1 CHAIN DRIVES Section CHAIN DRIVES CHAIN DRIVES Roller chain technology has evolved over the centuries. During this time new design features and production processes have been introduced. The new Fenner roller chain is a product of this technology. Extensive range of transmission roller chains and sprockets BS and ANSI standards Attachment, double pitch, conveyor, agricultural and leaf chains CHAIN DRIVES Drives d Chain ta Require a D sign De m/c iving , or dr r e ent v m o range rime m ing ar t r e of p r a p e t y v s T tor • e mo ric mo f prim er • Elecattional speed oim m e ov • Rot er rating of prchine w chine ma • Po en ma driven iv r f d o e f e • Typ ational speed oy driven machinuency t b q • Ro er absorbed start/stop fre aft diameters • Pow rs/day duty & er machine sh ts • Houh driven & driv space restrain • Bot tre distance & • Cen fixed centres? lubrication? ility of ues availab tal iss nmen o ir v tu n a re • Any eambient temper mits noise li etc. il mist o water, Drive Design Manual.indb 1 Page Roller Chain Drive Selection 3 Roller Chain 7 Attachment Chain 13 Double Pitch Chain 14 Double Pitch Attachment Chain 14 Conveyor Chain 15 Agricultural Chain 16 Leaf Chain 17 Taper Lock Sprockets 20 Pilot Bore Sprockets 23 Platewheel Sprockets 27 Installation & Maintenance 30 Accessories 32 FEN01/10 - Drive Design & Maintenance Manual 1 15/11/2010 11:09:13 1 CHAIN DRIVES Fenner Advanced Chain Technology PLUS Power Transmission Chain It is the detailed engineering approach and years of practical experience with chain drive applications that sets Fenner power transmission products apart and can make a real difference to your drive. Fenner PLUS chain builds on the heritage and engineering experience of the existing Fenner product range by optimising the benefits of several performance enhancing details. Solid Rollers: Fenner PLUS solid rollers are manufactured to achieve an extremely high surface hardness ensuring high wear resistance, great performance and a long chain life. Progressive load = Tension Load (N) Shot Peening: Fenner PLUS chain plates are shot peened. This process relieves stresses that build up in manufacture and extends chain life by reducing the likelihood of fatigue failure. Progressive Punching: All Fenner PLUS chain plates are progressively punched to give excellent hole concentricity and accuracy of both diameter and pitch. This gives a quiet and accurate mesh with the sprockets, and simple pin extraction for easy chain splitting. 2 Elastic Yeild Ultimate Tensile Strength Elastic Field Repeated load = Fatigue Number of Cycles Elongation (%) Case Hardened Pins: Fenner PLUS pins are specially case hardened to ensure resistance to abrasion from dust and debris and hence minimises chain 'stretch'. Wax Lubrication: All Fenner PLUS chain is wax lubricated so that it can be run straight from the box. Debris cannot adhere to the dry wax finish, which helps protect against premature wear failure. Easy Pin eXtraction: Strict tolerance and quality control procedures mean Fenner PLUS chain can be easily split by hand and assembled on-site. Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 2 15/11/2010 11:09:16 1 CHAIN DRIVES TABLE 1 – SERVICE FACTORS TYPES OF PRIME MOVER From Table 1, determine the service factor which is applicable to the drive. (b) Design Power (c) Chain Pitch (d) Speed Ratio Divide the speed of the faster shaft by the speed of the slower shaft to obtain the speed ratio. TYPES OF DRIVEN MACHINE Agitators (uniform density), Belt conveyors (uniformly loaded). Length of chain in feet = LP 305 Over Over 10 to 16 16 10 and under Over 10 to 16 Over 16 1.0 1.1 1.2 1.1 1.2 1.3 1.1 1.2 1.3 1.2 1.3 1.4 1.3 1.4 1.5 1.5 1.6 1.7 Medium Duty (f) Power Rating To find the Chain length in pitches, use the formula below. L = 2C + T + t + KP P 2 C L = Length of chain in pitches. C = Centre distance in mm. P = Pitch of chain in mm. T = Number of teeth on large sprocket. t = Number of teeth on small sprocket. K = Factor from Table 3 (page 6). The calculated number of pitches should be rounded up to an even, whole number of pitches. If the centre distance cannot be adjusted, to allow for the use of an even number of pitches, it may be necessary to use an offset or cranked link, in which case the chain power rating will need to be reduced, consult your local Authorised Distributor. Re-calculate the exact centre distance required for the adjusted number of pitches. For recommended centre distance, refer to Table 5 below. If a jockey or tensioning sprocket is used, add an extra 2 pitches. To obtain the chain length, multiply the number of pitches by the pitch of the chain. 10 and under Light Duty Refer to Table 4 (page 6) and select driving and driven sprockets to match the Speed Ratio found in step (d). See sprocket pitch recommendations on page 4. (g) Chain Length Electric motors: A.C. – Direct-on-line start D.C. – Series and compound wound. Internal combustion engines with less than 4 cylinders. Hours per day duty (e) Sprocket Sizes Refer to the power rating tables (page 5) for the pitch of chain chosen in step (c). Read down the left hand column to the rotational speed of the faster shaft. On this line read the power rating for the simplex chain selected. These tables are for 19 tooth sprockets, if a sprocket with a different number of teeth is used, the power rating should be multiplied by the Sprocket Factor from the table at the bottom of page 5. If the power rating figure does not equal or preferably exceed the Design Power, calculated in step (b), either select a larger pitch or a multiple strand (duplex or triplex) chain. Single strand chain offers the most economical solution, and should be used where possible. However, for limitations in space, high speed or smooth running requirements a smaller pitch, duplex or triplex drive may be considered. 'Heavy' starts Electric motors: A.C. – Star-delta start D.C. – Shunt wound Internal combustion engines with 4 or more cylinders. All prime movers fitted with centrifugal clutches, dry or fluid couplings. Multiply the normal running power by the service factor. This gives the Design Power which is used as the basis for selecting the drive. Refer to Table 2 (page 4) and trace to the right along the horizontal axis to the rev/min of the faster shaft. Trace upwards along the vertical axis to the Design Power. At the point of intersection, note the recommended chain pitch or pitches if there is an overlap. 'Soft' starts CHAIN DRIVES SELECTION (a) Service Factor Section Fenner Roller Chain Drive Selection Agitators and mixers (variable density). Belt conveyors (not uniformly loaded), Kilns, Laundry machinery, Lineshafts, Machine tools, Printing machinery, Sawmill and woodworking machinery, Screens (rotary). Heavy Duty Brick machinery, Bucket elevators, Conveyors (heavy duty), Hoists, Quarry plant, Rubber machinery, Screens (vibrating), Textile machinery. EXAMPLE Select a chain drive to transmit 1.5 kW from a gearbox running at 80 rev/min and driven by a direct-on-line electric motor, to a uniformly loaded conveyor drive shaft which is required to run at approximately 40 rev/min for 12 hours per day. Gearbox output shaft is 35mm and the conveyor headshaft is 65mm diameter. design power the selection is satisfactory. If space limitations demand smaller sprocket dimensions, alternative selections would be: use 12B-2 duplex chain which has a power rating of 2.11 kW at 80 rev/min or 15 T driving to 30 T on 16 B-1 1" simplex chain - power rating 0.8 x 3.79 = 3.03 kW g) Chain Length Recommended centre distance for 16B-1 chain is 1000 mm (Table 5 below). Therefore the chain length as per selection step (g) (chain length) is 108 pitches including a connecting link. (a) Service Factor From Table 1 the Service Factor is 1.2. (b) Design Power = 1.5 x 1.2 = 1.8 kW. (c) Chain Pitch By referring to Table 2 (page 4), the intersection of design power and the rev/min of the faster shaft indicates a 16B 1” pitch chain. Drive Specification From Table 4 (page 6) sprockets of 19 and 38 teeth give a ratio of 2 : 1. 108 pitches or 9 feet of Fenner 16B-1 chain 81-19 Driver Sprocket with a 2517 x 35mm bore 81-38 Driven Sprocket with a 3020 x 65mm bore Alternative selection Recommended centre distance for 12B-2 chain is 900 mm (Table 5 below). Therefore the chain length as per selection step (g) (chain length) is 124 pitches including a connecting link. (f) Power Rating Alternative Drive Specification (d) Speed Ratio 80 40 = 2:1 (e) Sprocket Size The power ratings for 16B chain are given on page 5. The required power rating from step (b) is 1.8 kW. For a 19T driver sprocket, running at 80 rev/minute, the power rating for 16B-1 simplex chain is 3.79 kW. As this exceeds the required 124 pitches or 7.75 feet of Fenner 12B-2 chain 62-19 Driver Sprocket with a 2012 x 35mm bore 62-38 Driven Sprocket with a 3020 x 65mm bore. TABLE 5 - RECOMMENDED CENTRE DISTANCE Chain Pitch Inches mm Centre Distance mm Drive Design Manual.indb 3 3/8" 9.525 450 1/2" 5/8" 12.7 15.875 600 750 3/4" 19.05 900 1" 25.4 1000 1.1/4" 31.75 1200 1.1/2" 38.1 1350 1.3/4" 44.45 1500 2" 50.8 1700 FEN01/10 - Drive Design & Maintenance Manual 3 15/11/2010 11:09:18 1 CHAIN DRIVES Roller Chain Drive Selection TABLE 2 - BRITISH STANDARD CHAIN 200 100 LARGER SIZES ARE AVAILABLE – CONSULT YOUR LOCAL AUTHORISED DISTRIBUTOR 80 60 50 40 30 20 10 2B 3 8 DESIGN POWER kW 2" 8 . 50 ( 8B 1.¾ .4 B 20 3 8. 3 "( 2 4 ) m 5m .7 31 "( 1.¼ B 16 2 ) m 1m 1.½ 4B ) m 5m 44 "( 2 6 5 ) m m . 25 ( 1" ) m B 12 1 ) m 4m " ¾ m (19 B 10 0.8 " 5 /8 B 08 0.6 0.5 5 87 . (15 . 12 0.4 B 06 0.3 ) m 7m "( ½ ) m m " 3 /8 . (9 ) m 5m 0.2 4000 3000 800 600 1000 2000 Rev/min of FASTER SHAFT 500 400 300 100 200 80 60 50 40 30 10 20 0.1 GENERAL RECOMMENDATIONS ON SPROCKET SIZES 19 teeth and above — Sprockets running at medium to maximum speeds on normal applications (see power ratings for speeds on page 5). 17 teeth — Permissible to use this sprocket on very small pitches ie, 8mm and 3/8". Refer to section above, but should be restricted to slow speed drives (see power ratings for speeds on page 5). 15 teeth or less — Should be avoided unless shaft speed is below 100 revs/min. 23 teeth and above — When ratios are low, the use of sprockets with high numbers of teeth minimises joint articulation, chain pull and bearing loads. If a small number of teeth are used on high speed, high load applications, hardening of teeth should be considered. Ratios over 7:1 are not recommended for single strand drives. In all drives where ratios exceed 5:1 the designer should consider using compound drives for maximum service life. On drives where ratios exceed 3:1 the shaft centre distance should not be less than the sum of the sprocket pitch circle diameters. For drives with vertical shafting always use multi-strand chains. Recommended for impulse applications. 4 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 4 15/11/2010 11:09:19 1 CHAIN DRIVES POWER RATINGS (kW) for British Standard Chain Based on 19 tooth driver sprockets /8" (9.5mm) PITCH 06B 3 Rev/min 19 Tooth faster Shaft Simplex Duplex Triplex 0.15 0.27 0.40 1 0.50 0.62 1.15 2.15 3.10 4.00 4.90 2 5.77 6.62 7.47 8.32 9.15 9.97 10.77 11.57 3 12.37 13.17 20 40 60 80 100 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 0.06 0.11 0.16 0.20 0.25 0.46 0.86 1.24 1.60 1.96 2.31 2.65 2.99 3.33 3.66 3.99 4.31 4.63 4.95 5.27 0.10 0.19 0.27 0.34 0.43 0.78 1.46 2.11 2.72 3.33 3.93 4.51 5.10 5.66 6.22 6.78 7.33 7.87 8.42 8.96 ¾" (19mm) PITCH 12B Rev/min 19 Tooth faster Shaft Simplex Duplex Triplex 0.48 0.90 1.28 1.65 2.10 2.40 2.75 3.10 3.45 3.88 7.25 10.18 13.18 16.55 19.00 22.38 24.60 28.15 35.08 36.38 10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 1200 Type of Lubrication 0.19 0.36 0.51 0.66 0.84 0.96 1.10 1.24 1.38 1.55 2.90 4.07 5.27 6.62 7.60 8.95 9.84 11.26 12.03 14.55 24B 0.32 0.61 0.87 1.12 1.43 1.63 1.87 2.11 2.35 2.64 4.93 6.92 8.96 11.25 12.92 15.22 16.73 19.14 20.45 24.74 Type of Lubrication 1 2 1.½" (38.1mm) PITCH Rev/min 19 Tooth faster Shaft Simplex Duplex 10 2.22 3.77 25 5.03 8.55 50 9.40 15.98 100 17.50 29.75 150 25.30 43.01 200 32.70 55.59 300 47.20 80.24 400 61.60 104.72 500 74.60 126.82 600 88.00 149.60 700 94.00 159.80 Triplex 5.55 12.58 23.50 43.75 63.25 81.75 118.00 154.00 186.50 220.00 235.00 Type of Lubrication 1 2 3 ½" (12.7mm) PITCH 08B Rev/min 19 Tooth faster Shaft Simplex Duplex 10 0.07 0.12 20 0.14 0.24 30 0.20 0.34 40 0.26 0.44 50 0.31 0.53 60 0.37 0.63 70 0.42 0.71 80 0.48 0.82 100 0.58 0.99 200 1.09 1.85 300 1.57 2.67 400 2.03 3.45 500 2.48 4.22 600 2.92 4.96 800 3.78 6.43 900 4.63 7.87 1200 5.45 7.27 1400 6.26 10.64 1600 7.06 12.00 1800 7.85 13.35 Triplex 0.17 0.35 0.50 0.65 0.77 0.92 1.05 1.20 1.45 2.72 3.92 5.07 6.20 7.30 9.45 11.57 13.62 15.65 17.65 19.62 Rev/min 19 Tooth faster Shaft Simplex Duplex Triplex 0.78 1.45 2.73 3.93 5.08 6.20 7.30 8.40 9.48 10.53 11.58 21.60 31.13 40.33 49.30 58.08 66.73 75.25 83.65 91.98 0.31 0.58 1.09 1.57 2.03 2.48 2.92 3.36 3.79 4.21 4.63 8.64 12.45 16.13 19.72 23.23 26.69 30.10 33.46 36.79 2 3 0.53 0.99 1.85 2.67 3.45 4.22 4.96 5.71 6.44 7.16 7.87 14.69 21.17 27.42 33.52 39.49 45.37 51.17 56.88 62.54 Type of Lubrication Rev/min 19 Tooth faster Shaft Simplex Duplex Triplex 8.60 19.58 35.80 68.25 98.48 127.75 156.65 182.95 210.75 236.75 264.75 291.00 333.75 3.44 7.83 14.32 27.30 39.39 51.10 62.66 73.18 84.30 94.70 105.90 116.40 133.50 5.85 13.31 24.34 46.41 66.96 86.87 106.52 124.41 143.31 160.99 180.03 197.88 226.95 10 20 30 40 50 60 70 80 100 200 300 400 500 600 800 900 1000 1200 1500 1 2 0.13 0.25 0.36 0.46 0.57 0.67 0.76 0.86 1.07 1.96 2.88 3.65 4.55 5.25 6.81 7.76 8.33 9.81 12.01 0.22 0.43 0.61 0.78 0.96 1.13 1.29 1.47 1.78 3.33 4.80 6.21 7.60 8.94 11.58 13.19 14.16 16.68 20.42 Rev/min 19 Tooth faster Shaft Simplex Duplex 10 25 50 100 150 200 250 300 350 400 450 500 600 700 800 Triplex Type of Lubrication 0.33 0.63 0.89 1.15 1.40 1.66 1.90 2.15 2.62 4.90 7.05 9.13 11.17 13.15 17.03 19.40 23.33 24.42 29.90 1 2 3 1.¼" (31.75mm) PITCH 20B 1.02 2.50 4.65 8.65 12.40 16.20 19.73 23.27 26.70 30.20 33.50 36.92 43.50 49.95 55.50 1.73 4.25 7.90 14.70 21.08 27.54 33.54 39.56 45.40 51.34 56.95 62.76 73.95 84.91 94.35 Triplex Type of Lubrication 2.55 6.25 11.63 21.63 31.00 40.50 49.33 58.18 66.75 75.50 83.75 92.30 108.75 124.88 138.75 1 2 3 3 1.¾" (44.45mm) PITCH 28B 10 25 50 100 150 200 250 300 350 400 450 500 600 1 58 Rev/min 19 Tooth faster Shaft Simplex Duplex 1" (25.4mm) PITCH 16B 5 10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 Type of Lubrication / "(15.875 mm) PITCH 10B CHAIN DRIVES Section Roller Chain Drive Selection Type of Lubrication Rev/min 19 Tooth faster Shaft Simplex Duplex 1 2 3 2" (50.8mm) PITCH 32B 10 25 50 100 150 200 250 300 350 400 500 4.54 10.44 19.40 36.10 51.80 67.30 82.10 97.00 112.00 126.00 154.00 7.72 17.75 32.98 61.37 88.06 114.41 139.57 164.90 190.40 214.20 261.80 Triplex Type of Lubrication 11.35 26.10 48.50 90.25 129.50 168.25 205.25 242.50 280.00 315.00 385.00 1 2 3 Sprocket Factor No Teeth 11 Factor 13 15 17 19 21 23 25 27 0.5 0.65 0.8 0.9 1.0 1.1 1.2 1.3 1.4 For detail of lubrication types see page 30. For driver sprockets other than 19 tooth, multiply the power rating by the Sprocket Factor (above) to calculate the actual power rating. Drive Design Manual.indb 5 FEN01/10 - Drive Design & Maintenance Manual 5 15/11/2010 11:09:22 CHAIN DRIVES 1 Roller Chain Drive Selection TABLE 3 – K FACTOR T-t 1 2 3 4 5 6 7 8 9 10 K 0 0 0 0 1 1 1 2 2 3 T-t 11 12 13 14 15 16 17 18 19 20 K 3 4 4 5 6 6 7 8 9 10 T-t 21 22 23 24 25 26 27 28 29 30 K 11 12 13 15 16 17 18 20 21 23 T-t 31 32 33 34 35 36 37 38 39 40 K 24 26 28 29 31 33 35 37 39 41 T-t 41 42 43 44 45 46 47 48 49 50 K 43 45 47 49 51 54 56 58 61 63 T-t 51 52 53 54 55 56 57 58 59 60 K 66 68 71 74 77 79 82 85 88 91 T-t 61 62 63 64 65 66 67 68 69 70 K 94 97 101 104 107 110 114 117 121 124 T-t 71 72 73 74 75 76 77 78 79 80 K 128 131 135 139 142 146 150 154 158 162 T-t 81 82 83 84 85 86 87 88 89 90 K 166 170 175 179 183 187 192 196 201 205 TABLE 4 – SPEED RATIOS Number of teeth – Driving Sprocket 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 10 11 12 13 14 1.00 1.10 1.20 1.30 1.40 1.00 1.09 1.00 1.18 1.08 1.00 1.27 1.17 1.08 1.00 15 16 17 18 19 1.50 1.60 1.70 1.80 1.90 1.36 1.45 1.55 1.64 1.73 1.25 1.33 1.42 1.50 1.58 1.15 1.23 1.31 1.38 1.46 1.07 1.14 1.21 1.29 1.36 1.00 1.07 1.13 1.20 1.27 1.00 1.06 1.00 1.13 1.06 1.00 1.19 1.12 1.06 1.00 20 21 22 23 24 2.00 2.10 2.20 2.30 2.40 1.82 1.91 2.00 2.09 2.18 1.67 1.75 1.83 1.92 2.00 1.54 1.62 1.69 1.77 1.85 1.43 1.50 1.57 1.64 1.71 1.33 1.40 1.47 1.53 1.60 1.25 1.31 1.38 1.44 1.50 1.18 1.24 1.29 1.35 1.41 1.11 1.17 1.22 1.28 1.33 1.05 1.11 1.16 1.21 1.26 1.00 1.05 1.00 1.10 1.05 1.00 1.15 1.10 1.05 1.00 1.20 1.14 1.09 1.04 1.00 25 26 27 28 29 2.50 2.60 2.70 2.80 2.90 2.27 2.36 2.45 2.54 2.64 2.08 2.17 2.25 2.33 2.42 1.92 2.00 2.08 2.15 2.23 1.79 1.86 1.93 2.00 2.07 1.67 1.73 1.80 1.87 1.93 1.56 1.63 1.69 1.75 1.81 1.47 1.53 1.59 1.65 1.71 1.39 1.44 1.50 1.56 1.61 1.32 1.37 1.42 1.47 1.53 1.25 1.30 1.35 1.40 1.45 1.19 1.24 1.29 1.33 1.38 1.14 1.18 1.23 1.27 1.32 1.09 1.13 1.17 1.22 1.26 1.04 1.00 1.08 1.04 1.13 1.08 1.00 1.17 1.12 1.04 1.21 1.16 1.07 30 38 57 76 95 3.00 3.80 5.70 7.60 9.50 2.73 3.45 5.18 6.91 8.64 2.50 3.17 4.75 6.33 7.92 2.31 2.92 4.38 5.85 7.31 2.14 2.71 4.07 5.43 6.79 2.00 2.53 3.80 5.07 6.33 1.88 2.38 3.56 4.75 5.94 1.76 2.24 3.35 4.47 5.59 1.67 2.11 3.17 4.22 5.28 1.58 2.00 3.00 4.00 5.00 1.50 1.90 2.85 3.80 4.75 1.43 1.81 2.71 3.62 4.52 1.36 1.73 2.59 3.45 4.32 1.30 1.65 2.48 3.30 4.13 1.25 1.58 2.38 3.17 3.96 Number of teeth – Driven Sprocket 1.20 1.52 2.28 3.04 3.80 1.11 1.41 2.11 2.81 3.52 30 1.00 1.27 1.90 2.53 3.17 Ratios in BOLD type indicate ratios generally available in Taper Lock® CHAIN LENGTH CONVERSION DATA Chain Pitch (ins) 6mm 8mm 1/4" 3/8" 1/2" 5/8" 3/4" 6 Pitches/ft Pitches/Metre 50.8 38.1 48 32 24 19.2 16 166.67 125.00 157.48 104.99 78.74 62.99 52.49 Chain Pitch (ins) 1" 1¼" Pitches/ft Pitches/Metre 12 9.6 39.37 31.49 1½" 8 26.25 1¾" 6.86 22.50 2" 6 19.68 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 6 15/11/2010 11:09:23 1 CHAIN DRIVES ROLLER CHAIN LINKS CONN. LINK CONN. LINK RIVET PIN LINK Spring Clip Type Cotter Type Rivet-on Type DOUBLE OFFSET LINK INNER LINK OFFSET LINK 04B 05B 06B 08B 10B 12B 16B 04B 05B 06B 08B 10B 12B 16B 20B 24B 28B 328 06B 08B 10B 12B 16B 20B 24B 28B 328 25 35 40 41 50 60 80 25 35 40 41 50 60 80 100 120 140 180 35 40 41 50 60 80 100 120 140 160 CHAIN DRIVES Section Roller Chain SPRING CLIP CONNECTING LINK British standard (BS) 04B 05B 06B 08B 10B 12B 16B 04B 05B 06B 08B 10B 12B 16B 20B 24B 28B 32B 06B 08B 10B 12B 16B 20B 24B 288 32B COTTER CONNECTING LINK American StAndard (ASA) 25 35 40 41 50 60 80 25 35 40 41 50 60 80 100 120 140 160 35 40 41 50 60 80 100 120 140 160 INNER LINK ASA heavy duty 40H 50H 60H 80H RIVET PIN LINK 40H 50H 60H 80H 100H 120H 50H 60H 80H 100H 120H 40H 50H 60H 80H 100H 120H 40H 50H 60H 80H 100H 120H 50H 60H 80H 100H 120H Double Pitch A2040 A2050 A2060 C2040 C2050 C2060/H C2042 C2052 C2062/H A2040 A2050 A2060 C2040 C2050 C2060/H C2080/H C2100/H C2120/H C2042 C2052 C2062/H C2082/H C2102/H C2122/H A2040 A2050 A2060 C2040 C2050 C2060/H C2080/H C2100/H C2120/H C2042 C2052 C2062/H C2082/H C2102/H C2122/H ENDLESS - EVEN NO. OF LINKS Odd number of links, with inner at each end and 1 standard connecting link. Drive Design Manual.indb 7 A2040 A2050 A2060 C2040 C2050 C2060/H C2080/H C2100/H C2120/H C2042 C2052 C2062/H C2082/H C2102/H C2122/H A2040 A2050 A2060 C2040 C2050 C2060/H C2042 C2052 C2062/H ENDLESS - odd NO. OF LINKS Even number of links, with inner at one end and outer at other end plus 1 offset link. FEN01/10 - Drive OFFSET LINK DOUBLE OFFSET LINK ENDLESS - ODD NO. OF LINKS Odd number of links, with outer at each end plus 1 double offset link. Design & Maintenance Manual 7 15/11/2010 11:09:26 1 CHAIN DRIVES Roller Chain BRITISH STANDARD ROLLER CHAINS BS 228, ISO R606, DIN 8187 t t Pt Pt Pt Product Code ISO Pitch Roller Width PinLength Inner Plate Transverse Fenner Fenner Fenner Fenner Chain Diameter BetweenDiameter Plate Thickness Pitch PLUS Standard Standard PLUS No Inner Depth Min Tensile Min Tensile Plates Strength Strength P d1 max b1 min d2 max L max LC max h2 max t/T max Pt Q min Q0 mm mm mm mm mm mm mm mm mm kN kN SIMPLEX 028H0110 - 04B-1 6.000 4.00 2.80 1.85 6.80 7.80 5.00 0.60 - - 3.00 028J0110 - 05B-1 8.000 5.00 3.00 2.31 8.20 8.90 7.10 0.80 - - 5.00 028A0110 028A0111 #06B-1 9.525 6.35 5.72 3.27 13.50 14.10 8.23 1.30 - 9.00 9.00 028B0110 028B0111 08B-1 12.700 8.51 7.75 4.45 16.60 18.20 11.80 1.60 - 18.20 18.00 028C0110 028C0111 10B-1 15.875 10.16 9.65 5.08 19.00 20.90 13.70 1.70 - 23.00 22.40 028D0110 028D0111 12B-1 19.050 12.07 11.68 5.72 22.30 24.20 16.20 1.85 - 30.50 29.00 028E0110 028E0111 16B-1 25.400 15.88 17.02 8.28 35.10 37.40 20.80 4.15/3.1 - 66.00 60.00 028F0110 028F0111 20B-1 31.750 19.05 19.56 10.19 40.50 45.00 25.40 4.5/3.5 - 105.00 95.00 028G0110 028G0111 24B-1 38.100 25.40 25.40 14.63 53.10 57.80 32.30 6.0/4.8 - 180.00 160.00 028T0110 028T0111 28B-1 44.450 27.94 30.95 15.90 65.10 69.50 37.00 7.5/6.0 - 235.00 200.00 028U0110 028U0111 32B-1 50.800 29.21 30.99 17.81 63.60 71.00 42.30 7.0/6.0 - 270.00 250.00 028V0110 028V0111 40B-1 63.500 39.37 38.10 22.89 79.00 89.20 52.80 8.5/8.0 - 365.00 355.00 028Z0110 028Z0111 48B-1 76.200 48.26 45.72 29.24 99.10 107.00 64.20 12/10 - 600.00 560.00 DUPLEX 028J0210 - 05B-2 8.000 5.00 3.00 2.31 13.90 14.50 7.10 0.80 5.64 - 7.80 028A0210 028A0211 #06B-2 9.525 6.35 5.72 3.27 23.80 24.40 8.23 1.30 10.24 17.60 16.90 028B0210 028B0211 08B-2 12.700 8.51 7.75 4.45 30.60 32.20 11.80 1.60 13.92 36.40 32.00 028C0210 028C0211 10B-2 15.875 10.16 9.65 5.08 35.75 37.50 13.70 1.70 16.59 46.00 44.50 028D0210 028D0211 12B-2 19.050 12.07 11.68 5.72 41.80 43.60 16.20 1.85 19.46 61.00 57.80 028E0210 028E0211 16B-2 25.400 15.88 17.02 8.28 68.00 69.30 20.80 4.15/3.1 31.88 132.00 106.00 028F0210 028F0211 20B-2 31.750 19.05 19.56 10.19 77.00 81.50 25.40 4.5/3.5 36.45 210.00 170.00 028G0210 028G0211 24B-2 38.100 25.40 25.40 14.63 101.80 106.20 33.40 6.0/4.8 48.36 360.00 280.00 028T0210 028T0211 28B-2 44.450 27.94 30.95 15.90 124.60 129.10 37.00 7.5/6.0 59.56 470.00 360.00 028U0210 028U0211 32B-2 50.800 29.21 30.99 17.81 124.60 129.60 42.30 7.0/6.0 58.55 540.00 450.00 028V0210 028V0211 40B-2 63.500 39.37 38.10 22.89 152.00 161.50 52.80 8.5/8.0 72.29 730.00 630.00 028Z0210 028Z0211 48B-2 76.200 48.26 47.70 29.22 190.40 198.20 64.20 12/10 91.21 1200.00 1000.00 TRIPLEX 028A0310 028A0311 #06B-3 9.525 6.35 5.72 3.27 34.00 34.60 8.23 1.30 10.24 26.50 24.90 028B0310 028B0311 08B-3 12.700 8.51 7.75 4.45 44.60 46.10 11.80 1.60 13.92 54.60 47.50 028C0310 028C0311 10B-3 15.875 10.16 9.65 5.08 52.30 54.10 13.70 1.70 16.59 69.00 66.70 028D0310 028D0311 12B-3 19.050 12.07 11.68 5.72 61.40 63.10 16.20 1.85 19.46 91.50 86.70 028E0310 028E0311 16B-3 25.400 15.88 17.02 8.28 99.90 101.20 20.80 4.15/3.1 31.88 198.00 160.00 028F0310 028F0311 20B-3 31.750 19.05 19.56 10.19 113.50 117.90 25.40 4.5/3.5 36.45 315.00 250.00 028G0310 028G0311 24B-3 38.100 25.40 25.40 14.63 150.20 154.60 33.40 6.0/4.8 48.36 540.00 425.00 028T0310 028T0311 28B-3 44.450 27.94 30.95 15.90 184.60 188.70 37.00 7.5/6.0 59.56 705.00 530.00 028U0310 028U0311 32B-3 50.800 29.21 30.99 17.81 184.60 188.20 42.30 7.0/6.0 58.55 810.00 670.00 028V0310 028V0311 40B-3 63.500 39.37 38.10 22.89 224.60 233.80 52.80 8.5/8.0 72.29 1095.00 950.00 028Z0310 028Z0311 48B-3 76.200 48.26 47.70 29.22 281.60 289.40 64.20 12/10 91.21 1800.00 1500.00 # Straight side plates. All Fenner Standard and Fenner PLUS chains are equivalent to or exceed ISO 606 minimum tensile strength The above dimensions are for Fenner PLUS chain, some non-functional dimensions may differ slightly for Fenner Standrad Chain 8 Weight per foot q kg/ft 0.033 0.060 0.122 0.210 0.259 0.357 0.811 1.134 2.149 2.731 3.048 4.938 7.598 For weight in metres multiply by 3.281 t 0.100 0.226 0.411 0.506 0.707 1.609 2.243 4.221 5.730 6.035 9.778 15.087 0.335 0.616 0.795 1.975 2.396 3.353 6.190 8.534 9.022 14.617 24.444 Chain is sold in units of feet or metres, depending on geographical market Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 8 15/11/2010 11:09:28 Section Roller Chain AMERICAN STANDARD ROLLER CHAINS CHAIN DRIVES ANSI B29.1, ISO R606, DIN 8188 ANSI standard chain is dimensionally similar to BS chain but with generally thicker plates resulting in a narrower b1 dimension between inner plates. The pitching between strands of duplex and triplex chain, dimension Pt may also vary from BS chain. Care should be taken to ensure that correct sprockets are used with ANSI chain. Pt Pt Pt Product Code ANSI ISO Pitch Roller Width Pin Pin Length Inner Plate Transverse Fenner Fenner Weight Fenner Fenner Chain Chain Dia. B etween Dia. Plate Thickness Pitch PLUS Standard per foot Standard PLUS No Inner Depth Min Tensile Min Tensile Plates Strength Strength P d1 max b1 min d2 max L max LC max h2 max t/T max Pt Q min Q0 q mm mm mm mm mm mm mm mm mm kN kN kg/ft SIMPLEX 028K0110 - •35 •06C-1 9.525 5.080 4.77 3.58 12.40 13.17 9.00 1.30 - - 7.90 0.045 028L0110 028L0111 40 08A-1 12.700 7.930 7.85 3.98 16.30 17.80 11.50 1.50 - 16.50 14.10 0.180 028M0110 - 41 085-1 12.700 7.770 6.25 3.58 13.75 15.00 9.91 1.30 - - 6.67 0.125 028N0110 028N0111 50 10A-1 15.875 10.150 9.55 5.09 20.45 22.20 13.70 2.03 - 27.00 22.20 0.304 028P0110 028P0111 60 12A-1 19.050 11.910 12.65 5.96 25.40 27.70 16.20 2.42 - 38.00 31.80 0.414 028Q0110 028Q0111 80 16A-1 25.400 15.880 15.88 7.94 32.80 35.00 20.80 3.25 - 62.00 56.70 0.786 028R0110 028R0111 100 20A-1 31.750 19.050 19.05 9.53 39.60 44.70 25.40 4.00 - 99.00 88.50 1.183 028S0110 028S0111 120 24A-1 38.100 22.220 25.40 11.10 49.60 54.30 35.20 4.80 - 140.00 127.00 1.695 028W0110 028W0111 140 28A-1 44.450 25.400 25.40 12.70 53.50 59.00 42.00 5.60 - 178.00 172.40 2.268 028X0110 028X0111 160 32A-1 50.800 28.580 31.75 14.27 64.00 69.60 48.20 6.40 - 228.00 226.80 3.060 028Y0110 028Y0111 200 40A-1 63.500 39.670 38.10 19.85 77.90 87.20 58.00 8.00 - 380.00 353.80 5.090 028Z0110 028Z0111 240 48A-1 76.200 47.630 47.60 23.80 94.50 103.00 71.80 9.50 - 700.00 510.30 7.220 DUPLEX 028K0210 - •35-2 •06C-2 9.525 5.080 4.77 3.58 22.50 23.30 9.00 1.30 10.13 - 15.80 0.085 028L0210 028L0211 40-2 08A-2 12.700 7.930 7.85 3.98 30.80 32.20 11.50 1.50 14.38 33.00 28.20 0.366 028N0210 028N0211 50-2 10A-2 15.875 10.150 9.55 5.09 38.90 40.40 13.70 2.03 18.11 54.00 44.40 0.609 028P0210 028P0211 60-2 12A-2 19.050 11.910 12.65 5.96 48.30 50.50 16.20 2.42 22.78 76.00 63.60 0.829 028Q0210 028Q0211 80-2 16A-2 25.400 15.880 15.87 7.94 62.30 64.30 20.80 3.25 29.29 124.00 113.40 1.554 028R0210 028R0211 100-2 20A-2 31.750 19.050 19.05 9.53 75.50 80.50 25.40 4.00 35.76 198.00 177.00 2.347 028S0210 028S0211 120-2 24A-2 38.100 22.220 25.40 11.10 95.30 99.70 35.20 4.80 45.44 280.00 254.00 3.340 028W0210 028W0211 140-2 28A-2 44.450 25.400 25.40 12.70 102.60 107.90 42.00 5.60 48.87 356.00 344.80 4.499 028X0210 028X0211 160-2 32A-2 50.800 28.580 31.75 14.27 123.30 144.40 48.20 6.40 58.55 456.00 453.60 6.065 028Y0210 028Y0211 200-2 40A-2 63.500 39.670 38.10 19.85 150.20 158.80 58.00 8.00 71.55 760.00 707.60 10.119 028Z0210 028Z0211 240-2 48A-2 76.200 47.600 47.60 23.80 182.20 190.80 71.80 9.50 87.83 1400.00 1020.60 14.400 TRIPLEX 028K0310 - •35-3 •06C-3 9.525 5.08 4.77 3.58 32.70 33.50 9.00 1.30 10.13 - 23.70 0.134 028L03010 028L0311 40-3 08A-3 12.700 7.93 7.85 3.98 45.30 46.60 11.50 1.50 14.38 49.50 42.30 0.550 028N0310 028N0311 50-3 10A-3 15.875 10.15 9.55 5.09 57.00 58.50 13.70 2.03 18.11 81.00 66.60 0.908 028P3010 028P3011 60-3 12A-3 19.050 11.91 12.65 5.96 71.10 73.30 16.20 2.42 22.78 114.00 95.40 1.243 028Q3010 028Q3011 80-3 16A-3 25.400 15.88 15.88 7.94 91.80 93.60 20.80 3.25 29.29 186.00 170.10 2.340 028R3010 028R3011 100-3 20A-3 31.750 19.05 19.05 9.53 112.10 116.30 25.40 4.00 35.76 297.00 265.50 3.511 028S3010 028S0311 120-3 24A-3 38.100 22.22 25.40 11.10 140.90 145.20 35.20 4.80 45.44 420.00 381.00 5.011 028W0310 028W0311 140-3 28A-3 44.450 25.4 25.40 12.70 152.40 156.80 42.00 5.60 48.87 534.00 517.20 6.730 028X0310 028X0311 160-3 32A-3 50.800 28.58 31.75 14.27 182.00 182.00 48.20 6.40 58.55 684.00 680.40 9.070 028Y0310 028Y0310 200-3 40A-3 63.500 39.67 38.10 19.85 222.20 230.40 58.00 8.00 71.55 1140.00 1061.40 15.148 028Z0310 028Z0311 240-3 48A-3 76.200 47.6 47.60 23.80 270.00 278.60 71.80 9.50 87.83 2100.00 1530.90 21.49 For weight in metres multiply by 3.281 For weight in metres multiply by 3.281 1 CHAIN DRIVES Chain is sold in units of feet or metres, depending on geographical market • Bushing chain, d1 indicates the external diameter of the bushing. Cottered chain can be supplied for all chains of 19.05 mm pitch and above. All Fenner Standard and Fenner PLUS chains are equivalent to or exceed ISO 606 minimum tensile strength The above dimensions are for Fenner PLUS chain, some non-functional dimensions may differ slightly for Fenner Standrad Chain Drive Design Manual.indb 9 FEN01/10 - Drive Design & Maintenance Manual 9 15/11/2010 11:09:30 1 CHAIN DRIVES Fenner PLUS Lubrication Free Roller Chain BRITISH STANDARD FENNER PLUS lubrication free ROLLER CHAIN BS 228, ISO R606, DIN 8187 t t t Pt Pt Product Code ISO Chain No Pitch Roller Width Pin Between Diameter Inner Diameter Plates Pin Length Inner Plate Depth Pt Plate Transverse Fenner + ISO 606 Minimum Minimum Thickness Pitch Tensile Tensile Strength Strength P mm d1 max mm b1 min mm d2 max mm L max mm LC max mm h2 max mm t/T max mm 08B-1 10B-1 12B-1 16B-1 12.700 15.875 19.050 25.400 8.51 10.16 12.07 15.88 7.75 9.65 11.68 17.02 4.45 5.08 5.72 8.28 16.60 19.00 22.30 35.10 18.20 20.90 24.20 37.40 11.80 13.70 16.20 20.80 1.6 1.7 1.85 4.15/3.1 08B-2 10B-2 12B-2 16B-2 12.700 15.875 19.050 25.400 8.51 10.16 12.07 15.88 7.75 9.65 11.68 17.02 4.45 5.08 5.72 8.28 30.60 35.75 41.80 68.00 32.20 37.50 43.60 69.30 11.80 13.70 16.20 20.80 1.6 1.7 1.85 4.15/3.1 08B-3 10B-3 12B-3 16B-3 12.700 15.875 19.050 25.400 8.51 10.16 12.07 15.88 7.75 9.65 11.68 17.02 4.45 5.08 5.72 8.28 44.60 52.30 61.40 99.90 46.10 54.10 63.10 101.20 11.80 13.70 16.20 20.80 1.6 1.7 1.85 4.15/3.1 Pt mm Q min kN Q0 kN Weight per Foot q kg/ft Simplex 028B0114 028C0114 028D0114 028E0114 Duplex 028B0214 028C0214 028D0214 028E0214 Triplex 028B0314 028C0314 028D0314 028E0314 17.80 22.20 28.90 60.00 17.8 22.2 28.9 60.0 0.210 0.259 0.357 0.811 13.92 16.59 19.46 31.88 31.10 44.50 57.80 106.00 31.10 44.50 57.80 106.00 0.411 0.506 0.707 1.609 13.92 16.59 19.46 31.88 44.50 66.70 86.70 160.00 44.5 66.7 86.70 160.00 0.616 0.795 1.975 2.396 Chain is sold in units of feet or metres, depending on geographical market 10 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 10 15/11/2010 11:09:32 1 Pt CHAIN DRIVES AMERICAN STANDARD ROLLER CHAINS "H" SERIES ROLLER CHAINS Pt Pt ANSI “H” Series chains are dimensionally identical to ANSI standard chains except that the sideplates are thicker. The heavier side plates provide some additional fatigue resistance. They are primarily intended for applications where occasional shock loads are likely to cause fatigue failures in the chain. Whilst there is an increase in tensile strength, the wear life of the case hardened pins remains the same as for standard chain. Simplex “H” series chains operate on standard ANSI sprockets. Multiple strand “H” chain require non-standard ANSI sprockets because of the thicker side plates. Pt 028L5114 028N0114 028P0114 028Q0114 028R0114 028S0114 028W0114 028X0114 028Z0114 Pitch Roller Diameter 40H 50H 60H 80H 100H 120H 140H 160H 200H P mm 12.700 15.875 19.050 25.400 31.750 38.100 44.450 50.800 63.500 d1 max mm 7.95 10.16 11.91 15.88 19.05 22.23 25.40 28.58 39.68 Width Pin DiamBetween eter Inner Plates b1 min mm 7.85 9.40 12.57 15.75 18.90 25.22 25.22 31.55 37.85 d2 max mm 3.96 5.08 5.94 7.92 9.53 11.10 12.70 14.27 19.85 Pin Length Pt ANSI Chain No Pt Product Code CHAIN DRIVES Section Roller Chain L max mm 18.80 22.10 29.20 36.20 43.60 53.50 57.60 68.20 86.60 Inner Plate Plate ThickDepth ness LC max mm 19.90 23.40 31.00 37.70 46.90 57.50 62.20 73.00 93.50 h2 max mm 12.00 15.09 18.00 24.00 30.00 35.70 41.00 47.80 60.00 T max mm 2.03 2.42 3.25 4.00 4.80 5.60 6.40 7.20 9.50 Minimum Tensile Strength Q min kN 14.10 22.20 31.80 56.70 88.50 127.00 172.40 226.80 353.80 Average Tensile Strength Weight per Metre Q0 kN 19.10 30.20 42.70 71.40 112.40 160.90 217.30 285.80 444.50 q kg/m 0.82 1.25 1.87 3.10 4.52 6.60 8.30 10.30 19.16 Note; Refer to your local Autorised Distributor for dimensional details of ANSI "H" Series multiple strand chain "SH" SERIES ROLLER CHAINS ANSI “SH” series chains are identical to “H” series but they have a different pin material, which is through hardened. The surface hardness is less than that of the carburised pins in the ANSI standard and ANSI “H” series chains but through hardened pins provide additional fatigue resistance, at some slight sacrifice in wear life. Simplex “SH” series chains operate on standard ANSI sprockets. Multiple strand “SH” series chain requires non-standard ANSI sprockets because of the thicker side plates. ANSI Chain Product Code No 028L5115 028N0115 028P0115 028Q0115 028R0115 028S0115 028W0115 028X0115 028Z0115 40SH 50SH 60SH 80SH I00SH I20SH I40SH I60SH 200SH Pitch P mm 12.700 15.875 19.050 25.400 31.750 38.100 44.450 50.800 63.500 Roller Diameter d1 max mm 7.95 10.16 11.91 15.88 19.05 22.23 25.40 28.58 39.68 Width Pin DiamBetween eter Inner Plates b1 min mm 7.85 9.40 12.57 15.75 18.90 25.22 25.22 31.55 37.85 d2 max mm 3.96 5.08 5.94 7.92 9.53 11.10 12.70 14.27 19.85 Pin Length L max mm 18.80 22.10 29.20 36.20 43.60 53.50 57.60 68.20 86.60 Inner Plate Plate ThickDepth ness LC max mm 19.90 23.40 31.60 37.70 46.90 57.50 62.20 73.00 93.50 h2 max mm 12.00 15.09 18.00 24.00 30.00 35.70 41.00 47.80 60.00 T max mm 2.03 2.42 3.25 4.00 4.80 5.60 6.40 7.20 9.50 Minimum Tensile Strength Q min kN 22.40 30.40 44.10 88.20 116.60 158.20 206.00 274.00 506.10 Average Tensile Strength Q0 kN 24.80 36.20 50.40 93.00 129.10 175.30 266.50 293.00 562.30 Weight per Metre q kg/m 0.82 1.25 1.87 3.10 4.52 6.60 8.30 10.30 19.16 Chain is sold in units of feet or metres, depending on geographical market Drive Design Manual.indb 11 FEN01/10 - Drive Design & Maintenance Manual 11 15/11/2010 11:09:36 1 CHAIN DRIVES Roller Chain 028B0410 028C0410 028D0410 028E0410 028E0410 028F0410 028G0410 Pitch Roller Diameter Width Between Inner Plates C08B-1 C10B-1 C12B-1 C16B-1 C16B-/24 C20B-1 C24B-1 P mm 12.700 15.875 19.050 25.400 25.400 31.750 38.100 d1 max mm 8.51 10.16 12.07 15.88 15.88 19.05 25.40 b1 min mm 7.75 9.65 11.68 17.02 17.02 19.56 25.40 Pin Diameter Pin Length Plate Depth d2 max mm 4.45 5.08 5.72 8.28 8.28 10.19 14.63 L max mm 16.70 19.50 22.50 36.10 36.10 41.30 53.40 LC max mm 18.20 20.90 25.20 39.10 39.10 45.00 57.80 h2 max mm 11.80 14.70 16.00 21.00 24.00 26.40 33.20 Plate Thick- Minimum Tensile ness Strength t/T max mm 1.60 1.70 1.85 4.15/3.1 4.15/3.1 4.5/3.5 6.0/4.8 Q min kN 18.00 22.40 29.00 60.00 60.00 95.00 160.00 Average Tensile Strength Weight per Metre Pt DIN ISO Chain No Pt Product Code Pt ROLLER CHAINS WITH STRAIGHT SIDE PLATES Q0 kN 19.50 27.09 32.20 72.80 72.80 106.70 178.00 q kg/m 0.80 1.06 1.32 3.08 3.49 4.16 7.47 Chain is sold in units of feet or metres, depending on geographical market STAINLESS STEEL CHAINS Material: AISI 304 Stainless Steel for optimum corrosion resistance, having regard for tensile strength and wear life considerations. Stainless steel chain is not as hard or as strong as carbon steel chain. AISI 304 Stainless Steel may have some slight residual magnetism due to cold working of the pins, bushes and rollers in manufacture. For applications where non-magnetic chain is required consult your local Authorised Distributor. Product Code Chain No Pitch Roller Diameter Width Between Inner Plates Pin Diameter Pin Length Inner Plate Plate Thick- Minimum Tensile Depth ness Strength Average Weight per Tensile Metre Strength P d1 max b1 min d2 max L max LC max h2 max t/T Q min Q0 q mm mm mm mm mm mm mm mm kN kN kg/m 028H0112 028J0112 028A0412 028B0112 028C0112 028D0112 04B-1SS 05B-1SS *06B-1SS 08B-1SS 10B-1SS 12B-1SS 6.000 8.000 9.525 12.700 15.875 19.050 4.00 5.00 6.35 8.51 10.16 12.07 2.80 3.00 5.72 7.75 9.65 11.68 1.85 2.31 3.28 4.45 5.08 5.72 6.80 8.20 13.15 16.70 19.50 22.50 7.80 8.90 14.10 18.20 20.90 24.20 5.00 7.10 8.20 11.80 14.70 16.00 0.60 0.80 1.30 1.60 1.70 1.85 2.00 3.50 6.20 12.00 14.50 18.50 2.40 4.10 6.80 14.30 17.20 20.90 0.11 0.20 0.41 0.70 0.94 1.16 028E0112 028F0112 16B-1SS 20B-1SS 25.400 31.750 15.88 19.05 17.02 19.56 8.28 10.19 36.10 41.30 37.40 45.00 21.00 26.40 4.15/3.1 4.5/3.5 40.00 59.00 47.60 69.60 2.73 3.73 028K0112 028L0112 028N0112 028P0112 028Q0112 •35SS 40SS 50SS 60SS 80SS 9.525 12.700 15.875 19.050 25.400 5.08 7.95 10.16 11.91 15.88 4.77 7.85 9.40 12.57 15.75 3.58 3.96 5.08 5.94 7.92 12.40 16.60 20.70 25.90 32.70 13.17 17.80 22.20 27.70 35.00 9.00 12.00 15.00 18.00 24.00 1.30 1.50 2.03 2.42 3.25 5.50 9.60 15.20 21.70 38.90 6.60 10.80 17.20 26.40 46.60 0.33 0.63 1.03 1.51 2.62 * Straight Side Plates. • Bushing chain, d1 indicates the external diameter of the bushing. 12 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 12 15/11/2010 11:09:39 1 CHAIN DRIVES Section Special Chain and Attachment Chain Chain No Pitch t Also available are the extended range of “Special” chains which are widely used industrial standards but not part of any ISO or ANSI International Standards. CHAIN DRIVES FENNER SPECIAL CHAINS Width BeRoller Diamtween Inner Pin Diameter eter Plates Pin Length Inner Plate Depth Plate Thickness Minimum Tensile Strength Average Ten- Weight per sile Strength Metre P d1 max b1 min d2 max L max LC max h2 max t/T max Q min Q0 q mm mm mm mm mm mm mm mm kN kN kg/m 04BH 415 415H 415B 415BF1 6.00 12.70 12.70 12.70 12.70 4.00 7.77 7.77 7.75 7.75 2.80 4.76 4.76 4.88 4.88 1.85 3.60 3.96 4.09 4.09 8.40 11.00 13.10 12.90 11.50 9.40 12.40 14.50 14.40 13.00 5.00 9.70 12.00 10.30 10.30 0.90 1.00 1.50 1.30 1.00 5.00 6.86 14.40 12.00 9.00 5.30 7.60 16.10 14.20 10.60 0.14 0.32 0.55 0.44 0.38 423 478 08BF 12BV 12BH 12.70 12.70 12.70 19.05 19.05 8.51 7.80 8.51 12.07 12.07 6.40 4.80 5.55 11.68 11.68 4.45 4.00 4.45 6.10 5.94 15.60 11.60 14.60 24.50 25.20 17.10 13.65 16.10 26.50 26.80 12.40 10.46 11.80 16.00 16.00 1.70 1.25 1.60 2.42 2.42 19.60 9.80 17.80 36.00 40.00 21.90 12.80 19.20 39.90 44.40 0.71 0.39 0.66 1.43 1.45 12BHF1 16BF1 16BF2 16BF5 16BH 19.05 25.40 25.40 25.40 25.40 12.07 15.88 15.88 15.88 15.88 11.68 12.20 17.02 12.70 17.02 6.10 8.28 8.28 8.28 8.90 25.00 31.40 38.60 30.80 35.70 27.20 32.70 39.80 32.10 38.90 16.50 21.00 21.00 20.00 24.10 2.50 4.15/3.1 4.15 3.5/3.0 4.0/3.1 44.00 60.00 60.00 50.00 80.00 48.80 71.40 71.40 57.50 94.20 1.46 2.60 3.08 2.37 3.11 24BH 38.10 25.40 25.40 14.63 58.60 63.40 36.20 7.5/6.0 225.00 250.30 9.00 CHAINS WITH EXTENDED PINS The following extended pins, for British and ANSI chains, conform generally with the ISO “Standard”. Other manufacturers standards may differ in detail. The critical dimensions are extended length and diameter and requirements should be checked against the dimensions below. Duplex and triplex pin lengths can be supplied to order. ISO Chain ANSI Chain No No 08B 10B 12B 16B 35 40 50 60 80 100 120 140 160 Pitch Width Between Pin Diameter Inner Plates Extended Length D1 Pin Length P mm 12.700 15.875 19.050 25.400 b1 mm 7.75 9.65 11.68 17.02 d2 mm 4.45 5.08 5.72 8.28 L3 mm 9.50 11.90 14.30 19.10 L max mm 25.10 30.10 35.40 53.00 LC max mm 26.60 31.50 37.10 54.30 9.525 12.700 15.875 19.050 25.400 31.750 38.100 44.450 50.800 4.77 7.85 9.40 12.57 15.75 18.90 25.22 25.22 31.55 3.58 3.96 5.08 5.94 7.92 9.53 11.10 12.70 14.27 9.50 9.50 11.90 14.30 19.10 23.80 28.60 33.30 38.10 20.80 25.10 31.30 38.60 50.30 61.80 76.40 84.80 99.60 21.60 26.20 33.10 40.60 53.30 66.10 80.40 89.40 104.40 D3 Chain is sold in units of feet or metres, depending on geographical market Drive Design Manual.indb 13 FEN01/10 - Drive Design & Maintenance Manual 13 15/11/2010 11:09:42 1 CHAIN DRIVES Double Pitch Chain t DOUBLE PITCH TRANSMISSION CHAINS ANSI Chain ISO Chain No No Pitch A2040 208B A2050 210B A2060 212B A2080 216B Width Be- Pin DiamRoller Diam- tween Inner eter eter Plates Pin Length Inner Plate Plate ThickDepth ness Minimum Tensile Strength Average Tensile Strength Weight per Metre P d1 max b1 min d2 max L max LC max h2 max t/T max Q min Q0 q mm mm mm mm mm mm mm mm kN kN kg/m 25.40 25.40 31.75 31.75 38.10 38.10 50.80 50.80 7.95 8.51 10.16 10.16 11.91 12.07 15.88 15.88 7.85 7.75 9.40 9.65 12.57 11.68 15.75 17.02 14.10 18.00 22.20 22.40 31.80 29.00 56.70 60.00 16.70 19.40 28.10 27.50 36.80 32.20 65.70 72.80 3.96 4.45 5.08 5.08 5.94 5.72 7.92 8.28 16.60 16.70 20.70 19.50 25.90 22.50 32.70 36.10 17.80 18.20 22.20 20.90 27.70 25.20 36.50 39.10 12.00 11.80 15.00 14.70 18.00 16.00 24.00 21.00 1.50 1.60 2.03 1.70 2.42 1.85 3.25 4.15/3.10 0.42 0.45 0.73 0.65 1.02 0.76 1.70 1.75 DOUBLE PITCH CONVEYOR CHAINS SMALL ROLLER TYPE LARGE ROLLER TYPE ANSI Chain No Pitch Width BeRoller Diam- tween Inner Pin Diameter eter Plates Pin Length Plate Thickness Minimum Tensile Strength Average Ten- Weight per sile Strength Metre P d1 max b1 min d2 max L max LC max h2 max T max Q min Q0 q mm mm mm mm mm mm mm mm kN kN kg/m 16.60 16.60 20.70 20.70 25.90 25.90 29.20 29.20 36.20 36.20 43.60 43.60 53.50 53.50 17.80 17.80 22.20 22.20 27.70 27.70 31.60 31.60 39.40 39.40 46.90 46.90 57.50 57.50 12.00 12.00 15.00 15.00 18.00 18.00 18.00 18.00 24.40 24.40 30.00 30.00 35.70 35.70 C2040 25.40 7.95 7.85 3.96 C2042 25.40 15.88 7.85 3.96 C2050 31.75 10.16 9.40 5.08 C2052 31.75 19.05 9.40 5.08 C2060 38.10 11.91 12.57 5.94 C2062 38.10 22.23 12.57 5.94 C2060H 38.10 11.91 12.57 5.94 C2062H 38.10 22.23 12.57 5.94 C2080H 50.80 15.88 15.75 7.92 C2082H 50.80 28.58 15.75 7.92 C2100H 63.50 19.05 18.90 9.53 C2102H 63.50 39.67 18.90 9.53 C2120H 76.20 22.23 25.22 11.10 C2122H 76.20 44.45 25.22 11.10 Chain is sold in units of feet or metres, depending on geographical market 14 Inner Plate Depth 1.50 1.50 2.03 2.03 2.42 2.42 3.25 3.25 4.00 4.00 4.80 4.80 5.60 5.60 14.10 14.10 22.20 22.20 31.80 31.80 31.80 31.80 56.70 56.70 88.50 88.50 127.00 127.00 16.70 16.70 28.10 28.10 36.80 36.80 41.60 41.60 70.00 70.00 112.40 112.40 160.90 160.90 0.50 0.84 0.78 1.27 1.12 1.61 1.44 2.07 2.54 3.58 3.56 5.38 5.26 8.26 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 14 15/11/2010 11:09:44 1 CHAIN DRIVES Section Conveyor Chain CHAIN DRIVES HOLLOW PIN CHAINS TYPE A - BUSHED TYPE B - BUSHED TYPE C - ROLLER Pitch Bush / Roller Diameter 08BHP 10BHP 12BHP P mm 12.700 15.875 19.050 d1 max mm 8.51 10.16 12.07 40HP 50HP 60HP/5.01 60HP/6.00 80HP 12.700 15.875 19.050 19.050 25.400 7.95 10.16 11.91 11.91 15.88 C2040HP C2050HP C2060HP C2080HP 25.400 31.750 38.100 50.800 7.95 10.16 11.91 15.88 Chain No Width Between Inner Plates b1 min mm 7.75 9.65 11.68 Pin Diameter Pin Length Inner Plate Plate Thick- Minimum Tensile Depth ness Strength d2 max mm 6.55 5.94 6.50 d3 max mm 4.50 4.04 4.00 L max mm 16.40 19.30 21.60 LC max mm 17.60 20.60 22.80 h2 max mm 11.80 14.70 15.90 7.85 9.40 12.70 12.70 15.75 5.63 7.03 7.00 8.31 11.40 4.00 5.13 5.01 6.00 8.05 16.50 20.70 25.50 25.80 32.50 17.60 21.90 26.60 26.80 33.80 12.00 15.09 18.00 18.00 24.00 7.85 9.40 12.70 15.75 5.63 7.22 8.31 11.40 4.00 5.12 6.00 8.05 16.50 20.50 25.80 32.50 17.60 21.80 26.80 33.80 12.00 15.00 18.00 24.00 t/T max mm 1.60/1.30 1.70 1.85 Average Weight per Tensile Metre Strength Type Q mim kN 11.10 17.00 23.60 Q0 kN 12.10 20.80 25.90 q kg/m 0.56 0.86 1.09 A C C 1.50 2.03 2.42 2.42 3.25 11.00 20.00 20.00 24.00 50.00 12.20 22.60 22.40 26.90 58.30 0.54 0.91 1.35 1.29 2.26 A A C A A 1.50 2.03 2.42 3.25 11.00 20.40 24.00 50.00 12.60 22.80 27.10 55.20 0.46 0.76 1.02 1.81 B B B B Chain is sold in units of feet or metres, depending on geographical market Drive Design Manual.indb 15 FEN01/10 - Drive Design & Maintenance Manual 15 15/11/2010 11:09:47 1 CHAIN DRIVES Agricultural Chain 'S' TYPE STEEL AGRICULTURAL CHAINS All 'S' type chain and attachments can be supplied zinc plated. Please specify at time of order. Chain No Pitch P mm 29.21 34.93 41.40 38.10 41.40 41.40 41.91 58.34 66.27 S32 S42 S45 S52 S55 S55R S62 S77 S88 Width BeRoller Diam- tween Inner Pin Diameter eter Plates d1 max mm 11.43 14.27 15.24 15.24 17.78 17.78 19.05 18.26 22.86 b1 min mm 15.88 19.05 22.23 22.23 22.23 22.23 25.40 22.23 28.58 d2 max mm 4.45 7.00 5.72 5.72 5.72 8.90 5.72 8.90 8.90 Pin Length L max mm 26.70 34.30 37.70 37.70 37.70 41.00 40.30 43.20 49.80 LC max mm 28.80 37.00 40.40 40.40 40.40 44.00 43.00 46.40 53.00 Inner Plate Depth Plate Thickness Minimum Tensile Strength h2 max mm 13.20 19.80 17.30 17.30 17.30 22.40 17.30 26.20 26.20 T max mm 1.80 2.80 2.80 2.80 2.80 3.50 2.50 4.00 4.00 Q mim kN 8.00 27.00 18.00 18.00 18.00 45.00 27.00 45.00 45.00 S32K1 S42K1 S45K1 S52K1 S55K1 S62K1 S62F2 Pitch P mm 29.21 34.93 41.40 38.10 41.40 41.91 41.91 Width G mm 15.00 17.50 22.00 19.00 22.00 22.00 22.00 Hole Centres Overall Width F mm 42.90 54.00 54.00 58.80 54.00 66.80 66.80 W mm 61.00 74.90 75.00 78.00 75.00 95.40 95.40 Q0 kN 21.60 50.80 36.10 36.10 36.10 73.10 36.10 73.10 73.10 q kg/m 0.86 1.60 1.66 1.68 1.80 2.49 1.87 2.65 3.25 K-I ATTACHMENTS 'S' TYPE STEEL AGRICULTURAL CHAIN ATTACHMENTS Chain No Average Ten- Weight per sile Strength Metre Platform Height Hole Dia h4 mm 8.60 14.00 11.40 11.40 11.40 11.40 11.40 d4 mm 5.30 8.30 8.50 8.30 8.50 6.50 8.30 Elongated Slot Width K mm 6.90 11.50 11.70 9.90 11.70 13.00 14.70 'C' TYPE STEEL AGRICULTURAL CHAINS Chain No CA550 CA557 CA620 16 Pitch P mm 41.40 41.40 42.01 Width BeRoller Diam- tween Inner Pin Diameter eter Plates d1 max mm 16.87 17.78 17.91 b1 min mm 19.81 20.24 24.51 d2 max mm 7.19 8.00 7.19 Pin Length L max mm 35.00 37.40 41.80 LC max mm 38.00 40.60 45.20 Inner Plate Depth Plate Thickness Minimum Tensile Strength h2 max mm 19.30 23.10 20.20 T max mm 2.80 3.10 3.25 Q mim kN 39.10 55.61 39.10 Average Ten- Weight per sile Strength Metre Q0 kN 51.20 74.30 55.10 q kg/m 1.94 2.20 2.35 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 16 15/11/2010 11:09:48 1 CHAIN DRIVES Section Leaf Chain CHAIN DRIVES BL SERIES LEAF CHAINS CHAIN LACING ANSI Chain No ISO Chain No Pitch Chain Lacing P mm BL422 BL423 BL434 BL444 BL446 BL466 BL522 BL523 BL534 BL544 BL546 BL566 BL622 BL623 BL634 BL644 BL646 BL666 BL822 BL823 BL834 BL844 BL846 BL866 BL1022 BL1023 BL1034 BL1044 BL1046 BL1066 BL1222 BL1223 BL1234 BL1244 BL1246 BL1266 BL1422 BL1423 BL1434 BL1444 BL1446 BL1466 BL1622 BL1623 BL1634 BL1644 BL1646 BL1666 Drive Design Manual.indb 17 LH0822 LH0823 LH0834 LH0844 LH0846 LH0866 LH1022 LH1023 LH1034 LH1044 LH1046 LH1066 LH1222 LH1223 LH1234 LH1244 LH1246 LH1266 LH1622 LH1623 LH1634 LH1644 LH1646 LH1666 LH2022 LH2023 LH2034 LH2044 LH2046 LH2066 LH2422 LH2423 LH2434 LH2444 LH2446 LH2466 LH2822 LH2823 LH2834 LH2844 LH2846 LH2866 LH3222 LH3223 LH3234 LH3244 LH3246 LH3266 12.700 1/2" 15.875 5/8" 19.050 3/4" 25.400 1" 31.750 1.1/4" 38.100 1.1/2" 44.450 1.3/4" 50.800 2" 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 2x2 2x3 3x4 4x4 4x6 6x6 Plate Depth Plate Thickness Pin Diameter h2 max mm T max mm d2 max mm 12.07 2.08 5.09 2.44 5.96 18.11 3.30 7.94 24.13 4.09 9.54 30.18 4.90 11.11 36.20 5.77 12.71 42.24 6.55 14.29 48.26 7.52 17.46 15.09 Pin Length L max mm 11.05 13.16 17.40 19.51 23.75 27.99 12.90 15.37 20.32 22.78 27.74 32.69 17.37 20.73 27.43 30.78 37.49 44.20 21.34 25.48 33.76 37.90 46.18 54.46 25.37 30.33 40.23 45.19 55.09 65.00 29.62 35.43 47.07 52.88 64.52 76.15 33.55 40.16 53.37 59.97 73.18 86.39 39.01 46.58 61.72 69.29 84.43 99.57 FEN01/10 - Drive Minimum Ten- Average Tensile Strength sile Strength Q min kN 22.20 22.20 33.40 44.50 44.50 66.70 33.40 33.40 48.90 66.70 66.70 100.10 48.90 48.90 75.60 97.90 97.90 146.80 84.50 84.50 129.00 169.00 169.00 253.60 115.60 115.60 182.40 231.30 231.30 347.00 151.20 151.20 244.60 302.50 302.50 453.70 191.30 191.30 315.80 382.60 382.60 578.30 289.10 289.10 440.40 578.30 578.30 857.40 Q0 kN 27.60 27.60 41.40 56.00 56.00 81.70 43.10 43.10 65.60 84.50 84.50 125.10 63.60 63.60 102.80 120.90 120.90 190.80 108.20 108.20 170.00 214.60 214.60 324.50 150.80 150.80 231.60 291.40 291.40 430.30 192.00 192.00 315.90 381.10 381.10 543.60 225.70 225.70 372.60 451.20 451.20 682.40 341.10 341.10 519.60 680.40 680.40 1000.70 Weight per Metre q kg/m 0.64 0.80 1.12 1.28 1.60 1.92 0.88 1.10 1.50 1.80 2.20 2.65 1.45 1.80 2.50 2.90 3.60 4.30 2.20 2.70 3.80 4.30 5.40 6.50 3.40 4.30 6.00 6.90 8.60 10.30 4.60 5.80 8.10 9.30 11.60 13.90 6.10 7.60 10.60 12.20 15.20 18.20 8.00 10.00 14.00 16.00 20.00 24.00 Design & Maintenance Manual 17 15/11/2010 11:09:51 1 CHAIN DRIVES Leaf Chain LL SERIES LEAF CHAINS ISO Chain No Pitch P mm 12.700 1/2" LL0822 LL0844 LL0866 LL1022 LL1044 LL1066 LL1088 LL1222 LL1244 LL1266 LL1288 LL1622 LL1644 LL1666 LL1688 LL2022 LL2044 LL2066 LL2088 LL2422 LL2444 LL2466 LL2488 LL2822 LL2844 LL2866 LL2888 LL3222 LL3244 LL3266 LL3288 LL4022 LL4044 LL4066 LL4088 LL4822 LL4844 LL4866 LL4888 15.875 5/8" 19.050 3/4" 25.400 1" 31.750 1.1/4" 38.100 1.1/2" 44.450 1.3/4" 50.800 2" 63.500 2.1/2" 76.200 3" Chain Lacing 2x2 4x4 6x6 2x2 4x4 6x6 8x8 2x2 4x4 6x6 8x8 2X2 4X4 6X6 8X8 2X2 4X4 6X6 8X8 2X2 4X4 6X6 8X8 2X2 4X4 6X6 8X8 2X2 4X4 6X6 8X8 2X2 4X4 6X6 8X8 2X2 4X4 6X6 8X8 Plate Depth Plate Pin DiamThickness eter h2 max mm T max mm d2 max mm 10.60 1.30 4.45 13.70 1.60 5.08 16.00 1.85 5.72 21.0 3.10 8.28 26.40 3.70 10.19 33.40 5.00 14.63 37.08 6.00 15.90 42.00 6.00 17.81 52.76 8.25 22.89 63.88 10.30 29.24 Pin Length L max mm 7.60 13.00 18.20 9.20 15.80 22.10 28.80 10.40 17.90 25.40 32.90 17.20 29.60 42.40 55.40 20.10 33.80 50.10 65.40 28.40 46.30 66.40 86.60 32.20 56.40 80.60 105.20 33.20 57.40 81.60 105.00 44.70 77.90 111.10 145.50 56.10 97.40 138.90 182.40 Minimum Average Weight Tensile Tensile per Metre Strength Strength Q min kN 17.80 31.10 44.50 22.30 44.50 66.70 89.00 28.90 57.80 86.70 115.60 58.00 144.00 200.00 288.00 95.00 190.00 285.00 380.00 170.00 340.00 510.00 680.00 200.00 400.00 600.00 800.00 260.00 520.00 780.00 1050.00 360.00 780.00 1080.00 1560.00 560.00 1120.00 1168.00 2240.00 Q0 kN 20.40 35.70 50.90 25.50 51.00 76.30 101.90 33.20 66.40 99.70 132.90 66.70 164.60 230.00 331.20 109.20 218.50 324.60 435.10 195.50 380.80 571.20 775.20 224.00 448.00 672.00 896.00 291.20 582.40 873.60 1176.00 703.20 873.60 1209.60 1747.20 627.20 1554.40 1308.10 2508.80 CHAIN LACING q kg/m 0.35 0.69 1.00 0.54 1.06 1.57 2.10 0.73 1.44 2.15 2.84 1.52 2.90 4.30 5.71 2.33 4.40 6.79 8.75 4.47 8.22 12.22 16.30 5.10 9.90 14.60 19.40 5.80 11.40 16.90 24.00 10.30 20.00 29.50 39.10 18.50 35.70 53.00 70.40 AL SERIES LEAF CHAINS ANSI Chain No AL322 AL422 AL444 AL466 AL522 AL534 AL544 AL566 AL622 AL644 AL666 AL822 AL844 AL866 AL1022 AL1044 AL1066 AL1222 AL1244 AL1266 AL1444 AL1466 AL1644 AL1666 18 Pitch P mm 9.525 3/8" 12.700 1/2" 15.875 5/8" 19.050 3/4" 25.400 1" 31.750 1.1/4" 38.100 1.1/2" 44.450 1.3/4" 50.800 2" Chain Lacing Plate Depth 2X2 h2 max mm 7.70 T max mm 1.30 10.40 1.50 3.96 12.80 2.03 5.08 15.60 2.42 5.94 20.50 3.25 7.92 25.60 4.00 9.53 30.50 4.80 11.10 36.40 5.60 12.64 41.60 6.40 14.21 2X2 4X4 6X6 2X2 3X4 4X4 6X6 2X2 4X4 6X6 2X2 4X4 6X6 2X2 4X4 6X6 2X2 4X4 6X6 4X4 6X6 4X4 6X6 Plate Pin DiamThickness eter d2 max mm 3.58 Pin Length L max mm 6.80 7.90 14.40 20.50 10.30 17.00 18.90 26.90 12.40 22.70 32.40 16.00 29.40 42.50 19.60 35.90 52.30 24.30 43.80 63.00 51.30 74.56 58.06 84.46 Minimum Average Weight Tensile Tensile Strength Strength per Metre Q min kN 9.00 14.10 28.20 42.30 22.00 33.00 44.00 66.00 37.00 64.00 101.00 56.70 113.40 170.00 88.50 177.00 265.00 127.00 254.00 381.00 372.70 559.00 471.00 706.00 Q0 kN 10.20 16.90 35.20 52.70 27.50 46.00 55.00 82.50 44.40 78.80 118.60 68.60 135.60 202.30 107.10 203.60 315.30 151.10 299.70 426.30 413.60 620.40 522.80 783.60 CHAIN LACING q kg/m 0.23 0.39 0.74 1.10 0.61 1.10 1.19 1.79 0.86 1.69 2.52 1.54 3.00 4.46 2.37 4.68 7.00 3.65 7.05 10.44 10.34 15.16 12.98 19.41 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 18 15/11/2010 11:09:53 1 CHAIN DRIVES Section CHAIN DRIVES PLUS High Performance Sprockets Hardened teeth for a longer life. Fenner PLUS sprockets have been re-engineered to become the perfect partner for the new Fenner PLUS roller chain. All Fenner PLUS sprockets up to circa 40 teeth are manufactured from C45 grade steel - a 0.45% plain carbon steel ideally suited to throigh hardening. Hardened Teeth: Fenner PLUS steel sprockets up to circa 40 teeth have hardened teeth - hardened to just below the tooth root. Increased Life: The superior hardened sprocket dramatically improves both chain and sprocket life by up to 50%. Reduced Noise: The teeth on Fenner PLUS sprockets are carefully hardened to specified levels, allowing accurate mesh to be maintained longer and therefore reducing drive noise. Use with Fenner PLUS high performance chain for exceptional performance and value. www.fptgroup.com BUILT TO LAST EXCEPTIONAL PERFORMANCE FOR EVERYDAY USE Drive Design Manual.indb 19 FEN01/10 - Drive Design & Maintenance Manual 19 15/11/2010 11:09:57 1 CHAIN DRIVES Taper Lock®Sprockets TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 STEEL C45 TYPE 6 TYPE 7 TYPE 8 TYPE 9 CAST IRON GG22 06B T/L SPROCKET 3 /8" (9.5mm) PITCH Tooth Width B1 5.3mm b1 5.2mm B2 15.4mm B3 25.6mm No.of Teeth 17 19 20 21 23 25 27 30 38 45 57 76 95 Pitch Dia dp mm 51.84 57.86 60.89 63.91 69.95 76.00 82.05 91.12 115.34 136.55 172.90 230.48 288.08 Dia Outer Over Dia Chain de mm 56 62 64 68 74 80 86 95 119 141 177 234 292 A mm 60 66 68 72 78 84 90 99 123 145 181 239 296 Simplex Taper Lock Product code 026A*117 026A*119 026A*120 026A*121 026A*123 026A*125 026A*127 026A*130 026A*138 026A0145 026A0157 026A0176 026A0195 Duplex Taper Lock Desig- Bush Type Length Hub Bore Dia nation No. 31–17 31–19 31–20 31–21 31–23 31–25 31–27 31–30 31–38 31–45 31–57 31–76 31–95 1008 1008 1008 1008 1210 1210 1210 1210 1210 1210 1210 1210 1210 1 1 1 1 1 1 1 1 1 1 6 6 6 L mm 22.2 22.2 22.2 22.2 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 N mm 45 45 46 46 63 63 63 63 70 70 83 83 83 Product code Triplex Taper Lock Desig- Bush Type Length Hub Bore Dia nation No. 026A*217 32–17 1008 026A*219 32–19 1008 2 2 L mm 22.2 22.2 026A*221 026A*223 026A*225 026A*227 026A*230 026A*238 026A0245 026A0257 026A0276 026A0295 2 2 2 2 2 2 2 7 7 7 22.2 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 25.4 32–21 32–23 32–25 32–27 32–30 32–38 32–45 32–57 32–76 32–95 1008 1210 1210 1210 1210 1610 1610 1610 1610 1610 Product code Desig- Bush Type Length Hub Bore Dia nation No. N mm 45 026A*317 33–17 1008 45 026A*319 33–19 1008 49 59 65 70 75 80 80 80 92 92 026A*321 026A*323 026A*325 026A*327 026A*330 026A*338 33–21 33–23 33–25 33–27 33–30 33–38 1008 1210 1210 1210 1615 1615 5 5 L mm 25.6 25.6 5 5 5 5 4 4 25.6 25.6 25.6 25.6 38.0 38.0 N mm 79 90 Taper Lock bushes supplied as a separate items For Fenner PLUS sprocket order refernce substitute * for 9 for Fenner standard sprockets substitute * for 0 Cast iron sprockets do not have hardened teeth 20 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 20 15/11/2010 11:09:59 1 CHAIN DRIVES CHAIN DRIVES 08B T/L SPROCKET Section Taper Lock®Sprockets ½" (12.7mm) PITCH Tooth Width B1 7.2mm b1 7.0mm B2 21.0mm B3 34.9mm No.of Teeth 15 17 19 20 21 23 25 27 30 38 45 57 76 95 Pitch Dia Dia Outer Over Dia Chain Duplex Taper Lock Simplex Taper Lock Product code Length Hub Desig- Bush Type Bore Dia nation No. Product code Triplex Taper Lock Length Hub Desig- Bush Type Bore Dia nation No. Product code Length Hub Desig- Bush Type Bore Dia nation No. dp de A L N L mm 61.09 69.11 77.17 81.19 85.22 93.27 101.32 109.40 121.50 153.80 182.07 230.53 307.31 384.10 mm 66 74 82 86 90 99 106 114 126 159 188 236 312 389 mm 73 81 89 93 97 106 113 121 133 166 195 243 319 396 mm 22.2 25.4 25.4 25.4 25.4 25.4 25.4 25.4 32.0 32.0 32.0 32.0 32.0 32.0 mm 45 60 63 65 71 76 76 76 90 90 100 110 110 110 mm 46 026B*315 43–15 1008 56 026B*317 43–17 1210 62 026B*319 43–19 1210 70 79 87 87 87 100 100 110 110 110 026B*115 026B*117 026B*119 026B*120 026B*121 026B*123 026B*125 026B*127 026B*130 026B*138 026B0145 026B0157 026B0176 026B0195 41–15 41–17 41–19 41–20 41–21 41–23 41–25 41–27 41–30 41–38 41–45 41–57 41–76 41–95 1008 1210 1210 1610 1610 1610 1610 1610 2012 2012 2012 2012 2012 2012 1 1 1 1 1 1 1 1 1 1 1 6 6 6 026B*215 42–15 1008 026B*217 42–17 1210 026B*219 42–19 1210 2 2 2 mm 22.2 25.4 25.4 026B*221 026B*223 026B*225 026B*227 026B*230 026B*238 026B0245 026B0257 026B0276 026B0295 2 2 2 2 2 2 2 7 7 7 25.4 25.4 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 42–21 42–23 42–25 42–27 42–30 42–38 42–45 42–57 42–76 42–95 1610 1610 2012 2012 2012 2012 2012 2012 2012 2012 N 026B*321 026B*323 026B*325 026B*327 026B*330 026B*338 43–21 43–23 43–25 43–27 43–30 43–38 1610 1610 2012 2012 2012 2012 L N mm 5 5 5 mm 34.9 34.9 34.9 5 5 5 5 5 5 34.9 34.9 34.9 34.9 34.9 34.9 Taper Lock bushes supplied as a separate item For Fenner PLUS sprocket order refernce substitute * for 9 for Fenner standard sprockets substitute * for 0 Cast iron sprockets do not have hardened teeth 10B T/L SPROCKET 5 /8" (15.9mm) PITCH Tooth Width B1 9.1mm b1 9.0mm B2 25.5mm B3 42.1mm No.of Teeth 13 15 17 19 20 21 23 25 27 30 38 45 57 76 Pitch dp mm 66.34 76.35 86.39 96.44 101.49 106.50 116.59 126.67 136.75 151.87 192.23 227.58 288.19 384.15 Dia Outer Over Dia Chain de mm 73 83 93 103 108 114 124 134 144 159 200 235 296 392 A mm 81 91 101 111 116 122 132 142 152 167 208 243 304 400 Duplex Taper Lock Simplex Taper Lock Product code 026C*113 026C*115 026C*117 026C*119 026C*120 026C*121 026C*123 026C*125 026C*127 026C*130 026C*138 026C0145 026C0157 026C0176 Length Hub Desig- Bush Type Bore Dia nation No. 51–13 51–15 51–17 51–19 51–20 51–21 51–23 51–25 51–27 51–30 51–38 51–45 51–57 51–76 1008 1210 1610 1610 1610 1610 1610 2012 2012 2012 2012 2012 2012 2012 1 1 1 1 1 1 1 1 1 1 1 6 6 6 L mm 22.2 25.4 25.4 25.4 25.4 25.4 25.4 32.0 32.0 32.0 32.0 32.0 32.0 32.0 N mm 47 60 71 75 76 76 76 90 90 90 100 100 110 110 Product code Triplex Taper Lock Length Hub Desig- Bush Type Bore Dia nation No. L mm 026C*215 52–15 1210 026C*217 52–17 1610 026C*219 52–19 1610 3 3 3 25.4 25.4 25.4 026C*221 026C*223 026C*225 026C*227 026C*230 3 3 2 2 2 25.4 25.4 32.0 32.0 32.0 52–21 52–23 52–25 52–27 52–30 1610 1610 2012 2012 2012 Product code Length Hub Desig- Bush Type Bore Dia nation No. N mm L mm 026C*315 53–15 1210 026C*317 53–17 1210 026C*319 53–19 1615 026C*321 026C*323 90 026C*325 90 026C*327 90 026C*330 53–21 53–23 53–25 53–27 53–30 1615 2012 2517 2517 2517 5 5 5 42.1 42.1 42.1 5 5 4 4 4 42.1 42.1 45.0 45.0 45.0 N mm 105 110 120 Taper Lock bushes supplied as a separate items For Fenner PLUS sprocket order refernce substitute * for 9 for Fenner standard sprockets substitute * for 0 Cast iron sprockets do not have hardened teeth Drive Design Manual.indb 21 FEN01/10 - Drive Design & Maintenance Manual 21 15/11/2010 11:10:03 1 CHAIN DRIVES Taper Lock® Sprockets 12B T/L SPROCKET ¾" (19.0mm) PITCH Tooth Width 11.1mm B1 b1 10.8mm B2 30.3mm B3 49.8mm No.of Teeth 13 15 17 19 20 21 23 25 27 30 38 45 57 76 95 Pitch Dia dp mm 79.60 91.62 103.68 115.75 121.78 127.81 139.90 151.99 164.09 182.25 230.68 273.10 345.82 460.98 576.17 Dia Outer Over Dia Chain de mm 88 100 112 124 130 136 149 160 172 191 239 283 355 470 585 A mm 96 108 120 132 138 144 157 168 180 197 247 291 363 478 593 Simplex Taper Lock Product code 026D*113 026D*115 026D*117 026D*119 026D*120 026D*121 026D*123 026D*125 026D*127 026D*130 026D*138 026D0145 026D0157 026D0176 026D0195 Duplex Taper Lock Length Hub Desig- Bush Type Bore Dia nation No. 61–13 61–15 61–17 61–19 61–20 61–21 61–23 61–25 61–27 61–30 61–38 61–45 61–57 61–76 61–95 1210 1610 1610 2012 2012 2517 2517 2517 2517 2517 2517 2517 2517 2517 2517 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 L mm 25.4 25.4 25.4 32.0 32.0 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 N mm 60 70 76 90 95 102 108 108 108 108 108 108 124 124 124 Product code Triplex Taper Lock Length Hub Desig- Bush Type Bore Dia nation No. L mm Product code Length Hub Desig- Bush Type Bore Dia nation No. N mm L mm N mm 026D*215 62–15 1610 026D*217 62–17 1610 026D*219 62–19 2012 3 3 2 25.4 25.4 32.0 026D*315 63–15 1615 026D*317 63–17 2012 90 026D*319 63–19 2012 5 5 5 49.8 49.8 49.8 026D*221 026D*223 026D*225 026D*227 026D*230 026D*238 026D0245 026D0257 026D0276 026D0295 2 2 2 2 2 2 7 7 7 7 44.5 44.5 44.5 44.5 44.5 50.8 50.8 50.8 50.8 50.8 108 108 130 130 130 140 140 160 160 160 5 5 5 4 4 4 4 8 8 49.8 49.8 49.8 50.8 50.8 50.8 50.8 50.8 50.8 62–21 62–23 62–25 62–27 62–30 62–38 62-45 62–57 62–76 62–95 2517 2517 2517 2517 2517 3020 3020 3020 3020 3020 026D*321 026D*323 026D*325 026D*327 026D*330 026D*338 026D0345 026D0357 026D0376 63–21 63–23 63–25 63–27 63–30 63–38 63-45 63–57 63–76 2517 2517 2517 3020 3020 3020 3020 3020 3020 140 140 140 140 150 160 Taper Lock bushes supplied as a separate item For Fenner PLUS sprocket order refernce substitute * for 9 for Fenner standard sprockets substitute * for 0 Cast iron sprockets do not have hardened teeth 16B T/L SPROCKET 1" (25.4mm) PITCH Tooth Width B1 16.2mm b1 15.8mm B2 47.7mm B3 79.6mm No.of Teeth 13 15 17 19 20 21 23 25 27 30 38 45 57 76 Pitch Dia dp mm 106.15 122.17 138.23 154.33 162.38 170.43 186.54 202.67 218.79 243.00 307.59 364.13 461.09 614.63 Dia Outer Over Dia Chain de mm 117 133 149 165 173 181 198 214 230 254 321 377 474 627 A mm 127 143 159 175 183 191 208 224 240 264 331 387 484 637 Simplex Taper Lock Product code 026E*113 026E*115 026E*117 026E*119 026E*120 026E*121 026E*123 026E*125 026E*127 026E*130 026E*138 026E0145 026E0157 026E0176 Duplex Taper Lock Length Hub Desig- Bush Type Bore Dia nation No. 81–13 81–15 81–17 81–19 81–20 81–21 81–23 81–25 81–27 81–30 81–38 81–45 81–57 81–76 1615 1615 2012 2517 2517 2517 2517 2517 2517 3020 3020 3020 3020 3020 1 1 1 1 1 1 1 1 1 1 6 6 6 6 L mm 38.1 38.1 32.0 44.5 44.5 44.5 44.5 44.5 44.5 50.8 50.8 50.8 50.8 50.8 N mm 73 76 90 108 108 110 110 110 110 140 140 140 157 157 Product code Triplex Taper Lock Length Hub Desig- Bush Type Bore Dia nation No. L mm 026E*215 026E*217 026E*219 026E*220 026E*221 026E*223 026E*225 026E*227 026E*230 026E*238 026E0245 026E0257 026E0276 82–15 82–17 82–19 82-20 82–21 82–23 82–25 82–27 82–30 82–38 82–45 82–57 82–76 2012 2517 2517 2517 3020 3020 3020 3020 3020 3020 3020 3525 3525 3 3 3 3 2 2 2 2 2 7 7 7 7 32.0 44.5 44.5 44.5 50.8 50.8 50.8 50.8 76.2 76.2 76.2 89.0 89.0 Product code Length Hub Desig- Bush Type Bore Dia nation No. N mm 140 140 140 140 140 140 140 175 175 L mm N mm 026E*317 83–17 2517 026E*319 83–19 3030 5 5 76.2 76.2 026E*321 026E*323 026E*325 026E*327 026E*330 026E*338 026E0345 026E0357 026E0376 5 5 5 5 5 9 9 9 9 76.2 89.0 89.0 89.0 89.0 89.0 102.0 102.0 102.0 83–21 83–23 83–25 83–27 83–30 83–38 83–45 83–57 83–76 3030 3525 3525 3525 3525 3525 4030 4030 4030 175 215 215 215 Taper Lock bushes supplied as a separate item For Fenner PLUS sprocket order refernce substitute * for 9 for Fenner standard sprockets substitute * for 0 Cast iron sprockets do not have hardened teeth 22 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 22 15/11/2010 11:10:05 CHAIN DRIVES No. of Teeth Pitch Dia dp Outer Dia de 8 X 3mm PITCH Simplex (027 J01--) Simplex (027J01--) Duplex (027 J02--) Duplex (027J02--) Hub Length Stock Type Hub Length Stock Type Dia Bore Bore Dia Bore Bore N L D N L D 8 9 10 11 12 20.90 23.39 25.89 28.39 30.91 24.00 26.60 29.20 31.70 34.20 13 15 17 18 20 12 12 12 13 13 6 6 8 8 8 A A A A A 13 15 17 19 21 18 18 18 18 18 8 8 8 8 8 A A A A A 13 14 15 16 17 18 33.42 35.95 38.48 41.01 43.53 46.07 36.70 39.20 41.70 44.30 46.80 49.30 23 25 28 30 30 30 13 13 13 14 14 14 8 8 8 8 8 8 A A A A A A 24 26 29 32 34 37 18 18 18 20 20 20 8 8 8 10 10 10 A A A A A A 19 20 21 22 23 24 48.61 51.14 53.68 56.21 58.75 61.29 51.90 54.40 57.00 59.50 62.00 64.60 30 30 35 35 35 35 14 14 14 14 14 14 8 8 8 8 8 8 A A A A A A 39 40 40 40 40 40 20 20 20 20 20 20 10 10 10 10 10 10 A A A A A A 25 26 27 28 29 30 63.83 66.37 68.91 71.45 73.99 76.53 67.50 69.50 72.20 74.80 77.30 79.80 35 40 40 40 40 40 14 16 16 16 16 16 8 10 10 10 10 10 A A A A A A 40 50 50 50 50 50 20 22 22 22 22 22 10 12 12 12 12 12 A A A A A A 31 32 33 34 35 36 79.08 81.61 84.16 86.70 89.25 91.79 82.40 84.90 87.50 90.00 92.50 95.00 40 40 40 40 40 40 16 16 16 16 16 16 10 10 10 10 10 10 A A A A A A 60 60 60 60 60 60 22 22 22 22 22 22 12 12 12 12 12 12 A A A A A A 37 38 39 40 45 57 94.33 96.88 99.42 101.97 114.69 145.22 97.60 100.20 102.70 105.30 118.00 148.60 40 40 40 40 58 78 16 16 16 16 20 20 10 10 10 10 10 10 A A A A A A 60 60 60 60 78 78 22 22 22 22 38 38 12 12 12 12 12 12 A A A A A A 76 95 114 193.59 241.96 290.33 197.70 246.10 294.50 78 78 88 34 34 39 10 10 10 A A A 78 88 88 38 43 43 12 12 12 A A A Tooth Width B1 2.8mm b1 2.7mm B2 8.3mm Pitch Dia dp Outer Dia de Type A = Steel C45 Type B = Cast Iron GG22 Type A = Steel C45 Type B = Cast Iron GG22 To complete the product code insert the number of teeth required (027J0109 = 05B-1 8mm pitch 9 tooth pilot bore sprocket) 3 /8" X 7/32" PITCH 06B PILOT BORED SPROCKET No. of Teeth Tooth Width B1 5.3mm 5.2mm Hub Length Stock Type Hub Length Stock Type Hub Length Stock Type b1 B2 15.4mm Dia Bore Bore Dia Bore Bore Dia Bore Bore B3 25.6mm N L D N L D N L D Simplex (027A01--) Duplex (027A02--) Triplex (027A03--) 8 9 10 11 12 13 24.89 27.85 30.82 33.80 36.80 39.79 28.00 31.00 34.00 37.00 40.00 43.00 15 16 20 22 25 28 22 22 22 25 25 25 8 8 8 8 8 10 A A A A A A 15 18 20 22 25 28 22 22 22 25 25 25 8 8 8 10 10 10 A A A A A A 15 18 20 22 25 28 32 32 32 35 35 35 8 8 10 10 10 10 A A A A A A 14 15 16 17 18 19 42.80 45.81 48.82 51.83 54.85 57.87 46.30 49.30 52.30 55.30 58.30 61.30 31 34 37 40 43 45 25 25 28 28 28 28 10 10 10 10 10 10 A A A A A A 31 34 37 40 43 46 25 25 30 30 30 30 10 10 12 12 12 12 A A A A A A 31 34 37 40 43 46 35 35 35 35 35 35 12 12 12 12 12 12 A A A A A A 20 21 22 23 24 25 60.89 63.91 66.93 69.95 72.97 76.00 64.30 68.00 71.00 73.50 77.00 80.00 46 48 50 52 54 57 28 28 28 28 28 28 10 12 12 12 12 12 A A A A A A 49 52 55 58 61 64 30 30 30 30 30 30 12 12 12 12 12 12 A A A A A A 49 52 55 58 61 64 35 40 40 40 40 40 12 14 14 14 14 14 A A A A A A 26 27 28 29 30 31 79.02 82.05 85.07 88.09 91.12 94.15 83.00 86.00 89.00 92.00 94.70 98.30 60 60 60 60 60 65 28 28 28 28 30 30 12 12 12 12 12 14 A A A A A A 67 70 73 76 79 80 30 30 30 30 30 30 12 12 12 12 12 16 A A A A A A 67 70 73 76 79 80 40 40 40 40 40 40 14 14 14 14 14 16 A A A A A A 32 33 34 35 36 37 97.17 100.20 103.23 106.26 109.29 112.32 101.30 104.30 107.30 110.40 113.43 116.40 65 65 65 65 70 70 30 30 30 30 30 30 14 14 14 14 14 14 A A A A A A 80 80 80 80 90 90 30 30 30 30 30 30 16 16 16 16 16 16 A A A A A A 80 80 85 85 90 90 40 40 40 40 40 40 16 16 16 16 16 16 A A A A A A 38 39 40 45 57 76 115.35 118.37 121.40 136.55 172.91 230.49 119.50 122.50 125.50 140.70 176.90 234.50 70 70 70 70 70 70 30 30 30 32 32 32 14 14 14 19 19 19 A A A B B B 90 90 90 80 80 80 30 30 30 32 32 32 16 16 16 19 19 19 A A A B B B 90 90 90 90 90 100 40 40 40 56 56 56 16 16 16 24 24 24 A A A B B B 95 114 288.08 345.68 292.50 350.30 80 80 40 40 19 20 B B 80 95 32 45 19 20 B B 100 100 56 56 24 24 B B Drive Design Manual.indb 23 1 CHAIN DRIVES 05B PILOT BORED SPROCKET Section Pilot Bored Sprockets FINISHED BORES For bore and keywayed sprockets, the maximum finished bore diameter is normally hub diameter N ÷ 1.5 Type A = Steel C45 Type B = Cast Iron GG22 FEN01/10 - Drive Design & Maintenance Manual 23 15/11/2010 11:10:11 1 CHAIN DRIVES Pilot Bored Sprockets ½" X 5/16" PITCH 08B PILOT BORED SPROCKET No. of Teeth Pitch Dia Outer Dia Simplex (027B01--) Duplex (027B02--) Triplex (027B03--) Hub Length Stock Type Hub Length Stock Type Hub Length Stock Type Dia Bore Bore Dia Bore Bore Dia Bore Bore dp de N L D N L D N L D 8 9 10 11 12 13 33.18 37.13 41.10 45.07 49.07 53.06 37.20 41.00 45.20 48.70 53.00 57.40 20 24 26 29 33 37 25 25 25 25 28 28 10 10 10 10 10 10 A A A A A A 20 24 28 32 35 38 32 32 32 35 35 35 10 10 10 12 12 12 A A A A A A 20 24 28 32 35 38 46 46 46 50 50 50 10 12 12 14 14 14 A A A A A A 14 15 16 17 18 19 57.07 61.09 65.10 69.11 73.14 77.16 61.80 65.50 69.50 73.60 77.80 81.70 41 45 50 52 56 60 28 28 28 28 28 28 10 10 12 12 12 12 A A A A A A 42 46 50 54 58 62 35 35 35 35 35 35 12 12 14 14 14 14 A A A A A A 42 46 50 54 58 62 50 50 50 50 50 50 14 14 16 16 16 16 A A A A A A 20 21 22 23 24 25 81.19 85.22 89.24 93.27 97.29 101.33 85.80 89.70 93.80 98.20 101.80 105.80 64 68 70 70 70 70 28 28 28 28 28 28 12 12 12 14 14 14 A A A A A A 66 70 70 70 75 80 35 40 40 40 40 40 14 16 16 16 16 16 A A A A A A 66 70 70 70 75 80 50 55 55 55 55 55 16 16 16 16 16 16 A A A A A A 26 27 28 29 30 31 105.36 109.40 113.42 117.46 121.50 125.54 110.00 114.00 118.00 122.00 126.10 130.20 70 70 70 80 80 90 30 30 30 30 30 30 16 16 16 16 16 16 A A A A A A 85 85 90 95 100 100 40 40 40 40 40 40 16 16 16 16 16 20 A A A A A A 85 85 90 95 100 110 55 55 55 55 55 55 20 20 20 20 20 20 A A A A A A 32 33 34 35 36 37 129.56 133.60 137.64 141.68 145.72 149.76 134.30 138.40 142.60 146.70 151.00 154.60 90 90 90 90 90 90 30 30 30 30 35 35 16 16 16 16 16 16 A A A A A A 100 100 100 100 100 100 40 40 40 40 40 40 20 20 20 20 20 20 A A A A A A 110 110 110 110 120 120 55 55 55 55 55 55 20 20 20 20 25 25 A A A A A A 38 39 40 45 57 76 153.80 157.83 161.87 182.07 230.54 307.33 158.60 162.70 166.80 188.00 236.40 313.30 90 90 90 70 70 80 35 35 35 40 40 40 16 16 16 19 19 23 A A A B B B 100 100 100 90 90 100 40 40 40 50 50 56 20 20 20 23 23 23 A A A B B B 120 120 120 100 100 100 55 55 55 60 60 60 25 25 25 24 24 24 A A A B B B 95 114 384.11 460.91 390.10 466.90 80 80 45 45 23 24 B B 100 100 56 63 23 24 B B 120 120 67 67 24 24 B B Type A = Steel C45 Type B = Cast Iron GG22 To complete the product code insert the number of teeth required (027B0109 = 08B-1 ½" pitch 9 tooth pilot bore sprocket) 5 /8" X 3/8" PITCH 10B PILOT BORED SPROCKET Outer No. of Pitch Dia Dia Teeth Tooth Width B1 7.2mm b1 7.0mm B2 21.0mm B3 34.9mm Simplex (027C01--) Duplex (027C02--) Triplex (027C03--) Hub Length Stock Type Hub Length Stock Type Hub Length Stock Type Dia Bore Bore Dia Bore Bore Dia Bore Bore Tooth Width B1 9.1mm b1 9.0mm B2 25.5mm B3 42.1mm 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 dp 41.48 46.42 51.37 56.34 61.34 66.32 71.34 76.36 81.37 86.39 91.42 96.45 101.49 106.52 111.55 116.58 121.62 126.66 131.70 136.75 141.78 146.83 151.87 156.92 de 47.00 52.60 57.50 63.00 68.00 73.00 78.00 83.00 88.00 93.00 98.30 103.30 108.40 113.40 118.00 123.40 128.30 134.00 139.00 144.00 148.70 153.80 158.80 163.90 N 25 30 35 37 42 47 52 57 60 60 70 70 75 75 80 80 80 80 85 85 90 90 90 95 L 25 25 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 35 35 35 35 35 35 D 10 10 10 12 12 12 12 12 12 12 14 14 14 16 16 16 16 16 20 20 20 20 20 20 A A A A A A A A A A A A A A A A A A A A A A A A N 25 30 35 39 44 49 54 59 64 69 74 79 84 85 90 95 100 105 110 110 115 115 120 120 L 40 40 40 40 40 40 40 40 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 D 12 12 12 14 14 14 14 14 16 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 A A A A A A A A A A A A A A A A A A A A A A A A N 25 30 35 39 44 49 54 59 64 69 74 79 84 85 90 95 100 105 110 110 115 115 120 120 L 55 55 55 55 55 55 55 55 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 D 12 12 16 16 16 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 20 20 20 20 A A A A A A A A A A A A A A A A A A A A A A A A 32 33 34 35 36 37 161.95 167.00 172.05 177.10 182.15 187.20 168.90 174.50 179.00 184.10 189.10 194.20 95 95 95 95 100 100 35 35 35 35 35 35 20 20 20 20 20 20 A A A A A A 120 120 120 120 120 120 45 45 45 45 45 45 20 20 20 20 20 20 A A A A A A 120 120 120 120 120 120 60 60 60 60 60 60 20 20 20 20 25 25 A A A A A A 38 39 40 45 57 76 192.24 197.29 202.34 227.58 288.18 384.16 199.20 204.20 209.30 235.00 296.00 392.10 100 100 100 80 90 90 35 35 35 40 45 50 20 20 20 19 23 23 A A A B B B 120 120 120 100 100 100 45 45 45 50 56 63 20 20 20 30 30 30 A A A B B B 120 120 120 100 100 110 60 60 60 60 63 67 25 25 25 32 32 35 A A A B B B Type A = Steel C45 Type B = Cast Iron GG22 95 114 480.14 576.13 488.50 584.10 100 100 56 56 23 24 B B 110 125 63 70 30 30 B B 125 125 70 80 35 35 B B To complete the product code insert the number of teeth required (027C0109 = 10B-1 5/8" pitch 9 tooth pilot bore sprocket) 24 FINISHED BORES For bore and keywayed sprockets, the maximum finished bore diameter is normally hub diameter N ÷ 1.5 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 24 15/11/2010 11:10:14 CHAIN DRIVES Outer Dia No. of Pitch Dia Teeth Simplex (027D01--) Duplex (027D02--) Triplex (027D03--) Hub Length Stock Type Hub Length Stock Type Hub Length Stock Type Dia Bore Bore Dia Bore Bore Dia Bore Bore dp de N L D N L D N L D 8 9 10 11 12 13 49.78 55.70 61.64 67.61 73.61 79.59 57.60 62.00 69.00 75.00 81.50 87.50 31 37 42 46 52 58 30 30 30 35 35 35 12 12 12 14 14 14 A A A A A A 31 37 42 47 53 59 45 45 45 50 50 50 12 12 12 16 16 16 A A A A A A 31 37 42 47 53 59 65 65 65 70 70 70 16 16 16 20 20 20 A A A A A A 14 15 16 17 18 19 85.61 91.63 97.65 103.67 109.71 115.75 93.60 99.80 105.50 111.50 118.00 124.20 64 70 75 80 80 80 35 35 35 35 35 35 14 14 16 16 16 16 A A A A A A 65 71 77 83 89 95 50 50 50 50 50 50 16 16 20 20 20 20 A A A A A A 65 71 77 83 89 95 70 70 70 70 70 70 20 20 20 20 20 20 A A A A A A 20 21 22 23 24 25 121.78 127.82 133.86 139.90 145.94 152.00 129.70 136.00 141.80 149.00 153.90 160.00 80 90 90 90 90 90 35 40 40 40 40 40 16 20 20 20 20 20 A A A A A A 100 100 100 110 110 120 50 50 50 50 50 50 20 20 20 20 20 20 A A A A A A 100 100 100 110 110 120 70 70 70 70 70 70 20 20 20 20 20 20 A A A A A A 26 27 28 29 30 31 158.04 164.09 170.13 176.19 182.25 188.31 165.90 172.30 178.00 184.10 190.50 196.30 95 95 95 95 95 95 40 40 40 40 40 40 20 20 20 20 20 20 A A A A A A 120 120 120 120 120 120 50 50 50 50 50 50 20 20 20 20 20 20 A A A A A A 120 120 120 120 120 130 70 70 70 70 70 70 20 20 20 20 20 25 A A A A A A 32 33 34 35 36 37 194.35 200.40 206.46 212.52 218.58 224.64 203.30 209.30 214.60 221.00 226.80 232.90 95 95 95 95 100 100 40 40 40 40 40 40 20 20 20 20 20 20 A A A A A A 120 120 120 120 120 120 50 50 50 50 50 50 20 20 20 20 25 25 A A A A A A 130 130 130 130 130 130 70 70 70 70 70 70 25 25 25 25 25 25 A A A A A A 38 39 40 45 57 76 230.69 236.75 242.81 273.10 345.81 460.99 239.80 100 245.10 100 251.30 100 282.50 100 354.00 100 469.90 100 40 40 40 56 56 56 20 20 20 24 30 30 A A A B B B 120 120 120 110 120 135 50 50 50 63 63 63 25 25 25 30 30 30 A A A B B B 130 130 130 140 140 160 70 70 70 70 70 75 25 25 25 30 40 40 A A A B B B 95 114 576.17 691.36 585.10 700.60 65 65 30 30 B B 135 135 70 70 30 45 B B 170 170 82 82 40 50 B B 100 100 Tooth Width B1 11.1mm b1 10.8mm B2 30.3mm B3 49.8mm CHAIN DRIVES ¾" X 7/16" PITCH 12B PILOT BORED SPROCKETS 1 Section Pilot Bored Sprockets Type A = Steel C45 Type B = Cast Iron GG22 To complete the product code insert the number of teeth required (027D0109 = 12B-1 ¾" pitch 9 tooth pilot bore sprocket) 16B PILOT BORED SPROCKETS Outer No. of Pitch Dia Dia Teeth 1" X 17.02mm PITCH Simplex (027E01--) Duplex (027E02--) Triplex (027E03--) Hub Length Stock Type Hub Length Stock Type Hub Length Stock Type Dia Bore Bore Dia Bore Bore Dia Bore Bore 8 9 10 11 12 13 dp 66.37 74.27 82.19 90.14 93.14 106.12 de 77.00 85.00 93.00 99.50 109.00 117.00 N 42 50 55 61 69 78 L 35 35 35 40 40 40 D 16 16 16 16 16 16 A A A A A A N 42 50 56 64 72 80 L 65 65 65 70 70 70 D 16 16 16 20 20 20 A A A A A A N 42 50 56 64 72 80 L 95 95 95 100 100 100 D 20 20 20 25 25 25 A A A A A A 14 15 16 17 18 19 114.15 125.00 122.17 133.00 130.20 141.00 138.22 149.00 146.28 157.00 154.33 165.20 84 92 100 100 100 100 40 40 14 45 45 45 16 16 20 20 20 20 A A A A A A 88 96 104 112 120 128 70 70 70 70 70 70 20 20 20 20 20 20 A A A A A A 88 96 104 112 120 128 100 100 100 100 100 100 25 25 25 25 25 25 A A A A A A 20 21 22 23 24 25 162.38 173.20 170.43 181.20 178.48 189.30 186.53 197.50 194.59 205.50 202.66 213.50 100 110 110 110 110 110 45 50 50 50 50 50 20 20 20 20 20 20 A A A A A A 130 130 130 130 130 130 70 70 70 70 70 70 20 25 25 25 25 25 A A A A A A 130 130 130 130 130 130 100 100 100 100 100 100 25 25 25 25 25 25 A A A A A A 26 27 28 29 30 31 210.72 218.79 226.85 234.92 243.00 251.08 221.60 229.60 237.70 245.80 254.00 262.00 120 120 120 120 120 120 50 50 50 50 50 50 20 20 20 20 20 25 A A A A A A 130 130 130 130 130 140 70 70 70 70 70 70 25 25 25 25 25 25 A A A A A A 130 130 130 130 130 140 100 100 100 100 100 100 30 30 30 30 30 30 A A A A A B 32 33 34 35 36 37 259.13 267.21 275.28 283.36 291.44 299.51 270.00 278.50 287.00 296.20 304.60 312.60 120 120 120 120 120 120 50 50 50 50 50 50 25 25 25 25 25 25 A A A A A A 140 140 140 140 140 140 70 70 70 70 70 70 25 25 25 25 25 25 A A A A A A 140 140 140 140 140 140 100 100 100 100 100 100 30 30 30 30 30 30 B B B B B B 38 39 40 45 57 76 307.59 320.70 315.67 328.80 323.75 336.90 364.13 377.00 461.08 474.00 614.65 627.00 120 120 120 125 125 140 50 50 50 70 70 80 25 25 25 30 35 35 A A A B B B 140 140 140 150 170 175 70 70 70 75 90 95 25 25 25 40 40 40 A A A B B B 140 140 140 160 180 200 100 100 100 100 100 110 30 30 30 45 45 45 B B B B B B 95 114 768.22 781.10 921.81 935.60 140 140 80 80 40 40 B B 175 175 95 95 45 45 B B 200 200 110 115 50 50 B B Tooth Width B1 16.2mm b1 15.8mm B2 47.7mm B3 79.6mm FINISHED BORES For bore and keywayed sprockets, the maximum finished bore diameter is normally hub diameter N ÷ 1.5 Type A = Steel C45 Type B = Cast Iron GG22 To complete the product code insert the number of teeth required (027E0109 = 16B-1 1" pitch 9 tooth pilot bore sprocket) Drive Design Manual.indb 25 FEN01/10 - Drive Design & Maintenance Manual 25 15/11/2010 11:10:20 1 CHAIN DRIVES Pilot Bored Sprockets 1.¼" X ¾" PITCH 20B PILOT BORED SPROCKETS Outer Dia No. of Pitch Dia Teeth Simplex (027F01--) Duplex (027F02--) Triplex (027F03--) Hub Length Stock Type Hub Length Stock Type Hub Length Stock Type Dia Bore Bore Dia Bore Bore Dia Bore Bore dp de N L D N L D N L D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 82.96 92.84 102.74 112.68 122.68 132.65 142.68 152.72 162.75 172.78 182.85 192.91 202.98 213.04 223.11 233.17 243.23 253.33 98.10 108.00 117.90 127.80 137.80 147.80 157.80 167.90 177.90 187.90 198.00 208.10 218.10 228.20 238.30 248.30 258.40 268.50 53 63 70 77 88 98 108 118 120 120 120 120 120 140 140 140 140 140 40 40 40 45 45 45 45 45 50 50 50 50 50 55 55 55 55 55 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 A A A A A A A A A A A A A A A A A A 53 63 70 80 90 100 110 120 120 120 120 120 120 140 140 140 140 140 75 75 75 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 A A A A A A A A A A A A B B B B B B 53 63 70 80 90 100 110 120 120 120 120 120 120 140 140 140 140 140 110 110 110 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 A A A A A A A A A A A A B B B B B B 26 27 28 29 30 31 263.40 273.49 283.56 293.65 303.75 313.85 278.60 288.60 298.70 308.80 318.90 329.00 150 150 150 150 150 150 55 55 55 55 55 55 25 25 25 25 25 25 A A A A A A 150 150 150 150 150 150 80 80 80 80 80 80 25 25 25 25 25 25 B B B B B B 150 150 150 150 150 150 115 115 115 115 115 115 25 25 25 25 25 30 B B B B B B 32 33 34 35 36 37 323.91 334.01 344.10 354.20 364.30 374.39 339.10 349.20 359.30 369.40 379.50 389.50 150 150 150 150 150 150 55 55 55 55 55 55 25 25 25 25 25 25 A A A A A A 150 150 150 150 150 150 80 80 80 80 80 80 25 25 25 25 30 30 B B B B B B 150 150 150 150 150 150 115 115 115 115 115 115 30 30 30 30 30 30 B B B B B B 38 39 40 57 76 384.49 394.59 404.69 576.35 768.32 399.60 409.70 419.80 591.50 783.50 150 150 150 135 140 55 55 55 80 90 25 25 25 40 50 A B B B B 150 150 150 170 180 80 80 80 100 110 30 30 30 50 50 B B B B B 150 150 150 180 200 115 115 115 130 140 30 30 30 50 50 B B B B B Tooth Width B1 18.5mm b1 18.2mm B2 54.6mm B3 91.0mm Type A = Steel C45 Type B = Cast Iron GG22 To complete the product code insert the number of teeth required (027F0109 = 20B-1 1.¼" pitch 9 tooth pilot bore sprocket) FINISHED BORES For bore and keywayed sprockets, the maximum finished bore diameter is normally hub dimater (N) / 1.5 26 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 26 15/11/2010 11:10:21 1 CHAIN DRIVES CHAIN DRIVES Section Platewheel Sprockets 05B PLATEWHEEL 8 X 3mm PITCH (027J00-- for simplex) Tooth Width No. of Teeth B1 b1 B2 2.8mm 2.7mm 8.3mm Pitch Dia Outer Dia dp de 06B PLATEWHEEL (027A00-- for simplex) Tooth Width Stock Bore 5.3mm 5.2mm 15.4mm 25.6mm 08B PLATEWHEEL (027B00-- for simplex) Tooth Width No. of Pitch Dia Outer Dia Stock Bore Teeth dp de Simp Dup Trip D1 D2 D3 8 24.89 28.00 6 8 8 9 27.85 31.00 7 8 8 10 30.82 34.00 7 8 10 11 33.80 37.00 8 10 10 12 36.80 40.00 8 10 10 B1 b1 B2 B3 ½" X 5/16" PITCH 7.2mm 7.0mm 21.0mm 34.9mm Stock Bore No. of Pitch Dia Outer Dia Teeth Simp Dup Trip dp de D1 D2 D3 8 33.18 37.20 8 10 10 9 37.13 41.00 8 10 10 10 41.10 45.20 8 10 10 11 45.07 48.70 10 10 12 12 49.07 53.00 10 10 12 8 9 10 11 12 20.90 23.39 25.89 28.39 30.91 24.00 26.60 29.20 31.70 34.20 Simp D1 6 6 8 8 8 13 14 15 16 17 33.42 35.95 38.48 41.01 43.53 36.70 39.20 41.70 44.30 46.80 8 8 8 8 8 8 8 8 10 10 13 14 15 16 17 39.79 42.80 45.81 48.82 51.83 43.00 46.30 49.30 52.30 55.30 8 8 8 10 10 10 10 10 12 12 10 12 12 12 12 13 14 15 16 17 53.06 57.07 61.09 65.10 69.11 57.40 61.80 65.50 69.50 73.60 10 10 10 10 10 10 10 10 12 12 12 12 12 16 16 18 19 20 21 22 46.07 48.61 51.14 53.68 56.21 49.30 51.90 54.40 57.00 59.50 8 8 8 8 8 10 10 10 10 10 18 19 20 21 22 54.85 57.87 60.89 63.91 66.93 58.30 61.30 64.30 68.00 71.00 10 10 10 10 10 12 12 12 12 12 12 12 12 14 14 18 19 20 21 73.14 77.16 81.19 85.22 77.80 81.70 85.80 89.70 10 10 10 12 12 12 12 16 16 16 16 16 23 24 25 26 27 58.75 61.29 63.83 66.37 68.91 62.00 64.60 67.50 69.50 72.20 8 8 8 10 10 10 10 10 12 12 23 24 25 26 27 69.95 72.97 76.00 79.02 82.05 73.50 77.00 80.00 83.00 86.00 10 10 10 10 10 12 12 12 12 12 14 14 14 14 14 22 23 24 25 26 27 89.24 93.27 97.29 101.33 105.36 109.40 93.80 98.20 101.80 105.80 110.00 114.00 12 12 12 12 16 16 16 16 16 16 16 16 16 16 16 16 16 16 28 29 30 31 32 71.45 73.99 76.53 79.08 81.61 74.80 77.30 79.80 82.40 84.90 10 10 10 10 10 12 12 12 12 12 28 29 30 31 32 85.07 88.09 91.12 94.15 97.17 89.00 92.00 94.70 98.30 101.30 10 10 10 12 12 12 12 12 14 14 14 14 14 16 16 28 29 30 31 32 113.42 117.46 121.50 125.54 129.56 118.00 122.00 126.10 130.20 134.30 16 16 16 16 16 16 16 16 16 16 16 16 16 20 20 33 34 35 36 37 84.16 86.70 89.25 91.79 94.33 87.50 90.00 92.50 95.00 97.60 10 10 10 10 10 12 12 12 12 12 33 34 35 36 37 100.20 103.23 106.26 109.29 112.32 104.30 107.30 110.40 113.40 116.40 12 12 12 12 12 14 14 14 14 14 16 16 16 16 16 33 34 35 36 37 133.60 137.64 141.68 145.72 149.76 138.40 142.60 146.70 151.00 154.60 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 38 39 40 41 42 96.88 99.42 101.97 104.51 107.05 100.20 102.70 105.30 107.80 110.40 10 10 10 12 12 12 12 12 14 14 38 39 40 41 42 115.35 118.37 121.40 124.43 127.46 119.50 112.50 125.50 128.50 131.60 12 12 12 16 16 14 14 14 16 16 16 16 16 16 16 43 44 45 46 47 109.60 112.14 114.69 117.23 119.77 112.90 115.50 118.00 120.60 123.10 12 12 12 12 12 14 14 14 14 14 43 44 45 46 47 130.49 133.52 136.55 139.58 142.61 134.60 137.60 140.70 143.70 146.70 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 38 39 40 41 42 43 153.80 157.83 161.87 165.91 169.95 173.99 158.60 162.70 166.80 171.40 175.40 179.70 16 16 16 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 44 45 46 47 178.03 182.07 186.10 190.14 183.80 188.00 192.10 196.20 20 20 20 20 20 20 20 20 25 25 25 25 48 57 76 95 122.32 145.22 193.59 241.96 125.60 148.60 197.70 246.10 12 14 20 20 14 16 20 20 48 57 76 95 145.64 172.91 230.49 288.08 149.70 176.90 234.90 292.50 16 16 20 20 16 16 20 20 16 20 25 25 48 57 76 95 194.18 230.54 307.33 384.11 200.30 236.40 313.30 390.10 20 20 25 25 20 25 25 25 25 25 25 25 MATERIAL: Steel grade C45 Drive Design Manual.indb 27 Dup D2 8 8 8 8 8 B1 b1 B2 B3 /8" X 7/32" PITCH 3 To complete the product code insert the number of teeth required (027B0009 = 08B-1 ½" pitch 9 tooth simplex platewheel) FEN01/10 - Drive Design & Maintenance Manual 27 15/11/2010 11:10:26 1 CHAIN DRIVES Platewheel Sprockets 10B PLATEWHEEL (027C00-- for simplex) Tooth Width B1 b1 B2 B3 /8" X 3/8" PITCH 5 12B PLATEWHEEL (027D00-- for Simplex) 9.1mm 9.0mm 25.5mm 42.1mm Tooth Width Stock Bore No. of Pitch Dia Outer Dia Teeth Simp Dup dp de D1 D2 8 41.48 47.00 10 10 9 46.42 52.60 10 10 10 51.37 57.50 10 10 11 56.34 63.00 10 10 12 61.34 68.00 10 10 Trip D3 12 12 12 12 12 B1 b1 B2 B3 ¾" X 7/16" PITCH 11.1mm 10.8mm 30.3mm 49.8mm 16B PLATEWHEEL 1" X 17.02mmPITCH (027E00-- for Simplex) Tooth Width Stock Bore No. of Pitch Dia Outer Dia Teeth Simp Dup Trip dp de D1 D3 D2 8 49.78 57.60 12 12 12 9 55.70 62.00 12 12 12 10 61.64 69.00 12 12 12 11 67.61 75.00 14 14 16 12 73.61 81.50 14 14 16 B1 b1 B2 B3 16.2mm 15.8mm 47.7mm 79.6mm Stock Bore No. of Pitch Dia Outer Dia Teeth Simp Dup Trip dp de D1 D3 D2 8 66.37 77.00 14 16 16 9 74.27 85.00 14 16 16 10 82.19 93.00 15 16 16 11 90.14 99.50 15 20 20 12 98.14 109.00 15 20 20 ip 13 14 15 16 17 66.32 71.34 76.36 81.37 86.39 73.00 78.00 83.00 88.00 93.00 10 10 10 12 12 10 10 12 12 12 12 12 12 16 16 13 14 15 16 17 79.59 85.61 91.63 97.65 103.67 87.50 93.60 99.80 105.50 111.50 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 13 14 15 16 17 106.12 114.15 122.17 130.20 138.22 117.00 125.00 133.00 141.00 149.00 15 15 15 19 19 20 20 20 20 20 20 20 20 25 25 18 19 20 21 22 91.42 96.45 101.49 106.52 111.55 98.30 103.30 108.40 113.40 118.00 12 12 12 12 12 12 12 12 16 16 16 16 16 16 16 18 19 20 21 22 109.71 115.75 121.78 127.82 133.86 118.00 124.20 129.70 136.00 141.80 14 14 14 16 16 16 16 16 16 16 16 16 16 20 20 23 24 25 26 27 116.58 121.62 126.66 131.70 136.75 123.40 128.30 134.00 139.00 144.00 12 12 12 16 16 16 16 16 16 16 16 16 16 20 20 23 24 25 26 27 139.90 145.94 152.00 158.04 164.09 149.00 153.90 160.00 165.90 172.30 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 18 19 20 21 22 23 24 25 26 27 146.28 154.33 162.38 170.43 178.48 186.53 194.59 202.66 210.72 218.79 157.00 165.20 173.20 181.20 189.30 197.50 205.50 213.50 221.60 229.60 19 19 19 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 30 30 28 29 30 31 32 141.78 146.83 151.87 156.92 161.95 148.70 153.80 158.80 163.90 168.90 16 16 16 16 16 16 16 16 20 20 20 20 20 20 20 28 29 30 31 32 170.13 176.19 182.25 188.31 194.35 178.00 184.10 190.50 196.30 203.30 16 16 16 20 20 20 20 20 20 20 20 20 20 25 25 28 29 30 31 32 226.85 234.92 243.00 251.08 259.13 237.70 245.80 254.00 262.00 270.00 20 20 20 25 25 25 25 25 25 25 30 30 30 30 30 33 34 35 36 37 167.00 172.05 177.10 182.15 187.20 174.50 179.00 184.10 189.10 194.20 16 16 16 20 20 20 20 20 20 20 20 20 20 25 25 33 34 35 36 37 200.40 206.46 212.52 218.58 224.64 209.30 214.60 221.00 226.80 232.90 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 33 34 35 36 37 267.21 275.28 283.36 291.44 299.51 278.50 287.00 296.20 304.60 312.60 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 38 39 40 41 42 192.24 197.29 202.34 207.39 212.44 199.20 204.20 209.30 214.80 219.90 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 38 39 40 41 42 230.69 236.75 242.81 248.87 254.93 239.00 245.10 251.30 257.30 264.50 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 38 39 40 41 42 307.59 315.67 323.75 331.82 339.90 320.70 328.80 336.90 345.00 353.00 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 43 44 45 46 47 217.49 222.53 227.58 232.63 237.68 224.90 230.00 235.00 240.10 245.10 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 43 44 45 46 47 260.98 267.04 273.10 279.16 285.21 270.50 276.50 282.50 287.90 294.00 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 43 44 45 46 47 347.98 356.06 364.13 372.21 380.29 361.10 369.10 377.10 385.20 393.20 25 25 25 25 25 25 25 25 25 25 30 30 30 30 30 48 57 76 95 242.73 288.18 384.16 480.14 250.20 296.00 392.10 488.50 20 25 25 30 25 25 25 30 25 25 30 30 48 57 76 95 291.27 345.81 460.99 576.17 300.10 355.40 469.90 585.10 25 25 30 30 25 25 30 30 25 30 30 30 48 57 76 95 388.36 461.07 614.65 768.22 401.30 474.00 627.00 781.10 25 30 30 30 25 30 30 30 30 40 40 40 MATERIAL: Steel grade C45 To complete the product code insert the number of teeth required (027C0009 = 10B-1 5/8" pitch 9 tooth simplex platewheel) NOTE: Platewheels for use with friction torque limiting devices may require a special surface finish. 28 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 28 15/11/2010 11:10:28 1 CHAIN DRIVES CHAIN DRIVES Section Platewheel Sprockets 20B PLATEWHEEL 1.¼" X ¾" PITCH (027F00-- for Simplex) Tooth Width B1 b1 B2 B3 18.5mm 18.2mm 54.6mm 91.0mm Stock Bore =No. of Pitch Dia Outer Dia Teeth Simp Dup Trip dp de D1 D3 D2 8 82.96 98.10 16 20 20 9 92.84 108.00 16 20 20 10 102.74 117.90 16 20 20 11 112.68 127.80 16 20 20 12 122.68 137.80 20 20 20 Trip Dup 13 14 15 16 17 132.65 142.68 152.72 162.75 172.78 147.80 157.80 167.90 177.90 187.90 20 20 20 20 20 20 20 20 25 25 20 20 20 25 25 18 19 20 21 22 182.85 192.91 202.98 213.04 223.11 198.00 208.10 218.10 228.20 238.30 20 20 20 25 25 25 25 25 25 25 25 25 25 25 25 23 24 25 26 27 233.17 243.23 253.33 263.40 273.49 248.30 258.40 268.50 278.60 288.60 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 28 29 30 31 32 283.56 293.65 303.75 313.85 323.91 298.70 308.80 318.90 329.00 339.10 25 25 25 25 25 25 25 25 25 25 25 25 25 30 30 33 34 35 36 37 334.01 344.10 354.20 364.30 374.39 349.20 359.30 369.40 379.50 389.50 25 25 25 25 25 25 25 25 30 30 30 30 30 30 30 38 39 40 41 42 384.49 394.59 404.69 414.77 424.86 399.60 409.70 419.80 429.90 440.00 25 25 25 30 30 30 30 30 30 30 30 30 30 30 40 43 44 45 46 47 434.96 445.06 455.17 465.25 475.35 450.10 460.20 470.30 480.40 490.50 30 30 30 30 30 30 30 30 30 30 40 40 40 40 40 48 485.45 500.60 30 30 40 57 30 30 40 576.35 591.50 76 768.32 783.50 30 30 40 95 960.25 975.20 30 30 40 MATERIAL: Steel grade C45 To complete the product code insert the number of teeth required (027C0009 = 20B-1 1.¼" pitch 9 tooth simplex platewheel) NOTE: Platewheels for use with friction torque limiting devices may require a special surface finish. Drive Design Manual.indb 29 FEN01/10 - Drive Design & Maintenance Manual 29 15/11/2010 11:10:32 1 CHAIN DRIVES Installation and Maintenance INSTALLATION NOTES CHAIN TENSION Shafts must be parallel. Supporting structures must be of sufficient rigidity to maintain true alignment. Chains should be fairly tight at installation with only a small amount of slack. With vertical drives the chain should be kept snug. After the first few weeks of operation, re-check chain tension and adjust if necessary. Mount sprockets as close as possible to bearings. Check correct alignment of each sprocket by use of a straight edge. Roller chain can be used in practically any position provided the shafts are parallel. Where the slack strand is nearly vertical, or where torque variation causes waves or whip in the chain, an idler must be used to take up the excessive slack. The idler should preferably be near to the larger sprocket in the drive, located on the outside of the slack strand of the chain. Where layout makes this impossible it is permissible to locate the idler on the inside of the chain. FIXED CENTRE APPLICATIONS Normal Positioning Vertical Positioning Reversible Drives Multi Sprocket Drives An idler sprocket is generally recommended for fixed centre drives. It should be positioned on the slack side as close to the larger sprocket as feasible. The tensioning sprocket should have a minimum of three teeth engaged and be a minimum of four links away from the nearest sprocket. 2 Chain Engagement 3 1 Chain Tensioners Lubrication Effective lubrication is essential in order to ensure optimum wear life from any chain. To be effective it must form a film of lubricant between the wearing parts, (the pin and bush), of the chain. It has therefore to be of suitable viscosity and be delivered to the gap between the sideplates such that it can penetrate into the space between the pin and bush. The viscosity, amount and type of lubricant is governed by the size of chain and the operating conditions involved. Oil will only penetrate into the bearing area of the chain when the chain is slack, therefore oil should be delivered to the slack strand just after the driver sprocket. High speed drives are especially critical. These generally require a continuous stream of lubricant applied across the full chain width in order to act as a coolant as well as lubricating the bearing area. Three basic lubrication methods are recommended for use with Fenner roller chain. Type 1 Drip Feed (for linear chain speeds up to 1 m/sec.) Oil drops directed between the side plate gaps with a drip feed lubricator. Brush applicators may also be used, provided they are positioned to ensure that the oil is correctly delivered to the gap between the side plates. Volume and frequency should be sufficient to prevent discolouration of the lubricant in the chain joints. Any discolouration of the lubricant or of the 30 pin will indicate insufficient lubrication penetrating into the bearing area. Air movement, due to the motion of the drive, can disturb and mis-direct the oil drops, therefore, with due regard for safety, check the applicator while the drive is running. Type 2 Link Plates Clearances for Lubricant Oil Bath or Disc Lubricator (for linear chain speeds up to 6 m/sec.) With oil bath lubrication the lower strand of chain runs through an oil sump. With the chain running, the oil level in the sump should immerse the chain at its lowest point. The oil level and condition of the oil should be checked periodically to ensure sufficient volume of oil is present and that it has not emulsified or become contaminated. Bush Roller Pin Chain Lubrication A disc or oil slinger may also be used. In which case the disc picks up oil from the sump and deposits it on the chain, usually through a trough. The chain operates above the oil level. The diameter of the disc should be sufficient to ensure a rim speed between 3 and 15 m/s. Type 3 Pump and Sump (for high speed drives). Oil is pumped from the sump by a circulating pump capable of delivering a constant stream of oil, evenly distributed across the full width of the chain. The oil should be supplied on the inside of the chain loop and at the lower strand, when chain speeds exceed 10 m/s. Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 30 15/11/2010 11:10:33 1 CHAIN DRIVES Section Taper Lock® Installation Instructions CHAIN DRIVES TAPER LOCK® BUSH INSTALLATION TO INSTALL 1. After ensuring that the mating tapered surfaces, bore and shaft, are completely clean and free from oil or dirt, insert the bush into the hub so that holes line up. 2. Sparingly oil thread and point of grub screws, or thread and under head of cap screws. Place screws loosely in holes threaded in hub, shown thus in diagram. 3. If a key is to be fitted, place it in the shaft keyway before fitting the bush. It is essential that it is a parallel key and side fitting only and has TOP CLEARANCE. 4. Clean shaft and fit hub to shaft as one unit and locate in position desired, remembering that bush will nip the shaft first and then hub will be slightly drawn on to the brush. 5. Using a hexagon wrench tighten screws gradually and alternately to torque shown in table below. 6. Hammer against large-end of bush, using a block or sleeve to prevent damage. (This will ensure that the bush is seated squarely in the bore.) Screws will now turn a little more. Repeat this alternate hammering and screw tightening once or twice to achieve maximum grip on the shaft. 7. After drive has been running under load for a short time stop and check tightness of screws. 8. Fill empty holes with grease to exclude dirt. INSERT BUSH INSERT SCREWS and LOCATE ON SHAFT TIGHTEN SCREWS FINGER TIGHT TIGHTEN SCREWS ALTERNATELY TO REMOVE 1. REMOVING A TAPER LOCK BUSH Slacken all screws by several turns, remove one or two according to number of removal holes shown thus in diagram. Insert screws into removal holes after oiling thread and under head of cap screws. • 2. Tighten screws alternately until bush is loosened in hub and assembly is free on the shaft. 3. Remove assembly from shaft. Bush size Screw tightening torque (Nm) qty size Screw (BSW) details Hex. socket size (mm) REMOVAL HOLES 1008 1108 1210 1610 1615 2012 2517 3020 3030 3525 3535 4030 4040 4535 4545 5040 5050 5.6 2 /4" 1 3 5.6 20.0 20.0 20.0 30.0 50.0 2 /4" 1 3 Large end dia. (mm) 35.0 38.0 2 /8" 3 5 2 /8" 3 5 47.5 57.0 2 /8" 3 5 2 /16" 7 6 2 /2" 1 6 Drive Design Manual.indb 31 0.1 0.1 0.2 0.3 90.0 90.0 115.0 115.0 170.0 170.0 190.0 190.0 270.0 270.0 2 /8" 5 8 2 3 /8" /2" 5 1 8 10 3 /2" 1 10 3 /8" 5 12 3 /8" 5 12 3 /4" 3 14 3 /4" 3 14 3 /8" 7 14 3 /8" 7 14 57.0 70.0 85.5 108.6 108.0 127.0 127.0 146.0 146.0 162.0 162.0 178.0 178.0 Bush length (mm) 22.3 22.3 25.4 25.4 38.1 31.8 44.5 Approx mass (kg) • 0.5 0.7 1.5 50.8 76.2 63.5 89.0 2.7 3.6 3.8 5.0 FEN01/10 - Drive 76.2 102.0 89.0 114.0 102.0 127.0 5.6 7.7 7.5 10.0 11.1 14.0 Design & Maintenance Manual 31 15/11/2010 11:10:36 1 CHAIN DRIVES Accessories ACCESSORIES CHAIN PULLERS For drawing ends of a chain length together, to allow insertion of connecting links. PIN EXTRACTORS SHEARGUARD CLUTCH Splitting chain to required length is simple with this easy to use tool. The pin extractor may be used with almost any size and make of roller chain. The Shearguard clutch uses wedge pins for torque control, to give a simple, accurate and reliable drive overload protection. An added advantage is that the wedge pins are bolted in position and cannot fall into machinery when sheared by overload. The clutch is designed to accommodate standard platewheels for fast delivery chain drive protection. TORQUE LIMITER Catalogue Code Max. Pitch 028Z0001 028Z0002 028Z0003 5/8 " 1¼" 2" FREEWHEEL UNITS Catalogue Model Chain Code Sizes Jaw Weight Spread 028Z0035 35 /8"–¾" 50 mm 0.14 kg 028Z0050 50 ½"–1" 85 mm 0.45 kg 028Z0080 80 1"–3" 125 mm 0.90 kg 3 Size Bore Catalogue Code RSJ NVF ½" x 5/16" x 19T ½" x 5/16" x 19T ½" x 3/16" x 19T ½" x 3/16" x 19T 027Z0001 027Z0000 027Z0019 027Z0020 027Z0022 027Z0024 13/8" 2" 13/8" 13/8" 15/8" 2" The Torque Limiter utilises spring loaded friction surfaces to limit the torque transmitted in a drive system. Protection against shock loads is achieved by a pre-set force. When torque demand exceeds this pre-set value the unit slips, automatically re-engaging when overload torque has passed with no re-setting required. The four sizes of Torque limiters available are designed to use a range of specially surface ground platewheels. We recommend and offer from stock specially ground platewheels for use with all Torque Limiters. CHAIN LUBRICANTS Recommended lubricant is a penetrating non-mineral oil which lubricates the chain pins and frees seized chain. It forms a dry film which will not attract dust and dirt, and is also non-drip. High temperature lubricant is also available. Improved Performance, Longer Life. The new Fenner Drive Alignment Laser is the perfect tool for pulley and sprocket alignment. Applied magnetically in just a few seconds, the laser line projects onto targets, allowing rapid adjustment to perfect alignment. It could not be simpler! Reduces wear on belts and pulleys Increases drive efficiency for larger energy savings Quick and easy to use, producing more accurate results than other methods Shows parallel and angular misalignment Suitable for both vertical & horizontal mounted machines www.fptgroup.com Order yours today: Product Code: 230L0000 32 Drive Design & Maintenance Manual - FEN01/10 Drive Design Manual.indb 32 15/11/2010 11:10:38