Blink count Drive status output Drive status meaning MultiCam 3000 controller screen display MultiCam 5000 controller screen display Typical safety shutdowns causes. For internal use. See trouble shooting section in drive manual. Rapid Enabled Drive is actively servoing. Solid Ready, not enabled Drive is ready to servo (not shutdown), but is disabled. Three Over-current/voltage (I/V) shutdown High input voltage or bus current has Over voltage/current. Incoming line voltage too high for been sensed. Event could be current transformer tap position. transient. Over-temperature shutdown Drive temperature exceeding safe circuit limit. Drive temperature at rated limit. Check drive fans for proper operation. Make sure air flow in or out of control box is not restricted. Tracking shutdown Tracking error has exceeded preestablished limit. Tracking limit exceeded. Confirm feed rate and cut rate OK Tracking limit exceeded. Confirm feed rate and cut rate OK 1) Command error (velocity or acceleration or both above spec). 2) for bit and material. Look for mechanical restrictions. for bit and material. Look for mechanical restrictions. Mechanical problem. 3) Low Voltage. 4) Motor cable problem. 5) Power Check for low incoming line voltage. Check for low incoming line voltage. supply problem. RMS shutdown The continuous motor torque requirement has exceeded its RMS torque limit. Motor torque requirement too high. Is programmed feed rate within spec? Confirm cut speed OK for bit and material. Check for mechanical bind or drag. Motor torque requirement too high. Is programmed feed rate within spec? Confirm cut speed OK for bit and material. Check for mechanical bind or drag. 1) Command error (velocity or acceleration or both too high). 2) Mechanical problem/bind. 3) Load too heavy. 4) Motor cable problem. 5) Motor short circuit. Seven Encoder signal problem The drive has detected an illegal encoder state. Encoder signal problem. Confirm motor connectors are properly seated (especially shields) and check for visible cable damage. Encoder signal problem. Confirm motor connectors are properly seated (especially shields) and check for visible cable damage. 1) Motor cable (logic side) problem. 2) Drive/Motor improperly grounded. 3) Encoder failure (motor). Eight Step failure Four Five Six Servo drive problem 8. Call customer service. Sensor signal problem. Confirm motor connectors are The drive has detected an illegal hall properly seated (especially shields) and check for visible sensor state. cable damage. Over voltage/current. Incoming line voltage above 240 1) Input line voltage too high. 2) Regen circuit problem (5000). 3) Supply VAC or the regen resistor is disconnected - check for proper transformer not tapped for real A/C levels (3000). 4) Motor failure (phase seating. open). 5) Cable failure (phase open). Drive temperature at rated limit. Check drive fans for proper operation. Make sure air flow in or out of control box is not restricted. Assuming no thermostat: 1) Control box temperature excessive. 2) If using an external cooling fan, drive fan off or airflow blocked. 3) Thermostat jumper not in place. 4) Drive upside down. Servo drive problem 8. Call customer service. 1) Drive failure. Sensor signal problem. Confirm motor connectors are properly seated (especially shields) and check for visible cable damage. 1) Motor cable problem. 2) Drive improperly grounded. 3) Motor hall failure. Nine Commutation signal problem Ten ADC failure Servo drive problem 10. Call customer service. Servo drive problem 10. Call customer service. 1) Drive failure. Eleven EE needs initializing Servo drive configuration file problem. Call customer service. Servo drive configuration file problem. Call customer service. 1) Drive problem. 2) Configuration file requires reload (due to communication problem during load). Twelve EE hardware failure Servo drive problem 12. Call customer service. Servo drive problem 12. Call customer service. 1) Drive failure. The drive uses the hall only upon full Vector sensor signal problem. Confirm motor connectors Vector sensor signal problem. Confirm motor connectors reset to establish the torque vector. are properly seated (especially shields) and check for visible are properly seated (especially shields) and check for visible 1) Motor hall failure. 2) Motor cable (logic side) hall wire broken. 3) Drive problem. An error was detected at start-up. cable damage. cable damage. Thirteen Vector setup error Fourteen Current sensor fault Fifteen Logic power backed-up The Drive's logic power is being backed up with main drive power off. Sixteen Power-up position recovery window exceeded Position recovery window has exceeded pre-defined limit, drive won't recover position. Servo drive problem 15. Call customer service. Servo drive problem 15. Call customer service. ASSUMPTIONS: 1. The drive configuration file is correct for the motor and application. 2. The DSP is running under the correct voltage. 3. The drive has been reset after any motor cable disconnect. NOTES: 1. Blink counts Rapid, Solid, 15 and 16 are indicator states, not shutdowns. 2. Blink count 16 or 17 requires 5.5 volt back-up power and appropriate QuickSet settings to engage. 1) Drive failure.