QCB Thermoplastic Brgs QCB THERMOPLASTIC HOUSINGS QCB bearing housings are made of PBT high-grade glass-filled thermoplastic polyester and are completely interchangeable with conventional cast-iron housings, resulting in a maintenance free housing with excellent mechanical strength, stiffness and dimensional stability that will never rust or corrode. Developed for use where high standards of cleanliness are important or a significant amount of liquid is present such as in the food and beverage industries. The smooth housing surfaces are much more hygienic that equivalent cast-iron units whose rough surfaces can harbour objectionable dirt, mould and bacteria. NO PLATING OR COATING TO CHIP OR PEEL Coated or plated cast-iron housings can scratch, chip and peel. The very act of installation can damage the finish to be removed around the edges of the bolts. Because QBC Thermoplastic housings are solid PBT, coatings are not required for protection. And even if they are scratched or chipped there is no vulnerable cast-iron to be exposed. QCB THERMOPLASTIC HOUSINGS ARE DURABLE With a tensile strength of 17 300 psi, and the ability to be pressure washed with hot water, QCB Thermoplastic housings will stand up to the toughest applications. ALL OTHER PARTS STAINLESS STEEL To maximise corrosion resistance, not only is the bearing completely stainless, but so are the bolt inserts and grease nipples! Inserts are filled with a high-quality food-grade (FDA Approved) grease. USED IN MANY INDUSTRIES Because of their corrosion resistant and non-magnetic properties, QCB Thermoplastic housings find application in a wide variety of industries including food processing; canning; bottling; pharmaceutical; chemical processing and other general industrial applications. A COMPLETE RANGE QCB Thermoplastic bearings are available in a wide range of styles and sizes, with inch, metric or even plastic inserts. Snap-on through or closedend covers as well as back seals complete the range. NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk QCB Thermoplastic brgs END COVERS M Material: Polypropylene SR50, FDA approved Open end cover seal incorporates stainless steel spring Open cover ref. Insert size-OPN e.g. 205-OPN (optional extra) Bearing bore mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 K mm 32 32 32 32 37 42 47 52 57 62 N mm 7 7 7 7 7 7 7 7 7 7 Dimensions L M D mm mm mm 23 50 52 23 50 52 23 50 52 23 50 52 25 55 62 30 64 72 32 74.5 82 37 84 88 41 89 93 47 94 98 ATTACHING & REMOVING THE END COVERS b mm 6 6 6 6 6 6 6 6 6 6 Insert the edge of the cover in the housing groove Clip in the other side of the end cover by applying hand pressure, or with the assistance of a small plastic mallet. To remove, pry the edge from the housing groove using a screwdriver or similar tool. Frequent removal may damage the end cover! BACK SEALS Brg 204 205 206 207 208 209 210 Seal dimensions d b D mm mm mm 20 6 52 25 6 62 30 6 72 35 6 82 40 6 88 45 6 93 50 6 98 NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk QCB Thermoplastic brgs PILLOW BLOCK - PPL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless Bearing bore NBC ref PPL-201 PPL-202 PPL-203 PPL-204 PPL-205 PPL-206 PPL-207 PPL-208 PPL-209 PPL-210 mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 Dimensions h a mm mm 33.3 127 33.3 127 33.3 127 33.3 127 36.5 140.5 42.9 163 47.6 168 49.2 184 54 192 57.2 206 e mm 95 95 95 95 105 119 127 137 146 159 b mm 38 38 38 38 38 46 48 54 54 60 s1 mm 11 11 11 11 11 14 14 14 17 17 s2 mm 14 14 14 14 14 18 18 18 20 20 g mm 14.2 14.2 14.2 14.2 14.5 17.8 18 19.5 23 23 w mm 65.5 65.5 65.5 65.5 71 84 94.5 99 106 114 Bi mm 31 31 31 31 34 38.1 42.9 49.2 49.2 51.6 n mm 12.7 12.7 12.7 12.7 14.3 15.9 17.5 19 19 19 Weight Bolt size 0.12 0.12 0.12 0.12 0.14 0.2 0.25 0.36 0.45 0.55 M10 M10 M10 M10 M10 M12 M12 M12 M16 M16 Tightening torque Nm 18 18 18 18 25 30 35 45 50 55 Housing tear-out strength Pv Ph Ph Pa Pa Load mode Ph Pv Pa 204 8800 7700 5000 205 13700 10000 8100 Breaking load of housings (N) 206 207 208 12650 12750 13100 10600 10800 11100 5750 7500 8500 209 13360 11400 8950 Pv Nomenclature Part ref PPL 204-12 S/S N6 (A) PPL QCB Thermoplastic pillow block 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk 210 13850 11750 9550 QCB Thermoplastic brgs 4-bolt FLANGE UNIT - FPL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless • Back seal optional with stainless insert (Suffix A) Bearing bore NBC ref FPL-201 FPL-202 FPL-203 FPL-204 FPL-205 FPL-206 FPL-207 FPL-208 FPL-209 FPL-210 mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 Dimensions a e mm mm 86 63.5 86 63.5 86 63.5 86 63.5 95 70 107 83 118 92 130 102 137 105 143 111 g mm 13.4 13.4 13.4 13.4 14 14.3 15.5 17 19 21 l mm 27.8 27.8 27.8 27.8 28 31.5 34.8 37.5 41 43 s mm 11 11 11 11 11 11 13 14 17 17 z mm 36.3 36.3 36.3 36.3 36.7 41.4 46.9 53.2 54.2 57.6 i mm 18 18 18 18 17 19.2 21.5 23 24 25 Bi mm 31 31 31 31 34 38.1 42.9 49.2 49.2 51.6 n mm 12.7 12.7 12.7 12.7 14.3 15.9 17.5 19 19 19 Weight kg Bolt size 0.12 0.12 0.12 0.12 0.15 0.18 0.26 0.33 0.42 0.51 M10 M10 M10 M10 M10 M10 M12 M12 M16 M16 Housing tear-out strength Pv Ph Ph Pa Pa Pv Nomenclature Part ref FPL 204-12 S/S N6 (A) FPL QCB Thermoplastic 4-bolt flange unit 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk Tightening torque Nm 18 18 18 18 25 30 35 40 45 50 QCB Thermoplastic brgs 2-bolt FLANGE UNIT - NFL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless • Back seal optional with stainless insert (Suffix A) Bearing bore NBC ref NFL-201 NFL-202 NFL-203 NFL-204 NFL-205 NFL-206 NFL-207 NFL-208 NFL-209 NFL-210 mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 Dimensions a e mm mm 113 90 113 90 113 90 113 90 131 99 148 117 164 130 176 144 188.5 148.5 197 157 b mm 65 65 65 65 69.5 80 90 100 108 115 g mm 11.4 11.4 11.4 11.4 13.5 13.3 16.1 20 21 21 l mm 26.5 26.5 26.5 26.5 29.1 30.5 32.8 37.5 41 43 s mm 11 11 11 11 11 11 13 14 17 17 z mm 33.7 33.7 33.7 33.7 36.7 41.2 43.4 51.7 54.2 57.6 i mm 15.4 15.4 15.4 15.4 17 19 18 21.5 24 25 Bi mm 31 31 31 31 34 38.1 42.9 49.2 49.2 51.6 n mm 12.7 12.7 12.7 12.7 14.3 15.9 17.5 19 19 19 Weight kg Bolt size 0.08 0.08 0.08 0.08 0.1 0.13 0.16 0.24 0.32 0.42 M10 M10 M10 M10 M10 M10 M12 M12 M16 M16 Tightening torque Nm 18 18 18 18 25 30 35 40 45 50 Housing tear-out strength Pv Ph Ph Pa Load mode Ph Pv Pa Pa 204 11750 11000 8500 205 11375 13850 11100 Breaking load of housings (N) 206 207 208 16450 16900 17350 13350 13950 14050 14200 14900 15150 209 17600 14300 15350 Pv Nomenclature Part ref NFL 204-12 S/S N6 (A) NFL QCB Thermoplastic 2-bolt flange unit 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk 210 17950 14550 15650 QCB Thermoplastic brgs TAPPED BASE UNIT - UCPL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless Bearing bore NBC ref UCPL-201 UCPL-202 UCPL-203 UCPL-204 UCPL-205 UCPL-206 UCPL-207 UCPL-208 UCPL-209 UCPL-210 mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 Dimensions a b mm mm 33.3 34.5 33.3 34.5 33.3 34.5 33.3 34.5 36.5 39.5 42.9 42.5 47.6 47.5 49.2 48 54 50 57.2 54 h mm 66 66 66 66 73.5 84 95 100.5 108.5 115 m mm 50.8 50.8 50.8 50.8 50.8 76.2 82.6 88.9 95.3 101.6 w mm 72.8 72.8 72.8 72.8 76.2 101 110 120 124 135 Bi mm 31 31 31 31 34 38.1 42.9 49.2 49.2 51.6 n mm 12.7 12.7 12.7 12.7 14.3 15.9 17.5 19 19 19 Weight kg Bolt size k 0.13 0.13 0.13 0.13 0.15 0.24 0.28 0.39 0.47 0.56 M8 M8 M10 M10 M10 M10 M12 M12 M16 M16 Tightening torque Nm 18 18 18 18 25 30 35 45 50 55 Housing tear-out strength Pv Ph Ph Pa Load mode Ph Pv Pa Pa 204 8210 6900 2980 205 8540 7010 2850 Breaking load of housings (N) 206 207 208 10370 12150 12230 6580 8080 9100 4950 8160 9800 209 12900 10400 10710 Pv Nomenclature Part ref UCPL 204-12 S/S N6 (A) UCPL QCB Thermoplastic tapped base unit 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk 210 13850 11050 11360 QCB Thermoplastic brgs HANGER UNIT - HPL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless Bearing bore NBC ref HPL-201 HPL-202 HPL-203 HPL-204 HPL-205 HPL-206 HPL-207 HPL-208 HPL-209 HPL-210 mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 Dimensions a c mm mm 99 27.5 99 27.5 99 27.5 99 27.5 99 27.5 125 34.5 125 34.5 140 34.5 149 40 149 40 h mm 63.5 63.5 63.5 63.5 63.5 76 76 85 90 90 m mm 65 65 65 65 74 90 90 100 110 110 s mm M16 M16 M16 M16 M16 M16 M16 M16 M20 M20 t mm 36 36 36 36 36 40 40 40 50 50 w mm 47 47 47 47 47 63 63 80 85 85 Bi mm 31 31 31 31 34 38.1 42.9 49.2 49.2 51.6 n mm 12.7 12.7 12.7 12.7 14.3 15.9 17.5 19 19 19 Weight kg 0.15 0.15 0.15 0.15 0.16 0.21 0.25 0.36 0.45 0.49 Housing tear-out strength Ph Ph Load mode Ph Pv Pa Pt PV Pa Pt 204 14800 3930 8500 40770 205 15500 4530 10350 45300 Breaking load of housings (N) 206 207 208 15800 16500 17300 5100 6500 7500 10900 11300 12150 46100 44100 42800 209 18210 8710 12900 44230 210 18860 9750 135550 44880 Nomenclature Part ref HPL 204-12 S/S N6 (A) HPL QCB Thermoplastic tapped base unit 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk QCB Thermoplastic brgs TAKE UP UNIT - TPL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless Bearing bore NBC ref TPL-201 TPL-202 TPL-203 TPL-204 TPL-205 TPL-206 TPL-207 TPL-208 TPL-209 TPL-210 mm inch 12 15 17 20 25 30 35 40 45 50 1/2 9/16; 5/8 11/16 3/4 13/16; 7/8; 15/16; 1 1.1/16; 1.1/8; 1.3/16; 1.1/4 1.1/4; 1.5/16; 1.3/8; 1.7/16 1.1/2; 1.9/16 1.5/8; 1.11/16; 1.3/4 1.13/16; 1.7/8; 1.15/16; 2 Dimensions a c mm mm 99 27.5 99 27.5 99 27.5 99 27.5 99 27.5 125 34.5 125 34.5 140 34.5 149 40 149 40 d mm 12 12 12 12 12 12 12 16 16 16 h mm 64 64 64 64 64 76 76 85 90 90 m mm 76 76 76 76 76 89 89 102 102 102 s t mm mm M16 36 M16 36 M16 36 M16 36 M16 36 M16 40 M16 40 M16 40 M20 50 M20 50 v mm 88 88 88 88 88 102 102 114 117 117 w mm 47 47 47 47 47 63 63 80 85 85 Bi mm 31 31 31 31 34 38.1 42.9 49.2 49.2 51.6 n mm 12.7 12.7 12.7 12.7 14.3 15.9 17.5 19 19 19 Weight kg 0.16 0.16 0.16 0.16 0.17 0.22 0.26 0.38 0.48 0.52 Housing tear-out strength Ph Ph Load mode Ph Pv Pa Pt PV Pa Pt 204 14800 3930 8500 40770 205 15500 4530 10350 45300 Breaking load of housings (N) 206 207 208 15800 16500 17300 5100 6500 7500 10900 11300 12150 46100 44100 42800 209 18210 8710 12900 44230 210 18860 9750 135550 44880 Nomenclature Part ref TPL 204-12 S/S N6 (A) TPL QCB Thermoplastic tapped base unit 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk QCB Thermoplastic brgs FLANGE BRACKET - FBL • Housing material : PBT • Interchangeable with cast iron housings • Operating range –35C to 102C • FDA Approved • Closed end cover as standard • Solid base • Bolt inserts and grease nipple also stainless • Back seal optional with stainless insert (suffix A) Housing tear-out strength Breaking load of housings (N) Load mode 204 205 206 207 Pm 7200 9100 12200 12900 Ph 9200 11100 11800 11900 Pv 2600 2800 2900 3100 Nomenclature Part ref FBL 204-12 S/S N6 (A) FBL QCB Thermoplastic flange bracket unit 204-12 Insert size, in this case ¾” bore S/S Stainless steel insert N6 Stainless steel grease nipple and food grade grease (standard) A Flat back i.e back seal included (optional) Cover Closed cover standard. Open cover optional ref “insert size-OPN” i.e. 204 OPN NBC Group Ltd Wellington, Telford, TF1 2BG Ph 01952 222300 Fax 01952 244121 www.nbcgroup.co.uk