Resilient Seated Butterfly Valves
Crane Resilient Seated
Butterfly Valves
Product Features
• Qualified for both
gaseous and
liquid service
• Positive shut-off bi-directionally
• Phenolic backed
cartridge seat
• PTFE bushing
standard
Crane has
been a market leader
in quarter-turn valves
for more than 40 years, and we
have earned a reputation as a supplier
of superior valves at competitive prices.
Our goal is to exceed industry requirements
and customer expectations.
We are committed to offering products that
meet a wide range of applications and
requirements. We continually improve our product
line by introducing new products and enhancing existing designs,
providing our customers with the best products on the market.
Our complete line of resilient seated butterfly valves provides you
with the reliability you need, backed by the guarantee that comes
with using valves designed and produced in company-owned
manufacturing facilities.
• Locking handle
standard (2"-12")
• End of line service
on lug style
standard
• Ease of
automation
• Field repairable
(2"-24")
• Complete size
range: 2 through
48 inches
Typical Applications
• HVAC
• Chemical/
Petrochemical
Processing
• Food and
Beverage
• Power and Utilities
NOTE: In keeping with our policy of continuing improvement, we reserve the right to institute changes in design, material, dimensions, or
specifications without notice and without incurring any obligation to make such changes and modifications on product previously or subsequently sold.
42 / 44
Butterfly
Quality is designed into the Series 42, (wafer) and 44 (lug)
butterfly valves, utilitizing the phenolic-backed cartridge
seat pioneered by Crane. These valves feature precisionmachined parts insuring years of dependable operation. With many body/trim combinations, there is a Series 42 or
44 valve to meet your application.
Stem Configuration:
Gives positive attachment for handles
or actuators. (Double “D”, 2"-24")
Shaft Weather Seal:
(Below bushing on some models.)
Actuator Flange:
Accommodates all types
of actuators: handles, gear
operators, electric actuators,
and pneumatic actuators.
(2"-24" per ISO 5211)
One-Piece Thru Shaft:
Ensures dependability and positive disc positioning.
O-Ring:
Helps prevent stem leakage.
Bushings (4):
Stem bushing reduces torque
and isolates the stem from the
valve body, preventing seizure
of the stem due to corrosion in
the stem journal baring.
Seat Face:
Eliminates need for flange gaskets.
Smooth Finished
Disc Flats:
These “mate” with
seat flats to give a
highly efficient seal;
prevents leakage into
shaft areas.
Precision Taper Pin
Ensure positive, vibration proof, shaft to disc
connection. Field
replaceable.
Precision Profile Disc:
Provides bubble-tight
shut-off and assures
minimum torque and
longer seat life.
Phenolic Backed Seat:
Non-collapsible, stretch
resistant, blow out proof,
field replaceable.
Supported Shaft Seal:
Bonding of elastomer to
phenolic backing ring protects
against distortion, a common
cause of shaft leakage.
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
“Representative
Cutaway”
42 / 44
Butterfly
•Available in sizes 2" to 48".
•Available in Wafer (42) or Lug (44) style body (2" to 30").
•Double flange style body for 28" to 48" valves.
•Wafer body features four alignment holes.
•Pressure ratings for tight shut-off at temperatures up to
the maximum limit of the seat material:
•2" to 12" — 200 psi, 125 psi for PTFE seat.
•14" to 48" — 150 psi.
•Ideal for on-off or throttling services.
•Available with handles (2" to 12"), manual gear operators (2" to 48"), and electric or pneumatic actuators (2" to 48").
•Refer to Crane automation bulletin for details of pneumatic
and electric actuators.
•Designed to comply with MSS SP-67.
•Compatible with ASME B16.1 and ASME B16.5 flanges.
•Valves 2" to 20" meet the intent and have passed the AWWA C-504-87 Section 5 proof of design tests.
•Type approval certification from ABS for marine applications (2" to 48").
•Bi-directional dead-end capability to 200 psi (2" to 12")
and 150 psi (14" to 24") is standard on lug valves.
•Operators mounted perpendicular to pipe.
•For bolting information, consult the Crane Butterfly Installation and Maintenance Manual.
•Vacuum Service Rating: zero leakage at 24" of mercury.
•Commercial cleaning available for non-silicone and Oxygen level 2.
•PED Certification available for sizes 2" to 24".
Valve Seating Torques (In-Lbs.) 2" to 30"
Valve
Size
2"
2 1/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
Standard
Disc Differential Pressure
50 PSI ∆P
Bushing
100
150
207
290
423
599
1,060
1,671
2,568
2,640
4,260
6,287
8,360
15,427
27,313
100 PSI ∆P
Bushing
106
163
220
323
481
691
1,183
1,872
2,795
3,070
4,880
7,243
9,180
16,813
29,407
150 PSI ∆P
Bushing
111
176
232
357
540
783
1,307
2,074
3,023
3,500
5,500
8,200
10,000
18,200
31,500
200 PSI ∆P
Bushing
117
189
244
390
598
875
1,430
2,275
3,250
-
Valve Seating Torques
(In-Lbs.) 28" to 48" Double Flanged
Standard Disc Differential Pressure
50 PSI
100 PSI
150 PSI
Wet / Dry
Wet / Dry
Wet / Dry
All torques shown in these charts were derived from test data
using water at 60°F. For torques using dry gases, multiply
these numbers by 2.0. For torques involving other media,
please consult the factory.
Valve
Size
28"
23,718
26,639
28,957
30"
28,320
30,860
33,338
32"
32,418
35,073
38,126
36"
40,622
43,480
46,524
There is no safety factor included in the numbers shown on
these charts. For actuator sizing, Crane recommends that
these values be multiplied by 1.5 for single valve applications,
or 2.0 for 3-way (“tee”) applications.
For PTFE seats multiply the numbers shown by 2.0.
40"
68,924
74,048
78,995
42"
69,747
74,632
79,862
48"
96,598
103,837
111,112
Under certain conditions, hydrodynamic torque can meet
or exceed seating and unseating torques. When designing
valve systems, hydrodynamic torque must be considered to
help assure correct selection for the application.
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
42 / 44
Butterfly
Seat Temperature Ratings
Although elastomers have an effective operating temperature
range, when used in valves, these ranges may have to be
modified. The temperature ranges shown in the table have been
adjusted accordingly.
Material
Temperature Ratings °F
Buna-N
+10 to 180
Abrasive Resistant
+10 to 180
Buna-N
Neoprene
+20 to 200
EPDM (2"- 16")
-30 to 275
EPDM (18" & Above)
-30 to 225
Hypalon
0 to 275
Viton
+10 to 275
High Temp. Viton
+10 to 400
PTFE over Buna-N
(125 psi, 2" - 12")
+40 to 250
For Low Temperature: While the seat materials selected for
use in Crane butterfly valves are capable of withstanding lower
temperatures without damage, the durometer of the elastomer is
changed. This “hardening” of the seat may increase the operating
torque beyond the structural limits of the stem and/or the disc to
stem configuration.
For High Temperature: When using High Temperature Viton,
the operating pressure of the valve is reduced above 275°F.
Field Replacement: Replacing seats in sizes 12" - 20" is difficult
and requires factory service. Sizes 24" and above cannot be
field replaced.
CV Values – Valve Sizing Coefficients (US-GPM @ 1∆P) 2" to 48"
Size
2"
2 1/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
28"
30"
32"
36"
40"
42"
48"
10°
0.06
0.10
0.20
0.30
0.50
0.80
2
3
4
6
8
11
14
22
36
37
45
260
84
350
455
20°
3
6
9
17
29
45
89
151
234
338
464
615
791
1222
1813
2080
2387
3050
4183
4095
5365
30°
7
12
18
36
61
95
188
320
495
715
983
1302
1647
2587
3639
4406
4791
6730
8395
9040
11840
40°
15
25
39
78
133
205
408
694
1072
1549
2130
2822
3628
5605
6636
9546
8736
12740
15307
17108
22400
50°
27
45
70
139
237
366
727
1237
1911
2761
3797
5028
6465
9989
10000
17010
13788
20220
24159
27150
30600
60°
44
75
116
230
392
605
1202
2047
3162
4568
6282
8320
10698
16528
14949
28147
20613
32500
36166
43640
51200
70°
70
119
183
364
620
958
1903
3240
5005
7230
9942
13168
16931
26157
22769
44545
31395
52500
55084
70500
92300
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
80°
105
178
275
546
930
1437
2854
4859
7507
10844
14913
19752
25396
39236
34898
66818
48117
79600
84425
106890
140000
90°
115
196
302
600
1022
1579
3136
5340
8250
11917
16388
21705
27908
43116
49500
73426
38250
87500
119750
117500
154000
42 / 44
Butterfly
H
“F” Dia.
4 Holes Eq. Sp.
0n “G” Dia. BC
“F” Dia.
4 Holes Eq. Sp.
on “G” Dia. BC
From 2" to 24" Valves
P
For 30" Valve
E Dia.
For 2"-24" Valves
E Dia.
E Dia.
P
C
L of valve
P
D
P
D
D
A
A
A
O
C
L of pipe
N
N
B
DISC
J Dia.
C
J Sq.
C
B
B
“K” Bolt Circle
“L2” Dia.
“M2” No. of Holes
BODY
“K” Bolt Circle
“L2” Dia.
“M2” No. of Holes
“K” Bolt Circle
“L1” Dia.
“M1” No. of Holes
Dimensions 2" - 30" Wafer & Lug
For installation and maintenance instructions, please refer to the IOM manual available at www.cranevalvelit.com
Inches / A
mm
2"
6 3/8
50
2 1/2"
65
3"
80
4"
100
5"
125
6"
150
8"
200
10"
250
12"
300
14"
350
16"
400
18"
450
20"
500
24"
600
30"
750
161.93
6 7/8
174.63
7 1/8
180.98
7 7/8
200.03
8 3/8
212.73
8 7/8
225.43
10 1/4
260.35
11 1/2
292.10
13 1/4
336.55
14 1/2
368.30
15 3/4
400.05
16 5/8
422.28
18 7/8
479.43
22 1/8
561.98
25 1/2
647.70
B
C
D
E
F
G
H
J
K
L1
3 /4
82.55
3 3/4
95.25
4
101.60
4 7/8
123.83
5 3/8
136.53
5 7/8
149.23
7 3/4
196.86
8 1/4
209.55
9 3/4
247.65
11
279.40
12
304.80
15
381.00
14 5/8
371.48
18
457.20
241/4
615.95
1 /4
44.45
1 7/8
47.63
1 7/8
47.63
2 1/8
53.98
2 1/4
57.15
2 1/4
57.15
2 1/2
63.50
2 3/4
69.85
3 1/8
79.38
3 1/8
79.38
3 1/2
88.90
4 1/4
107.95
5 1/4
133.35
6 1/8
155.58
63/4
171.45
1 /4
31.75
1 1/4
31.75
1 1/4
31.75
1 1/4
31.75
1 1/4
31.75
1 1/4
31.75
1 3/4
44.45
1 3/4
44.45
1 3/4
44.45
1 3/4
44.45
2
50.80
2
50.80
2 1/2
63.50
2 3/4
69.85
31/4
82.55
/2
12.70
1
/2
12.70
1
/2
12.70
5
/8
15.88
3
/4
19.05
3
/4
19.05
7
/8
22.23
1 1/8
28.58
1 1/4
31.75
1 1/4
31.75
1 5/16
33.34
1 1/2
38.10
1 5/8
41.28
2
50.80
21/2
63.50
/8
9.53
3
/8
9.53
3
/8
9.53
3
/8
9.53
3
/8
9.53
3
/8
9.53
7
/16
11.11
7
/16
11.11
7
/16
11.11
7
/16
11.11
7
/8
22.23
7
/8
22.23
7
/8
22.23
7
/8
22.23
7
/8
22.23
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
4.02
102
4.02
102
4.02
102
4.02
102
6.50
165
6.50
165
6.50
165
6.50
165
81/2
215.90
0.39
10
0.39
10
0.39
10
0.47
12
0.55
14
0.55
14
0.67
17
0.87
22
0.95
24
0.95
24
1.06
27
1.06
27
1.26
32
1.42
36
N/A
2 ⁄4
69.85
2 3⁄4
69.85
2 3⁄4
69.85
2 3⁄4
69.85
2 3⁄4
69.85
2 3⁄4
69.85
3 3⁄4
95.33
3 3⁄4
95.33
3 3⁄4
95.33
3 3⁄4
95.33
6 1⁄2
165.10
6 1⁄2
165.10
6 1⁄2
165.10
6 1⁄2
165.10
111/4
285.75
4 ⁄
120.65
5 1⁄2
139.70
6
152.40
7 1⁄2
190.50
8 1⁄2
215.90
9 1⁄2
241.30
11 3⁄4
298.45
14 1⁄4
361.95
17
431.80
18 3⁄4
476.25
21 1⁄4
539.75
22 3⁄4
577.85
25
635.00
29 1⁄2
749.30
36
914.40
⁄8-11
5
⁄8-11
5
⁄8-11
5
⁄8-11
3
⁄4-10
3
⁄4-10
3
⁄4-10
7
⁄8-9
7
⁄8-9
1-8
1-8
11/8 - 7
11/8 - 7
11/4 - 7
11/4 - 7
1
3
1
1
3
3
3 4
5
L2
M1
M2
N
O
P
⁄16
17.46
11
⁄16
17.46
11
⁄16
17.46
11
⁄16
17.46
13
⁄16
20.64
13
⁄16
20.64
13
⁄16
20.64
15
⁄16
23.81
15
⁄16
23.81
11⁄16
26.99
11⁄16
26.99
11⁄4
31.75
11⁄4
31.75
11⁄4
31.75
11/4 31.75
4
4
4
8
8
8
8
12
12
12
16
16
20
20
28
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4.
101.60
4 3⁄4 120.65
5 1⁄8
130.18
6 3⁄4
171.45
7 3⁄4
196.85
8 5⁄8
219.08
10 9⁄16
268.29
13 1⁄16
331.79
16 1⁄8
409.58
17 1⁄8
434.98
20
508.00
21 3⁄8
542.93
23 5⁄16
592.14
27 7⁄8
708.03
343/8
873.13
1.26
32.0
1.83
46.5
2.54
64.5
3.54
89.9
4.36
110.7
5.72
145.3
7.6
193.0
9.5
241.3
11.45
290.8
12.78
324.6
14.97
380.2
16.83
427.5
18.67
474.2
22.62
574.5
28.6
726.4
Wooduff #3
11
Wooduff #3
Wooduff #3
Wooduff #9
Wooduff #9
Wooduff #9
Wooduff #9
Wooduff #15
Wooduff #15
Wooduff #15
⁄16" Sq. x 13/4"
5
⁄8" Sq. x 11⁄2"
.
3
⁄8" Sq. x 13⁄4"
3
⁄2" Sq. x 21⁄4"
1
⁄8" Sq. x 25⁄8"
5
L1 and M1 refer to Lug style valves, L2 and M2 refer to Wafer Style. “C” dimension is listed with elastomer in the relaxed
condition. Approximately 1/8" total compression is required for proper sealing with pipe flanges. Valves are designed for
installation between ASME B16.1 Class 125 (Iron) and B16.5 Class 150 (Steel) flanges. Gaskets are not needed, and
should not be used since the seat face seals against the mating flange. If the valve is to be installed in between any other
flanges, consult your Crane butterfly agent or the factory for additional information. Crane recommends that a blind flange
be used on end of line applications.
“O” dimension is the valve clearance dimension.
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
42 / 44
Butterfly
E
M
Q DIA
(4) HOLES
THREAD SIZE R
EACH FLANGE
FACE
H
(8) HOLES F
DIA ON G
BOLT
CIRCLE
S
D
C
P DIA
J- NO. OF HOLES
K- DIA OF HOLES
L- BOLT CIRCLE
B
N DIA
A
*Dimensions 36" - 48" Double Flanged
For installation and maintenance instructions, please refer to the IOM manual available at www.cranevalvelit.com
36 in
mm
42 in
mm
48 in
mm
A
28.8
720
34.3
858
37.6
941
B
25.8
656
30.6
777.2
34
864
C
8.1
203
10
251
10.9
276.4
D
4.6
118
5.9
150
5.9
150
E
2.4
60.3
2.6
66
2.8
70
F
0.7
18
0.7
18
0.9
22
G
10
254
10
254
11.7
298
H
3
75
3.3
85
4.1
105
J
K
L
M
28 1.6 42.75 0.8 Sq.
28 41.3 1085.8 20 Sq.
32 1.6
49.5 0.9 Sq.
32 41.3 1257.3 22 Sq.
40 1.6
56
1.1 Sq.
40 41.3 1422.4 28 Sq.
N
47
1169
53
1346
59.5
1511
P
Q
34.0 11.8
864.7 300
40.5 11.8
1030 300
45.7 13.8
1160 350
R
1.5 - 6
–
1.5 - 6
–
1.5 - 6
–
S
1.3
33
1.4
35
1.5
38
* Please note that dimensions apply to standard product only.
Weights 2" - 48" – lbs (kg)
2"
2 1/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
36"
42"
48"
Wafer
6
7
10
13
18
20
32
42
70
95 117 165
275
440 1660 2145 3023
(2.7) (3.2) (4.5) (5.9) (8.2) (9.1) (14.5) (19.1) (31.7) (43.1) (53.1) (74.8) (124.7) (199.6) (754) (975) (1374)
Lug
7
8
14
26
28
31
49
72 105 155 195 230
396
610
(3.2) (3.6) (6.4) (11.8) (12.7) (14.1) (22.2) (32.7) (47.6) (70.3) (88.5) (104.3) (179.6) (276.7)
Flanged –
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
1949 2495 3711
(886) (1134) (1687)
NOTE: TECHNICAL DATA SUBJECT TO CHANGE WITHOUT NOTICE.
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
42 / 44
Butterfly
6
4
7
8
8 10 7 9 3 7 6 5 2 1
6 4 7 9 11 13 12
9
7
3
5
2
10
Sizes 36"-48"
1
Sizes 2"-30"
*Quantity of 3 pins required
for sizes 30" and above
Bill of Materials 2" - 30"
Item
1
2
3
4
5
6
7
8
9
10
Description
Body
Disc
Seat
Shaft
Taper Pin
Key
O-Ring
Bushing
Bushing
Bushing
Materials
Cast Iron
Ductile Iron†
Buna-N or EPDM
416 Stainless Steel
300 Series Stainless
Carbon Steel
Buna-N
PTFE
PTFE
PTFE
Optional Materials
Ductile Iron
Aluminum Bronze, 316 SS, Monel
Neoprene, Hypalon, Viton, PTFE, FDA, Abrasion Resistant
316 Stainless Steel, Monel
Monel
No Option Available
No Option Available
Luberized Bronze
Luberized Bronze
Luberized Bronze
ENP plated for 2"-12" valves
†
Bill of Materials 36" - 48"
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
Body
Disc
Upper Shaft
Lower Shaft
Seat
Taper Pin
O-Ring
Key
Bushing
Bushing
Thrust Washer
End Plate
O-Ring
Materials
Ductile Iron
Ductile Iron
416 Stainless Steel
416 Stainless Steel
Buna-N or EPDM
300 Series Stainless
Buna-N
Carbon Steel
TFE
TFE
TFE
Ductile
Buna-N
Optional Materials
No Option Available
Aluminum Bronze, 316 Stainless Steel
316 Stainless Steel (standard with 316 SS disc)
316 Stainless Steel (standard with 316 SS disc)
Hypalon, Viton
No Option Available
No Option Available
No Option Available
Luberized Bronze
Luberized Bronze
Luberized Bronze
No Option Available
No Option Available
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Crane
Handles
Handles are available for on/off and throttling control of Crane
resilient seated butterfly valves. These handles can be used
for manual actuation of 2" to 12" valves at 200 psi and for 2"
to 6" valves at 285 psi. For valves larger than 8", excessive
operator effort and extreme handle reaction to internal
valve forces are possible. In these cases, a gear operator is
recommended for safe operation.
Features
The rugged construction of Crane handles makes them ideally
suited for manually actuating smaller valves. The latchplate
permits the valve to be locked in any of the 10 positions on
DIT handles or in any position on IOL handles.
Specifications
DIT
DIT/IOL
Mechanically locks the valve in any of the 10
positions from 0° to 90° in 10° increments
Can hold the valve in intermediate positions (32°,
68°, etc.) and can also be locked in 0° and 90°
positions
Dimensions and Weights
B
Weight
DIT DIT/IOL
2–6
50–150
in.
mm
2.25
57.15
10.5
266.7
1.8 0.8 2.0
0.9
8–12
200–300
in.
mm
3.34
84.84
14.0
355.6
4.0 1.8
-
6
A
45
78
9
Valve
Size
Plates are adaptable for ISO
or standard mounting flange.
B
45
6
78
9
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B
17
Gear Operators
Crane
Gear operators can be used for on/off and throttling control
of Crane resilient seated butterfly valves. All models are
weatherproof and usable for above ground or buried service.
For manual operation of valves, gear operators are required
for valves 14" and larger and are recommended for valves
8" and larger.
Features
Gear operators from Crane are 90° manual actuators, and
they come with a handwheel, chainwheel, or square nut input
device. The durable housing completely encloses the worm
gear (on the input shaft) and the segment gear (on the output).
Adjustable stops are standard and factory set when installed
at the factory. Fully adjustable memory stops are available
as an option. A position indicator is standard on all models
for above ground service. An optional version is available
for buried service applications. Contact customer service for
more information.
Specifications
Operation Handwheel or chainwheel (12" standard, others
available) or 2" square nut. Input shaft extension
available.
Mounting Available with bolt patterns and bore/keyway for
direct mount to all 2" through 30" Crane resilient
seated butterfly valves. Gears are drilled for ISO
pattern through 24". Contact factory for 30" and
above.
Dimensions and Weights
Valve
Size
Oper.
A
A1
C
E
F
G
H
∅1
J
∅K
M
D
P
Q
∅
∅D2
Wt.
∅3 (Kg.)
2–6
in. XJ30
50–150 mm
12.56 9.52 10.72 2.52 14.80 2.36 6.00 0.76 1.36 0.24 1.66 3.68
314.00 238.00 268.00 63.00 37.00 59.00 150.00 19.00 34.00 6.00 41.50 92.00
8–14
in. XJ50
200–350 mm
12.28 9.04 10.60 3.12 1.54 2.74 5.12 0.76 1.36 0.24 1.53 5.60
3.36
7.90 12.00 6.48 1.52 31.7
307.00 226.00 265.00 78.00 38.50 68.50 128.00 19.00 34.00 6.00 38.20 140.00 84.00 197.50 300.00 162.00 38.00 (14.4)
16–18 in. XJ80
400–450 mm
16.28 11.08 13.76 4.80 1.60 4.08 5.60 1.00 1.36 0.32 2.28 7.88
5.00 11.60 18.00 10.40 2.00 77.4
407.00 277.00 344.00 120.00 40.00 102.00 140.00 25.00 34.00 8.00 57.00 197.00 125.00 290.00 450.00 260.00 50.00 (35.2)
Valve
Size
Oper.
A
B
C
D
E
F
∅
∅1
∅2
3.36
7.06 12.00 6.08 1.52 27.1
84.00 176.50 300.00 152.00 38.00 (12.3)
Wt.
(Kg.)
20
500
in. XJ300 7.40
6.40
4.40 18.90 4.60 2.50 18.00 0.98 0.32 121.0
mm
185.00 160.00 110.00 473.00 115.00 63.00 450.00 25.00 8.00 (55.0)
24
600
in. XJ300 7.40
6.40
5.00 20.00 4.80 2.50 18.00 0.98 0.32 132.0
mm
185.00 160.00 125.00 500.00 120.00 63.00 450.00 25.00 8.00 (60.0)
30
750
in. DG 50 10.60 6.60
6.40 21.80 5.12 3.12 18.00 0.98 0.32 198.0
mm 202
265.00 165.00 160.00 545.00 128.00 78.00 450.00 25.00 8.00 (90.0)
36
900
in. DG 160 11.12 8.04
7.84 21.44 10.32 5.04 17.40 0.98 0.32 424.6
mm 466
278.00 201.00 196.00 611.00 258.00 126.00 435.00 25.00 8.00 (193.0)
42
1050
in. DG 160 16.72 10.20 9.60 25.56 12.40 5.04 17.40 0.98 0.32 792.0
mm 466
418.00 255.00 240.00 611.00 310.00 126.00 435.00 25.00 8.00 (360.0)
48
1200
in. DG 160 16.72 10.20 9.60 25.56 12.40 5.04 17.40 0.98 0.32 792.0
mm 466
418.00 255.00 240.00 639.00 310.00 126.00 435.00 25.00 8.00 (360.0)
Some sizes require different operators, please consult factory.
18
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Crane
Gear Operators
XJ30–50–80
M
C
G
H
∅1
J
F
Q
D
∅E
E
∅K
∅
∅D2
P
A1
A
XJ300–BA800–3D-60–3D-120
∅
F
∅1
∅2
D
C
E
A
B
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
19
Gear Operators
Crane
Gear Operator Drilling Patterns
A
SB
45° TYP.
D
E
CB
F
CA
∅D1
∅D2
S
D4
∅D3
Dimensions
Valve
Size
Operator
Model
CA
CB
SA
SB
D1
D2
D3
D4
A
E
2
50
in.
mm
XJ30
2.25
57.15
M6-1
2.76
70.00
M8-1.25
0.50
12.70
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
9.37
238.00
0.13
3.18
0.56
14.30
3
75
in.
mm
XJ30
2.25
57.15
M6-1
2.76
70.00
M8-1.25
0.50
12.70
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
9.37
238.00
0.13
3.18
0.56
14.30
4
in.
100 mm
XJ30
2.75
69.85
M8-1.25
2.76
70.00
M8-1.25
0.63
15.90
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
9.37
238.00
0.13
3.18
0.72
18.30
5
in.
125 mm
XJ30
2.75
69.85
M8-1.25
2.76
70.00
M8-1.25
0.75
19.05
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
9.37
238.00
0.13
3.18
0.84
21.40
6
in.
150 mm
XJ30
2.75
69.85
M8-1.25
2.76
70.00
M8-1.25
0.75
19.05
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
9.37
238.00
0.13
3.18
0.84
21.40
8
in.
200 mm
XJ50
3.50
88.90
M12-1.75
4.02
102.00
M10-1.5
0.87
22.20
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
8.89
226.00
0.19
4.76
0.97
24.50
10 in.
250 mm
XJ50
3.50
88.90
M12-1.75
4.02
102.00
M10-1.5
1.13
28.60
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
8.89
226.00
0.25
6.35
1.25
31.80
12 in.
300 mm
XJ50
4.25
107.95
M12-1.75
4.02
102.00
M10-1.5
1.25
31.80
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
8.89
226.00
0.25
6.35
1.39
35.00
14 in.
350 mm
XJ50
4.25
107.95
M12-1.75
4.02
102.00
M10-1.5
1.25
31.80
11.81
300.00
0.75
19.00
0.24
6.00
1.50
38.00
8.89
226.00
0.25
6.35
1.39
35.00
16 in.
400 mm
XJ80
6.25
158.75
M18-2.5
6.50
165.00
M20-2.5
1.31
33.30
18.00
450.00
0.98
25.00
0.32
8.00
1.99
50.00
10.90
277.00
0.31
7.90
1.49
37.30
18 in.
450 mm
XJ80
(42/44)
6.25
158.75
M18-2.5
6.50
165.00
M20-2.5
1.50
38.10
18.00
450.00
0.98
25.00
0.32
8.00
1.99
50.00
10.90
277.00
0.38
9.53
1.69
42.80
18 in.
450 mm
XJ300
(21/23)
6.25
158.75
M18-2.5
6.50
165.00
M20-2.5
1.63
41.30
18.00
450.00
0.98
25.00
0.32
8.00
1.99
50.00
12.64
321.00
0.38
9.53
1.81
46.00
20 in.
500 mm
XJ300
6.25
158.75
M18-2.5
6.50
165.00
M20-2.5
1.63
41.30
18.00
450.00
0.98
25.00
0.32
8.00
1.99
50.00
12.64
321.00
0.38
9.53
1.81
46.00
24 in.
600 mm
XJ300
(42/44)
8.50
215.90
M20-2.5
6.50
165.00
M20-2.5
2.00
50.80
18.00
450.00
0.98
25.00
0.32
8.00
1.99
50.00
13.19
335.00
0.50
12.70
2.24
56.80
24 in.
600 mm
XJ300
(21/23)
8.50
215.90
M20-2.5
6.50
165.00
M20-2.5
2.00
50.80
18.00
450.00
0.98
25.00
0.32
8.00
1.99
50.00
13.19
335.00
0.50
12.70
2.24
56.80
20
D
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
F
Crane
1
Figure Number System
1
2
1. Size
2"
2.5"
3"
to
48"
2
Code
02
25
03
3
4
5
3. Disc Material
Ductile Iron
316 SS
Aluminum Bronze
Monel*
Wafer 200 CWP (2"-12")
Epoxy Coated CI
Wafer 150 CWP (14"-30")
Ductile Iron
Lug 200 CWP (2"-12")
Epoxy Coated CI
Lug 150 CWP (14"-30")
Ductile Iron
Double Flange 150 CWP (36"-48")
Ductile Iron
Wafer 285 CWP (2"-12")
Epoxy Coated DI
Wafer 285 CWP (14"-24")
Ductile Iron
Lug 285 CWP (2"-12")
Epoxy Coated DI
Lug 285 CWP (14"-24")
Ductile Iron
Wafer 285 CWP (2"-24")
Carbon Steel
Lug 285 CWP (2"-24")
Carbon Steel
Wafer 285 CWP (2"-24")
Stainless Steel
Lug 285 CWP (2"-24")
Stainless Steel
6
Code
F
S
B
M
48
4. Stem Material
2. Body Style
5
Code
42
42
5. Sleeve Material
44
44
44
21
416 SS
316 SS
Monel*
Buna-N
Buna-N Abr. Res.*
EPDM
Black Neoprene*
Low Temp Viton*
High Temp Viton*
Hypalon*
Teflon/Buna* (125 PSIG)
21
Code
X
S
M
Code
B
B1
Z
FB
V
V1
H
TB
6
6
6
7
6. Operation Style / Body Material Code
No Operator
Bare Stem
Bare Stem - Ductile Iron
Lever Operator
Lever Operated
3
Lever Operated - Ductile Iron 3N
Infinite Position Lever
3L
Infinite Position Lever - Ductile Iron 3NL
Gear Operator
Gear Operated
3G
Gear Operated - Ductile Iron
3NG
Gear Operated w/Memory Stop
3GL
Gear Operated w/Memory Stop-DI 3NGL
7. Special Features
3W
3NW
CE Marked - Non Impact Tested
Code
P
23
23
52
54
62
64
NOTE: Not all combinations of materials are available. Please consult factory.
*Optional Materials available upon request.
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21
Actuators
Crane
ELECTRIC – ON-OFF
Standard Features:
Torque Range – 347 lb ins to 17,359 lb ins
Housing – NEMA 4 & 4X
Electric Motor – 120 VAC, 1 PHASE, 60 Hz
Thermal Overload – Auto re-set
Limit Switches – Adjustable cam operated
Position Indicator – Mechanical Dial Type
Space Heater – Located in the control compartment
Terminal Strip – Pre-wired for motor & limit switches
Manual Override – Directing acting
Brake – “Lock-cut” gear arrangement
Adjustable Mechanical Travel Stops
Temperature Range – -13°F to 131°F
Mounting – Direct mount to Crane valves
Certification/Approvals – CSA-NRTL/C
Optional Features:
AC Voltages – 220 VAC, 1 PHASE, 60 Hz
AC Voltages – 24 VAC 44005 - 44400
DC Voltages – 12/24 VDC 4005 - 44300
Additional Limit Switches – 2 SPDT
Torque Switches – Adjustable open and close
Feedback Potentiometer – 500 ohm
Feedback Transmitter – 4-20 mA
De-clutchable Handwheel Override
ELECTRIC – MODULATING
Standard Features:
Process Control Signal – 4-20 mA, 0-10 VDC
Torque Range – 347 lb ins to 17,359 lb ins
Housing – NEMA 4 & 4X
Electric Motor – 120 VAC, 1 PHASE, 60 Hz
Thermal Overload – Auto re-set
Resolution – 400 increments through 90 degrees
Position Indicator – Mechanical Dial Type
Space Heater – Located in the control compartment
Terminal Strip – Pre-wired for motor & limit switches
Manual Override – Directing acting
Brake – “Lock-cut” gear arrangement
Adjustable Mechanical Travel Stops
Temperature Range – -13°F to 131°F
Mounting – Direct mount to Crane valves
Certification/Approvals – CSA-NRTL/C
Optional Features:
AC Voltages – 220 VAC, 1 PHASE, 60 Hz
AC Voltages – 24 VAC 44010M - 44200M
Torque Switches – Adjustable open and close
De-clutchable Handwheel Override
22
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Crane
Actuators
PNEUMATIC – DOUBLE ACTING
Standard Features:
Torque Range – 30 in-lbs to 107,531 in-lbs
Housing – Anodized aluminum
Mounting – DIN ISO 5211, direct mounting to Crane valves
Position Indicator – NAMUR standard
Operating Pressure – 40 to 120 PSIG
Temperature Range – -4°F (-20°C) to 176°F (80°C)
Size Range – 14 models to choose from
Adjustable Travel Stops – Both directions
Accessory Interfaces – VDI/VDE 3845 (NAMUR) standard
Optional Features:
Temperature Range – 4°F to 250°F, -40°F to 175°F
Solenoid Valves – 3 or 4 way
Limit Switches – Adjustable cam operated
Positioners – Pneumatic or Electro-pneumatic
DC-1 Dribble Control – Two-stage shutoff
180° Actuation – 2 or 3 position
Manual Override – De-clutchable gear type
Speed Controls – Adjust cycle time
Special Applications – Offshore, nuclear, hygienic, and gas or oil operation
PNEUMATIC – SPRING RETURN
Standard Features:
Torque Range – 42 in-lbs to 77,211 in-lbs
Housing – Anodized aluminum
Mounting – DIN ISO 5211, direct mounting to Crane valves
Position Indicator – NAMUR standard
Operating Pressure – 40 to 120 PSIG
Temperature Range – -4°F (-20°C) to 176°F (80°C)
Size Range – 14 models to choose from
Adjustable Travel Stops – Both directions
Accessory Interfaces – VDI/VDE 3845 (NAMUR) standard
Optional Features:
Temperature Range – 4°F to 250°F, -40°F to 175°F
Solenoid Valves – 3 or 4 way
Limit Switches – Adjustable cam operated
Positioners – Pneumatic or Electro-pneumatic
DC-1 Dribble Control – Two-stage shutoff
180° Actuation – 2 or 3 position
Manual Override – De-clutchable gear type
Speed Controls – Adjust cycle time
Special Applications – Offshore, nuclear, hygienic, and gas or oil operation
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
23
Actuators
Crane
VANE
Standard Features:
Double acting and fail safe versions available
Housing – Die-cast aluminum
Operating Pressure – 40 to 120 PSIG
Temperature Range – 0°F to 225°F
Powerful actuation in a compact and lightweight package
Only one moving part
Dual external travel stops allow rotation adjustment of up to ±10° at each
end of the stroke
Fail safe models use a pneumatic accumulator to assure valve closure
upon loss of supply pressure
Stacking two vane actuators enables 180° movement (2 or 3 position)
Optional Features:
Limit switch
Locking device
Breather block
Dribble control
Sandwich de-clutchable manual gear override
Solenoid valve
Positioners
PTFE interior coatings
High or low temperature trim
DOUBLE ACTING
FAIL SAFE
24
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Crane
Technical Data
The nomograph on the following page gives the relationships of valve size, flow, velocity,
and pressure drop for various disc positions.
Sample Calculation, Liquid (see dark blue line on chart)
Given:
Water (1.0 specific gravity) at 60°F is flowing through a 6-inch valve at a rate of 1000
gpm.
Find:
Line velocity (ft./sec.) and pressure drop when valve is in full-open (disc at 90°)
position.
Solution:
From the 6-inch valve size at lower left of nomograph, go diagonally up to the intersecting
horizontal line for 1000 gpm. From that point, proceed directly down to determine line
velocity as 11 ft./sec.
For pressure drop, return to the 1000 gpm intersection and continue up vertically to
“90° disc open” intersecting diagonal line. From this point, go horizontally to the left to
determine pressure drop as 0.5 psi.
Sample Calculation, Gas (see light blue line on chart)
Given:
Gas (0.8 lb/cu. ft. density) is flowing through an 8-inch valve at a rate of 1500 cu.
ft./min.
Find:
Line velocity (ft./min.) and pressure drop when valve is in full-open (disc at 90°)
position.
Solution:
From 8-inch valve size at lower left of nomograph, go diagonally up to the intersecting
horizontal line for 1500 cu. ft./min. From that point, proceed directly down to the bottom
line of the nomograph to determine line velocity as 4000 ft./min.
For pressure drop, return to the 1500 cu. ft./min. intersection and continue up vertically
to “90° disc open” intersecting diagonal line. From this point, go horizontally to the left
to determine pressure drop as 17 psi. Now, convert pressure drop to gas by dividing
gas density by liquid density and multiplying by 17.
General Notes
1. Liquid flow data is based on pressure drop and flow rate with viscosity similar to
water at 60° F using flow coefficient.
2. Velocities for liquids with densities similar to water should be less than 16 ft./
sec.
3. Nomograph flow rate for gases is in cubic feet per minute (CFM) at flowing
conditions. To convert flow rate from standard cubic feet per minute to CFM, use
the following formula:
Size
2"
2 1/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
Cv at Full-Open
115
196
302
600
1022
1579
3136
5340
8250
11917
16388
21705
27908
43116
73426
Definitions
Cv = Flow coefficient for valves;
expresses flow rate in
gallons per minute of 60°F
water with 1.0 psi pressure
drop across valve.
Cv =
K = resistance coefficient.
K =
P = weight density of fluid, in
pounds per cubic foot.
d = internal diameter of Schedule
40 pipe, in inches.
Q = rate of flow, in gallons per
minute.
∆P = differential pressure, in
pounds per square inch
gauge.
4. Gas density in lbs./cu. ft. equals:
T: 256-775-3800 • F: 256-775-3860 • www.cranevalves.com
25
Technical Data
Crane
16" TO 24" SIZES
10" TO 24" SIZES
DISC POSITION, DEGREES OPEN
2" TO 24" SIZES
20
20
80
60
50
40
30
20
10
8
6
5
4
3
PRESSURE DROP (PSI)
2
1.0
.8
.6
.5
.4
.3
.2
.10
.08
.06
.05
.04
.03
.02
10
8
6
5
4
3
2
1.0
.8
.6
.5
.4
.3
.2
.10
.08
.06
.05
.04
.03
.02
.01
.01
40
50
60
70
80
90 (FULL OPEN)
100
80
60
50
40
30
20
10
8
6
5
4
3
40 000
300 000
250 000
30 000
200 000
2
150 000
1.0
.8
.6
.5
.4
.3
100 000
80 000
.2
25 000
20 000
15 000
10 000
60 000
8 000
50 000
6 000
40 000
.10
.08
.06
.05
.04
.03
.02
5 000
30 000
4 000
20 000
3 000
2 500
15 000
2 000
1 500
10 000
8 000
.01
1 000
6 000
750
5 000
4 000
2 000
1 500
24"
1 000
800
20"
18"
600
16"
500
14"
400
12"
300
500
FLOW RATE IN GALLONS PER MINUTE
3 000
300
200
150
100
50
10"
VALVE SIZES
200
8"
150
6"
100
80
10
60
5"
40
4"
5
30
3"
20
2.5"
2"
10
1
2
3
4
5
6
8 10
15
20
LINE VELOCITY, FEET PER SECOND
60
100
200
300
400 500
750
1 000 1 500 2 000
3 000 4 000 6 000
10 000
15 000
LINE VELOCITY, FEET PER MINUTE
26
20
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FLOW RATE IN CUBIC FEET PER MINUTE AT FLOWING CONDITIONS
60
50
40
30
30
150
Crane Butterfly Valves
Global Headquarters
9200 New Trails Drive, Suite 200
The Woodlands, Texas 77381-5219
Tel: 281-298-5463
Fax: 281-292-1749
Cullman, AL Operations
2129 3rd Avenue
Cullman, AL 35055
Crane Supply Executive Office
Tel: 800-786-2542
615 Dixon Road
Fax: 256-775-3860
Toronto, Ontario M9W 1H9
Tel: 416-244-5351
Fax: 416-244-4621
www.cranesupply.com
Conroe, TX Operations
9860 Johnson Road
Montgomery, TX 77316
Tel: 936-588-8380
Fax: 936-588-8381
Ningjin Operations
No. 8 Youyi Street Ningjin County
Hebei Province, China 055550
Tel: +86-319-580-6651
Fax: +86-319-580-8661
www.cranevalve.com
Crane Valves North America
Thinking Globally
Center Line®
Crane®
Resilient Seated Butterfly and Check Valves
Pneumatic and Electric Actuators
Cast Steel, Bronze, Iron and Butterfly Valves
Flowseal®
Jenkins®
High Performance Butterfly Valves
Bronze, Iron and Cast Steel Valves
Duo-Chek®
Aloyco®
High Performance Wafer Check Valves
Corrosion Resistant Gate, Globe and Check Valves
Noz-chek®
Crane Nuclear, Inc.
Severe Service Check Valves
Pacific®
High Pressure and Severe Service Valves
Quarter Turn Severe Service Plug Valves
CV-304 0606
Valves Designed for Nuclear Service
Diagnostic Valve Repair, Equipment and Services
Crane® Service Centers
Certified OEM Valve Repair Services
Crane, Center Line, Flowseal, Duo-Chek, Noz-Chek, Pacific,
Jenkins, and Aloyco are trademarks of Crane Co.
© 2006
A Crane Co. Company