® Contents Page 3 Introduction Page 4 Technical Details Page 5 Specification Page 6 Domestic Applications Page 7 Listed Buildings Page 8 Square & Conservation Page 9 Horizontal & Basement Page 10 Schools Page 11 Colleges & Universities Page 12 Hospitals Page 13 Health Centres & Homes Page 14 Technical Matters Page 15 Technical Matters Page 16 Offices Page 17 Industrial & Leisure Page 18 Daylight on Demand & Ceiling Diffusers Page 19 Fire Protection & Acoustic Performance Page 20 Overseas Projects Page 21 Overseas Projects Page 22 Secure Establishments Page 23 WINDCATCHER® Page 24 SUNCATCHER® Page 25 SUNCATCHER® Page 26 ABS SUNCATCHER® 2 Piping sunlight was first used about 4000 years ago when the Egyptians used light shafts and mirrors to bring daylight down into the centre of the Pyramids. The modern version of light pipes were patented in 1988 and Monodraught recognised the enormous energy saving potential of applying our SUNPIPE® natural daylight systems to commercial properties. According to the Department of Energy and Climate Change, the UK is responsible for discharging 533 million tonnes of carbon dioxide. Non-domestic buildings are accountable for 18% of the UK’s total carbon emissions, and lighting makes up about 23% of this value. The Carbon Trust predicts that cutting carbon in buildings is a ‘win-win’ opportunity that can save at least £4bn for the UK economy by 2020 and increase the security of energy supplies as well as helping to provide better and more productive buildings. In Schools alone, Government sources state that 80% of the electricity consumed, is used for electric lighting. By using SUNPIPE natural daylight systems, at least 75% of the electricity used for lighting during daytime use can be saved, and a considerable saving in carbon emissions can be achieved. The Original Patent ©AndrewSouthall/arcblue.com The company was founded in 1974, since then Monodraught has specialised in the development of natural, zero energy products and systems. Patent No. 5,099,622 was originally granted to a British inventor, Stephen M Sutton in Oakhurst, Australia on November 22nd, 1988. The invention was described as, “a system having a tubular body with a transparent cover to prevent the ingress of dust and with a second transparent cover locating at ceiling level and attached to the tubular body. The composition of all components prevents excess air movement, which creates a static column of air within the tubular skylight. This column of air acts as an insulator which prevents heat from entering the room or conversely in winter from escaping from the room”. Patent No. 5,099,622 The system has been a remarkable success in both Australia and North America as a highly effective method of conveying natural daylight from roof level down to the room below. Monodraught has greatly improved the original system and has filed five new Patents covering these improvements. All Monodraught SUNPIPE natural daylight systems are manufactured in the UK and are complemented by a wide range of ancillary products all based on the same concept of energy saving innovations. Original Patent Monodraught at Bluewater Retail Park, Dartford, Kent. In 1990 Monodraught launched the WINDCATCHER® natural ventilation system, which encapsulates any prevailing wind. In 1996 Monodraught introduced the SUNPIPE to the UK market. In May 2007, Monodraught Ltd was incorporated into the Danish company VKR Holding which includes such brands as VELUX roof windows and VELFAC WINDOWS. A significant feature of the Monodraught product range has always been the high level of architectural design empathy, producing visually appealing designs while achieving an efficient and practical contribution to the optimum harnessing of our natural resources. Monodraught also has a range of SUNPIPE natural daylight systems manufactured using material that is made from more than 90% of recycled aluminium which makes this already sustainable product even more environmentally friendly. The performance of these recycled aluminium SUNPIPE natural daylight systems will remain unchanged as the silver mirror finish is the same. The patented SUNPIPE diamond dome (Patent No. 0200543.7), introduced in 2002, is available on the six most popular sizes 230mm, 300mm, 450mm, 530mm, 750mm and 1000mm nominal). Some of the photographs or illustrations in this brochure are of the earlier hemispherical design that is continued on larger bespoke sizes. 3 Technical Details Description This system maximises the concept of renewable energy by reflecting sunlight and normal daylight, down through a pure silver base mirror-finish aluminium tube. A clear UV stabilised polycarbonate top dome seals the light pipe against the ingress of dust, and a smooth opaqhe finish or plain opal diffuser at ceiling level evenly spreads light into the room or space below. The SUNPIPE® natural daylight system is highly effective in both sunny and overcast conditions and even when it is raining. A brushed nylon gasket at the top of the system allows the system to breathe preventing condensation problems, whilst the diffuser at ceiling level seals against the ceiling. All vertical joints are sealed with aluminium tape. The SUNPIPE consists of a high purity 98% silver coated aluminium tube, which has a 10 year guarantee against discolouration. This specular aluminium surface is coated with PVD and the presence of a UV inhibitor provides outstanding QUV durability with no decrease in total reflectance and the special surface treatment provides excellent colour rendition of natural light. 4 The Diamond Dome Top domes are available in UV stabilised polycarbonate as standard or are supplied in impact resistant modified acrylic (ICI Perspex), where SUNPIPE natural daylight systems are to be used in a harsh UV prone environment such as the Middle East. The diamond domes are 4mm thick injection moulded polycarbonate or acrylic. The diamond shaped dome introduced in March 2002 has proved so popular that all major sizes are manufactured in this diamond shaped design. Diamond domes are designed specifically to maximise the penetration of sunlight through the flat prisms and to capture the early morning and late afternoon sun. Patent No. 0200543.7 Metal Roofing Profile Pitched Roof Flashing ABS collar fitted to insulated roofers upstand UV protected Polycarbonate dome Kalzip or similar sheet cut back & welded to close seam ABS flashing plate There is virtually no limit to the length of SUNPIPE or the number of bends that can be used, although a reduction in performance will be experienced, the SUNPIPE carries a 10 year guarantee. Composition Top Domes Weathering skirt dressed to tiles Slate roof On-site welded upstand to Kalzip type roof with ABS collar Vertical Flashing Flat Roof Flashing Weathering dressed to flat roof flashing plate ABS collar Metal or GRP insulated upstand Flat roof application Ceiling diffuser Vapour control layer Alternative GRP upstand for British Steel type colour coated roofing sheet, bonded to surface Specification Typical Specification for SUNPIPE natural daylight systems PITCHED ROOF Standard Kit FLAT ROOF Standard Kit Additional items Polycarbonate diamond top dome 45º adjustable elbow Condensation seal Polycarbonate diamond top dome ABS flashing plate for slate roof ABS undercloak roofing felt support 610mm long Connecting piece 30° adjustable elbow Condensation seal ABS Collar Galvanised Flashing plate (optional lead) 45º adjustable elbow 610mm Standard SUNPIPE length Standard 610mm SUNPIPE length Code 4 lead flashing for bold roll tiled roofs • Type: Monodraught SUNPIPE system. • Lining: 98% reflectance Super Silver, mirror finish aluminium tube in 610mm lengths. • 45°/30° adjustable elbows. • Glazing details: UV protected polycarbonate diamond top domes or•Impact resistant modified acrylic diamond top domes. 610mm Standard SUNPIPE length Plywood backing plate/template Plywood backing plate/template Bell end slip length ceiling extension Bell end slip length ceiling extension • Kerbs – ABS one piece universal flashing (for slate roof) • ABS undercloak/roofing felt support or • Flat roof: Kerbs: Galvanised flat roof flashing for flat roofs, with ABS top collar Installation Kit for all systems ABS universal flashing plate for tiled roofs with weathering skirt or • Kerbs – ABS one piece universal flashing (for tiled roof), and integral weathering skirt or•Code 4 lead flashing for bold tiled or profile roofs. Double Glazed MicroPrism Ceiling Diffuser Double Glazed MicroPrism Ceiling Diffuser 50 watt low voltage integral Light Kit and transformer • Manufacturer: Monodraught Ltd, Halifax House, Cressex, High Wycombe, Bucks, HP12 3SE. Tel: 01494 897700 Fax 01494 532465. Fixing screws & washers, silicone sealant, aluminium tape and installation instructions supplied as standard. • All necessary fixings, brackets and supports. • Ceiling finish: Internal three part ceiling diffuser with plastic finish ceiling trim. NBS Specification available at www.monodraught.com 5 Domestic Applications The SUNPIPE can twist and turn easily to take natural light where you want it. Most popular sizes: 230mm (9" diameter) for shower rooms, toilets and bathrooms up to 7.5sq.m (80sq.ft). There is virtually no limit to the length of SUNPIPE or number of bends that can be used and the SUNPIPE can twist and turn easily to take natural light to exactly where you want it. 300mm (12" diameter) for stairs and landings, kitchens, studies, living rooms and bathrooms to light up to 14sq.m (150sq.ft). 450mm (18" diameter) for larger areas and for where you want that 'wow' factor, will light up to 22sq.m (230sq.ft). Advantages Generally no structural alterations required, easily fits between joists and rafters. No maintenance required and will not leak. Top dome is self-cleaning due to its shape and eliminates condensation problems. All SUNPIPE® natural daylight systems are guaranteed for 10 years against faulty manufacture. Installation can be carried out by most skilled craftsmen and will normally take between 2 to 3 hours. 6 All bends in the Super Silver aluminium lining are adjustable from 0° to 30° or 0° to 45°. Joints are sealed with aluminium tape. Few fixings are required, normal single fixing at base of system. Top dome is self cleaning, interior pipe needs no cleaning at all. Listed Buildings As a result of the increased interest in the application of SUNPIPE natural daylight systems (instead of traditional plastic roof windows), Listed Buildings Officers in Conservation Areas often favour this more discreet SUNPIPE termination, which is available with a low profile dome on all sizes. Planning Permission In most cases, it is not necessary to apply for planning permission for the installation of a SUNPIPE, particularly on smaller sizes, since a SUNPIPE of 230mm or 300mm diameter is no different to a flue pipe or chimney flue, which does not require planning permission. SUNPIPE flashing details for tiled roof with ABS upstand to suit a sloping ceiling Weathering skirt The Gallery SUNPIPE However, if your property is situated in a Conservation Area, specific permission must be sought from your Listed Buildings Officer for the installation of a SUNPIPE. It is not recommended to alter any roof profile or covering without prior permission of the Listed Buildings Officer. Please also see separate section overleaf on Square and Conservation SUNPIPE natural daylight systems. 7 The Square SUNPIPE System The Monodraught Square SUNPIPE natural daylight system has been specifically developed to provide an unobtrusive termination for any roof finish. Rooflight to SUNPIPE The Square SUNPIPE system comes complete with 475mm x 570mm rooflight, SUNPIPE transition, 45° elbow, extension length, ceiling extension length and diffuser. The system can fit our 300mm (12”) and 450mm (18”) SUNPIPE tubes, The SUNPIPE systems adjustable elbows enable the system to fit any angle of roof. The Square and SUNPIPE natural daylight systems can terminate in either a standard circular diffuser or an optional square diffuser for suspended ceilings. The rooflight finishes virtually flush with the outer roof surface, and is suitable for all types of roof. The Square SUNPIPE system incorporates a sealed double glazed unit, with an outer layer of 3mm clear float glass, a 8mm air gap and a 3mm clear float inner glass. The system incorporates a square to circular transition unit to fit the SUNPIPE tube. The Square SUNPIPE incorporates all the advantages of the SUNPIPE system, but captures more light than the standard system. Adjustable elbows enable the system to fit any angle of roof pitch. The system terminates in either a circular or square ceiling diffuser. 8 Double glazed unit Standard Adjustable elbow Horizontal & Basement Horizontal SUNPIPE SUNPIPE natural daylight systems have been used for horizontal applications where a south facing wall is used for termination, up to 4 metres has been used successfully. Advantages Brings natural daylight into internal rooms, corridors, store rooms etc. Mirror finish elbows turn SUNPIPE through 90° Maintenance free installation. dome Easy to install requiring minimum builders work. Can suit any wall surface. All sizes available. Concrete slab Basement SUNPIPE The Monodraught SUNPIPE can also pipe natural daylight to basements, where security bars can also be added. SUNPIPE diamond dome can be situated on a flat roof or pitched roof or at ground level. The alternative to light shafts. Wall mounted diffuser 2 No 45º adjustable elbows to form 90º SUNPIPE to be protected when passing underground Monodraught are members of the Basement Information Centre. www.basements.org.uk 9 Schools Advantages & Benefits Most popular sizes: Enables 4% daylight factor to be met for deep plan classrooms. 300mm (12" diameter) for corridors at 3m centres, store rooms, toilet areas and changing rooms to light up to 14sq.m (150sq.ft). 450mm (18" diameter) for wider corridors at 4m centres and small classrooms to light up to 22sq.m (230sq.ft) where ceiling heights are 3m or more. Minimal solar gain in summer months and negligeable heat loss in winter as compared to conventional roof lights. No maintenance, inside or out. Vandal-proof security domes. St. Catherine's School, Newton Abbott Kingstone High School, Hereford 530mm (21" diameter) the most popular size for deep plan classrooms used in conjunction with WINDCATCHER® natural ventilation systems. Children and teachers work better under a natural daylight environment. 750mm and 1000mm dia. for sports halls and similar areas where floor to ceiling height exceeds 5m. Trinity School, Bristol 10 At least 75% of electricity costs can be saved during the daytime, where SUNPIPE® natural daylight systems are used to replace the need for electric lighting during School hours. St. Nicholas School, Bristol Colleges and Universities 450mm SUNPIPE, 7.6m long, serving ground floor lobby at South Charnwood School Recent Projects completed include: • • • • • • • • • • • • • • • • • • • • • • • • • • • • Balfour Junior School, Brighton Beauchamp College, Leicester Belle Vue Girls School, Bradford Birchen Coppice Middle School, Kidderminster Bognor Secondary School, Bognor Regis Dallam School, Cumbria Eirias High School, Conwy High Clarence Middle School, Middlesbrough Highams Park School, London Holyport School, Maidenhead Huntingdon C P School, Cannock King Ethelbert School, Kent Laceby Acres Primary School, Grimsby Liverpool Hope University Lostock Hall C P School, Preston Manorfield Primary School, London Netherhall School, Cambridge Northfleet Technology College, Gravesend Old Castle Primary School, Bridgend Parkhill Primary School, Fife Quarry Brae Primary School, Glasgow Queen Elizabeth's Grammar School, Derbyshire Sevenfields Primary School, Swindon Solihull College St Paul's Academy, London St Stephen's School, Blackburn Surrey University, Guildford University of Aberdeen Manchester University 1 No. 3 section adjustable elbow 12 no. 610mm lenghts Roof space 50 x 50mm softwood boxing in through 1st floor Classroom 1st Floor Tamworth College 11 Hospitals Upstand detail for SUNPIPE system for a standing seam roof Most popular sizes ABS collar fitted to insulated roofers upstand 300mm (12” diameter) for internal corridors and store rooms. Kalzip or similar sheet cut back & welded to close seam 450mm (18” diameter) for consulting rooms, waiting areas, larger offices. 530mm (21" diameter) for floor to ceiling heights of up to 5m. Advantages & Benefits Vapour control layer Frenchay and Poole Hospitals Energy saving – typical calculations show a pay-back period of 5 to 6 years where SUNPIPE® natural daylight systems are used to replace the need for electric lighting during daytime use. Health Benefits – natural daylight is known to combat the condition SAD, particularly suitable for Day Centres and Old Peoples Homes. Monodraught provide a complete installation service with all necessary attendances. No maintenance – the shape of the top dome ensures that dust and dirt is washed off naturally and internal ceiling diffusers require no maintenance. 12 Health Centres & Homes SUNPIPE flashing detail, where a Code 4 lead flashing is used for bold tiled roofs Recent Hospital Projects completed include: • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Aintree Hospital, Liverpool Basildon Hospital Benenden Hospital, Kent Chase Farm Hospital, Enfield Cossham Hospital, Bristol Fareham Community Hospital, Hants Forth Valley Hospital, Stirlingshire Hillingdon Hospital, Uxbridge John Butterwick Hospital, Stockton on Tees Kettering General Hospital Lanchester Road Hospital, Durham Langley Green Hospital, Crawley Little Plumstead Hospital, Norwich Lydney Hospital, Gloucestershire Moseley Hall Hospital, Birmingham Mount Vernon Hospital, Northwood New Cross Hospital, Wolverhampton Newton Abbot Community Hospital Royal Bournemouth Hospital Royal Hospital Chelsea, London Royal South Hants Hospital, Southampton St Ebba's Hospital, Epsom St George's Hospital, Stafford St Michael's Hospital, Braintree St Pancras Hospital, London St Peter's Hospital, Chertsey Tremadoc Hospital, Gwynedd Warwick Hospital Westhaven Hospital, Weymouth Whiston Hospital, Merseyside Wrexham Maelor Hospital Brain Injury Rehabilitation Centre For a Plain tile roof a standard ABS universal flashing is used with a weathering skirt, but for a Bold tile roof a Code 4 lead flashing is dressed over the tiles, the ABS undercloak roofing felt support plate is used and the collar fits to the top of the lead flashing. 13 Technical Matters SUNPIPE Sizes and Maximum Light Output on a typical flat roof application measured approximately 1.5m below SUNPIPE diffuser Research and Development Monodraught have a very active Research and Development Department at Halifax House in High Wycombe, that is working closely with several Universities in the UK. A group of four fulltime dedicated R&D Engineers are exploring every avenue of renewable energy features. Over 50 SUNPIPE® natural daylight systems and WINDCATCHER® natural ventilation systems are installed at Halifax House which are constantly being monitored for performance. Nottingham University Monodraught have a permanent Environmental Test Chamber there to carry out the continuous assessment and development of SUNPIPE natural daylight systems and all their associated components. A 3-year Research Programme has been undertaken. A Monodraught SUNCATCHER® natural daylight and ventilation system and SUNPIPE natural daylight system is also installed at the Eco House at Nottingham University, which was completed five years ago, and is also being constantly monitored. Napier University A 2-year Study was carried out to develop a computerised prediction model, as shown below, to assess the transmittance of daylight into the interior of buildings. Further advice on light output is always available from Monodraught Head Office. Reading University A 3-year Research Programme is being undertaken to study and assess the potential of solar powered air conditioning, to be used in conjunction with the ABS SUNCATCHER system and to establish the viability of an energy free cooling system. Liverpool University, Loughborough University and UMIST have all Diameter (mm) Full Summer Sun Overcast Summer Overcast Winter Lux Value Lux Value Lux Value (to a normal daylight level) 230 337 225 112 7.5 sq.m (approx 80sq.ft) 300 607 404 202 14 sq.m (approx 150sq.ft) 450 1452 968 484 22 sq.m (approx 230sq.ft) 530 2052 1386 684 30 sq.m (approx 430sq.ft) 750 4238 2825 1413 50 sq.m (approx 530sq.ft) 1000 7675 5117 2558 60 sq.m (approx 650sq.ft) 75klux 50klux Natures World, Middlesborough where a 1500mm dia SUNPIPE system is installed been closely involved with research into Monodraught products and various papers have been published. Detailed research has also been carried out into SUNPIPE natural daylight systems at the Belgian Building Research Institute and at Calgary University in Canada. Range of Systems The six most popular sizes are shown and are all available ex-stock. In addition to the standard range, 1.5 m diameter Sunpipe system can be produced to special order. All domes are produced in UV protected polycarbonate but are also available in impact resistant acrylic. 14 25klux Area Lit U-value Table of Weights The U-value of SUNPIPE natural daylight systems has been assessed by Nottingham University at 2.18W/ m²K based on a typical application of a 1.5m length of SUNPIPE. This compared favourably with a double glazed rooflight. However, the actual area of a SUNPIPE compared to a typical rooflight is only a small percentage and so, the contribution to heat loss from the building or heat gain is insignificant. The performance of lightpipes has also been assessed by Liverpool University as part of a European Study of lightpipe performance, TC3-38. The introduction of the double glazed ceiling diffusers has further enhanced the U-value of SUNPIPE, lowering the figure to 1.66W/m²K, again for a typical application of 1.5m length of SUNPIPE. Further information and detailed Reports on U-value performance and of the work carried out by Nottingham University in this connection is available as a Report. SUNPIPE Kit 230mm (9”) 300mm (12”) 450mm (18”) 530mm (21”) Standard Flat Roof Kit 2.72Kg 3.86Kg 7.12Kg 7.55Kg Standard Pitched Roof Kit (Slate) 3.22Kg 5.44Kg 7.77Kg 10.08Kg Standard Pitched Roof Kit (Tiled) 6.07Kg 9.44Kg 13.11Kg 15.33Kg Standard 610mm (2’) length 0.58Kg 0.82Kg 1.21Kg 1.39Kg 30° Adjustable Elbow 0.13Kg 0.25Kg 0.48Kg 0.62Kg Insulation 45° Adjustable Elbow 0.21Kg 0.44Kg 0.82Kg 1.15Kg Bell End Pipe (300mm) 0.28Kg 0.37Kg 0.59Kg 0.68Kg Where required the SUNPIPE system can be lagged in the roof space by simply wrapping with 25mm insulation. However, with the relatively small area of the SUNPIPE system, in comparison to the room as a whole, heat loss from such a small area is considered as insignificant. Optional Extra Components Weathering Skirt 3.5Kg 3.91Kg 4.25Kg For information relating to the weight of other systems please contact Monodraught's Head Office 5.24Kg Acoustic Performance Multilayer Soundguard™ laminated glass supplied by Glazeguard Ltd can be incorporated into SUNPIPE ceramic ceiling diffusers, (see page 19), and provides a performance of RW 37 dB (Rtra 33 dB). For details of fire protection systems for the SUNPIPE please see page 19. Lengths & Bends On smaller sizes a total maximum pipe length of 8m is recommended, but on larger sizes, longer lengths can be used. There is a 12% reduction of light output for each 45° bend used and there is a 6% reduction in light transmission for every metre of SUNPIPE. 30° & 45° adjustable elbows can be used with all SUNPIPE applications to direct daylight to where it is required. Continual research and improvements to performance are carried out on an ongoing basis by Nottingham University, so with research and development the above figures may improve. CE Marking SUNPIPE SYSTEM is classified within the following EU Directive: Construction Products Directive 89/106/EEC and further conforms with the following EU Harmonized Standard: EN 1873:2995 Material Specification Top Dome 4mm UV stabilised polycarbonate. Density: 1.20g/cm3 to ISO 1183 & to BS476 Class 0 Izod Impact strength: 30KJ/m2 to ISO 180/1A. or 4mm impact resistant modified Acrylic. Density: 1.18g/cm3 to ISO 1183. Izod Impact strength: 1.6KJ/m2 to ISO 180/1A. Condensation Trap Brushed nylon gasket applied to top of SUNPIPE. Fixings Stainless steel self tapping fixing screws with neoprene washers or tamper-proof pin hex stainless steel fixing screws. Roof Flashings 3mm ABS universal 1 piece flashing for pitched roofs. Galvanised flashing plate for roofs. Code 4 lead flashing and soaker for bold tiled roofs. ABS collar to top of galvanised or lead flashing. Purpose made site welded aluminium flashing for Kalzip type roofs and similar plus ABS collar. Internal Pipe 0.5mm thickness high purity silver impregnated aluminium SUNPIPE with mirror finish and PVD coating 98% reflectance. Internal Elbows 3-section fully adjustable elbow to 45° 2-section fully adjustable elbow to 30° Ceiling Diffusers 3 part diffuser with black ABS permanent fixing ring. 2.5mm diffuser. 2mm white push-on removable ceiling trim. 3mmplywoodbackingplatefitsaboveplasterboard. 250mm long bell end slip length into fixing ring. Light Kits 50 watt 12v Dichroic extra low voltage light kit with dimmableelectronictransformer,alllowtemperature NBS Specification Full NBS specification is available for download on our website: www.monodraught.com 15 Offices Most popular sizes 300mm (12" diameter) for small separate offices up to 14sq.m. 450mm (18” diameter) for open plan offices with a ceiling height grid of 4m. 530mm (21”) diameter to suit a ceiling grid of 5 to 6m. Advantages & Benefits SUNPIPE Headquarters Office, Halifax House, High Wycombe Natural lighting from SUNPIPE® natural daylight systems is known to have a beneficial health effect for office staff as compared to fluorescent lighting. No reflection on VDU screens. Energy saving helps combat the Climate Change Levy. Minimal heat loss or solar gain as compared to conventional rooflights. Extensive work has been carried out in the USA by Lisa Heschong of the Heschong Mahone’s Consulting Group, where it has been found that productivity in offices served by natural daylight shows a 20% increase in output from office employees, with a marked reduction in absence because of sickness. The Heschong research also shows considerable improvement in sales in retail premises and improved performance by school children. It is considered that SUNPIPE natural daylight systems have a marked effect on the reduction of the incidence of Sick Building Syndrome (SBS) and provides a stress-free, soothing, and far more healthy office ambience by eliminating the glare and conflict of electric lighting and computer screens. Daimler-Chrysler Offices 16 Industrial and Leisure Most popular sizes 450mm (18” diameter), as recommended for most office areas, where ceilings are typically 4m above floor level. 530mm (21” diameter), ideally suited to large areas with ceiling heights of up to 5m above floor level. 1000mm Diamond Dome 750mm Diamond Dome 750mm (30” diameter), for larger areas such as sports halls and retail stores. Frosts Showroom, Hove 1000mm diameter (40" diameter), for warehousing and similar or where a particular focal point is desirable. Advantages & Benefits Perhaps the most compelling reason for using SUNPIPE natural daylight systems, is to counter the effects of carbon emissions, since the SUNPIPE natural daylight systems can be used to provide natural daylighting from dawn until dusk, thereby significantly affecting the dependence on fossil fuelled electric lighting, which normally accounts for significant usage of electric power throughout daylight hours. Sutton Indoor Arena Asda Eco-store, Bootle Sainsbury's, Durham - 1000mm diameter SUNPIPE natural daylight systems were used to light the double height sales area 17 Daylight on Demand Ceiling Diffusers There are times when SUNPIPE® natural daylight system users may wish to shut out the light into the room, for instance in a Hospital Ward or a Nursing Home, a Conference Room, a School class-room or even a private bedroom. Motorised Damper System This system features a butterfly light shut off damper assembly controlled by a 230V motorised actuator. This enables the user to decide when to prevent daylight from entering the room. This is particularly useful for rooms with high ceilings such as Conference Halls, Lecture Theatres, etc, where remote operation is required. ABS collar fitted to GRP spigot Polycarbonate ‘diamond’ top dome Motorised light shut-off damper Ceiling diffuser Motorised Light Shut Off Damper Assembly 18 The light shut off damper is also utilised on occasions where SUNPIPE natural daylight systems are installed in Retail stores where electrical lighting is used during hours of darkness. The damper prevents light from escaping the building which is particularly relevant in certain areas where planning requirements dictate the prevention of light pollution. The new Monodraught SUNPIPE Ceiling Diffuser assembly is designed for easy installation and cleaning. It also provides an effective seal for the SUNPIPE, preventing the ingress of dust from ceiling level. The new diffuser creates an even spread of light across any designated area. Diffusers are available in clear stippled finish for maximum light output or opal finish for a softer, but reduced level of light. Plywood backing plate Ceiling Fixing ring Super Silver aluminium mirror finish SUNPIPE Bell end slip length Pipe sealed against dust and insects Double Glazed MicroPrism Ceiling Diffuser Ceiling trims are provided in white ABS as standard but satin finish stainless steel, brass and chrome effect finishes are available to enhance a variety of décors. Integral Electric Light Kit Where a single source light is required, such as the top of a staircase, landing etc, the SUNPIPE can be supplied with a 50 watt extra low voltage Halogen light fitting and transformer that has been specially designed so as not to affect the natural light output during daytime use. This arrangement provides 430 Lux at desk level. Patent No. 0206398.0 Push-on diffuser trim in white acrylic capped ABS as standard Double Glazed MicroPrism Ceiling Diffuser (Photograph) Fire Protection and Acoustic Performance Sunpipe Support brackets Substantial fixing required through trimmer Substantial fixing required through trimmer Consisting of a tough, multilayered glass/ceramic laminated construction which, in sheet form, can provide up to 4-hour fire resistance. The Fire Guard has an acoustic interlayer to provide a sound and fire resistant solution. The glazed assembly is set into a galvanised steel or stainless steel frame with an intumescent seal. Acoustic plus This arrangement of multilayer laminated construction also provides a wide choice of acoustic performance profiles up to 37dBa, using SoundGuard™ systems by Glazeguard Limited. Spigot SunPipe Intrumescent seal Ceiling bezel Intrumescent seal Ceiling bezel Diameter ‘A’ Each ‘Fire Choke’ collar contains ‘Intumex’, an intumescent graphite compound and Alpha Firescreen 1032-2-SP, a woven fibreglass fabric coated with specially formulated micronised aluminium polymer. Diameter ‘B’ SUNPIPE Size SUNPIPE Diameter (A) Fire Guard Diffuser Diameter (B) 230mm (9") 230mm 296mm 300mm (12") 305mm 365mm 450mm (18") 457mm 517mm 530mm (21") 533mm 593mm Intrumescent‘Fire Choke’Fire Collars Fitted above a plaster board ceiling and thereby leaving the SUNPIPE ceiling diffusers unaffected. The intumescent ‘Fire Choke’ collars are designed to prevent the spread of smoke and fire through a roofspace by crushing the SUNPIPE, when the aluminium is subjected to fire giving up to 2 hours protection. Intrumescent seal Layered glass to Glazeguard specification Layered glass to Glazeguard specification ® Monodraught have developed a ceramic based ceiling diffuser for use in conjunction with the complete SUNPIPE range, to provide up to 1-hour fire resistance. Support brackets Intrumescent seal 1. SUNPIPE natural daylight systems Fire Guard Fire Resistant Ceiling Diffusers Packers required Spigot Support trimmer required Two alternatives 2. Packers required Manufactured in 0.9mm mild steel, the fire choke collar is supplied in two halves, which clamp around the SUNPIPE aluminium tube. The system has been recently tested at Chiltern International Fire Ltd assessed under BS476: Part 20: 1987. Fully tested to current British and or European Standards. (Test report TE 39902). In terms of physical safety, SUNPIPE Fire Guard has been successfully impact tested (BS6206) from both sides. The laminated glass will also provide excellent sound resistance to the following performance: 9mm total thickness RW37dB (Rtra 33dB). Typical Product Performance for 9mm total thickness Up to 2 hours fire resistance, specially adapted for Monodraught SUNPIPE natural daylight systems. Available in a range of sizes up to 530mm diameter. Total Thickness Impact (BS6026) Rm. (dB) Rw. (dB) Rtra (dB) Weight (kg/m2) Light Transmission (%) U Value (W/m2k) 9mm Class B 34 37 33 21 85 5.30 Notes: Rm. = Mean Sound Reduction Index. Rw. = Mean Sound Reduction Index Weighted with correction ear response. Rtra. = Mean Sound Reduction Index Weighted for road traffic noise. Requires no maintenance and is suitable for all interior applications. SUNPIPE with intumescent ‘Fire Choke’ collar under normal conditions Alpha Firescreen 1032-2-SP woven fibreglass fabric coated with micronised aluminium polymer Alpha Firescreen 1032-2-SP ‘Intrumex’ intumescent woven fibreglass fabric expanding graphite coated with micronised compound aluminium polymer Super Silver aluminium SUNPIPE tube Powder coated Super Silver steel casing aluminium SUNPIPE tube Powder coated steel casing 0.9mm mild steel casing ‘Intrumex’ intumescent expanding graphite compound 0.9mm mild steel Ceiling diffuser casing Ceiling SUNPIPE with intrumescent Super Silver aluminium Ceiling ‘Fire Choke’ collar in SUNPIPE tube Alpha Firescreen 1032-2-SP fire situation woven fibreglass fabric Ceiling diffuser coated with micronised aluminium polymer Super Silver Powder coated steel aluminium casing SUNPIPE tube Heated char of Alpha Firescreen 1032-2-SP expanded woven fibreglass fabric intumescent coated with graphite micronised compound aluminium polymer Powder coated steel casing Heated char of expanded intumescent graphite compound The ‘Fire Choke’ patented system contains an expanding intumescent material which crushes the aluminium SUNPIPE when the temperature in the room exceeds 150°C. The Alpha Firescreen 1032-2-SP fabric is secured inside each section of the fire collar, laying between the wall of the aluminium SUNPIPE, and the ‘Intumex’ graphite compound within the fire collar casing. Once the intumescent material expands as a reaction to the increasing temperature, it becomes encased within two pillows of woven fibreglass fabric as it virtually blows up the fabric like a balloon, spreading outwards from both sections to cover the inside of the steel casing of the ‘Fire Choke’ collar. This produces a drumskin effect across the collar opening, which contains the heated char from the exfoliated intumescent material, therefore sealing off the penetration against fire, smoke and hot gases. 19 Overseas World Wide demand The popularity of SUNPIPE® natural daylight systems has now extended worldwide, recent projects include: GSK, Pakistan Dubai Falcon Centre Autoliv Factory, Romania Toyota Showroom, Turkey Masdar Project, Abu Dhabi Intermache Central Warehouse, Portugal Zero Energy House, Samsung, South Korea Malabar Aged Residential Care Facility, Australia 20 SUNPIPE systems are now sold worldwide, full details can be obtained at www.monodraught.com Due to the worldwide uncertainty of the future of energy costs and the likely increase in energy prices over the coming years, considerable interest has been focused on the advantages the SUNPIPE system, namely: Minimal solar gain through the SUNPIPE system. Elimination of the need for electric lighting during daylight hours to SUNPIPE lit areas. Reduction in the cooling load will be achieved by the elimination of heat gain generated from electric lighting. Indoor Ski Slope, Dubai Jumeriah International Offices, Dubai Where SUNPIPE natural daylight systems are used instead of skylights, a further considerable reduction in solar gain is achieved. Virtually self-cleaning in most countries throughout the world due to its unique shape and, therefore, only occasional external cleaning is required. High level of security provided as compared to rooflights or skylights and additional security bars can also be incorporated into the construction. Mall of the Emirates, Dubai Masdar, Abu Dhabi Lagoons Sales Centre, Dubai The British School, Abu Dhabi SUNPIPE natural daylight systems have been a considerable success in the UK but the immediate reaction when used in most countries around the world is the remarkable amount of light produced by a SUNPIPE. This has made them particularly popular for such areas as Underground Car Parks, as well as Schools, Hospitals and Offices. The British School, Abu Dhabi 21 Secure Projects completed include: Establishments • Bury Custody Suite SUNPIPE Natural daylight system offers the opportunity to achieve a high level of security by providing small diameter openings through the roof structure which can be heavily protected by additional stainless steel security bars. This is accomplished without detracting from the remarkable ability of the SUNPIPE to reflect sunlight and natural daylight. • Goole Police Station • Cardigan Police Station ® SUNPIPE flashing detail to flat roof, serving Ward areas at HMP Winson Green, Birmingham • Guildford Police Station • HMP & YOI Onley, Rugby • HMP Bullingdon, Bicester • HMP Bulwell Hall, Essex • HMP Cardiff • HMP Elmley, Isle of Sheppey • HMP Highpoint, Newmarket • HMP Lewes • HMP Maidstone Top: Battersea Park Police Headquarters, where 19 No. 530mm diameter SUNPIPE natural daylight systems were installed to internal cells, corridors and interview rooms. • HMP Rochester Centre right & lower right: Lewisham Police Station, London, where 50 No. 330mm diameter SUNPIPE natural daylight systems were installed to the cells of this high security building. The SUNPIPE natural daylight systems were fitted with vandal resistant top domes and security bars. Stainless steel ceiling trims were fitted with security screws. • Staffordshire Police HQ SUNPIPE flashing detail to pitched tiled roof Galvanised steel upstand with security bars 22 • New Police HQ, Poole • Perth Police HQ • Stechford Police Station • Thames Valley Police, Bicester • Thetford Police Station, Norfolk • Tredegar Police Station The Polycarbonate diamond domes are vandal resistant. Security fixings are available to order. W WINDCATCHER® X-Air next generation natural ventilation system Natural Ventilation Always a compliment to the Monodraught SUNPIPES are the Monodraught WINDCATCHER® natural ventilation systems. Having eliminated the solar gain associated with conventional rooflights and skylights, the WINDCATCHER natural ventilation systems have an even more important role to play in providing the fresh air requirements, as well as providing another energy saving breakthrough by eliminating the need for air conditioning. Tesco Eco-store, Cheetham Hill Addy and Stanhope School, Deptford The Monodraught WINDCATCHER X-Air is the next generation of natural ventilation that follows in the footsteps of the successful WINDCATCHER Classic systems that have proved to be so popular. In the last 10 years alone, more than 5000 Monodraught WINDCATCHER natural ventilation systems have been installed. Particular emphasis is now placed on Monodraught's SOLA-BOOST® solar assisted natural ventilation systems. Features: Goldsmiths DMC building, London Abercrombie School, Chesterfield generated aerodynamic design yyComputer delivers greater ventilation rate system provides yyACTIVLOUVRE enhanced ventilation control and ® ultimate weather protection solar powered architectural yyIntegral lighting system insulated upstand allows rapid yyComposite installation, low U-value and high air tightness yyMade from fully recyclable materials South Fields School, Surrey Hazeley School, Milton Keynes 23 Natural Daylight & Natural Ventilation Monodraught SUNCATCHER® natural daylight and ventilation systems provide a most satisfactory solution of combining natural light and natural ventilation in one composite unit. The Monodraught SUNCATCHER system provides controlled natural ventilation as well as providing all the benefits of natural daylight. Any prevailing wind pressure carries a continuous fresh air supply through weather protected louvres on the windward side of the system at roof level. The wind movement is encapsulated by internal quadrants which turns the wind through 90° forcing air down through internal ducts into the room below. Warm, stale air is expelled from the room by the Passive Stack ventilation principle of differential temperatures and the natural buoyancy of air movement. Manual or motorised motors at the base of the system control the rate of ventilation. 24 Stale air out Fresh air in Volume control dampers The central SUNPIPE® natural daylight system is integrated into the system and conveys natural daylight where needed. The SUNCATCHER has the unique advantage that with air intakes on all four sides, it does not matter which way the wind is blowing since one side of the system will always act as the air intake, whilst the opposite side, being in the low pressure zone, related to the system, becomes a natural extract to the room. When the wind changes direction, so the intake and extract will also change their function maintaining a balanced condition but providing energy free air conditioning. Above: Wycombe Wanderers Football Club Top left: Audley Junior School Top right: The Key Centre, University of Hertfordshire. Centre right: Jane Lane Special School, Walsall. Lower right:The Priory Neighbourhood Centre, Hastings. Night-Time Cooling One of the major advantages of the SUNCATCHER and WINDCATCHER are that during the summer period the dampers are automatically opened at midnight, when linked to our Monodraught iNVent control system, to allow the night-time cool air to descend to floor level, not only purging the building of stale air but also cooling down the interior, mass and structure of the building. Detail of one of the 1200 Square SUNCATCHER® natural daylight and ventilation systems serving the BMW Amenity area UV protected polycarbonate top dome Anti bird mesh Rain trap louvre Winter Operation To minimise ventilation heatloss, control is essential to ensure that the ventilation rate is continuously matched to meet occupant loading and to prevent excessive air change rates during unoccupied periods. Such control can most efficiently be achieved by ensuring that the building structure is airtight and by monitoring and maintaining carbon dioxide concentration in the 1000 ppm to 1500 ppm range. At night time, demand for ventilation is greatly reduced and ventilation heat loss can largely be eliminated. Natural ventilation may therefore be expected to provide reliable winter ventilation, at the full rate demanded by occupants, without resulting in excessive energy loss. Above: St Pauls RC School, Burgess Hill Top centre: 26 of the 1200mm square SUNCATCHER Installed at BMW Design & Facilities Offices at Cowley, Oxford. Top right: Detail of the base of the SUNCATCHER where the SUNPIPE features the BMW logo. Galvanised extension duct Motorised volume control damper Centre right: Internal view of BMW Office Lower right: Holy Trinity School, Weymouth. 1270mm diam GRP duct in yellow Plan of Damper arrangement Recessed diffuser c/w 2 No. blue quadrants fitted to interior of diffuser Plan from below (Amenity area) The system is controlled by manual or fully modulating dampers, linked to temperature or CO2 sensors which in turn can be linked a fully automatic control panel, our Monodraught iNVent system. 25 Eggcrate grille powder coated black with silver flange ABS The ABS WINDCATCHER natural ventilation system is a lightweight, costeffective unit which is ideal for providing ventilation to all small interior areas. The system normally terminates in a 600mm x 600mm eggcrate grille fitted with manual dampers. ABS SUNCATCHER® natural daylight and ventilation systems ABS WINDCATCHER Two ABS SUNCATCHER natural daylight and ventilation systems are available: The SUNPIPE® natural daylight system and natural ventilation in one compact, energy-free system ABS 350: with a 230mm (9”) dia SUNPIPE To light an area up to 7.5m2 Has a free area grille of 9,300mm2 Weight: 11kg inc. ductwork 1.5m overall Designed to provide natural light and ventilation to bathrooms, kitchens, toilets, etc, this low cost ABS system is similar in operation to its larger stablemates the SUNCATCHER and WINDCATCHER® natural ventilation systems. The ABS SUNCATCHER can be used on flat roof and any pitched roof applications as the ventilation is carried through flexible ducting. ABS 550: with a 300mm (12”) dia SUNPIPE To light an area up to 14m2 Has a free area grille of 18,600mm2 Weight: 20kg inc. ductwork 1.5m overall Wycombe Wanderers F.C. The system expels stale air from the room as a result of the passive stack ventilation principle, but also has the added advantages of bringing in a supply of fresh air on the windward side of the system. The ceiling ventilator is fully adjustable from closed to open and is also available with a brass or chrome finish, where required. The system encompasses all the advantages of PSV systems, which have proved popular for social housing, and meets the Building Regulation requirements. However, the ABS SUNCATCHER also brings in natural light. 26 ABS SUNCATCHER UV protected polycarbonate top dome Galvanised extension duct Flexible duct NOTE: For ABS 350 systems over 30° pitches and all ABS 550 systems, the systems must be installed vertically Ceiling ventilator Thornton Road Surgery, Epsom Super Silver SUNPIPE Performance Ventilation rate at external wind speed of 4m/s ABS 350: 16 l/s or 0.016m3/s ABS 550: 62 l/s or 0.062m3/s Tel: 01494 897700 Fax: 01494 532465 email: info@monodraught.com www.monodraught.com SUNPIPE, SOLA-BOOST, SUNCATCHER, WINDCATCHER and ACTIVLOUVRE are registered trademarks owned by Monodraught Limited July 2014 Halifax House, Cressex Business Park, High Wycombe, Buckinghamshire HP12 3SE