Flexible. Variable.
Productive.
Vertical turning
F
Vertical system platform
for turning, milling, grinding
and hobbing
of shafts and flange components
2
F-Series – The concept:
power, stability, accuracy
Our F-Series system platform offers an
optimum production solution for virtually all components on the market.
The basis is formed by a freely configurable system for shafts and flange
components as well as for end facing,
which meets maximum production requirements thanks to its flexibility and
dynamics. The special feature of the FSeries: The motor spindle is firmly connected to the anti-vibration, thermally
stable mineral cast machine column –
a concept which is unique in this form
and offers unbeatable advantages:
•
•
•
•
C-axis
(spindle)
Z1-axis
Z2-axis
high rigidity
high material removal rate
high flexibility
maximum productivity
and process reliability
X1-axis
X2-axis
Z3-axis
Machine bed
3
F-Series – The flexibility:
From single spindle to multi-spindle machines
The modular design of the F-Series system platform enables simple extension
from a single spindle to a multi-spindle
machine. This and direct transfer of the
workpieces combined with fast loading and unloading times enable cycle
times which sets a precedent in vertical
turning. The Systems are completed by
an available selection of process direction and a wide range of automation
components.
4
F-Series – The variability:
Modular design of the system platform
The „heart“ of the F-Series is the machine column, on which a wide range of mechatronic components can be mounted via standardised Schuster interfaces. A
system platform for your machine shop is extremely user- and service-friendly.
X- and Y-axis,
indexing revolver
X- axis,
indexing revolver
main spindle
X- axis,
indexing revolver
X- axis,
indexing revolver
X- and Y-axis,
milling aggregate
X- and Y-axis,
milling aggregate
B-axis
Milling aggregate
B-axis
Milling aggregate
X-axis
grinding aggregate
worm milling
aggregate
worm milling
aggregate
X-axis
grinding aggregate
toll changer
swivelling
rotation unit
swivelling
rotation unit
toll changer
steady rest for
end facing operations
work piece belt
automation
pallet storage
X- and Y-axis,
milling aggregate
centre
turning unit
+ dressing
tool
work piece belt
steady rest for
end facing operations
pallet storage
automation
counter spindle
centering
vice
nc-quill
5
F-Series – The productivity:
A standard system for different requirements
From a simply configured 2-axis machine to a production system with a maximum
level of utilization, the F-Series system platform offers maximum flexibility and
functionality.
2-axis turning
2-axis turning
4-axis turning
B-axis milling
turning/ b-axis milling
turning/ B-axis milling end facing
grinding
2-axis turning with steady rest
and nc-quill
B-axis milling end facing
6
F40 - vertical turning cell with NC-quill
Technical specifications:
work piece diameter:
300 mm
work piece length:
800 mm
work piece weight:
30 kg
traverse X:
420 mm
traverse Z:
800 mm
spindle speed:
6.000 (4.500) U/Min
spindle torque:
150 (300) Nm
y-axis:
+/– 30 mm
7
F40 - vertical turning cell with center turning unit*
Technical specifications:
work piece diameter:
80 mm
work piece length:
800 mm
work piece weight:
30 kg
traverse X:
420 mm
traverse Z:
800 mm
spindle speed:
3.500 U/Min
spindle torque:
90 Nm
y-axis:
+/– 30 mm
*Also available with
two center turning
units
8
F40 - vertical turning cell with counter spindle
Technical specifications:
work piece diameter: 300 mm
work piece length:
800 mm
work piece weight:
30 kg
traverse X:
420 mm
traverse Z:
800 mm
y-axis:
+/– 30 mm
spindle speed:
6.000 U/min
spindle torque :
150 Nm
9
F40 - vertical combined turning/milling cell
Technical specifications:
work piece diameter: 300 mm
work piece length:
800 mm
work piece weight:
30 kg
tool changer:
24-fach
traverse X:
850 mm
traverse Z:
715 mm
traverse Y:
190 mm
spindle speed:
7.000 U/min
spindle power:
37 kW
spindle torque:
160 Nm
Tool holder:
HSK 63
10
F40 - vertical worm willing machine
Technical specifications:
work piece diameter:
140 mm
work piece length:
800 mm
work piece weight:
30 kg
angle of setting:
30° – 60°
traverse X:
200 mm
traverse Z:
800 mm
spindle speed:
1.000 U/min
spindle power :
18kW
11
F40 - vertical double grinding machine*
Technical specifications:
work piece diameter:
140 mm
work piece length:
600 mm
work piece weight:
30 kg
spindle speed:
4.500 U/Min
traverse X:
420 mm
traverse Z:
800 mm
grinding disc diameter: 500 mm
grinding disc width:
spindle power :
*Also available as
single grinding machine
55 mm
50kW
12
F40 - vertical combined turning/hobbing cell
Technical specifications:
work piece diameter:
180 mm
work piece length:
500 mm
work piece weight:
30 kg
traverse X:
200 mm
traverse Z:
800 mm
nominal module:
3 mm
spindle speed:
4.500 U/min
spindle power :
14 kW
13
F40 - vertical end facing machine*
Technical specifications:
work piece diameter:
140 mm
work piece length:
600 mm
work piece weight:
30 kg
traverse X:
420 mm
traverse Z:
800 mm
y-axis:
+/– 30 mm
spindle speed:
6.000 U/min
spindle torque:
100 Nm
spindle power:
15kW
Tool holder:
HSK 63
*Also available as
combined turning/end
facing cell with
two different
clamping situations
14
F40 – Floor plans
15
F-Series - Technical specifications
F40
F50
300
Flange 300 / shaft 140
800
30
300
Flange 300 / shaft 140
1.000
30
min -1
kW
kW
Nm
Nm
mm
mm
arcsec
6.000 / (4.500)
26 / (28,3)
32 / 36,2)
150 / (300)
190 / (390)
120
80
10
6.000 / (4.500)
26 / (28,3)
32 / (36,2)
150 / (300)
190 / (390)
120
80
10
min -1
kW
kW
Nm
Nm
arcsec
mm
3.500
27,6
34
90
110
10
80
3.500
27,6
34
90
110
10
80
12
0,2
VDI 40
optional
4.000
12
0,2
VDI 40
optional
4.000
600
MK5
800
MK5
Working space
Max. chuck diameter
Max. workpiece diameter
Max. turning length
Max. workpiece weight
mm
mm
mm
kg
Main spindle
Spindle speed
Spindle power ED 100% (S1)
Spindle power ED 40% (S6)
Torque ED 100% (S1)
Torque ED 40% (S6)
Spindle bearing inner diameter
Spindle inner diameter
Positioning accuracy C-axis
Center turning unit
Speed
Power ED 100% (S1)
Power ED 40% (S6)
Torque ED 100% (S1
Torque ED 40% (S6
Positioning accuracy C-axis
Max. clamping diameter
Turret
Number of tool positions
Turret switching time
Tool holder
Driven tools
Speed
sec
DIN 69880
min -1
NC tailstock
Tailstock travel
Spindle taper
mm
mm
Feed axis Z
Rapid traverse
Travel
Ball screw
m/min
mm
mm
60
800
D 50x20
60
1000
D 50x20
Feed axis X
Rapid traverse
Travel
Ball screw
m/min
mm
mm
30
420
D 40x10
30
420
D 40x10
Tailstock axis
Rapid traverse
Ball screw
Feed force
m/min
mm
N
30
D 40x10
12.000
30
D 40x10
12.000
Dimensions
Width
Depth
Height
Weight
mm
mm
mm
kg
2.090
2.860
3.360
9.500
2.090
2.860
3.800
10.500
Siemens 840D sl
Siemens 840D sl
Control
Passionate manufacturer
of machines
Schuster Maschinenbau GmbH
Wernher-von-Braun-Straße 7
86920 Denklingen
Tel. +49 8243 9680-0
Fax +49 8243 9680-90
info@schuster-maschinenbau.de
www.schuster-maschinenbau.de