Class 20 – Polycrystalline Materials Reading • Chapter 1 in Engler and Randle • Chapter Ch t 2 in i Rohrer, R h pp. 69-80 69 80 Prof. M.L. Weaver Polycrystallography •Polycrystals composed of many small single crystals (called grains) with different orientations joined at interfaces called grain boundaries. grain ga grain boundary Grains tend to be randomly orientated Contact C t t atomic t i force f microscope (AFM) image of thermally etched Al2O3 polycrystal. p y y •Microstructures have both geometric and crystallographic characteristics that influence f their properties. •Among geometric are the distribution of grain sizes & aspect ratios. •Among crystallographic are the orientation of the crystallites with respect to external sample reference f frame f (macroscopic ( i surface f off the h sample), l ) and d the h orientation i i off the h crystallites lli with ih respect to one another (the misorientation). 32 Polycrystallography (continued) •The orientation of the grains with respect to external sample surface is typically shown on special stereographic projection known as a pole figure. Fig. (001) pole figure Fig shows the positions of poles of each Al2O3 polycrystalline grain. Grains G i tend t d to t be b randomly orientated •The grains numerical label is used to designate the location of its pole. •The center of the circle represents the surface normal [001] ┴ (001). •This information can be constructed from XRD pole figure (shown above right), SEM/EBSD ( l t (electron backscatter b k tt diffraction-next diff ti t slide), lid ) or TEM/SAED (selected ( l t d area electron l t diff diffraction). ti ) 33 Recall Stereographic projections (Case ( studyy of how structure determines properties) p p ) Microcrystalline Fe one nanoindent sample l ttaken k with ith UNT’ UNT’s Environmental-SEM (Quanta) with electron backscatter diffraction (EBSD) detector •Hardness and Elastic Modulus vary from grain to grain which exhibit different crystallographic orientation Figure above. Pole figure for all Berkovich nanoindentations (technique to measure hardness and elastic modulus). Black spots on the stereographic triangle represent various indentations. 34 Preferred Orientation (Texture) •Eq. (3) from last class becomes invalid when you have (a) preferred orientation (texture), i.e. the crystals making up the specimen are not randomly orientated in space. •Preferred orientation of crystal grains cause large disagreements between calculated and observed b d iintensities. ii •The reason for this is that each peak in the pattern is caused by diffraction from a different subset of the particles in the material. •If the particles are distributed in a truly random fashion, then the number of particles in each orientation i t ti should h ld b be id identical. ti l •However, if the particles have a shape anisotropy, this might not be true. •Assume particles are hexagonal platelets (below Figure). In a packed powder sample, plate-like particles ti l are mostt lik likely l tto lilie with ith th their i b basall plane, l (0001) (0001), parallel ll l tto th the reference f plane. l •Thus the (0001) diffraction peak will originate from a greater number of particles than other peaks, such as the (1010). •As a result of this preferred orientation, the (000l)-type reflections will be intensified relative to (hki0) t (hki0)-type reflections. fl ti •In general anything that changes the assumed random distribution of particles will affect the distribution of relative intensities. Figure shows texture in a powder diffraction sample. Highly •Also, a few large particles, in an otherwise anisotropic particles are likely to have similar alignments. fi powder fine d pressed d sample, l can affect ff t the th distribution of intensities (Figure): •Materials produced by sintering,casting,or 35 deformation frequently causes some texture. Preferred Orientation (Texture) (continued) •Deformation texturing is due to the tendency of the grains in a polycrystalline material to rotate during plastic deformation. •Each grain undergoes slip and rotation in a complex way that is determined by the imposed forces and by the slip and rotation of adjoining grains, the result is a preferred nonrandom orientation. •It can occur in metals, ceramics, rocks and in both natural and artificial polymeric fibers and sheets. •Macroscopic properties of materials are influenced by texture due to anisotropy 36 Preferred Orientation (Texture) (continued) •Pole figures usually give a statistical distribution of poles from a very large number of grains grains. •Example on right is for Al alloy (6111) sheet (cubic texture) that has been rolled and recrystallized causing the <100> axes to be preferentially aligned along rolling, normal and transverse directions. Grains tend to be preferentially orientated or textured along <100> axes. Recall the simplified stereographic (001) projection for cubic crystal. [[001]] [010] [100] RD=rolling direction TD=transverse direction XRD pole fi figure maps for 6111 Al alloy. y 3 poles with respect to sample normal. Pole figures can be prepared for any set of planes 37 Thin Film Growth often results in Preferred Orientation (Texture) •Sputtered (physical vapor deposition) ZnO thin film is HCP (Zincite) of Wurtzite crystal structure. •Columnar growth normal to Si substrate with high (0002) texture. X ray diffraction (XRD): X-ray 2000 (002) 1800 Cross-sectional bright field TEM: Intennsity 1600 1400 1200 1 bilayer 200ºC 1 bilayer 250ºC 1 bilayer 350ºC 1 layer ZnO 200ºC 1000 800 (100) 600 400 ((101)) 200 0 30 35 40 2 (0002) Pole figure from XRD: showing strong out of plane fibrous (0002) texture (z-axis perpendicular to the substrate). ZnO Si substrate 38 Preferred Orientation (Texture) (continued) Randomly oriented PE chains Semi-oriented PE chains after 1200% deformation Highly oriented PE chains after 3600% deformation 39