Example Calculations Run Number: Boiler 1 Date: 3/24/2003 Time: 1605-1705 Emission Calculation Symbols Required Input Data O2 NOx POBS = = = = = = = = = = = 4.2 43.2 55.0 1.5 70 70 30.18 0.73916 5780 6.0 30.18 Fuel Analysis Input %C %H %N %S %O GCV = = = = = = 85.2 12.8 0.01 0.12 1.84 19595 Fd (M19)* = 9190 = = = = = = = = = = = = = 8991 0.0156 1.15 15.3 17.5 1.79 0.0580 19.4 1.39 0.045 0.5 0.09 0.003 CO SO2 TAMB TWET PB SVP DSCFM %H2O Calculated Data Fd-Factor (Fuel) HAMB ISO K-Factor NOx (ppm@15%O2) NOx(ppmISO@15%O2) NOx (lb/hr) NOx (lb/MMBtu) CO (ppm@15%O2) CO (lb/hr) CO (lb/MMBtu) SO2 (ppm@15%O2) SO2 (lb/hr) SO2 (lb/MMBtu) oxygen concentration (dry/volume), (%) oxides of nitrogen concentration (dry/volume), (ppm) carbon monoxide concentration (dry/volume), (ppm) sulfur dioxide concentration (dry/volume), (ppm) ambient temperature (dry bulb basis), (oF) ambient temperature (wet bulb basis), (oF) ambient barometric pressure, (" Hg) saturation vapor pressure at TAMB, (" Hg) volumetric flowrate, (dscfm) moisture in stack gas, (%) observed combustor inlet absolute pressure at test, inches of mercury percent by weight of carbon in fuel, (%) percent by weight of hydrogen fuel, (%) percent by weight of nitrogen in fuel, (%) percent by weight of sulfur in fuel, (%) percent by weight of oxygen in fuel, (%) gross calorific value of fuel, (Btu/lb) EPA Method 19 published F d-Factor from Table 19-2, (dscf/10 6 Btu) *(optional use Method 19 value only when fuel analysis data is not available) Fd-Factor calculated from fuel analysis specific humidity, (pound of H 2O/pound of dry air) ISO standard ambient conditions K-Factor, dimensionless NOx, parts per million corrected to 15% oxygen NOx, parts per million corrected to ISO conditions and 15% oxygen NOx, pounds per hour NOx, pounds per million British thermal units CO, parts per million corrected to 15% oxygen CO, pounds per hour CO, pounds per million British thermal units SO2, parts per million corrected to 15% oxygen SO2, pounds per hour SO2, pounds per million British thermal units 1. NOx Concentration Corrected to 15% Oxygen (NOx at 15% O2), parts per million NOx at 15% O2 = NOx at 15% O2 = CEM.xls (NOx) x [(20.9 - 15.0) / (20.9 - O2)] 15.3 parts per million (ppm) Boiler GamAir 2. ISO Standard Day Conditions K-Factor, dimensionless ISO K-Factor ISO K-Factor = (((Pref/Pobs)0.5) x (e(19(Hamb - 0.00633))) x ((288 oK/TAMB)1.53)) = 1.00 = 1.15 = 29.92 30.21 2.718 0.0156 294.3 x 1.1930 x 0.9676 where, PREF POBS e HAMB TAMB = = = = reference combustor inlet absolute pressure at 101.3 kilopascals ambient pressure, inches of Hg observed combustor inlet absolute pressure at test, inches of mercury transcendental constant, 2.718 humidity ratio in lb H2O/lb air (determined from ASHRAE Psychrometric Chart) ambient temperature, degrees Kelvin (degrees Celsius + 273.15) 3. NOx Concentration Corrected to ISO Standard Day Conditions and 15% Oxygen, parts per million NOx ISO and 15%O2 = NOx ISO and 15%O2 = (NOx ppm at 15% O2) x (ISO K-Factor) 17.5 ppm 4. Conversion Factor (for the calculation of pounds per dry standard cubic feet) Conv. Factor (2.205E-03 pounds/gram) x 1.00E-06 = (22.414 liters/gram-mole) x (0.03531 ft 3/liter) x (528.27oR/492.27oR) Conv. Factor = 2.596E-09 pound per dry standard cubic foot = = = cubic feet per liter degrees Rankine molecular weight in grams per gram-mole (g/g-mole) where, 3 ft /liter o R MW 5a. NOx Concentration In Pounds Per Dry Standard Cubic Feet, lb/dscf NOx Conc. = (ppm) x (molecular weight of NO2 gas) x (Conv. Factor) (molecular weight of NO2 gas = NOx Conc. CEM.xls = 5.16E-06 46 g/g-mole) lb/dscf Boiler GamAir 5b. CO Concentration In Pounds Per Dry Standard Cubic Feet, lb/dscf CO Conc. = (ppm) x (molecular weight of CO gas) x (Conv. Factor) (molecular weight of CO gas = CO Conc. = g/g-mole) 28 3.998E-06 lb/dscf 5c. SO2 Concentration In Pounds Per Dry Standard Cubic Feet, lb/dscf SO2 Conc. = (ppm) x (molecular weight of SO2 gas) x (Conv. Factor) (molecular weight of CO gas = SO2 Conc. = 64.06 g/g-mole) 2.495E-07 lb/dscf 6a. NOx Emission Rate, pounds per hour NOx ER = NOx ER (lb/dscf) x (DSCFM) x (60 minutes/hour) 1.79 lb/hr 6b. CO Emission Rate, pounds per hour CO ER = CO ER = (lb/dscf) x (DSCFM) x (60 minutes/hour) 1.39 lb/hr 6c. SO2 Emission Rate, pounds per hour SO2 ER = SO2 ER = (lb/dscf) x (DSCFM) x (60 minutes/hour) 0.09 lb/hr 7. Fd-Factor Based On Actual Fuel Analysis, dscf/MMBtu Fd-Factor (Fuel) = Fd-Factor (Fuel) = CEM.xls 1.00E06 x (3.64%H) + (1.53%C) + (0.57%S) + (0.14%N) - (0.46%O) GCV 8991 dscf/MMBtu Boiler GamAir 8a. NOx Emission Rate Using Actual Fuel Analysis Fd-Factor, pounds per million Btu NOx ER Fd = NOx ER Fd = (lb/dscf) x (dscf/MMBtu) x [20.9 / (20.9 - O2)] 0.058 lb/MMBtu 8b. NOx Emission Rate Using EPA Method 19 Fd-Factor, pounds per million Btu NOx ER M19 Fd = NOx ER M19 Fd = CEM.xls (lb/dscf) x (dscf/MMBtu) x [20.9 / (20.9 - O2)] 0.059 lb/MMBtu Boiler GamAir