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• High Precision Cutting
• Excellent Cut Quality
• Increased Productivity
Your Partner in Automation
Automated Plasma Cutting
Quality
• Excellent Dross-free Cuts Using Oxygen (O2) Plasma on Mild Steel
up to 1/2” (12 mm).
• Unmatched Cut Quality on Non-ferrous Materials to 1/2” (12 mm)
with Ar-H2/N2 or up to 3/4” (20 mm) Using our Unique Water Mist
Secondary (WMS™) System
Ease of Use
• Fast and Easy Installation
• Simple Set-up and User-friendly Gas Console
• Quick-change Consumable Design
• Easy to Identify and Troubleshoot Problems
Ultra-Cut 100
Power Supply
Productivity
• Highest Cut Speed in its Class
• Best Parts Life in the 100 Amp Class
• Reduced Downtime During Parts Changes due to the Revolutionary
SpeedLok™ Cartridge Design of the XT-300 Torch
GCM-2010
Digitally Controlled
Gas Console
Technology
• Microprocessor Controlled to Produce the Best Cut
Quality on Every Cut.
• Fiber Optic Communication Means less HF Interference.
• Precision Torch Design for the Best Cut Quality in its Class
Reliability
RAS-1000
Remote
Arc Starter
• Advanced Testing in Lab and Field Trials Ensures Ongoing
Performance and Reliability
XT-300 Shielded Torch
and Lead Set-Up to 30m (100 ft.)
Electrode
Tip
XT-300
Torch Head
Cartridge
XT Torch Technology for
Maximum Performance
Plasma Gas
Distributor
Shield Gas
Distributor
Shield
Cap
Shield
Cup
XT ™-300 High Density Torch Technology
Longer Parts Life with
XTremeLife Consumables
Number of Starts
2500
Thermal Dynamics’ patent pending XT ™ Torch Technology delivers
Productivity, Precision and Performance.
• One of the Highest Arc Density Plasma Arcs in the Industry
2000
• Keyless Consumable Cartridge for Rapid Process Changes
1500
• Precision Construction Ensuring Accurate Re-Centering of
Consumable Cartridge After Parts Change
1000
• Rapid Engagement SpeedLok™ Connection to Torch Head
• Spring Loaded Leak-Less Coolant Tube Design
500
10
20
30
40
50
Cut Duration (seconds)
Data obtained by cutting 3/8” mild steel with O2 @ 100 Amps.
XT Torch Technology is designed for cutting and marking from
gauge (.5mm) to 3/4” (20 mm). XT-300 cuts ferrous and non-ferrous metals with excellent quality.
• Extremely wide Dross-free Parameter Windows
• Square Cut Face without Top Rounding
• Bevel less than 3 degrees
• Sharp Edges and Narrow Turning Radius
• Small Heat Affected Zone
• Smooth Cutting Edge Surface
1/2” (12mm) Cut Sample (detail)
Competitive Comparison
Superior Consumable Life
Cutting Speed Comparison
Data gathered by cutting @ 100A with oxygen plasma 3/8” (10mm) mild steel.
Data gathered by cutting @ 100A with oxygen plasma 1/2” (12mm) mild steel.
2500
Number of Starts
2000
1500
1000
500
0
• Increased Life Through Parts Alignment Control
• Increased Cooling of Tip and Electrode
• Higher Arc Density Equals Faster Speeds Without Sacrificing
Cut Quality
• Smaller Tip Orifices Create a Narrow Kerf for Tighter Angles and
Radiuses at Higher Speeds
• Patented Consumable Technology
Automated Plasma Cutting
Specifications (subject to change without notice)
Rated Output
100 Amps
Torch Model
XT™-300
Production Piercing & Cutting Capacity
5/8” (15 mm)
Maximum Piercing & Cutting Capacity
3/4” (20 mm)
1-1/4” (30 mm)
Output Range (A)
10 - 100 Amps
Output (V)
80 - 180 VDC
Maximum Edge Start
Input Volts
208-230/460V, 3 ph, 50-60 Hz,
400V, 3 ph, 50-60 Hz,
600V, 3 ph, 50-60 Hz
Material
60A @ 208V, 50A @ 230V, 35A @ 400V,
33A @ 460V, 26A @ 600V
Duty Cycle
100% @ 100A @ 180V (18kW)
XTL™
(@ 104° F / 40° C)
MAX OCV
380 VDC
Pre-Flow Gas
Air @ 120 psi (8.3 bar)
Plasma Gas
O2, Ar-H2, F5, N2, Air @ 120 psi (8.3 bar)
Shield Gas
O2, N2, Air @ 120 psi (8.3 bar),
H2O @ 10 GPH (0.6 l/min.)
Weight
Power Supply – 343 lbs. (156kg)
Torch Assy & Mounting Tube – 3 lbs. (1.3kg)
Lead Set (15 ft./4.6m) – 12 lbs. (5.4kg)
Torch Leads (per ft.) – 0.8 lb. (0.36kg)
Torch Solenoid Assy – 3 lbs. (1.36kg)
XTL™
Dimensions
41.5” (1054mm) H x 27.5” (700mm) W x
38.5” (978mm) D (Fully Assembled Power Supply)
Warranty
Two Years Power Supply & One Year Torch
Certifications
CE, CSA, CCC
Speed
Inch
IPM
20 ga.
130
10 ga.
10 ga.
1/4
3/16
1/4
3/8
1/2
5/8
3/4
1/4
3/8
1/2
3/4
30
210
120
190
150
95
64
50
25
150
85
75
30
26 ga.
20 ga.
16 ga.
14 ga.
12 ga.
3/16
10 ga.
3/16
1/4
1/4
3/8
1/2
5/8
1/2
350
300
110
170
150
70
120
90
50
95
65
50
25
42
16 ga.
11 ga.
3/16
3/8
1/2
5/8
1/2
140
60
40
70
40
35
50
Amps
Plasma/Shield
Thickness
Speed
mm
mm/min.
• Remote Arc Starter (RAS-1000)
• Torch Leads
• Torch Spare Parts Kit
O2/O2
1
3050
3
3
6
5
6
10
12
15
20
6
10
12
20
70
O2/Air
910
6620
3100
4670
4030
2300
1800
1370
640
4150
2120
1960
720
100
O2/Air
100
Air/Air (Conventional)
30
Air/Air
.6
1
1.5
2
3
5
3
5
6
6
10
12
15
12
8300
7190
3100
4310
3660
1523
3040
2140
1495
2665
1595
1355
750
1140
50
N2/H2O
70
N2/H2O
100
N2/H2O
100
Ar-H2/N2
50
N2/H2O
2
3
5
10
12
15
12
2990
1520
950
1665
1190
925
1330
100
N2/H2O
100
Ar-H2/N2
Aluminum
Options & Accessories:
• Wheel Kit
For complete ordering information contact Thermal Dynamics or
your local Thermal Dynamics Automation Distributor.
30
Stainless Steel
ULTRA-CUT ™ 10 0 Systems include:
• Spare Parts Kit
Thickness
Mild Steel
Input Amps @
Rated Output
• 100A Power Supply
• Supply Leads to Remote Arc Starter
• Gas Console (GCM-2010)
• XT-300 High Precision Torch
This cutting speed chart includes preliminary
data and is subject to change without notice
Cutting Speed Chart
Note: Take care in comparison. The speeds noted above are best cut speeds. Often,
competitors show maximum cutting speeds. Although much higher speeds can be
achieved, edge quality and bevel angle may be compromised. The capabilities shown in
this table were obtained by using new consumables, correct gas and current settings,
accurate torch height control and with the torch pependicular to the workpiece.
The operating chart does not list all processes available for the Ultra-Cut 100. Please contact Thermal Dynamics for more information.
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