PNEUMATIC SYSTEMS Author: Antonio Corrales Domínguez DPTO. DE INGENIERÍA AEROESPACIAL Y MECÁNICA DE FLUIDOS TABLE OF CONTENTS •Introduction •Architecture and Operation of the Bleed System •Architecture and Operation of the ECS •Architecture and Operation of the Ice and Rain Protection System •Architecture and Operation of the Oxygen System Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS INTRODUCTION SYSTEM TYPES High Pressure (between 1000 and 3500psi), also known as Power Pneumatic Systems. Intermediate Pressure Low Pressure MAIN PNEUMATIC SYSTEMS ATA36: Air Bleed ATA21: Environmental Control System ATA30: Ice and Rain Protection ATA35: Oxygen Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS ATA 36 Air Bleed System Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM Main Characteristics: Extract hot, pressurized air from the engine (compressors) so as to provide it to its end users: Pressurization Air conditioning Brakes and Steering Ventilation Pumps action Hatches Anti-Ice system Hyd. reservoir press. AC generators Engine Starting O2 generation Inerting (N2) Pressure and temperature of bled air is dependant on bleed location along the engine and on engine RPM. Air bleed affects engine thrust. Monitoring and control of valves is necessary for safe operation. Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A340 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A330 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A330 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A330 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A330 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A330 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM A330 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM C295 Pre-cooler PRSOV Conducción de Sangrado Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE BLEED SYSTEM Indicating System A330 T Sensor P Sensor PRSOV SOV Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS X-Bleed Valve ATA 21 Environmental Control System Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Main Characteristics Existence driven by the need to have a controlled environment in the aircraft regarding: Suitability of aircraft’s cabin and cockpit for holding crew/passengers. Protection of electric/electronic components (ventilation). The ECS’ mission is to ensure that the aircraft is habitable to the crew/passengers and that all electronic components from the various systems aboard the airplane operate properly. Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Temperature Civilian aircraft: • Temperature of cabin air is controlled. Military aircraft: • Temperature of cabin air is controlled. • Special suits are used. Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Pressure: hypoxia. The fastest the exposure the least the time for the body to react by adapting to the different conditions. Phases of hypoxia/symptoms: Indiference: up to 10.000ft there are no clear symptoms though one’s senses and performance become affected. Compensating phase: between 10.000 and 15.000ft one’s motor system starts exhibiting lack of coordination where precision is required. Headaches are frequent and eye adaptation to darkness is degraded. Pathophysiology: between 15.000 and 20.000ft reasoning and analytical reasoning become impeded, short-term memory is lost, logical judgment, motor coordination and muscle activity diminish notably. Visual acuity and field become significantly impaired above 20.000ft. Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Pressure: hypoxia. Critical phase: above around 20.000ft all before-mentioned symptoms intensify. The subject may suffer involuntary convulsions, loss of consciousness and, if kept under the same atmosphere, he may enter a coma and die. The only treatment for preventing hypoxia is to allow for enough oxygen to reach the lungs and blood. This is achieved by means of one of the following: 1) Giving supplemental oxygen to the crew/passengers (Oxygen System, ATA35). 2) Pressurizing the cockpit/cabin of the aircraft (Pressurization system, ECS, ATA21). Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Air conditioning pack (ACM) C295 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Distribution System A340 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Distribution System C295 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Pressurization System Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS Pressurization System Safety Valves Air Data Computer Cabin Pressure Computers Outflow Valve Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ECS MEA Approach (More Electric Aircraft) Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS ATA 30 Ice and Rain Protection System Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Ice protection methods Anti-icing methods: Keeping the water in a liquid state: application of heat. Evaporating water: continuous application of heat. De-icing methods: Melting of ice: intermittent application of heat. Tearing off of ice: mechanical action on accrued ice. Rain protection methods Their goal is to maintain the windshields free of water and fog. Methods employed: Hot air defogging. Windshield wipers. Hydrophobic coating and/or liquid. Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Ice Protection Anti-icing: Leading edge bleed-air heating Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Ice Protection De-icing: Pneumatic boots Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Ice Protection Pneumatic boots in leading edges C295 Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Ice Protection Pneumatic boot Electrical blanket Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Ice Protection Electrical resistors Alpha vane Alpha vane Pitot Pitot Pitot Ice detector Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE ATA30 SYSTEM Rain and Fog Protection Windshield wipers De-fogging Embedded electrical resistor Hot air flow Hydrophobic coating Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS ATA 35 Oxygen System Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE OXYGEN SYSTEM Mission Supply enough oxygen to the flight crew/passengers, regardless of the flight altitude, whenever the flight is performed above 8.000ft. In pressurized aircraft the oxygen system is used in the event of smoke in the cockpit, sudden loss of pressure, in an emergency or in specific operations. Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE OXYGEN SYSTEM Fixed installation Gaseous oxygen Liquid oxygen Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE OXYGEN SYSTEM Portable installation Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS BASIC ARCHITECTURE OF THE OXYGEN SYSTEM Cabin Chemical oxygen generators Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS REFERENCES • CONOCIMIENTOS DE AVIÓN (4ª Edición). Antonio Esteban Oñate. Thomson Paraninfo. 1999 • AIRCRAFT SYSTEMS (Third Edition). Ian Moir & Allan Seabridge. Wiley. 2008 • DESIGN AND DEVELOPMENT OF AIRCRAFT SYSTEMS, AN INTRODUCTION. Ian Moir & Allan Seabridge. AIAA Educational Series. 2004. • MILITARY AIRCRAFT SYSTEMS. Ian Moir & Allan Seabridge. Wiley. 2006 • MANUALES DE MANTENIMIENTO C295/CN235. Airbus Military. • MANUALES DE OPERACIONES C295/CN235. Airbus Military • AIBUS 340 MAINTENANCE COURSE. Airbus. • PILOT´S HANDBOOK OF AERONAUTICAL KNOWLEDGE. FAA Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS QUESTIONS Master GSC & AIO 2011-2012 GLOBAL SUPPLY CHAIN & AERONATICAL INDUSTRIAL OPERATIONS Module 2: PNEUMATIC SYSTEMS