy refrigerant pressure or temperature testing. UV-PRC001-EN The face and bypass damper shall be of aluminum and insulated for sound attenuation to prevent formation of condensate. Dampers shall be tightly sealed and designed to minimize heat pickup in bypass. 129 Mechanical Specifications End Device Controls • Cut-to-fit filler section An end device control option shall utilize factory selected control components to allow other control vendors to easily interface with a classroom air conditioning unit. The factory supplied components shall be installed in the unit ventilator and wired to a terminal strip before shipment. The following options shall be selectable with end device controls: • Piping compartment • Valve control • Face and bypass control • Low limit thermostat • 24 volt transformer • Fan start/stop relay • 10 pole terminal block for field hook-up Shelving shall be equipped with leveling legs and hardware required to mate-up with the classroom unit ventilator. Sidewall Power Exhaust A sidewall power exhaust shall be provided with a cabinet similar to the unit ventilator. The cabinet shall be constructed of 16-gauge steel with adjustable leveling legs at four corners. The front panel shall be constructed of 16-gauge steel and secured by three camlock fasteners. The exhaust unit shall provide a nominal 500 or 750 cfm with a two speed switch. All motors shall be 115/60/1 voltage with direct drive fan(s). Filters Energy Recovery Unit Each unit shall be equipped with a single 1-inch thick, throwaway or permanent, filter accessible without removal of the unit front panel. The energy recovery heat exchanger shall be constructed to have two separate air streams flowing in counter flow configuration. The heat exchanger shall have a minimum effectiveness of 75 percent enthalpy energy exchange. Sensible energy only heat recovery is not acceptable. Units that contain a dynamic air option, shall provide access to the filters through the unit front panel. See page 38 for filter location. Shelving and Accessories Unit ventilator shelving shall be manufactured from 16-gauge cabinet steel and painted in decorator colors as specified by the architect. Shelving shall be equipped with adjustable shelves reinforced with a formed channel for maximum strength. Closed shelving doors shall be equipped with a locking device. The unit ventilator shelving shall be equipped with a decorative and protective FormicaTM tops available in twelve colors. Shelving options shall include: • Matching grilles • Dynamic air barrier shelving 130 Energy recovery heat exchanger shall be maintenance free and rated for the life of the unit. Units utilizing rotating wheel heat exchanger design shall have a selfadjusting belt drive and motor(s) with permanently lubricated bearings. Units shall not require a defrost heater for operation with outside air temperatures above the frost threshold temperature dependent on the winter room relative humidity (RH) of: 1. 5 degrees F at 30% RH. 2. 10 degrees F at 40% RH. 3. 15 degrees F at 50% RH. damper must have factory mounted damper actuator. Units without electric defrost shall receive power from space mechanical air conditioning unit for all unit functions including fan motors and controls. Energy recovery units with separate power source shall include warning labels indicating that more than one disconnect is required to disable all power to air conditioning units The units shall be interlocked with space mechanical air conditioning units to ensure space ventilation during all occupied periods. Wall boxes Trane wall boxes shall provide year-around moisture free, outdoor air intake directly to the unit ventilator through the exterior classroom wall. Wall boxes shall be available in six standard arrangements to meet installation requirements on virtually any type of building construction. All Trane wall boxes shall be constructed of extremely heavy gauge material and designed to last the life of the building. Internal parts shall be interlocked in addition to being held securely in place by the frame-within-a-frame design. This assures proper louver alignment. In addition, the strength of the vertical louver design shall simplify installation by eliminating the need for a lintel. Wall boxes shall contain a 1/2-inch square mesh galvanized screen on the inside of the louver. Gravity Relief Dampers The gravity relief dampers shall be barometrically operated, aluminum bladed designed to be used with each Trane unit ventilator. The gravity relief damper shall be provided with optional wall boxes. Units provided with outside air UV-PRC001-EN Horizontal Configuration The horizontal unit ventilator is a ceiling hung air-conditioner. It can either be totally exposed, partially recessed or completely hidden. The unit is constructed of 16-gauge zinc coated steel. Each unit contains two end pockets which are easily accessible and provide field hook-up to piping and controls. The unit fan board is made of 14-gauge corrosive resistant galvanized metal. All cooling specified units contain a non-corrosive, positively sloped drain pan that is removable for cleaning purposes. UV-PRC001-EN 131 The Trane Company An American Standard Company www.trane.com For more information, contact your local district office or email us at comfort@trane.com Literature Order Number UV-PRC001-EN Date August 2001 Supersedes UV-DS-1-11-97 Stock Location La Crosse Since The Trane Company has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice.