FASTMOUNT PRODUCT CATALOG Panel Mounting System CONTENTS Product Applications Architectural Clip Selection Guide Standard Profile Range 2 2 3, 4 Female Clips PC-F1A: SELF TAPPING PC-SF1: SURFACE MOUNT PC-RF1-B: SIDE SURFACE MOUNT PC-AF1: AUTO FIT Male Clips PC-M1B: SELF TAPPING Very Low Profile Range PC-M2H: SELF TAPPING HEAVY DUTY VL-03: CLIP SET PC-VM1: VARIO SELF TAPPING VL-03H: HEAVY DUTY CLIP SET Metal Range PC-VMX: VARIO SELF TAPPING MC-F5: 11LB (5KG) MAXI METAL SELF TAPPING PC-SM2H: SURFACE MOUNT HEAVY DUTY Female Clips LP-F8: SELF TAPPING LP-DF8: SELF TAPPING COARSE THREAD LP-AF8: AUTO FIT Male Clips LP-M8A: SELF TAPPING LP-SM8A: SURFACE MOUNT 7 Female Clips PC-SM2: SURFACE MOUNT Low Profile Range 6 MC-F10: 22LB (10KG) MAXI METAL SELF TAPPING 5 Male Clips MC-M5: MAXI METAL SELF TAPPING Panel Control 8 PS-150E: SELF TAPPING 150MM PS-S150E: SURFACE MOUNT 150MM Technical Notes 9 www.sugatsune.com Product Applications 4 Installation PC-1 s045d14 Removal Indirect Lighting s045d02.eps Breakdown Furniture s045d12 Retail Seating Trim s045d13 s045d11 Which Clips Should I Use? Fastmount clips vary in size, shape, and function for use in various applications. “Profile” refers to the thickness of the support substrate; the thickness and material of the support substrate will determine the type of clips best suited to your application: Standard Profile Range Series Low Profile Range Series Very Low Profile Range Series · Self-tapping clips can be used in applications with support substrate 9/16” or thicker; surface mount clips can be used with thinner support materials such as steel frames. · For applications with support substrate 1/2” or thicker. · Self-tapping, surface mount, and side surface mount clip options available. · For use with wall and ceiling panels. · Clip option for curved panels available. · For applications with support substrate 3/8” or thicker. · Clip option for drywall mounting available (wall panels only). · Can be surface or recessed mounted – no minimum substrate thickness. · No specialized tools required for installation. spe.80d540s Architectural Clip Selection Guide SUBSTRATE TYPE PANEL TYPE Plywood MDF Particle Board Acoustic Panel Honeycomb Fibrous Cement Board Exterior Panels Steel frames PC-SF1 + PC-M1B PC-SF1 + PC-M2H PC-SF1 + PC-SM2 PC-SF1 + PC-SM2H PC-SF1 + PC-M1B PC-SF1 + PC-SM2H PC-SF1 + PC-M1B PC-SF1 + PC-SM2H + Glue Thread PC-SF1 + PC-SM2 PC-SF1 + PC-SM2 N/A N/A Wood frames PC-F1A + PC-VM1 PC-F1A + PC-M2H PC-F1A + PC-SM2H PC-F1A + PC-VM1 PC-F1A + PC-M2H PC-F1A + PC-VM1 PC-F1A + PC-M2H LP-F8 + LP-SM8A LP-F8 + LP-SM8A N/A N/A Block wall with wood frames PC-F1A + PC-M2H PC-F1A + PC-SM2 PC-F1A + PC-SM2H PC-F1A + PC-M2H PC-F1A + PC-SM2 PC-F1A + PC-SM2H PC-F1A + PC-M2H PC-F1A + PC-SM2 PC-F1A + PC-SM2H Must use Wood frames + LPF8 + LP-SM8A Must use Wood frames + LPF8 + LP-SM8A8 N/A N/A Drywall LP-DF8 + LP-M8A LP-DF8 + LP-SM8A LP-DF8 + LP-M8A LP-DF8 + LP-SM8A LP-DF8 + LP-M8A LP-DF8 + LP-SM8A LP-DF8 + LPSM8A with HMA (hot glue) LP-DF8 + LPSM8A with epoxy glue N/A N/A Plywood, MDF PC-F1A + PC-M1B PC-F1A + PC-M2H PC-F1A + PC-SM2 PC-F1A + PC-SM2H PC-F1A + PC-M1B PC-F1A + PC-M2H PC-F1A + PC-SM2 PC-F1A + PC-SM2H PC-F1A + PC-M1B PC-F1A + PC-M2H PC-F1A + PC-SM2 PC-F1A + PC-SM2H LP-F8 + LP-SM8A LP-F8 + LP-SM8A with epoxy glue N/A N/A This Clip Selection Guide should be used as a general guide only. Please contact customer service for more detailed advice if required. For overhead panels Fastmount strongly recommends a trial sample be made to prove compatibility of our systems with the panels and substrates in your project. FASTMOUNT PRODUCT CATALOG | 2 Standard Profile Range Series PC-01 Selfoff tapping set = PC-M1A + PC-F1A The Standard Profi le Clips er theclip greatest variety of installation options and can be used for both wall and ceiling panels. Self-tapping clips can be used in applications with support substrate 1/2” or thicker; surface mount 4 clips can be used with thinner support materials such as steel frames. PC-SF1 Surface mount female screw fix Female Clips Item No. Dimensions Diagram PC-F1A Description SELF TAPPING PC-RF1Side Side mount female screw PC-RF1 mount female screw fixfix 4 4 19.8 Install with: CT-03 P C -AF1 Autofit female Compatible with: Male Clips PC-M1B, PC-M2H, PC-SM2, VS-M1, PC-SM2H Box: 100 Carton: 500 2 SPECIFICATION: PC-RF1 Side mount female screw fix 14.8 PC-SF1 P C -AF1 Autofit female 48 36 SURFACE MOUNT SPECIFICATION: 25 1-12 Mounts into: 0.66” (16.8mm) hole drill with CT-01, CT-07 Affix with screws. (1” ) 4 2×ϕ4 Compatible with: Male Clips PC-M1B, PC-M2H, PC-SM2, VS-M1, PC-SM2H 16.5 (11/16”) Carton: 500 4.5 15.5 (5/8”) Box: 100 PC-RF1-B SIDE SURFACE MOUNT 4×ϕ4.5 6 19 (3/4”) Affix with screws. Compatible with: Male Clips PC-M1B, PC-M2H, PC-SM2, VS-M1, PC-SM2H 2 2 2 8 28 10 19 Box: 100 Carton: 500 38 PC-AF1 AUTO FIT 3×ϕ4 ϕ6 Ø35 (1-3/8”) Affix with screws. Mounts into: 1 3/8” (35mm) hole Compatible with: Male Clips PC-M1B, PC-M2H, PC-SM2, VS-M1, PC-SM2H 16 (5/8”) 2 49.9 4 16 (5/8”) Ø35 (1-3/8”) 4 16 (5/8”) 40 (1-11/16”) Accessories Box: 100 Carton: 500 Installation Tools: Standard Profile CP-01A STANDARD CENTER POINT – RED PLASTIC Fits into the PC-SF1, and PC-RF1 female clips. Use to mark hole center in panel for correct clip alignment. 1-18 CP-01ST STAINLESS STEEL TIP Stainless Steel tip for making panels made of hard materials. Fits into the PC-F1A, PC-SF1, and PC-RF1 female clips. Use to mark hole center in panel for correct clip alignment. 3 | FASTMOUNT PRODUCT CATALOG CT-08 YARD KIT 6 TOOLS One each CT-01, CT-03, CT-05, CT-07, CT-09, and CT-10 in plastic box. Use to install self-tapping standard profile clips. www.sugatsune.com Standard Profile Range Series 4 PC-M2H Self tapping male heavy duty Male Clips Item No. Dimensions Diagram Description PC-M1B 4 5.5 (3/16”) 2 17.5 SELF TAPPING 20 PC-VM1 Vario Clip self tapping male Box: 100 1-02 7.5 4 PC-VM1 Vario Clip self tapping male 9 20 PC-SM2 Surface mount male adhesive fix 1-04 ø Variable gap, high shear strength. Mounts into: 3/8” (10mm) drilled with CT-01 or CT-09 Fits into: PC-F1A, PC-SF1, PC-RF1, PC-AF1 Install with: CT-10 Minimum panel thickness: 11/32” (9mm) Pull Out Force: 11lbs (5kg) 7.5 1-06 Box: 100 4 ø 7.5 2 17.3 Variable gap, high shear strength. Mounts into: 3/8” (10mm) drilled with CT-01 or CT-09 Fits into: PC-F1A, PC-SF1, PC-RF1, PC-AF1 Install with: CT-10 Minimum panel thickness: 11/32” (9mm) Pull Out Force: 22 lbs (10kg) 20 Box: 100 1-06 15 (5/8”) 2.2 17.6 Carton: 500 SURFACE MOUNT HEAVY DUTY 15 (5/8”) - Adhesive fix super-groove base. Fits into: PC-F1A, PC-SF1, PC-RF1, PC-AF1 Pull Out Force: 11lbs (5kg) Box: 100 3.2 18.7 30 Carton: 500 SURFACE MOUNT 30 PC-SM2H Carton: 500 VARIO SELF TAPPING (Heavy Duty) PC-SM2H Surface mount male adhesive fix4 77 PC-SM2 Carton: 500 VARIO SELF TAPPING (Standard) 20 PC-VMX Mounts into: 3/8” (10mm) drilled with CT-01 or CT-09 Fits into: PC-F1A, PC-SF1, PC-RF1, PC-AF1 Install with: CT-10 Minimum panel thickness: 11/32” (9mm) Pull Out Force: 22 lbs (10kg) Box: 100 2 17.3 PC-VM1 Carton: 1,000 SELF TAPPING HEAVY DUTY 2 17.3 PC-M2H Mounts into: 3/8” (10mm) hole drilled with CT-01 or CT-09 Fits into: PC-F1A, PC-SF1, PC-RF1, PC-AF1 Install with: CT-10 Pull Out Force: 11 lbs (5kg) Adhesive fix super-groove base. Fits into:PC-F1A, PC-SF1, PC-RF1, PC-AF1. Pull Out Force: 22 lbs (10kg) Box: 100 Carton: 500 FASTMOUNT PRODUCT CATALOG | 4 LP-F8 Low Profile self tapping female LP-F8 Low Profile self tapping female Low Profile Range Series coarse thread female Self tappingsubstrates, LP-DF8 For applications with thin support 3/8” (10mm) or thicker. Can be used also for wall panel applications LP-F8 Low Profile self tapping female on drywall. Item No. 25.4 Female Clips Dimensions LP-F8 Diagram Description SELF TAPPING LP-AF8 Low Profile Autofit female 30 Mounts into: 1” (25-25.4mm) hole Fits into: Plywood and MDF boards. Install tool: CT-19 Compatible with: Male clips: LP-M8A, LP-SM8A Box: 100 Carton: 500 1.8 25.4 12 9.5 9.5 4 12 LP-DF8 SELF TAPPING COARSE THREAD 4 30 Mounts into: 1” (25-25.4mm) hole Fits into: Drywall (sheetrock) and soft core materials 1/2” (12mm) or thicker. Install tool: CT-19, in battery drill with correct clutch setting Compatible with: Male clips: LP-M8A, LP-SM8A 13 1.8 2C Box: 100 13 LP-AF8 2D 3×ϕ4, ϕ6 AUTO FIT Ø35 40 10.5 Lateral adjustment for use with curved panels. Affix with Screws. Mounts into: 1 3/8” (35mm) pre-drilled hole in substrate Fits into: Plywood, MDF, fiberglass, etc., 7/16” (10.5mm) or thicker. Compatible with: Male clips: LP-M8A, LP-SM8A 10.5 6 1.8 30 42.9 4 Male Clips 10 2E Item No. Carton: 500 Dimensions Box: 25 Carton: 250 Diagram LP-M8A Description SELF TAPPING 2 5.5 17.5 Mounts into: Plywood & MDF type boards with 3/8” (10mm) hole Fits into: LP-F8, LP-DF8, LP-AF8 Install with: CT-10 Pull Out Force: 11 lbs (5kg) 6 24 Box: 100 11.3 11.1 0.20 LP-SM8A Carton: 500 SURFACE MOUNT 2A Can be glued or screwed into place with a self-tapping 3/4” #8 (M4) screw. 30 11.3 Mounts onto: Plywood or MDF panels. Fits into: LP-F8, LP-DF8, LP-AF8 2.2 12.7 Pull Out Force: 11 lbs (5kg) Box: 100 Carton: 500 Installation Tools: Low Profile Series Accessories 2B CP-08 LOW PROFILE CLIP CENTER POINT LP-08Y YARD KIT LOW PROFILE Fits into the LP-F8, LP-DF8 female clips. Use to mark hole center in panel for correct clip alignment. Contains tools for installing Low Profile Range clips and panel removal tool. Plastic box with CT-05, CT-09, CT-10, CT-19. CP-08ST LOW PROFILE CLIP CENTER POINT – STEEL TIP Stainless steel tip for marking panels made of hard materials. Fits into the LP-F8 and LP-DF8 female clips. Use to mark hole center in panel for correct clip alignment. 5 | FASTMOUNT PRODUCT CATALOG #6g ss wafer head tek screw (or similiar) VL-03 Very Low Profile clip set Very Low Profile Range Series www.sugatsune.com VL-CP3 #6g ss wafer head tek screw (or similiar) VL-CP3 GLUE VL-03 Very Low Profile clipProfile set clip set VL-03 Very Low GLUE Perfect for mounting removable thin wall panels and facings, this clip set requires less depth compared to other Fastmount #6g ss wafer head #6g ss wafer head tek screw (or teksimiliar) screw (or similiar) ranges. No special installation tools are required. The clip set may be adhesive and/or screw fixed. Ideal for mounting panels VL-CP3 VL-CP3 where no drilling is preferred. Typical applications include wall panels, headboards and inspection panels. GLUE GLUE VL-03 9.8 9.8 Item No. DiagramSpacing Options Dimensions VL-03 Female Clip (Standard) Surface Mount Description CLIP SET 9.8 9.8 For surface or recessed mounting. Can be screw or glue fixed. No special tools needed. VL-03H Recess Mount Male Clip (Heavy Duty) Supplied with: Stainless steel screw (VL-SS3) 7.6 2.2 Ø24.5 Ø28 Pull Out Force: VL-03: 11 lb. (5kg) per clip VL-03H: 22 lb. (10kg) per clip 8 3.3 8 8 3.3 Ø 25 3.3 Carton: 500 Ø 25 7 Box: 100 Ø 25 Ø 25 7.1 Ø24.5 2.2 3.3 8 7 Accessories 7 7 VL-CP3 VERY LOW PROFILE CENTER POINT Use to mark hole center in panel for correct clip alignment. Has stainless steel tip for marking panel or frame. Tip: Push fits into either side of nylon molding. Installation: Female & Male Clips #6g ss wafer head tek screw (or similiar) VL-CP3 GLUE GLUE When fixed with adhesive (glue), use in accordance with manufacturer’s instructions. VL-SS3 STAINLESS STEEL SCREW Custom type 303 stainless steel screw for fixing VL-M3 into panels 9.8 down to 1/4” (5.5mm) thick. Stainless Steel Screw Installation 8 3.3 Ø 25 clip set VL-03 Very Low Profile clip set 7 FASTMOUNT PRODUCT CATALOG | 6 MC-F5 H: MC-M5H #5 gauge ss csk screw Metal Range Clip Series For applications with heavy panels MC-05 or requiring heat resistance. TheseClip patent metal based clips are (page 1 of 2) & MC-10 Maxi Metal Setpending specifically designed to withstand high temperatures and to provide acoustic and vibration isolation. The selfcentering design allows for tolerance and panel flexing as well as the ability to be heavy load bearing. Female Clips Item No. Diagram MC-05 MaxiMC-F5 Metal Clip Set (page 2 of 2) Description 11LB (5KG) MAXI METAL SELF TAPPING ø20 H: Affix with screws. Install with: MC-IT5 13 (page 1 of 2) Box: 10 Carton: 100 10 4 #5 gauge csk Set screw MC-05 & MC-10 Maxi MetalssClip MC-05 & MC-10 Maxi Metal Clip Set (page 1 of 2) MC-F10 20 (page 1 of 2) 5.5 Affix with screws. Install with: MC-IT5 10 MC-05 & MC-10 Maxi Metal Clip Set 22LB (10KG) MAXI METAL SELF TAPPING Box: 10 Carton: 100 Male Clips Item No. Diagram Description MC-M5 SELF TAPPING 5.5 10 20 Affix with screws. Mounts into: 3/8” (10mm) hole Fits into: MC-F5, MC-F10 Install with: MC-IT5 Pull Out Force: 11 lbs (5kg) using with MC-F5 22 lbs (10kg) using with MC-F10 Box: 10 Accessories MC-CP5 METAL CLIP CENTER POINT Center point fits MC-F5 metal clip. Use to mark hole center in panel, for correct clip alignment. Has stainless steel tip for marking panel. Carton: 100 Installation Tools: Metal Clip Series CT-09 PANEL DRILL 10MM FORSTNER TYPE Use with Standard Profile, Low Profile and Maxi Metal Range. To drill blind holes in the back of panels. MC-IT5 METAL CLIPS MC-F5 & MC-M5 For installation of self tapping male MC-M5H, can also be used for MC-F5 into plywood or similar. Use battery drill with correct torque setting. CT-05 PANEL REMOVAL TOOL Stainless steel tool for removing covered (upholstered) panels. Do not use with painted panels. 7 | FASTMOUNT PRODUCT CATALOG PS-150E + PS-S150E PanelSafe Easy fit restraint system www.sugatsune.com Panel Control Use in conjunction with standard profile clips to provide additional security and control. Especially well suited for ceiling panels, exit corridors and heavy panels which must be accessed often. Item No. Dimensions Diagram Description PS-150E SELF TAPPING 150MM PS-150E + PS-S150E PanelSafe Install with: CT-10 Standard drop length: 5 7/8” (150mm) USE WITH: ϕ16.8 PS-150E Box: 4 PS-S150E Carton: 40 PS-150E + PS-S150E PanelSafe Easy fit restraint system ϕ10 Ø32 USE WITH: 2 (1 ¼” ) 12 PS-150E PS-S150E 8 Ø20 PS-3 PS-S150E SURFACE MOUNT 150MM Adhesive fix to panel. Standard drop length: 5 7/8” (150mm) ϕ16.8 Box: 4 Carton: 40 50 1-51 225 Ø38 284 400 3 48 19 Ø32 (1 ¼” ) 225 284 (1 ½” ) 1-53 400 400 1000 PS-4 1000 284 400 284 48 1000 50 225 225 1000 1800 s045d16 FASTMOUNT PRODUCT CATALOG | 8 Technical Notes Fitting panel mounted (eg downlight >0.5kg) Layout for Ceiling Panels (Standard Profile) Pullout force The pullout force will vary depending on the clip type and are specified on each product sheet. They are generally minimum 11 lb. (5kg) for typical standard range clips and 22 lb. (10kg) for heavy duty clips. heavy fitting such as speaker supported seperately. Speaker cover only fixed to panel The shock load is less and can be as low as 4.4 lb (2kg), depending on the type of shock load. Clips never load simultaneously on a panel, so if a panel has 10 clips it does not mean the force required to remove the panel (or the force the panel will take) is 10x 11 lb. (5kg). Clip spacing and panel loads Panels need to be supported evenly around the perimeter to eliminate sagging. The clip spacing requirements will vary depending on the application. 300 max 50 [2"] Panel clip PC-01 Outline of panel support frame (deck heads / grounds) shown dashed. 90mm wide at panel to panel junction. 25 20 300 max. [1"3/4"] 50 [2"] 100 [4"] C:\LocalWorkSpace\Projects\Panel mount\fastmount covered panel installation.dwg, 20/06/2013 6:20:16 p.m. Once 2 or 3 test clips have been fitted, you will have a good feel for a setting that screws the clips home, but does not over tighten them. If the clips are breaking, the drill setting is too powerful. Some hard materials require a chamfer at the hole edge. 250 [9 3/4"] Fastmount with different materials You can mount Fastmount clips into or onto most panel products such as plywood, MDF, plastic, fiberglass, HPL, sandwich panels and composite panels. It is not recommended to use very heavy materials. The LP-DF8 coarse thread female clip is designed to work with drywall (sheetrock). Drill setting and self tapping clips The clutch setting on battery drills when fitting clips varies from drill to drill. It will depend on the battery charge condition and on the material you are screwing into. Edge of covered or prefinished panel 250 [9 3/4"] Although many of the Fastmount clip sets will hold more than your theoretical panel load, the reality of unknown conditions means panels and clips could be subjected to shock loads (g-forces) from seismic shocks. 500 [1'-7 3/4"] 900 [2'-11 1/2"] For panels wider than 600 add centre row of clips Reflected plan view of ceiling panels Reflected plan view of ceiling panels & support support grid showing guidelines grid showingand guidelines for panel clip placement. for panelinstallation clip placement. Read with Fastmount instructions. See product sheets for more information Adhesives for surface mount clips Panel Clip setout on typical ceiling panels The patent pending super-groove design means the Fastmount surface mount clips use a mechanical engagement to secure the clip, so adhesive selection is mostly dependent on panel material. We recommend two-part epoxies that are suitableClip layout guide for large/heavy ceiling panels for panel materials. A typical two-part epoxy will hold the clip at over three times the clipping load 66-88 lb (30-40kg) per clip. TD-12 1200 [3'-11 1/4"] 100 [4"] 250 [9 3/4"] 250 [9 3/4"] 250 [9 3/4"] 100 [4"] 255 [10"] date: nts 0613 Technical Information 1220 [4'] Low Profile Range 250 [9 3/4"] TD-02 scale: 255 [10"] 255 [10"] 255 [10"] 440 [1'-5 1/4"] 100 [4"] Layout for Wall Panels (Standard or Low Profile) Subject to change without notice. see website for updates www.fastmount.com Copyright ©Fastmount Limited ref: Heavy wall panels should be supported to relieve the shear load. Installations with standard Profile Series should use 2-4 PC-VM1 or PC-VMX clips to support panel weight. Fastmount panelsafe restraints are recommended for overhead panels. see details on www.fastmount.com Typically 6 required for large panel Panel clip Outline of support frame max 600 2440 [8'-0 1/4"] 440 [1'-5 1/4"] 2400 [7'-10 1/2"] 440 [1'-5 1/4"] Max. recommended panel Weight: 88 lb (40kg) Size: 94½” x 47¼” (2.4mx1.2m) Maximum recommended panel weight 30kg. Maximum recommended panel size ≈ 2.4mx1.2m 9 | FASTMOUNT PRODUCT CATALOG 250 [9 3/4"] 250 [9 3/4"] 250 [9 3/4"] Make allowance for differential movement of materials due to thermal & other effects Read with Fastmount installation instructions. See product sheets and drawing TD-02 for more information. For Standard Profile and Metal ranges. 200 [8"] 100 [4"] 440 [1'-5 1/4"] 250 [9 3/4"] 440 [1'-5 1/4"] 25 to 50 Read with Fastmount installation instructions. See product sheets & without drawing TD-02 for more information. *Specification subject to change notice. See website for updates. Copyright © Fastmount Ltd. SCALE nts DATE 04/15 www.sugatsune.com Installation Tools For installation quality and performance, the following tools are available for use. PS-S150E DRILL GAUGE FOR CT-09 DRILL BIT For use with CT-09 Forstner drill bit. Designed for depth control when blind drilling for Standard and Low Profile range male clips. Incorporates a sealed roller bearing for smooth operation, and is easily adjustable with an Allen wrench. Made of machined aluminum housing with an anodized red finish. (CT-09 bit sold separately.) CT-12 ø1-1/4” (31mm) COUNTERSINK DRILL BIT High speed steel (HSS) bit with 3/8” (10mm) shank used to countersink the edge of holes in hard materials. Designed for use with MDF, plywood, fiberglass, and plastics when preparing the material for self-tapping clips. NOTES CT-18DG DRILL GUIDE INSTALLATION JIG FOR PC-RF1 Adjustable drill guide for use with the Standard Profile clip PC-RF1. SUGATSUNE AMERICA, INC. ■ U.S. Headquarters 18101 Savarona Way Carson, CA 90746 Phone: 310-329-6373 Fax: 310-329-0819 E-mail: sales@sugatsune.com www.sugatsune.com ■ Chicago Showroom Chicago, IL Phone: 312-461-1081 Fax: 312-461-1082 E-mail: chicagoshowroom@sugatsune.com LIT-FASTMOUNT-B2