Enclosed Starters Selection Guide

Enclosed Starter Selection Guide
Featuring Snap-together Wiring Technology
Enclosed Starter Wiring Made Easy
How It Works
Component wiring is color-coded by
function. The wiring sleeve cover
corresponds to a colored label on the
terminal block. Keyed connectors
snap these components into
the terminal block for faster
Auxiliary Source
assembly time.
Control Power
Overall View
Command
10 Min.
Amount of time to snap in
components vs. 40 minutes
when wiring traditionally.
Indication
Auxiliary Indication
Color-Coded Assembly
Ideal for...
When you need your starter quickly
Reducing wiring errors
When you need to assemble on site
2
Table of Contents
1
2
3
4
Our modular approach to enclosed starter selection and assembly makes it quicker and
easier for you to get your application up and running. Select components from each
category to build your starter, assemble the starter using our keyed and color-coded snaptogether wiring system, and then you’re ready to go!
1 – Power Centers . . . . . . . . . . . . . . . . . . Page 5
2 – Command and Indication Devices . . . . . . . Page 6
3 – Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . Page 6
4 – Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
3
Power Centers
Enclosure
Color-coded,
Keyed Terminal
Blocks
Pre-punched
Knockouts
for Command
and Indication
Devices
Motor Control
Means
Pre-drilled
Mounting Holes
for Accessories
4
1. Select Power Center
IEC Reversing and Non‐reversing Starters1
Hp (A)
Amps
1Ø
115V
9
1
12
1
Catalog Number
3Ø
230V
200V
230V
460V
575V
Non-reversing
Reversing
/2
1
/2
2
2
5
7 1/2
109-C09AD-OLR 105-C09AD-OLR
/2
2
3
3
7 1/2
10
109-C12AD-OLR 105-C12AD-OLR
16
1
3
5
5
10
15
109-C16AD-OLR 105-C16AD-OLR
23
2
3
5
7 1/2
15
15
109-C23AD-OLR 105-C23AD-OLR
30
2
5
7 1/2
10
20
25
109-C30AD-OLR 105-C30AD-OLR
37
3
5
10
10
25
30
109-C37AD-OLR 105-C37AD-OLR
43
3
7 1/2
10
15
30
30
109-C43AD-OLR
–
55
5
10
15
20
40
40
109-C55AD-OLR
–
NEMA Reversing and Non‐reversing Starters and Contactors1
Hp
Catalog Number
3Ø
Size
200V
230V
460V
575V
Non-reversing2
Reversing2
Non-reversing
space saver
Reversing
space saver
Contactor 2
00
1 1/2
1 1/2
2
2
509-TAD-XXX
505-TAD-XXX
–
–
500-TAD930
0
3
3
5
5
509-AAD-XXX
–
309-AAD-XXX
305-AAD-XXX
500-AAD930
1
7 1/2
7 1/2
10
10
509-BAD-XXX
–
309-BAD-XXX
305-BAD-XXX
500-BAD930
2
10
15
25
25
509-CAD-XXX
–
309-CAD-XXX
–
500-CAD930
NEMA Enclosed Lightng Contactors1
General use
Tungsten lamp loads
(Max. 480V Line,
277V Load)
Resistive heating
Ballast lighting (fluorescent)
All starters come standard with a 120V AC coil,
and Type 1 IP42 general purpose enclosure
2
Due to enclosure space limitatons, Bulletin 500 contactors cannot be used with a transformer kit
1
Maximum Continuous Ampere Rating [A]
Catalog
Number 2
Discharge lighting (mercury vapor high
pressure sodium and metal halide)
5
10
500L-TAD930
15
20
500L-AAD930
30
30
500L-BAD930
60
60
500L-CAD930
5
2. Select Modular Snap-in Kits
Kit Description
Catalog Number
Start/stop push button kit 22.5 mm
198-SSPB 3
2-Position selector switch kit 22.5 mm
198-2SS 3
3-Position selector switch kit 22.5 mm
198-3SS
For/rev/stop push button kit 22.5 mm
198-FRSPB 4
E-stop push button kit 22.5 mm
198-ESP 4
Red universal LED pilot light kit 22.5 mm 24…120 V AC / DC
198-RUPL
Green universal LED pilot light kit 22.5 mm 24…120 V AC / DC
198-GUPL
White universal LED pilot light kit 22.5 mm 24…120 V AC / DC
198-WUPL
Red universal LED pilot light kit 22.5 mm 240V AC
198-R240PL
Green universal LED pilot light kit 22.5 mm 240V AC
198-G240PL
White universal LED pilot light kit 22.5 mm 240V AC
198-W240PL
N.O./N.C. Auxiliary contact kit
198-SA11 3, 5
Can only be used with non-reversing starters and contactors
Can only be used with reversing starters
5
Can only be used with Bul. 100 IEC Contactor, Bul. 300 NEMA and Bul. 500 NEMA Size 00 starters and contactors
3
4
4. Select Transformer Kit
6
Kit Description
Catalog Number
208/120V AC transformer kit
198-208TX120VA80
480/120V AC; 240/120V AC transformer kit
198-480TX120VA80
600/120V AC transformer kit
198-600TX120VA80
600/24V AC transformer kit
198-600TX24VA80
208/24V AC, transformer kit
198-208TX24VA80
230...240/24V AC, transformer kit
198-240TX24VA80
460...480/24V AC, transformer kit
198-480TX24VA80
3. Select Overload Relay
E1 Plus Overload Relays
IEC Contactor
109-C09...109-C23
NEMA
Space Saver
Size
Size 0
Size 1
109-C30...109-C55
Size 2
Overload Relay
FLA Range
[A]
Three-phase Single-phase
Cat. No.
Cat. No.
NEMA
500 Line
Size
Overload Relay
FLA Range
[A]
Three-phase Single-phase
Cat. No.
Cat. No.
0.1...0.5
193-EEAB
–
0.1...0.5
592-EEAT
–
0.2...1.0
193-EEBB
–
0.2...1.0
592-EEBT
–
1.0...5.0
193-EECB
193S-EEPB
1.0...5.0
592-EECT
592S-EEPT
3.2...16
193-EEDB
193S-EERB
3.2...16
592-EEDT
592S-EERT
5.4...27
193-EEEB
193S-EESB
5.4...27
–
592S-EEST
5.4...27
193-EEED
–
0.2...1.0
592-EEBC
–
9...45
193-EEFD
193S-EETD
1.0...5.0
592-EECC
592S-EEPC
11...55
193-EEQD
–
3.2...16
592-EEDC
592S-EERC
5.4...27
592-EEEC
592S-EESC
9...45
592-EEFC
592S-EETC
External reset adapter is required
Size 00
Size 0...2
193-ERA
Bimetallic Overload Relays
Eutectic Alloy Overload Relays
Overload Relay
FLA Range [A]
Three-phase
Cat. No.
NEMA 500 Line Size
Three-phase
Cat. No.
0.75…1.0
193-T1AB10
Size 0...1
592-EUTB
0.90…1.3
193-T1AB13
Size 2
592-EUTC
1.1…1.6
193-T1AB16
1.4…2.0
193-T1AB20
1.8…2.5
193-T1AB25
2.3…3.2
193-T1AB32
2.9…4.0
193-T1AB40
3.5…4.8
193-T1AB48
4.5…6.3
193-T1AB63
5.5…7.5
193-T1AB75
7.2…10
193-T1AC10
9.0…12.5
193-T1AC12
11.3…16
193-T1AC16
15…20
193-T1AC20
17.5…21.5
193-T1AC21
109-C23
21…25
193-T1BC25
109-C30...109-C37
24.5…30
193-T1BC30
109-C37
33…38
193-T1BC38
24.5…36
193-T1CC36
35…47
193-T1CC47
IEC Contactor
109-C09...109-C23
109-C12...109-C23
109-C16...109-C23
109-C43...109-C55
External reset adapter is required
193-RA3
7
Rockwell Automation® offers a breadth of quality Allen-Bradley® components to fit your
specific needs. In order to assist you with your component selection, we offer a variety of
configuration and selection tools.
Local Distributor
Visit our website to find your local distributor or sales office.
www.rockwellautomation.com/distributor
On-Line Product Directory
Our extensive product portfolio is designed to improve your
processes through every stage of your manufacturing cycle.
www.rockwellautomation.com/products
Product Selection Toolbox™
Our powerful range of product selection and system
configuration tools assist you in choosing and applying
our products.
www.rockwellautomation.com/en/e-tools
Find out more about our full line of Allen-Bradley enclosed starters at:
http://ab.rockwellautomation.com/Motor-Control/Low-Voltage-Starters
Allen-Bradley, LISTEN. THINK. SOLVE., Product Selection Toolbox, Rockwell Automation and Rockwell Software are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication CMPNTS-SG001A-EN-P – May 2016
Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.