Enclosed Starter Selection Guide Featuring Snap-together Wiring Technology Enclosed Starter Wiring Made Easy How It Works Component wiring is color-coded by function. The wiring sleeve cover corresponds to a colored label on the terminal block. Keyed connectors snap these components into the terminal block for faster Auxiliary Source assembly time. Control Power Overall View Command 10 Min. Amount of time to snap in components vs. 40 minutes when wiring traditionally. Indication Auxiliary Indication Color-Coded Assembly Ideal for... When you need your starter quickly Reducing wiring errors When you need to assemble on site 2 Table of Contents 1 2 3 4 Our modular approach to enclosed starter selection and assembly makes it quicker and easier for you to get your application up and running. Select components from each category to build your starter, assemble the starter using our keyed and color-coded snaptogether wiring system, and then you’re ready to go! 1 – Power Centers . . . . . . . . . . . . . . . . . . Page 5 2 – Command and Indication Devices . . . . . . . Page 6 3 – Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . Page 6 4 – Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 3 Power Centers Enclosure Color-coded, Keyed Terminal Blocks Pre-punched Knockouts for Command and Indication Devices Motor Control Means Pre-drilled Mounting Holes for Accessories 4 1. Select Power Center IEC Reversing and Non‐reversing Starters1 Hp (A) Amps 1Ø 115V 9 1 12 1 Catalog Number 3Ø 230V 200V 230V 460V 575V Non-reversing Reversing /2 1 /2 2 2 5 7 1/2 109-C09AD-OLR 105-C09AD-OLR /2 2 3 3 7 1/2 10 109-C12AD-OLR 105-C12AD-OLR 16 1 3 5 5 10 15 109-C16AD-OLR 105-C16AD-OLR 23 2 3 5 7 1/2 15 15 109-C23AD-OLR 105-C23AD-OLR 30 2 5 7 1/2 10 20 25 109-C30AD-OLR 105-C30AD-OLR 37 3 5 10 10 25 30 109-C37AD-OLR 105-C37AD-OLR 43 3 7 1/2 10 15 30 30 109-C43AD-OLR – 55 5 10 15 20 40 40 109-C55AD-OLR – NEMA Reversing and Non‐reversing Starters and Contactors1 Hp Catalog Number 3Ø Size 200V 230V 460V 575V Non-reversing2 Reversing2 Non-reversing space saver Reversing space saver Contactor 2 00 1 1/2 1 1/2 2 2 509-TAD-XXX 505-TAD-XXX – – 500-TAD930 0 3 3 5 5 509-AAD-XXX – 309-AAD-XXX 305-AAD-XXX 500-AAD930 1 7 1/2 7 1/2 10 10 509-BAD-XXX – 309-BAD-XXX 305-BAD-XXX 500-BAD930 2 10 15 25 25 509-CAD-XXX – 309-CAD-XXX – 500-CAD930 NEMA Enclosed Lightng Contactors1 General use Tungsten lamp loads (Max. 480V Line, 277V Load) Resistive heating Ballast lighting (fluorescent) All starters come standard with a 120V AC coil, and Type 1 IP42 general purpose enclosure 2 Due to enclosure space limitatons, Bulletin 500 contactors cannot be used with a transformer kit 1 Maximum Continuous Ampere Rating [A] Catalog Number 2 Discharge lighting (mercury vapor high pressure sodium and metal halide) 5 10 500L-TAD930 15 20 500L-AAD930 30 30 500L-BAD930 60 60 500L-CAD930 5 2. Select Modular Snap-in Kits Kit Description Catalog Number Start/stop push button kit 22.5 mm 198-SSPB 3 2-Position selector switch kit 22.5 mm 198-2SS 3 3-Position selector switch kit 22.5 mm 198-3SS For/rev/stop push button kit 22.5 mm 198-FRSPB 4 E-stop push button kit 22.5 mm 198-ESP 4 Red universal LED pilot light kit 22.5 mm 24…120 V AC / DC 198-RUPL Green universal LED pilot light kit 22.5 mm 24…120 V AC / DC 198-GUPL White universal LED pilot light kit 22.5 mm 24…120 V AC / DC 198-WUPL Red universal LED pilot light kit 22.5 mm 240V AC 198-R240PL Green universal LED pilot light kit 22.5 mm 240V AC 198-G240PL White universal LED pilot light kit 22.5 mm 240V AC 198-W240PL N.O./N.C. Auxiliary contact kit 198-SA11 3, 5 Can only be used with non-reversing starters and contactors Can only be used with reversing starters 5 Can only be used with Bul. 100 IEC Contactor, Bul. 300 NEMA and Bul. 500 NEMA Size 00 starters and contactors 3 4 4. Select Transformer Kit 6 Kit Description Catalog Number 208/120V AC transformer kit 198-208TX120VA80 480/120V AC; 240/120V AC transformer kit 198-480TX120VA80 600/120V AC transformer kit 198-600TX120VA80 600/24V AC transformer kit 198-600TX24VA80 208/24V AC, transformer kit 198-208TX24VA80 230...240/24V AC, transformer kit 198-240TX24VA80 460...480/24V AC, transformer kit 198-480TX24VA80 3. Select Overload Relay E1 Plus Overload Relays IEC Contactor 109-C09...109-C23 NEMA Space Saver Size Size 0 Size 1 109-C30...109-C55 Size 2 Overload Relay FLA Range [A] Three-phase Single-phase Cat. No. Cat. No. NEMA 500 Line Size Overload Relay FLA Range [A] Three-phase Single-phase Cat. No. Cat. No. 0.1...0.5 193-EEAB – 0.1...0.5 592-EEAT – 0.2...1.0 193-EEBB – 0.2...1.0 592-EEBT – 1.0...5.0 193-EECB 193S-EEPB 1.0...5.0 592-EECT 592S-EEPT 3.2...16 193-EEDB 193S-EERB 3.2...16 592-EEDT 592S-EERT 5.4...27 193-EEEB 193S-EESB 5.4...27 – 592S-EEST 5.4...27 193-EEED – 0.2...1.0 592-EEBC – 9...45 193-EEFD 193S-EETD 1.0...5.0 592-EECC 592S-EEPC 11...55 193-EEQD – 3.2...16 592-EEDC 592S-EERC 5.4...27 592-EEEC 592S-EESC 9...45 592-EEFC 592S-EETC External reset adapter is required Size 00 Size 0...2 193-ERA Bimetallic Overload Relays Eutectic Alloy Overload Relays Overload Relay FLA Range [A] Three-phase Cat. No. NEMA 500 Line Size Three-phase Cat. No. 0.75…1.0 193-T1AB10 Size 0...1 592-EUTB 0.90…1.3 193-T1AB13 Size 2 592-EUTC 1.1…1.6 193-T1AB16 1.4…2.0 193-T1AB20 1.8…2.5 193-T1AB25 2.3…3.2 193-T1AB32 2.9…4.0 193-T1AB40 3.5…4.8 193-T1AB48 4.5…6.3 193-T1AB63 5.5…7.5 193-T1AB75 7.2…10 193-T1AC10 9.0…12.5 193-T1AC12 11.3…16 193-T1AC16 15…20 193-T1AC20 17.5…21.5 193-T1AC21 109-C23 21…25 193-T1BC25 109-C30...109-C37 24.5…30 193-T1BC30 109-C37 33…38 193-T1BC38 24.5…36 193-T1CC36 35…47 193-T1CC47 IEC Contactor 109-C09...109-C23 109-C12...109-C23 109-C16...109-C23 109-C43...109-C55 External reset adapter is required 193-RA3 7 Rockwell Automation® offers a breadth of quality Allen-Bradley® components to fit your specific needs. In order to assist you with your component selection, we offer a variety of configuration and selection tools. Local Distributor Visit our website to find your local distributor or sales office. www.rockwellautomation.com/distributor On-Line Product Directory Our extensive product portfolio is designed to improve your processes through every stage of your manufacturing cycle. www.rockwellautomation.com/products Product Selection Toolbox™ Our powerful range of product selection and system configuration tools assist you in choosing and applying our products. www.rockwellautomation.com/en/e-tools Find out more about our full line of Allen-Bradley enclosed starters at: http://ab.rockwellautomation.com/Motor-Control/Low-Voltage-Starters Allen-Bradley, LISTEN. THINK. SOLVE., Product Selection Toolbox, Rockwell Automation and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Publication CMPNTS-SG001A-EN-P – May 2016 Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.