HTS Electric Power Applications HTS Electric Power Transmission Cables: • Enable transmission of three to five times more power in the same space as conventional AC cable. Because of the higher power density of HTS wires, an HTS cable operating at 115 kV can have the same power transfer capability as a conventional cable operating at 345 kV. The combination of high power capacity and compact size make HTS cables superior where conventional cables and/or overhead lines can’t easily be sited. • Deliver significantly lower impedance than conventional cables. Place HTS cables strategically in the grid to draw flow from overtaxed conventional cables or overhead lines — and relieve network congestion. Very low impedance cables can help solve grid congestion problems and enable new grid configurations to be implemented. • Increase reliability and security of power grid. Because they can be designed to be smart and controllable, HTS cables can make the power networks in which they are installed self-protecting. Self-protecting secure power networks adjust rapidly and automatically to disruptions in power network equipment caused by weather, willful destruction or other factors. • Deliver low environmental impact because they eliminate the oil used as dielectric and coolant in some conventional power cables. Liquid nitrogen, the coolant/ dielectric of choice for HTS cables, is inexpensive, abundant and environmentally safe. The compact design of HTS cables reduces disruptions caused by cable installation and emits no Electromagnetic Field (EMF) emissions. • Install at lower cost, due to their compact size and minimal installation requirements. • Operate at lower voltages, eliminating the need for more expensive high voltage equipment. In many applications, they can also operate under existing permits. Bottom line: HTS cables Powered by AMSCTM enable transmission system owners to distribute more energy more effectively, with minimal community impact — enabling quick implementation without extensive permitting — and overall lower systems costs. SuperVARTM Dynamic Synchronous Condensers: • Stabilize grid voltage by generating or absorbing reactive power to increase service reliability and maximize transmission capacity. • Reduce maintenance costs associated with thermal fatigue of conventional synchronous condensers. • Maximize flexibility with modular, transportable design and easy installation. SuperVARTM Dynamic Synchronous Condenser for an economic source of dynamic and steady state VAR support. HTS Fault Current Limiters: • Eliminate the system wide need to install higher capacity circuit breakers with a fast-acting, passive solution. Acting like surge protectors, HTS fault current limiters will protect downstream electrical equipment from fault currents. • Reduce damage to electrical equipment due to system faults. HTS fault current limiters will limit the current spike and the mechanical forces caused by this spike, allowing more time for the mechanical breaker to open without arcing. • Reduce annual operating costs of utilities by eliminating the expense of replacing blown out mechanical breakers. HTS Transformers: • Reduce size and weight by 50% compared to conventional transformers due to the high power density of HTS wire. • Eliminate risk of environmentally hazardous oil leaks and fires. HTS transformers use environmentally friendly liquid nitrogen as the dielectric fluid. • Increase overload rating capability by 2X without insulation damage or degradation. HTS transformers provide a compact environmentally friendly alternative to conventional systems. Bottom line: HTS technology reduces the size and weight of electrical power equipment and reduces the manufacturing and operating costs. HTS equipment Powered by AMSC conserves energy resources by operating more efficiently and improves the quality of electric power delivered to the customer. Rotating Machines Ship propulsion systems, power generators, and large industrial motors: • Reduce size and weight in comparison to traditional technology. Leveraging the high power density and high electrical efficiency of HTS wire, HTS rotating machines can be as little as one-third the weight and one-half the size of conventional machines. Their smaller footprint frees valuable real estate, enabling its use for revenue generation. • Save cost. HTS marine propulsion systems are sold at no increase in cost over the price of traditional machines and are more efficient, thus reducing total cost of ownership. 5-Megawatt Ship Propulsion Motor manufactured by AMSC. • Deliver high efficiency at all load conditions. HTS motors and generators have no resistive losses in the rotor resulting in greater electrical efficiency than their conventional counterparts. HTS machines have as little as half the electrical losses of a conventional machine at full power. This efficiency advantage is even greater at part load offering substantial benefits over conventional machines. • Reduced noise and vibration. HTS systems have no iron teeth in the rotor or armature thereby removing a major source of structure-borne noise. 1.5MW HTS Generator Demonstrator Rotor manufactured by General Electric. (Photo courtesy of General Electric) • Deliver enhanced reliability and MTBF. Bottom line: HTS rotating machines — including marine propulsion systems — deliver needed power in a smaller, lighter, more dependable, longer-lasting, and much more efficient packages. Superconductor systems Powered by AMSC enable ships to carry a bigger payload (freight or people) — at reduced operating cost, boosting profits measurably as a result. HTS Magnets In comparison to copper magnets: • Create higher magnetic fields using less space than that occupied by conventional water-cooled copper wire. • Reduce weight significantly compared to traditional equipment, increasing mobility and the productive use of space. • Lower operating costs through reduced power consumption and eliminating the need for water cooling and conditioning. In comparison to low temperature superconductor magnets: 3 Tesla HTS magnet for Vibrating Sample Magnetometry. Manufactured by HTS-110. (Photo courtesy of HTS-110) • Leverage a much less complex cryogenic system than that required for low temperature superconductors (LTS), allowing simple design and low cost manufacture. • Deliver greater stability and thermal headroom for enhanced reliability, flexibility, and uptime through increased tolerance to thermal spikes and cryocooler degradation. • Deliver lower operating cost through elimination of the need for liquid cryogens and reduced cooling power compared with LTS-based technology. • Achieve higher magnetic field due to the enhanced irreversibility field performance of HTS over LTS conductors. • Proven reliability in production applications such as Magnetic Separation, Minesweeping, Ion Sources, Beam Switching Magnet, Vibrating Sample Magnetometry and High Field Insert Coils. 1.8 Tesla HTS Magnet for ECR Ion Source. Manufactured by Space Cryomagnetics. (Photo courtesy of Space Cryomagnetics Ltd.) Bottom line: AMSC's HTS wire represents a unique opportunity to reduce the weight and size of conventional copper magnet systems, increase field capability, and significantly cut operating costs. Offering greater thermal headroom and a lower risk of quenching compared with LTS magnets, HTS wire facilitates complex geometry and high sweep rate applications. The simplicity of the cryogenic system enables the use of a more compact design, and reduces cost. HTS Wire AMSC is the world’s leading producer of HTS wire offering: • High Performance — the critical current levels over long lengths are the highest in the industry. • Product Consistency — the AMSC factory manufactures wire 365 days per year and offers the consistency that comes with regular production. • Fast Delivery — with 1,400,000 meters of annual capacity, AMSC is able to meet customer volume requirements and deliver on schedule. 200 meter long drawbench at AMSC's HTS wire manufacturing plant. Capstan drawing machines are used to reduce wire diameter. Through an optimization of the electrical and mechanical properties, AMSC has developed a range of wire products to suit a broad range of HTS applications. • High Current Wire — the highest critical current wire available in the world. • High Strength Wire — the most robust conductor on the market. • Compression Tolerant Wire — designed for balanced compressive and tensile strain tolerance. • Hermetic Wire — designed for extended time immersion in pressurized liquid nitrogen. • CryoBlockTM Wire — the basic building block for HTS current leads. Table showing recommended HTS wire product for a range of applications. Figure shows the improvement in tensile stress tolerance due to strengthening with stainless steel laminate. American Superconductor Corporation 64 Jackson Road Devens, MA 01434 USA tel +1 978 842 3362 fax +1 978 842 3364 www.amsuper.com © 2004 American Superconductor. All rights reserved. American Superconductor, SuperVAR, Powered by AMSC and Revolutionizing the Way the World Uses Electricity are trademarks of American Superconductor Corporation. Printed in USA. WBRO_APP_1004